D1Servo Drive. +7(495)

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1 DServo Drive

2 High speed High precision Multifunctional integration Ecology first Humanistic technology GOLD AWARD ' ' '09 '08 '0 SILVER AWARD 006, 00, 99 Ballscrews Ground/Rolled High Speed (High Dm-N Value/Super S Series) Heavy Load (Cool type II) Self-Lubricanting (E) Rotating Nut (R) 00 Linear Actuator LAN for Hospital LAM for Industrial LAS Compact Size LAK Controller GOLD AWARD 00 Linear Synchronous Motor Coreless Type (LMC) Iron-core Type (LMS) AC Servo Motor AC Servo Motor Drives GOLD AWARD 00, 00 Industrial Robot For Semiconductor & Electronic (KK Robot) For Automation (KS, KA Robot) SILVER AWARD 009 Linear Motor Air Bearing Platform GOLD AWARD 008 SILVER AWARD 007, 00 Linear Guideway HG/EG/RG/MG Type Self-Lubricating (E) Low Noise (Q) Air Jet (A) Positioning Measurement System SILVER AWARD 006 TMS Torque Motor Rotary Table Linear Motor X-Y Robot 00 Positioning Guideway Linear Motor Gantry

3 Excellent Performance The D drive attains high positioning performance to compliment the motion control technology of the semiconductor industry. The D drive achieves very good following characteristics and effectively shortens the positioning time. Simple Operation Human-machine interface provides very simple settings. All standard types of motors and encoders are built inside. Setup can be completed with just one-click. Complete Tool Sets There are commissioning interfaces for speed and acceleration protection settings, gain settings, and an I/ O test. Plus the D drive has a complete filter, frequency analysis, Bode plot, Lissajous figures and other functions which provide a complete driver control program. Easy Integration HIWIN provides positioning modules, motors, and the best servo drive solution from mega-fabs. According to customer s requirements we can integrate all that are required for user s easiness of application. Services Through HIWIN's complete global presence, we can provide immediate technical services at any time. 0

4 Excellent Performance Speed Response > 00Hz Excellently high speed response With help of semiconductor high-end motion control algorithm and advanced common gain concept, the high speed response is achieved, therefore satisfying all of the motion control needs. Speed Response > 00Hz Electronic gear ratio and Encoder Emulator The D drive offers many flexible features, such as an electronic gear function which helps the user to adjust the resolution of the host controller s command pulse. This solves compatibility problems between the encoder s resolution and the host controller. The D drive can also set the resolution of the emulated encoder which is the output to the host controller. This also solves the compatibility problems between the encoder s and the host controller s resolution. um D Driver Electronic Gear Host Controller Electronic Emulator Interpolator um 0 nm 0 um sec High acceleration responses Using advanced WizAlg controller design tools, plus space vector current control technology, servo performance has been achieved to the highest level. To change motor speed from -000 to +000 rpm, it takes as low as second sec

5 Accuracy :.7 Bi-Dir Rep. :. 0 Error (um) 0 0 Built-in accuracy improvement features 0 0 D drive includes features to improve total positioning accuracy of the mechanical system. The table size can be up to 6000 points. It is implemented in -all control modes to optimize system Renishaw Analysis Linear Target (mm) Without compensation behavior. Accuracy :.7 Bi-Dir Rep. :. 0 Error (um) Error (um) Accuracy :. Bi-Dir Rep. : Renishaw Analysis - Linear Target (mm) Renishaw Analysis - Linear 000 Target (mm) With compensation Without compensation Accuracy :. Bi-Dir Rep. : Error (um) Vibration Suppression Feature 0 0 D drive can remove the vibration frequency that occurs during movement. It reduces vibrations caused by system s structure and improve the machine s production efficiency Renishaw Analysis - Linear 000 Target (mm) With compensation Without suppression With suppression (9) -0-0

6 Simple Operation Three Steps Simple setup Tuning completed Auto phase center HIWIN Motors AC servo Linear LMC LMF Easy operation Parameters are categorized according to features, only necessary ones are shown at the right time. No confusing parameter list. LCD display Without PC and user s interface, it is possible to complete basic settings. The LCD display shows the necessary error or warning information and statuses. With push buttons on the panel, it is possible to set gains and test run. 0

7 Complete Tool Sets Wide range of tools Accuracy enhancement To improve on the positioning accuracy of motion systems, the D amplifier is featured with an error compensation function. By taking the measurements from a laser interferometer, the positioning error table can be built inside the D, so that high positioning accuracy is achieved. Advanced gain scheduling feature After setting gains through optimization tools, there is only one value to adjust: the common gain. During motion, the D drive provides a gain scheduling function. You can adjust the gain according to different phases of motion, such as moving phase, settling phase, and in-position phase. Optimization tools The D provides a powerful and easy to use tool for optimization. You can use the frequency analysis tools to display the real response in the form of a graph. You can easily set the best gain value for the system based on the real response, even first time users can easily get started. Variety of I / O functions In response to a number of different functions, you are free to configure the I / O pin functionality and adapt different hardware interface needs. This satisfies diverse requirements for different motion controllers with regards to their pin assignments and hardware interfaces. Analysis Tools To solve a resonance problem, the D drive offers a filter design tool for improving the control performance, a Fast Fourier Transform (FFT) and other mathematical operation tools.. You can use the functions to calculate the resonant frequency of the system easily, and to make the filter design more accurate. 0

8 Easy Integration The total solution LMC LMS LMT TMS/TMX Linear Motor Stages Mega-Fabs Drive D Applications 06 PCB Inspection Machine Wafer Inspection Machine Laser machining Industrial robots Precision machining equipment Large and small size flat panel inspection equipment Warehouse positioning system Industrial control applications Optical Inspection Machine Robot control

9 Motor models and the corresponding drive models Motor series drive Motor series drive Motor series drive Motor series drive LMS7 LMS~LMS7 TMS0~TMS07 TMX LMSC7 LMS7~LMS7L TMS~TMS8 TMX8 LMCA~LMCA6 LMS7 TMS~TMS8 TMX6 MD-6-SR LMCB~LMCB8 LMS67 TMSC D-6-T TMX6 LMCBA LMSC7(WC) TMS7 TMX68 LMCC7~LMCC8 LMSC7L TMS76 LMCD~LMCDA LMCF6 TMS7C LMCE~LMCEC LMCF8 LMCF LMF0L MD-6-S LMF0 LMF0 LMF0 MD-8-S LMFL LMF LMF LMF LMF LMF LMF LMTA~LMTA LMF LMF LMFL LMF LMF LMF LMF LMTB~LMTB LMTC~LMTC LMTD~LMTD 07

10 Wiring example Circuit Breaker(MCCB) Noise Filter Magnetic Contactor (MC) Reactor(L) (optional) (optional) Display Panel Two lines Dot Matrix Indicates messages and parameters Status LED Ready/ Error quick guide Connection to PC Use Rs- cable Lightening For D FREE Please download from - Connection to host controller 6 pin SCSI connector (Standard accessory) Regeneration (optional) DCV DC V for brake (applied by Customer) Connection to Encoder Encoder cable (optional) MOTOR power end 08

11 Drives for Linear Motor Stages Digital amplifier Field oriented control Intuitive Lightening interface 00-0VAC input power Supports Step/Direction, CW/CCW and A/B phase pulse format Supports +/- 0V voltage command Supports analog and digital encoder DCV Option LM STAGE Main Power CN Drive CN CN CN CN CN CN 6 Limit signals Pulse signal etc. PC Motor Cable Encoder Cable RS- Cable Regen Resistor Controller Pulse Cable 6 Limit Switch Cable Motion Controller 09

12 Wiring example +Vdc Power Supply(Required) At least 00mA +Vdc RTN mega-fabs D Servo Amplifier 6 CN N/C TXD To PC RS- port SG ψ 7-6Hz 00-0VAC Earth Ground L(Neut) L(Line) Fuse L L I O N A E Line D Fitter Do not exceed m Regen Resistor Fuses L L L REG+ REG- +V Bus +Vdc.99K SG RXD N/C U V W U V W Linear Motor Stage CN Over temperature switch Case ground -V Bus 0K CN I SG Typical circuit +Vdc 0K 0K HA HB Hall A Hall B CN Digital Hall (Optional) PCIP-TB 7 ST0+ 8 ST0-9 DR0+ CN I9 0 I9M 8 I0 V@00mA 0 HC +V SG FG Hall C Vcc 0V Outer shield Case Ground 0 DR0- I0M 9 EA0+ 6 EA0-7 EB0+ 8 EB0-9 EZ0+ A /A B /B Z Typical circuit From encoder input Typical circuit +.Vdc A /A 6 B 7 /B A+ A- B+ B- 6 CN Digital Encoder Case Ground 0 EZ0-8 /Z 8 Z Z+ RS 9 FG /Z Z- * Axis 0 is shown in this example V@00mA +V +Vdc 7 ** In case of user's PLC or motion controller the pin numbers would be different. SG 0 SG FG 0 V Inner shield Outer shield Case Ground * CN + -L -OUT -L -OUT -L -OUT Pos. Limit Neg. Limit Eg. NPN(open collector) sensor power +~+Vdc 0

13 Drives for Rotary Tables Digital amplifier Field oriented control Intuitive Lightening interface 00-0VAC input power Supports Step/Direction, CW/CCW and A/B phase pulse format Supports +/- 0V voltage command Supports analog and digital encoder DCV Option Main Power CN Drive CN CN CN CN Pulse signal etc. PC Motor Cable Encoder Cable RS- Cable Regen Resistor Controller Pulse Cable Motion Controller

14 Wiring example +Vdc Power Supply(Required) At least 00mA +Vdc RTN mega-fabs D Servo Amplifier 6 CN N/C TXD To PC RS- port SG ψ 7-6Hz 00-0VAC Earth Ground L(Neut) L(Line) Fuse L I N E Regen Resistor Line Fitter L O A D Do not exceed m Fuses L L L REG+ +V Bus +Vdc.99K SG RXD N/C U V W U V W Torque Motor Rotary Table CN Case ground REG- -V Bus 0K Typical circuit +Vdc CN I SG 6 sin+ 7 sincos+ 8 9 cos- OT+ OT- U+ 0 U- U+ 9 U- CN Analog Encoder Case Ground 8 8 Z U /Z U0- PCIP-TB 7 ST0+ CN I9 0 V@00mA +V SG FG +Vdc 0 V shield, 6 Case Ground 8 ST0- I9M 8 9 DR0+ I0 0 DR0- I0M 9 EA0+ A 6 6 EA0- /A 7 Typical circuit 7 EB0+ 8 EB0- B /B 8 9 From encoder input 9 EZ0+ Z 0 0 EZ0- /Z FG RS * Axis 0 is shown in this example ** In case of user's PLC or motion controller the pin numbers would be different.

15 D Drive Accessories Item Part Number Description Communication cable RS communication cable LMACRD m long, RJ connector at driver end Connector Kit Connector Kit (without CN connector) Connector Kit (with CN connector) EMC Kit D-CK D-CK Incl. connectors for CN, regenerative resistor, V control power and AC power Incl. connectors for CN, CN, regenerative resistor, V control power and AC power EMC Kit (single phase) D-EMC Single-phase filter FN and ferrite cores EMC Kit ( phase) D-EMC Three phase filter FN8-7- and ferrite cores EMC Kit ( phase) Regenerative resistors D-EMC Three phase filter FN8-7- (low leakage current) and ferrite cores Regenerative resistors Rated Power-00W, peak power-00w Heat sink External heat sink D-H Standard External heat sink D-H Low profile Control cable Control signal cable LMACK0R m long, for connection to host controller. The signal cable has free leads at the controller side, so soldering can easily be done for connection with the host controller connector. Control signal cable LMACK A For connection to ACS SPiiPlus SA controller

16 EMC Kit Single phase filter (D-EMC) M D-DNE0A 80 (Unit:mm) Three phase filter (D-EMC) x. M D-DNE0A 0 (Unit:mm) Three phase filter (D-EMC).. D-DNE0A (Unit:mm) Ferrite core

17 Regenerative resistors D-DNE0A (Unit:mm) Regenerative resistors ( ) Heat sink External heat sink (D-H) External heat sink (D-H)

18 The specifications in this catalog are subject to change without notification.

mega-fabs D1 Drive User Guide

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