JUMO mtron T. Measuring, Control, and Automation System Operating panels. Operating Manual T90Z001K000 V2.00/EN/

Transcription

1 JUMO mtron T Measuring, Control, and Automation System Operating panels Operating Manual T90Z001K000 V2.00/EN/

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3 Contents 1 Introduction Available technical documentation General information Base units Input/output modules Special modules Operating, visualization, recording Power supply units Safety information Warning symbols Note signs Intended use Qualification of personnel Acceptance of goods, storage, and transport Checking the delivery Notes on storage and transport Returning goods Disposal Device version Order details Scope of delivery Accessories Brief description System requirements Content of this document Connection Installation notes LAN connection Configuration General information Creating a PLC application Starting CODESYS Mapping a variable Select CODESYS feature set Install the repository package Insert the operating panel into the device tree Transfer current firmware Add data server and data source Configure visualization Close CODESYS project and save configuration Start CODESYS for debugging

4 Contents Load configuration in operating panel Create a boot application Close CODESYS project Technical data Operating panel 350 (type /0x-1...) Operating panel 570 (type /0x-2...) Operating panel 1040 (type /0x-5...)

5 1 Introduction 1.1 Available technical documentation The documents specified below are available for the measuring, control, and automation system (previous document number in parentheses) General information Product Type of documentation No. Printed PDF file Measuring, control, and automation system Data sheet T X System manual T90... X - (B ) Setup program manual T X (B ) System description T X (B ) 1 Accessory subject to charge 2 Includes an overview of the purpose and content of all documents Base units Product Type of documentation No. Printed PDF file Central processing unit Data sheet T X Operating manual T X (B ) Modbus interface description T X (B ) PROFIBUS-DP interface description T X (B ) digiline interface description T X Installation instructions T94... (B ) X X CODESYS OPC server operating manual Process engineering application operating manual Operating manual Thyristor power controller (type 70906x; integration in the measuring, control, and automation system) T90... (B ) - X T X T X 5

6 1 Introduction Input/output modules Product Type of documentation No. Printed PDF file Multichannel controller module Relay module 4-channel Analog input module 4-channel Analog input module 8-channel Analog output module 4-channel Digital input/ output module 12-channel Special modules Data sheet T X Operating manual T X (B ) Installation instructions T94... (B ) X X Data sheet T X Operating manual T X (B ) Installation instructions T94... (B ) X X Data sheet T X Operating manual T X (B ) Installation instructions T94... (B ) X X Data sheet T X Operating manual T X (B ) Installation instructions T94... (B ) X X Data sheet T X Operating manual T X Installation instructions T94... X X Data sheet T X Operating manual T X (B ) Installation instructions T94... (B ) X X Product Type of documentation No. Printed PDF file Router module Data sheet T X Installation instructions T94... (B ) X X 6

7 1 Introduction Operating, visualization, recording Product Type of documentation No. Printed PDF file Multifunction Data sheet T X panel 840 Operating manual T X (B ) Modbus interface description T X (B ) Installation instructions T94... X X (B ) Operating panels Data sheet T X Operating manual T X Power supply units Product Type of documentation No. Printed PDF file 24 V power supply Data sheet T X units Operating instructions QS5.241 X - Operating instructions QS X - 7

8 1 Introduction 1.2 Safety information Warning symbols DANGER! This symbol indicates that personal injury caused by electrical shock may occur if the respective precautionary measures are not carried out. WARNING! This symbol in connection with the signal word indicates that personal injury may occur if the respective precautionary measures are not carried out. CAUTION! This symbol in connection with the signal word indicates that damage to assets or data loss will occur if the respective precautionary measures are not taken. CAUTION! This symbol indicates that components could be destroyed by electrostatic discharge (ESD = Electro Static Discharge) if the respective cautionary measures are not taken. Only use the ESD packages intended for this purpose to return device inserts, assembly groups, or assembly components. READ DOCUMENTATION! This symbol placed on the device indicates that the associated device documentation has to be observed. This is necessary to recognize the kind of the potential hazards as well as the measures to avoid them Note signs TIP! This symbol refers to important information about the product, its handling, or additional use. REFERENCE! This symbol refers to further information in other sections, chapters, or manuals. FURTHER INFORMATION! This symbol is used in the tables and refers to further information in connection with the table. DISPOSAL! This device and the batteries (if installed) must not be disposed in the garbage can after use! Please ensure that they are disposed properly and in an environmentally friendly manner. 8

9 1 Introduction Intended use The measuring, control, and automation system is intended for use in an industrial environment, as specified in the technical data of the individual system modules. Other uses beyond those defined are not viewed as intended uses. The modules are manufactured in compliance with the relevant standards and directives as well as the applicable safety regulations. Nevertheless, improper use may lead to personal injury or material damage. To avoid dangers, the modules may only be used: For the intended use When in good order and condition When taking the technical documentation provided into account Even if a module is used correctly and according to the intended use, it may still pose application-related dangers, for example as the result of missing safety devices or incorrect settings. To avoid incorrect settings, this manual contains relevant safety information and warnings. These must be complied with Qualification of personnel This document contains the information required to ensure that the measuring, control, and automation system described is used as intended. It is intended for technically qualified personnel who have received special training and have the appropriate knowledge in the field of automation technology (measuring and control technology). Understanding and technically correct observance of the safety information and warnings in the technical documentation supplied are prerequisites for safe startup as well as safety during operation. Only qualified personnel have the required specialist knowledge to correctly interpret and implement the safety information and warnings contained in this document in specific situations. 1.3 Acceptance of goods, storage, and transport Checking the delivery Ensure that the packaging and contents are not damaged Check that the delivery is complete using the delivery papers and the order details Inform the supplier immediately if there is any damage Store damaged parts until clarification is received from the supplier Notes on storage and transport Store the module in a dry and clean environment. Observe the admissible ambient conditions (see "Technical data") The transport of the module is to be shockproof The original packaging provides optimum protection for storage and transport 9

10 1 Introduction Returning goods In the event of repair, please return the module in a clean and complete state. Use the original packaging to return goods. Accompanying letter for repair Please include the completed accompanying letter for repair when returning goods. Do not forget to state the following: Description of the application and Description of the error that has occurred The accompanying letter for repair can be downloaded online from the manufacturer's website (use the search function if necessary). Protection against electrostatic discharge (ESD) (ESD = electrostatic discharge) To prevent damage from ESD, electronic modules or components must be handled, packaged, and stored in an ESD-protected environment. Measures against electrostatic discharge and electrical fields are described in DIN EN and DIN EN "Protection of electronic devices from electrostatic phenomena". When returning electronic modules or components, please note the following: Sensitive components must only be packaged in an ESD-protected environment. Workspaces such as this divert electrostatic charges to ground in a controlled manner and prevent static charges due to friction capacities. Only use packaging for ESD-sensitive modules/components. These must consist of conductive plastics. No liability can be assumed for damage caused by ESD Disposal CAUTION! Electrostatic charges occur in non-esd protected environments. Electrostatic discharges can damage modules or components. For transport purposes, use only the ESD packaging provided. Disposing of the device DISPOSAL! Devices and/or replaced parts should not be placed in the refuse bin at the end of their service life as they consist of materials that can be recycled by specialist recycling plants. Dispose of the device and the packaging material in a proper and environmentally friendly manner. For this purpose, observe the country-specific laws and regulations for waste treatment and disposal. Disposing of the packaging material The entire packaging material (cardboard packaging, inserts, plastic film, and plastic bags) is fully recyclable. 10

11 1 Introduction 1.4 Device version Order details (1) Basic type Operating panel with TFT-touchscreen (2) Basic type extension 0 Standard (3) Version 8 Standard with factory settings 9 Customer-specific configuration (PLC application) (4) Screen size (diagonal) cm (3.5 ), operating panel cm (5.7 ), operating panel cm (10.4 ), operating panel 1040 (5) Technology 0 Resistive (6) Voltage supply 36 DC 24 V +25/-20 % (7) Extra codes 000 No extra code Other versions upon request. (1) (2) (3) (4) (5) (6) (7) Order code / / Order example / / Scope of delivery 1 operating panel in the ordered version Retaining brackets with threaded pin for mounting the device (quantity depends on device type) 1 sealing strip for mounting the device (glued in the device and/or enclosed separately) 1 power supply connector for the device Accessories Description Part no. SD card without OS, min. 128 MB, for memory expansion

12 1 Introduction 1.5 Brief description The basic version of the measuring, control, and automation system includes the multifunction panel 840 (TFT-touchscreen) with a screen size of 21.3 cm (8.4") as standard. Among other features, it offers user administration with access to parameter and configuration data for the whole system as well as predefined screens for service, controller, program generator, and recording functions (including batch reporting). It is also possible to create customized process screens that map the actual plant. The additional operating panels mean that the measuring, control, and automation system can be configured with even greater flexibility. The operating panels come with CODESYS PLC as well as target and web visualization, which is implemented by customized PLC applications. Operation is done within specific process screens. Connecting the panels using CODESYS project design enables direct access to the PLC variables of the system via CODESYS data server. 1.6 System requirements Software The integration of the operating panels is supported by the measuring, control, and automation system from CODESYS Version 3.5 SP3 Patch 9 (from system version 02 onwards). As of system version 05, CODESYS Version 3.5 SP10 Patch 0 is used. When selecting the repository package, differentiate between the CODESYS version used. Chapter 3.1 "General information", page 17 Chapter "Install the repository package", page 22 Extra code In order to integrate the operating panels into the measuring, control, and automation system, the central processing unit requires the extra code 224 (PLC activation according to IEC CODESYS V3.5). 1.7 Content of this document This "Connection" chapter in this document explains the connection of an operating panel to the measuring, control, and automation system via a local network (Ethernet). The "Configuration" chapter describes how to integrate an operating panel into the measuring, control, and automation system by means of CODESYS. All other technical information can be found in the manufacturer's original documents ( use search function if necessary). This especially covers safety information, installation, and the electrical connection. Designation (diagonal screen measurement) Manufacturer's original document Operating panel 350 (3.5-inch) MICRO PANEL XV-102 operating manual Operating panel 570 (5.7-inch) MICRO PANEL XV-102 operating manual Operating panel 1040 (10.4- MICRO PANEL XV-152 operating manual inch) Document number MN Z MN Z MN Z 12

13 2 Connection 2.1 Installation notes NOTE! These installation notes apply for the entire measuring, control, and automation system and, on some occasions, are only applicable for a specific module. The respective connection diagram shows the context. Requirements for the personnel Work on the modules must only be carried out to the extent described and, like the electrical connection, only by qualified personnel. Before plugging and unplugging connection cables ensure that the person performing the work is electrostatically discharged (e.g. by touching grounded metallic parts). Cables, shielding, and grounding When selecting the cable material, when installing, and when performing the electrical connection of the module, the regulations of DIN VDE 0100 "Erection of power installations with rated voltages up to 1000 V" and the respective national regulations (e.g. on the basis of IEC 60364) are to be observed. Certain cables must be heat resistant up to at least 80 C at maximum load. The relevant instructions in the connection diagram of the affected modules must be observed. Route input, output, and supply cables separately and not parallel to one another. Only use shielded and twisted probe and interface cables. Do not route the lines close to current-carrying components or cables. For temperature probes, ground the shielding on one side in the control cabinet. Do not perform loopthroughs on the grounding cables, but route the cables individually to a shared grounding point in the control cabinet; in doing so, ensure that the cables are as short as possible. Ensure that the equipotential bonding is correct. Electrical safety Isolate power supply units from the voltage supply on the primary side if there is a risk of touching parts with dangerous electrical voltage (e.g. 230 V) in the course of work. The fuse rating of the power supply units on the primary side should not exceed a value of 10 A (inert). With modules with relay or solid state relay outputs, the load circuits can be operated with a dangerous electrical voltage (e.g. 230 V). Disconnect load circuits from the voltage supply during installation/dismounting and electrical connection. In order to prevent the destruction of the relay or solid state relay outputs in the event of an external short circuit in the load circuit, the load circuit should be fused to the maximum admissible output current. The modules are not suitable for installation in areas with an explosion hazard. In addition to a faulty installation, incorrectly set values on the module could also impair the correct function of the following process. Therefore, ensure that safety devices independent of the module (e.g. overpressure valves or temperature limiters/monitors) are available and that it is only possible for qualified personnel to define settings. Please observe the corresponding safety regulations in this context. 13

14 2 Connection References to other information The electromagnetic compatibility meets the standards and regulations cited in the technical data. The USB device interface and voltage supply in the central processing unit are not electrically isolated. In general, please observe the specifications regarding electrical isolation. 14

15 2 Connection 2.2 LAN connection System structure The operating panel is connected to the CPU's LAN interface via a local network (Ethernet). A total of up to four operating panels can be used on the measuring, control, and automation system. The connection must be established with a commercially available network cable (patch or crossover cable) that corresponds to at least category 5 and has S/FTP shielding. LAN interface of the CPU ON Com Power Status Bus Error Com1 Com2 Setup Run Stop Reset LAN Bus Out ON Com2 (1) (1) LAN interface 15

16 2 Connection 16

17 3 Configuration 3.1 General information The functionality of the operating panel is implemented using a PLC application that runs on the operating panel. The PLC application must be programmed with the CODESYS programming system for this. A data server on the operating panel is responsible for the data exchange between system and operating panel. The following instructions describe the basic procedure for programming with CODESYS. An analog value on the operating panel is represented by means of an example. The "CODESYS repository package - operating panels" is required as well as CODESYS Version V3.5 SP3 Patch 9. The repository package has been part of the scope of delivery of CPU since system version 02, and is supplied on the MiniDVD along with the setup program (incl. the CODESYS version). The repository package can also be downloaded for free on the JUMO website (search for , click on the "Products" link and open the "Software" drop-down menu): NOTE! As of system version 05, repository package _3_5_10_0_Eaton.package has to be used. NOTE! As of system version 05, additional operating panels are supported (EATON, EXOR, ASEM) which are not yet decscribed in this document (see current price sheet ). 17

18 3 Configuration 3.2 Creating a PLC application The following description requires that a setup project has been created and transferred to the system in advance with the measuring, control, and automation system's setup program. The system must now be extended to include an operating panel, which has been connected in advance, as described in the "Connection" chapter Starting CODESYS CODESYS is started from the setup program. Step Activity 1 Setup program: Project > Project settings > PLC > Start CODESYS Important: - PLC application = Own PLC application - With I/O mapping of the modules 18

19 3 Configuration Mapping a variable This example shows a temperature value on the operating panel next to an input of the fourchannel analog input module (Analog_In_4x). Input 1 (AI01) is assigned to a "Temp_1" variable in this case. NOTE! Input values, such as the value for the analog input module's input in this example, can be represented on the operating panel, but cannot be changed. Internal variables, on the other hand, can also be edited on the operating panel (e.g. setpoint values). Step Activity 1 Open "Analog_In_4x" module in device tree with a double click 2 "System bus I/O mapping" tab, analog inputs (expand view by clicking on "+"): open the variable by double-clicking in the "Variable" column on the relevant row (AI01 channel) and provide the variable name (here: Temp_1) 19

20 3 Configuration Step Activity 3 Open "mtron_t_user (PRG)" program in device tree with a double click 4 Supplement the program with the "Temp_1" variable (= call up variable) 5 Compile the data source's PLC application and transfer to the CPU The data source's PLC application must be compiled and downloaded in order for the data source's variables to be available (see Step 4 in Chapter "Add data server and data source", page 26). 20

21 3 Configuration Select CODESYS feature set Step Activity 1 Tools > Options... 2 Features > Predefined feature sets... 3 Select the "Professional" feature set and accept with "OK" 4 Also leave the previous dialog (see Step 2) by pressing "OK" 21

22 3 Configuration Install the repository package NOTE! The repository package shown in this example affects system versions 02 to 04. As of system version 05, repository package _3_5_10_0_Eaton.package has to be used. Step Activity 1 Tools > Package manager... 2 Install... 3 Select the package in the file directory and open it (or open with a double-click) The package is installed. Follow the instructions during installation (Select "Complete installation" as the installation type). The package appears in the package manager after installing successfully (press "Update" button if necessary): 22

23 3 Configuration Step Activity 4 Close the package manager Insert the operating panel into the device tree Step Activity 1 mtron_t_boot project (context menu) > Add device 2 Select XV100 device from the list and provide a name (here: XV100) The operating panels now available (350, 570, and 1040) all correspond with the XV100 device (further panels upon request). 23

24 3 Configuration Step Activity 3 Click on the "Add device" button and then end the dialog by clicking "Close" The operating panel is added to the CPU in the device tree: 4 Set the operating panel as an active application (context menu) 24

25 3 Configuration Transfer current firmware If necessary, the operating panel's operating system must be updated. This involves transferring the current firmware to the operating panel via an FTP connection. Step Activity 1 Operating panel: Start FTP server: Start > Programs > Communication > FTP server (provide the IP address first if necessary or conduct assignment via DHCP) The FTP server is active: 2 Open the XV100 with a double click and switch to the "Firmware" tab. 3 Start firmware update in CODESYS. The setup assistant starts. 25

26 3 Configuration Step Activity 4 Follow the instructions in the setup assistant. The following settings are made in sequence there: Select installation type: "FTP installation" FTP parameter: IP address of the operating panel, enter username and password Device type: select "XV-1xx" Select components After closing the firmware installation and rebooting the operating panel, the "PLC3" symbol appears on the operating panel's screen Add data server and data source NOTE! This example applies to system versions 02 to 04. As of system version 05, the term "Data Server" has been changed to "Data Source Manager". Step Activity 1 Add data server: Application (context menu) > Add object > Data server 2 Add data source: DataServer (context menu) > Add object > Data source... 26

27 3 Configuration Step Activity 3 Select and add CPU (application) as the data source 4 Select data source's "Temp_1" variable The data source's PLC application must be compiled in advanced and downloaded in order for the data source's variables to be available (see Step 5 in Chapter "Mapping a variable", page 19). 27

28 3 Configuration Step Activity 5 Search for the data source on the network by means of the MAC address (target device: CPU). This avoids problems that may occur based on gateway settings in networks. DataServer > DataSource > "Communication" tab: Search for target device via network scan (search mode: exact device found) Click on "From device": The following fields are automatically completed by CODESYS using the data of the CPU to which an online connection was last established (activate node name with a checkmark): 28

29 3 Configuration Configure visualization Step Activity 1 Add visualization to the operating panel 2 Change the name of the visualization if necessary 29

30 3 Configuration Step Activity 3 Open the target visualization by double-clicking 4 Choose setting Ideal size: client width and height must correspond with the operating panel's screen resolution (see Chapter 4 "Technical data", page 37). 5 "Visualization" tab: insert rectangle 30

31 3 Configuration Step Activity 6 Set the display format of the text variables: %3.2g % = variable, 3 = pre-decimal characters,.2 = post-decimal characters, g = float value in exponential representation (i = integer value, b = Boolean value) 7 Assign text variable Use input assistance ("..." button): select "Temp_1" and accept with "OK": 31

32 3 Configuration Close CODESYS project and save configuration Step Activity 1 Close project The PLC application is transferred to the setup program again. 2 Setup program: Follow the note to end CODESYS, and close with "OK" The operating panel's CODESYS project planning (PLC application) is not transferred to the system and thus is not saved on the CPU, in contrast with the system's PLC application (see Step 5). The setup file must therefore be saved in the setup program so that the operating panel's PLC application is also available for later modifications (see Step 6). 3 Setup program: Follow the note to end CODESYS, and close with "OK" 4 In the setup program, exit the "project settings" dialog with "OK" 5 Setup program: transfer the project to the system (device) 32

33 3 Configuration Step Activity 6 Setup program: save the setup file (or save under a different name) Start CODESYS for debugging CODESYS is started from the setup program (using the previously saved setup file). Step Activity 1 Setup program: Project > Project settings > PLC > Start CODESYS for debugging Important: - PLC application = Own PLC application 33

34 3 Configuration Load configuration in operating panel Step Activity 1 Log into operating panel 2 Select operating panel from communication settings 3 Press the "Start" button The analog value of the "Temp_1" variable is displayed on the operating panel: 34

35 3 Configuration Create a boot application A boot application must be created for the application to continue to be available in the operating panel after a voltage interruption. Step Activity 1 Create a boot application 35

36 3 Configuration Close CODESYS project Step Activity 1 Close project (or end CODESYS) The PLC application is transferred to the setup program again. 2 Setup program: Follow the note to end CODESYS, and close with "OK" 3 In the setup program, exit the "project settings" dialog with "OK" 36

37 4 Technical data 4.1 Operating panel 350 (type /0x-1...) Screen type TFT color screen Touch technology Resistive Screen size (diagonal) 8.9 cm (3.5 ) Resolution pixel Number of colors 64k Contrast typ. 300:1 Brightness typ. 250 cd/m 2 Background lighting LED (dimmable by software) Voltage supply nom. DC 24 V +25/-20 % SELV Power consumption max. 5 W Current inrush 1.5 A 2 s Assembly type Insertion in panel cut-out Case type Plastic Front panel type Plastic with neutral design foil (fully enclosed) Dimensions (W H D) 136 mm x 100 mm x 30 mm Front panel depth 5 mm Mounting depth 25 mm Panel cut-out 123 mm x 87 mm (± 1 mm) Weight 0.3 kg Protection type IP65 (front side), IP20 (rear side) Ambient temperature range 0 to 50 C Storage temperature range -20 to +60 C Resistance to climatic conditions Relative humidity 10 to 95 %, non-condensing 37

38 4 Technical data The complete technical data as well as further technical information can be found in the manufacturer's original documents ( use search function). Type /0x-1...: search for XV

39 4 Technical data 4.2 Operating panel 570 (type /0x-2...) Screen type TFT color screen Touch technology Resistive Screen size (diagonal) 14.5 cm (5.7 ) Resolution pixels Number of colors 64k Contrast typ. 300:1 Brightness typ. 250 cd/m 2 Background lighting LED (dimmable by software) Voltage supply nom. DC 24 V +25/-20 % SELV Power consumption max. 10 W Current inrush 1.5 A 2 s Assembly type Insertion in panel cut-out Case type Plastic Front panel type Plastic with neutral design foil (fully enclosed) Dimensions (W H D) 170 mm x 130 mm x 39 mm Front panel depth 5 mm Mounting depth 34 mm Panel cut-out 157 mm x 117 mm (± 1 mm) Weight 0.6 kg Protection type IP65 (front side), IP20 (rear side) Ambient temperature range 0 to 50 C Storage temperature range -20 to +60 C Resistance to climatic conditions Relative humidity 10 to 95 %, non-condensing 39

40 4 Technical data The complete technical data as well as further technical information can be found in the manufacturer's original documents ( use search function). Type /0x-2...: search for XV

41 4.3 Operating panel 1040 (type /0x-5...) 4 Technical data Screen type TFT color screen Touch technology Resistive Screen size (diagonal) 26.4 cm (10.4 ) Resolution pixels Number of colors 64k Contrast typ. 300:1 Brightness typ. 250 cd/m 2 Background lighting LED (dimmable by software) Voltage supply nom. DC 24 V +25/-20 % SELV Power consumption max. 12 W Current inrush 1.5 A 2 s Assembly type Insertion in panel cut-out Case type Metal Front panel type Metal with neutral design foil (fully enclosed) Dimensions (W H D) 345 mm x 260 mm x 54 mm Front panel depth 5 mm Mounting depth 49 mm Panel cut-out 329 mm x 238 mm (± 1 mm) Weight 3.0 kg Protection type IP65 (front side), IP20 (rear side) Ambient temperature range 0 to 50 C Storage temperature range -20 to +60 C 41

42 4 Technical data Resistance to climatic conditions Relative humidity 10 to 95 %, non-condensing The complete technical data as well as further technical information can be found in the manufacturer's original documents ( use search function): Type /0x-5...: search for XV

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44 JUMO GmbH & Co. KG JUMO Instrument Co. Ltd. JUMO Process Control, Inc. Street address: Moritz-Juchheim-Straße Fulda, Germany Delivery address: Mackenrodtstraße Fulda, Germany Postal address: Fulda, Germany Phone: Fax: Internet: mail@jumo.net JUMO House Temple Bank, Riverway Harlow, Essex, CM20 2DY, UK Phone: Fax: Internet: sales@jumo.co.uk Myers Road East Syracuse, NY 13057, USA Phone: Fax: Internet: info.us@jumo.net