Miniature magnetic position sensors
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1 Miniature magnetic position sensors Programmable switching points and completely integrated electronics
2 Miniature magnetic position sensors With analog output or freely programmable switching points The product family of intelligent magnetic cylinder sensors are characterized through an analog output as well as one or two freely programmable, independent switching points. Despite this high degree of functionality, BERNSTEIN has succeeded in integrating the entire electronics into a compact sensor enclosure with the smallest possible dimensions. This design feature renders additional protection (e.g. for the cable electronics or high-cost safeguards) unnecessary. The compact design is suitable for installation in all standard T- and C-slots (e.g. FESTO or SMC). The analog output with 0 10 V provides the user with the ability to continuously detect the position in his application. When using versions HP1 and HP2, one or two switching points can be programmed. In an installed position, the sensors can be quickly and easily set with the aid of the easy-to-use teach-in tool. The rapid, elecronic matching in an installed condition replaces the manual method of searching switching points. LEDs at the top of the sensor serve as the function indicator, providing information on the programming status and also signal faults. In addition to featuring effective polarity reversal protection as standard, the sensors also have an internal storage as security in the event of power failures. This configuration largely avoids unintentional changes to the settings. Industries and applications Assembly and handling systems Short-stroke cylinders Block cylinders Clamping element Robotics Grippers 2
3 Smallest analog cylinder sensor Product range Technology Series Material Analog V connection installation Article number Article designation E30 Aluminium Plug T-slot MEA-E30A10/H50-KL0,3S8 Analog IO-Link E30 Aluminium Cable T-slot MEA-E30AIOL/H50-KL2 E30 Aluminium Plug T-slot MEA-E30AIOL/H50-KL0,3S12 Advantages 10 V Analog output with 0 10 V Straightforward teach-in procedure Also available as IO-Link version Suitable for standard T-slots Completely integrated electronic solution No need for additional electronics Fully immersed and therefore protected installation in the slot 0 V Sensing distance 0 10 V Version with shielded connection cable and M8 plug connector Ambient temperature +5 C to +55 C Pneumatic cylinder 3
4 Miniature magnetic position sensors with freely programmable switching points The installed sensor assumes programming mode when the teach-in tool is placed over it Magnet The positions of the magnet are assigned to the respective outputs by correspondingly aligning the tool The programmable switching points are stored in the sensor The switching points can be changed by repeating the teach-in procedure Teach-in tool with sensor Advantages One or two freely programmable switching points Straightforward teach-in procedure Suitable for standard C- and T-slots High switching accuracy Completely integrated electronic solution No need for additional electronics Fully immersed and therefore protected installation Available as cable or plug version Reduced installation and wiring requirements Can be fitted from above 4
5 Product range Intelligent electronic magnetic sensors teachable, one or two switching points Configuration Series Material connection installation Article number Article designation 2 switching points E22 Plastic Cable C-slot SMC MEK-E22PS/HP2-KL2 2 switching points E22 Plastic M8 plug C-slot SMC MEK-E22PS/HP2-KL0,3S8 1 switching point E22 Plastic Cable C-slot SMC MEK-E22PS/HP1-KL2 1 switching point E22 Plastic M8 plug C-slot SMC MEK-E22PS/HP1-KL0,3S8 Configuration Series Material connection installation Article number Article designation 2 switching points E22 Plastic Cable C-slot Festo MEK-E22PS/HP2-KL2 2 switching points E22 Plastic M8 plug C-slot Festo MEK-E22PS/HP2-KL0,3S8 1 switching point E22 Plastic Cable C-slot Festo MEK-E22PS/HP1-KL2 1 switching point E22 Plastic M8 plug C-slot Festo MEK-E22PS/HP1-KL0,3S8 Configuration Series Material connection installation Article number Article designation 2 switching points E30 Aluminium Cable T-slot MEA-E30PS/HP2-KL2 2 switching points E30 Aluminium M8 plug T-slot MEA-E30PS/HP2-KL0,3S8 1 switching point E30 Aluminium Cable T-slot MEA-E30PS/HP1-KL2 1 switching point E30 Aluminium M8 plug T-slot MEA-E30PS/HP1-KL0,3S8 Accessories Cable coupler (straight version, 2 m cable) 4-pin M GDK-M08UA/WO0-2 Cable coupler (straight version, 2 m cable) 3-pin M GDK-M08US/WO0-2 All sensors come with the following accessories: 1 x Setscrew M2x3 (E22), M3x6 (E30), DIN x Offset screwdriver (E22) 1 x Teach-in tool 1 x Operating and installation instructions Other slot sensors: Sensors with only one output can also be used for applications that require only one switching point. For this purpose BERNSTEIN offers a range of Hall sensors with set sensitivity or reed contact versions that do not require auxiliary energy (see Delivery Range Other Slot Sensors, page 6). 5
6 Product range Other slot sensors one switching point, non-teachable Technology Series Material connection installation Article number Article designation Reed E22 Plastic Cable C-slot SMC MAK-E22S/R20-2 E22 Plastic M8 plug C-slot SMC MAK-E22S/R20-0,3S8 2-wire NO contact Series Material connection installation Article number Article designation E22 Plastic Cable C-slot Festo MAK-E22S/R20-2 E22 Plastic M8 plug C-slot Festo MAK-E22S/R20-0,3S8 Series Material connection installation Article number Article designation E30 Aluminium Cable T-slot MAA-E30S/R20-2 E30 Aluminium M8 plug T-slot MAA-E30S/R20-0,3S8 Technology Series Material connection installation Article number Article designation Hall E22 Plastic Cable C-slot SMC MEK-E22PS/H03-KL2 E22 Plastic M8 plug C-slot SMC MEK-E22PS/H03-KL0,3S V DC Typ. 3mT 150 ma PNP/ NO contact south-switching Series Material connection installation Article number Article designation E22 Plastic Cable C-slot Festo MEK-E22PS/H03-KL2 E22 Plastic M8 plug C-slot Festo MEK-E22PS/H03-KL0,3S8 Series Material connection installation Article number Article designation E30 Aluminium Cable T-slot MEA-E30PS/H03-KL2 E30 Aluminium M8 plug T-slot MEA-E30PS/H03-KL0,3S8 6
7 Functional principle of the programmable HP1 and HP2 versions The illustration shows the maximum sensing range of both sensor elements over the traverse range of the magnet. A curve must be outside the tolerance range in order to achieve clear assignment of the switching points. The sensor immediately detects the moment at which both curves are within the tolerance range of low magnetic sensitivity due to the magnet and air gap constellation and signals a fault. Magnetic field parallel to sensor Path Tolerance range Max. operating range Technical data Other products in our complete range PNP/NO contact Magnetic sensitivity ±1.5 mt to ±13.5 mt Sensing distance up to 50 mm (depending on magnet/air gap) Repeat accuracy 0.1 mt Hysteresis 1 mt H 1.35 mt Operating voltage range UB V DC Output current Ie 50 ma (one output switched) 25 ma per output (both outputs switched) Ambient temperature 20 C to +80 C Protection class IP 67 7
8 Switch systems Economy meets safety Sensor systems Compact intelligence We reserve the right to make changes Enclosure systems Function and design Contact International Headquarters BERNSTEIN AG Hans-Bernstein-Str Porta Westfalica Phone Fax info@de.bernstein.eu France BERNSTEIN S.A.R.L. Phone Fax info@fr.bernstein.eu Italy BERNSTEIN S.r.l. Phone Fax info@it.bernstein.eu Austria BERNSTEIN GmbH Phone Fax info@at.bernstein.eu Switzerland BERNSTEIN (Schweiz) AG Phone Fax info@ch.bernstein.eu China BERNSTEIN Safe Solutions (Taicang) Co., Ltd. Phone Fax info@bernstein-safesolutions.cn Denmark BERNSTEIN A/S Phone Fax info@dk.bernstein.eu United Kingdom BERNSTEIN Ltd Phone Fax info@uk.bernstein.eu Hungary BERNSTEIN Kft. Phone Fax info@hu.bernstein.eu
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