Transcription

1 Configuring the ET 200SP HA in PCS 7 based on different configuration examples SIMATIC PCS 7 V9.0 Siemens Industry Online Support

2 Siemens AG 2017 All rights reserved Preface Warranty and liability The Application Examples are not binding and do not claim to be complete regarding the circuits shown, equipping and any eventuality. The Application Examples do not represent customer-specific solutions. They are only intended to provide help for typical applications. You are responsible for ensuring that the described products are used correctly. This Application Example does not relieve you of the responsibility to use safe practices in application, installation, operation, and maintenance. By using this Application Example, you recognize that we cannot be made liable for any damage/claims beyond the described liability clause. We reserve the right to make changes to this Application Example at any time without prior notice. If there are any deviations between the recommendations provided in this Application Example and other Siemens publications e.g. catalogs the contents of the other documents have priority. We do not accept any liability for the information contained in this document. Any claims against us based on whatever legal reason resulting from the use of the examples, information, programs, engineering and performance data etc., described in this Application Example shall be excluded. Such an exclusion shall not apply in the case of mandatory liability, e.g. under the German Product Liability Act ("Produkthaftungsgesetz"), in case of intent, gross negligence, or injury of life, body or health, guarantee for the quality of a product, fraudulent concealment of a deficiency or breach of a condition which goes to the root of the contract ("wesentliche Vertragspflichten"). The damages for a breach of a substantial contractual obligation are, however, limited to the foreseeable damage, typical for the type of contract, except in the event of intent or gross negligence or injury to life, body or health. The above provisions do not imply a change of the burden of proof to your detriment. Any form of duplication or distribution of these Application Examples or excerpts hereof is prohibited without the expressed consent of the Siemens AG. Security information Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks. In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement and continuously maintain a holistic, state-of-the-art industrial security concept. Siemens products and solutions only form one element of such a concept. Customer is responsible to prevent unauthorized access to its plants, systems, machines and networks. Systems, machines and components should only be connected to the enterprise network or the Internet if and to the extent necessary and with appropriate security measures (e.g. use of firewalls and network segmentation) in place. Additionally, Siemens guidance on appropriate security measures must be taken into account. For more information about industrial security, please visit Siemens products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer s exposure to cyber threats. To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed at Entry ID: , V1.0, 06/2017 2

3 Siemens AG 2017 All rights reserved Preface Preface Objective of the documentation Various configuration examples are provided to demonstrate the flexibility and scalability of the distributed I/O SIMATIC ET 200SP HA. This includes the configuration of the PROFINET interface module and the configuration of the innovative and flexible input/output module (standard and high availability) of the ET 200SP HA. A practical example of a HART field device is provided to demonstrate the step-by-step configuration of HART variables and a multihart area. The Advanced Process Library (APL) V9.0 is used for the CFC engineering of HART communication with multihart. Core contents General information about the SIMATIC ET 200SP HA HW Config of the PROFINET interface module (standard and highly availability) HW Config of the input/output module (standard and high availability) Signal configuration Hot-swapping and expansion of modules during operation Integration of a HART field device in SIMATIC PCS 7 Configuration of multihart areas and HART variables CFC engineering of multihart areas Validity This application example is valid for: SIMATIC PCS 7 CPU 410-5H Process Automation, as of Firmware-Version 8.2 SIMATIC PCS 7 V9.0 Entry ID: , V1.0, 06/2017 3

4 Siemens AG 2017 All rights reserved Table of Contents Table of Contents Warranty and liability Task and solution The task Solution SIMATIC ET 200SP HA introduction Advantages of the ET 200SP HA Hardware and software components used Hardware engineering for ET 200SP HA Interface with the automation system Standard configuration (easy connection) Redundant connection Preparation for automatic commissioning with topology configuration Configuration of the IO interface with the input/output module Configuring a single IO connection Configuring IO redundancy Signal configuration Pure digital operation can be configured across channels Configuring mixed mode channel-specific Hot-swapping: replacing I/O modules with applied voltage during operation Station expansion during operation Integration of a HART field device Hardware configuration Configuration of multihart areas and HART variables Configuring a multihart area Configuring HART variables CFC engineering Appendix Service and Support Links and Literature Change documentation Entry ID: , V1.0, 06/2017 4

5 Siemens AG 2017 All rights reserved 1 Task and solution 1 Task and solution 1.1 The task High availability and scalability with ever more compact design are just one of the many challenges that the process industry places on the automation systems and their components. When planning a control cabinet and selecting the hardware components, it is important to make optimum use of the available space. Systems and components must also be flexibly scaled to specific areas and tasks in order to minimize costs during planning and configuration. The focus in the choice of the components of an automation system is therefore simple handling during installation and maintenance and high availability of the automation system. In order to meet the increasing and diverse requirements, future-proof and innovative technologies must be used above all. 1.2 Solution The SIMATIC ET 200SP HA hardware innovation in combination with the SIMATIC PCS 7 V9.0 process control system offers a scalable and high availability I/O system. The distributed I/O combines high flexibility and scalability with compact design. The PROFINET communication standard is used to connect process signals to a higher-level controller, such as the 410-5H. This application example describes the standard and high availability hardware configuration of the ET 200SP HA and its components. Single and redundant connection of the PROFINET interface module IM PN HA is described in connection with the innovative and flexible I/O module AI-DI 16/DQ16x24VDC HART HA with freely configurable inputs and outputs. In addition, the application example includes cross-channel and channel-specific signal configuration in PCS 7 V9.0 using the example of the digital/analog module. HART variables and multihart areas are configured using the example of the SITRANS TH300 temperature transducer and integrated into PCS 7 using the Advanced Process Library V9.0. The configuration of the distributed I/O and the HART field device as well as operation and monitoring are performed in the PCS 7 environment. Entry ID: , V1.0, 06/2017 5

6 Siemens AG 2017 All rights reserved 1 Task and solution SIMATIC ET 200SP HA introduction The distributed I/O SIMATIC ET 200SP HA has been specially designed for demanding deployment in the process industry and its digital challenges. These include: High availability and flexibility for improved efficiency in the field of planning, installation and maintenance Rugged construction for use at temperatures from -40 C to +70 C and elevations up to 4000 m Conformal coating of all components Use in hazardous areas up to EX Zone 2 Future-proof and highly flexible due to PROFINET connection Design Despite the narrow design of 22.5 mm, the terminal blocks (2) of the ET 200SP HA offer space for up to 16 channels. Identical terminal block types and subrack modules (3) are available for the 24 V standard signals, analog input/output and digital input/output. The following I/O modules (1) are supported by the ET 200SP HA: Standard modules DI, DO, AI, AO Relay module (RQ) Universal module Entry ID: , V1.0, 06/2017 6

7 Siemens AG 2017 All rights reserved 1 Task and solution You can find detailed information on components, installation and commissioning of the ET 200SP HA in the system manual "Distributed I/O System ET 200SP HA": Wiring Standing wiring of the ET 200SP HA without I/O modules is possible due to the separate configuration of I/O modules and terminal blocks. In addition, the terminal blocks are wired with push-in terminals without tools. Scalability and flexibility The station of the ET 200SP HA supports a configuration with up to 56 modules. Depending on the requirements, interface modules are available for single and redundant connection to the automation system. You can also select between single and redundant (IO redundancy) terminal blocks. The plant can be expanded without interruption during ongoing operation by plugging in additional modules. High availability from redundant components The following redundant components are available for the ET 200SP HA: Redundant connection to the automation system via PROFINET with two interface modules Redundantly switched I/O modules (IO redundancy) with redundant terminal blocks IO redundancy, which so far has been configured with additional Marshalled Termination Assemblies (MTA), is made possible for the ET 200SP HA by the redundant terminal block with two I/O modules that communicate with one another. Hot-swapping the device Communication The hot swap function is possible in both cases, non-redundant and redundant configuration of the components, i.e. modules can be exchanged with applied voltage during operation. The connection of the ET 200SP HA over PROFINET is made using a PROFINET BusAdapter. These are plugged into the interface modules. The following connection options are available: RJ45 connector Fast Connect LC connector (Lucent Connector) The following connections are supported: Simple S1 system redundancy Simple S2 system redundancy Media redundancy (MRP) Entry ID: , V1.0, 06/2017 7

8 Siemens AG 2017 All rights reserved 1 Task and solution You can find additional information on system connections and PROFINET topologies in the document "PROFINET in SIMATIC PCS 7 Guidelines and Blueprints": Configuration of multihart areas The HART I/O modules of the ET 200SP HA in conjunction with PCS 7 V9.0 support the configuration of multihart areas in addition to eight HART variables. This function enables all measured variables to be read from all HART field devices connected to the I/O. You can find a detailed description and example configuration in the section Advantages of the ET 200SP HA High channel density with low footprint Maximum configuration with up to 56 modules Up to 900 signals per station Extended temperature range from -40 C to +70 C, installation up to Ex Zone 2 and conformal coating of all components Scalable and highly flexible with capability to expand the station during operation Hot-swapping modules during operation Configuration in Run Communication via PROFINET High availability thanks to redundant PROFINET interface modules and redundantly switched I/O modules Redundant terminal block for IO redundancy Quick and easy configuration of signals by cross-channel signal configuration Entry ID: , V1.0, 06/2017 8

9 Siemens AG 2017 All rights reserved 1 Task and solution 1.3 Hardware and software components used This application example was created using the following components: Software components Table 1-1: Software components Component SIMATIC PCS 7 V9.0 - APL Library V9.0 Component of SIMATIC PCS 7 V9.0 SIMATIC PDM V9.0 SP1 License is not included in SIMATIC PCS 7 Hardware components Table 1-2: Hardware components Component CPU 410-5H Firmware Version 8.2 Article number: 6ES HX08-0AB0 Mounting rail Subrack module (interface module single) Subrack module (interface module redundant) Interface module IM PN HA Subrack module 2x Terminal block (single) Terminal block (redundant) 2 x Input/output module AI-DI 16/DQ 16x24VDC HART HA Slot cover I/O module Server module PROFINET BusAdapter Fast Connect Article number: 6DL MC00-0AA0 Article number: 6DL BH00-0SM0 Article number: 6DL BH00-0RM0 Article number: 6DL AU00-0PM0 Article number: 6DL GA00-0NN0 Article number: 6DL TP00-0DH1 Article number: 6DL TP00-0DM1 Article number: 6DL EW00-0PH1 Article number: 6DL CV22-0AM0 Article number: 6DL PA00-0AA0 Article number: 6DL AF00-0AA0 SITRANS TH300 HART Firmware Version Entry ID: , V1.0, 06/2017 9

10 Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA 2 Hardware engineering for ET 200SP HA This section describes all configuration steps that must be performed to integrate the ET 200SP HA via PROFINET. Also described in detail are the configuration of the IO connection and signal configuration using the example of the input/output module AI-DI 16/DQ 16x24VDC HART HA and the steps to be performed for module replacement and station expansion. The following configuration status is required for configuring the hardware: PCS 7 multiproject is created Automation system is configured with CPU 410 A connection between AS and Engineering System (ES) via the plant bus in NetPro is pre-configured You can find information on creating a PCS 7 multiproject in the manual "SIMATIC PCS 7 Engineering System": You can find information on configuring an automation system and setting up a network connection in the manual "Compendium Part A - Configuration Guidelines": Interface with the automation system The status signals and process values are received and actuators controlled via ET 200SP HA I/O modules on the process level. The interface module forms the interface between the process level and the automation system and ensures smooth data transfer in either the single or redundant version. You can find detailed information on the IM PN HA interface module in the manual "IM PN HA Interface Module": Standard configuration (easy connection) Add a PROFINET system to interface X5 or X8 of the CPU to which you have physically connected the interface module via PROFINET. 1. Right-click on the CPU interface. 2. Select "Insert PROFINET IO System" (in this application example: "Interface X5"). 3. Drag the single interface module IM155-6 PN HA from the module catalog and drop it onto the PROFINET system. Entry ID: , V1.0, 06/

11 Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA 4. Open the object properties of the interface module and assign a device name (in this application example: "P1R1-ET200SPHA-01-IM01"). The device names are stored at the following locations when the HW Config is transferred: in the BusAdapter in the interface of the distributed I/O (e.g. interface module or I/O device itself) When the power supply is switched on, the stored device names are assigned automatically and independent of the topology configuration during component replacement. Entry ID: , V1.0, 06/

12 Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA 5. Select the subnet in which the interface module is located (in this application example: "Fieldbus1"). Changing the IP address is optional. The IP address is assigned automatically when the interface module is inserted in the PROFINET system and the outgoing IP address of the controller is incremented Redundant connection First add a PROFINET system to each of the interfaces X5 or X8 of the two CPUs with which you have physically connected the redundant interface module via PROFINET. 1. Right-click on the CPU interface. 2. Select "Insert PROFINET IO System" (in this application example: "Interface X5"). 3. Drag the redundant interface module IM155-6 PN HA Red from the module catalog and drop it onto the PROFINET system. Entry ID: , V1.0, 06/

13 Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA 4. Click "Yes" to confirm the message asking if the device should be connected redundantly to the PROFINET system. 5. Open the object properties of the redundant interface module and switch to the "Redundancy" tab. Ensure that the redundant interface module is connected to the two PROFINET systems via the correct interface. Entry ID: , V1.0, 06/

14 Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA 6. Switch to the "General" tab and assign a device name to each module (in this application example: "Slot 0: P1R1-ET200SPHA-01-IM01 and Slot1: P1R1-ET200SPHA-01-IM02"). Entry ID: , V1.0, 06/

15 Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA 7. Select the respective subnet of the two slots (in this application example: "Slot0: Fieldbus1 and Slot1: Fieldbus2"). Changing the IP address is optional. The IP address is assigned automatically when the interface module is inserted in the PROFINET system and the outgoing IP address of the controller is incremented. Entry ID: , V1.0, 06/

16 Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA Preparation for automatic commissioning with topology configuration Automatic commissioning In an automation system, a configured device name must be assigned to each PROFINET IO device. The device names can be assigned in different ways: Manually Through special storage media PROFINET BusAdapter Through automatic commissioning with topology configuration Automatic commissioning is recommended for subunits with the same hardware configuration. This has the following advantages: Simplified, less time-consuming commissioning Minimizes errors More flexibility when exchanging devices The device identification of IO devices is performed during automatic commissioning via a configured target topology which is created offline and then loaded into the IO controller. Using the configured topology, the IO controller identifies the IO devices and assigns the configured names of the HW Config. No removable media with stored device names required No programming required Topology Editor The Topology Editor is available for topology configuration in the HW Config. In the Topology Editor, a defined target topology is created that corresponds to the actual topology (physical connection of the IO nodes). The following options are available for creating a target topology in the Topology Editor: Tabular interconnection Graphical interconnection The recommended graphical interconnection is described in this application example. You can find additional information and notes on topology configuration in the document "PROFINET in SIMATIC PCS 7 Guidelines and Blueprints": The topology configuration is only possible within a subproject, in other words, the stations with a common PROFINET network must be in the same subproject. Requirements for automatic commissioning IO controllers and IO devices are configured in HW Config Entry ID: , V1.0, 06/

17 Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA IO controllers and IO devices must support the PROFINET functionality "Device replacement without exchangeable medium / PG" Devices and replacement devices for device replacement must be reset to the factory settings Target topology via graphical interconnection 1. Open the object properties of the CPU interface to which the redundant interface module is connected (in this application example: "Interface X5"). 2. Go to the "General" tab and select the check box "Support device replacement without exchangeable medium". 3. Right-click on the interface of the CPU to which the redundant interface module is connected (in this application example: "Interface X5") and open the Topology Editor ("PROFINET IO Topology "). 4. Switch to the "Graphic view" tab. 5. Connect the individual component interfaces corresponding to the physical connection. Click on the interface of a device and, keeping mouse pointer pressed, drag the connection onto the interface of the connection partner. Release the mouse pointer. The actual topology (physical connection) must match the target topology (Topology Editor). Entry ID: , V1.0, 06/

18 Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA 6. Confirm your settings by clicking "OK". 7. Save and compile your configuration, and download it to the CPU. 2.2 Configuration of the IO interface with the input/output module This section describes the configuration of the AI-DI 16/DQ 16x24VDC HART HA input/output module with a single and redundant terminal block (IO redundancy). The innovative I/O module provides you with a high degree of flexibility when connecting different signal forms. The following variants are configurable: Variant 1: DI 16/DQ16x24VDC HA in digital mode Variant 2: AI-DI 16/DQ 16x24VDC HART HA as digital/analog module in mixed mode In mixed mode, you can select the 16 inputs of the I/O module as digital inputs or as analog inputs with or without HART via the configuration. The 16 outputs of the I/O module can be operated either as digital outputs or as a sensor supply for the corresponding input. You have the option of changing the configuration of the inputs in RUN mode of the CPU and, for example, switching inputs from digital input to analog input in mixed mode. With a cross-channel configuration, you can configure up to 16 channels in one step and doing so during operation. Entry ID: , V1.0, 06/

19 Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA You can find detailed information on the input/output module and the configuration options in the device manual "Input/Output Module AI- DI 16/DQ 16x24VDC HART HA": Configuring a single IO connection 1. Drag the input/output module of the single interface module from the module catalog to the slot in which you physically plugged in the I/O module (in this application example: "Slot 2"). If you are operating the I/O module in pure digital mode, select the I/O module for pure digital mode DI 16/DQ 16x24VCD HA from the block catalog. The I/O module for pure digital operation is located in the subgroup catalog "AI". 2. Perform the signal configuration, as described in the section 2.3. The ET 200SP HA and the CPU 410-5H support the CiR (Configuration in Run) function. No additional configuration of CiR is required in the HW Config with a PROFINET system. The CiR functionality is indicated by an orange marking of the modules in the HW Config (only for CPU 410-5H firmware version 8.2 and ET 200SP HA). Entry ID: , V1.0, 06/

20 Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA Configuring potential groups 1. Double-click on the I/O module and open the "Parameters" tab. 2. Open the "Potential group" subfolder and select in the drop-down window whether the module is to form a new potential group (light terminal block) or the potential group of the left module (dark terminal block). In this application example, the I/O module has its own potential group: "Enable new potential group (light terminal block)". When configuring the terminal blocks and I/O modules, be sure to observe the installation rules for potential groups. Only terminal blocks for individual I/O modules or IO redundancy may be plugged in a potential group. You can find detailed information on the installation rules for potential groups in the system manual "Distributed I/O System ET 200SP HA": Configuring IO redundancy In redundancy mode, both I/O modules measure the process value simultaneously and independently. The left I/O module is the master with the leading channels and is used for process value processing in the AS. If a module or a leading channel fails, the switchover is made to the partner module. If an error is corrected, there is not switchover of the affected channels. HART communication is performed exclusively via the leading channel. Entry ID: , V1.0, 06/

21 Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA If you configure IO redundancy, both I/O modules communicate independently. It is not necessary to use the RedLib library for IO redundancy. Redundant I/O devices must be identical, i.e. they must have the same article number, the same hardware status and the same firmware status. 1. Drag the input/output module of the redundant interface module from the module catalog and drop it into the appropriate slot. 2. Because a redundant terminal block with two I/O modules is used, you must drop the module onto two slots (in this application example: "Slot 2 and Slot 3"). 3. Open the "Redundancy" tab in the object properties. 4. In the "Redundancy" drop-down list, select "2 modules" 5. In the "Synchronization Role" drop-down list, "Master" for the left module. Entry ID: , V1.0, 06/

22 Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA In the object properties of the right module, "Slave" is shown in the "Synchronization role" drop-down list. If you want to operate the two modules independently (no IO redundancy), you must set "None" in the "Redundancy" drop-down list for one of the two modules. In this case, what is shown in the "Synchronization role" field is irrelevant. When configuring the terminal blocks and I/O modules, be sure to observe the installation rules for potential groups (see section 2.2.1: "Configuring potential groups"). 6. Perform the signal configuration, as described in the section Signal configuration The I/O modules of the ET 200SP HA support cross-channel configuration. Settings and configurations for all channels are performed in one step. Cross-channel configuration of the channels in digital mode and the channel-specific configuration in mixed mode (digital/analog) are performed and described using the example of the input/output module. The configuration of the channels is the same for high-availability and standard configuration of the I/O modules. Entry ID: , V1.0, 06/

23 Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA You can re-configure individual channels of the module as well as configure the HART variables in RUN without affecting the other channels. In mixed mode, for example, individual input channels can be re-configured from digital input to analog input in RUN without affecting other channels Pure digital operation can be configured across channels In this section, 16 digital inputs are configured via the "Cross-channel configuration" function. 1. Open the object properties of the I/O module (in this application example: "Slot 2"). 2. Switch to the "Parameters" tab. 3. In the tree, open "Parameters > Cross-channel > DI". 4. In the "Channel mode DI" drop-down list, select "Activated". Entry ID: , V1.0, 06/

24 Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA 5. Apply the changes by clicking "OK". All 16 channels of the module are configured with digital inputs in the "Digital mode" setting. With the "Cross-channel configuration" function, you can configure analog inputs, digital outputs and outputs as the sensor supply. If a redundant terminal block is used with two I/O modules, the channels of the left I/O module (master) are configured. The parameter settings always apply to the module pair Configuring mixed mode channel-specific This section describes the configuration of three channels with different parameter settings. Channel 0 as a digital input Channel 1 as analog input (4 to 20 ma) Channel 2 as a digital output To configure channels individually, you must disable the cross-channel configuration or ensure that no unused channels are activated. 1. Open the "Parameters" tab. 2. In the tree, open "Parameters > Cross-channel > AI". 3. In the "Measuring type" drop-down list, select "Deactivated". Entry ID: , V1.0, 06/

25 Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA 4. In the tree, open "Parameters > Cross-channel > DI". 5. In the Channel mode DI" drop-down list, select "Deactivated". 6. In the tree, open "Parameters > Cross-channel > DO". 7. In the "Channel mode DO" drop-down list, select "Deactivated". Configuring a digital input 1. Open the object properties of the I/O module (in this application example: "Slot 2"). 2. Switch to the "Parameters" tab. 3. In the tree, open "Channel 0 > DI". Entry ID: , V1.0, 06/

26 Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA 4. In the Channel mode DI" drop-down list, select "Activated". Configuring analog input (4 to 20 ma) with sensor supply 1. In the tree, open "Channel 1 > AI". 2. In the "Measuring type" drop-down list, select "Current (2-wire)". 3. Select "4..20 ma" from the "Measuring range" drop-down list. 4. Open "DO" in the tree. 5. In the "Channel mode DO" drop-down list, select "Sensor supply": power supply via the I/O module. Entry ID: , V1.0, 06/

27 Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA Configuring a digital output 1. In the tree, open "Channel 2 > DO". 2. In the "Channel mode DO" drop-down list, select "Activated". 3. Save your configuration and compile it and then download it to the CPU. Entry ID: , V1.0, 06/

28 Siemens AG 2017 All rights reserved 2 Hardware engineering for ET 200SP HA 2.4 Hot-swapping: replacing I/O modules with applied voltage during operation ET 200SP HA supports the replacement of I/O modules with applied voltage during operation. I/O modules with switched-on load and switched-on power supply may not be pulled during operation without first electrically disconnecting them. For this case, the following I/O modules of the ET 200SP HA can be electrically disconnected via a release button: Input/output module AI-DI 16/DQ16x24VDC HART HA Digital output module DI 16x24VDC HA Digital output module DQ 16x24VDC/0.5A Digital output module RQ 4x120VDC-230VAC/5A CO HA Electrical disconnection via the release button prevents arcs that can damage the ET 200SP HA and the connected sensors and actuators. Pull and plug I/O modules with the release button only when the load is switched off. 1. If you are using one of the above I/O modules, press the release button for 3 seconds. 2. After 3 seconds, the red diagnostic LED flashes and the yellow maintenance LED lights up permanently. The diagnostic message "Switch-off via unlock button" is generate in OS Runtime. 3. The I/O module is disconnected from the terminal block and you can replace the module. 4. The new I/O module starts automatically after installation. I/O modules without a release button can be replaced during operation without any effect on the remaining I/Os. 2.5 Station expansion during operation The ET 200SP HA can be expanded to a maximum of 56 modules during operation. 1. Remove the server module and pull the Powerbus cover at the end of the station. 2. Click on the subrack module on the DIN rail and slide it onto the last component of the station on the SP bus. 3. Plug the terminal block into the subrack module. The subrack module and terminal block form the slot for the I/O module. 4. Plug the I/O module into the slot. 5. Reconnect the station with the server module and the Powerbus cover at the end of the station. Equipping with reserve modules The passive backplane bus allows flexible station structures during operation. The expansion of the station can be performed without interruption by using slot covers. Entry ID: , V1.0, 06/

29 Siemens AG 2017 All rights reserved 3 Integration of a HART field device 3 Integration of a HART field device This section describes the following configurations using the example of the input/output module with the temperature transmitter, SITRANS TH300: Signal configuration of a HART analog input (4 to 20 ma HART) Configuration of a HART field device with SITRANS TH300 as an example Configuration of a multihart area Configuration of HART variables The SITRANS TH300 is connected to terminals 1 (AI 0 +/ DI 0 ) and 17 (U V0 / DQ 0 ) of the input/output module via 2-wire measurement. You can find detailed information on the connection assignment in the device manual "Input/Output Module AI-DI 16/DQ 16x24VDC HART HA": Requirements PCS 7 project is created Automation system is configured Interface module IM PN HA is configured Input/output module AI-DI 16/DQ 16x24VDC HART HA is plugged into slot 3.1 Hardware configuration Configuring analog input for 4 to 20 ma HART 1. Open the object properties of the input/output modules (in this application example: "Slot 2"). 2. Switch to the "Parameters" tab. 3. In the tree, open "Parameters > Channel 0 > AI". 4. In the "Measuring type" drop-down list, select "Current (2-wire)". Entry ID: , V1.0, 06/

30 Siemens AG 2017 All rights reserved 3 Integration of a HART field device 5. Select "4..20 ma HART" from the "Measuring range" drop-down list. 6. Open "DO" in the tree. 7. In the "Channel mode DO" drop-down list, select "Sensor supply". (power supply of the field device via the I/O module) Entry ID: , V1.0, 06/

31 Siemens AG 2017 All rights reserved 3 Integration of a HART field device 8. Since only one channel is used in this case, make sure that all channels except channel 0 are disabled. 9. Confirm the settings by clicking "OK". 10. Save and compile the configuration and download it to the CPU. Configuration of the HART field device and assignment of the device description 1. Drag the HART field device from the module catalog and drop it onto the required slot of the input/output module (in this application example: "Slot 2.0"). For a redundant terminal block with two I/O modules, the HART field device is dropped onto the slot of the left I/O module (master). Entry ID: , V1.0, 06/

32 Siemens AG 2017 All rights reserved 3 Integration of a HART field device 2. Double-click "HART Field Device" to assign the field device via the Electronic Device Description (EDD) and configure it in PDM. 3. Click on "Device identification" for automatic identification of the appropriate EDD (in this application example: "SITRANS TH300"). 4. Apply the assignment by clicking "OK". The result is that the HART field device in the slot of the module is linked to the specific device description for SIMATIC PDM. 5. Save and compile your configuration, and download it to the CPU. 3.2 Configuration of multihart areas and HART variables multihart area HART field devices supply additional process variables such as electronic temperature or sensor temperature to the process value. These measured variables are configured via HART variables in an I/O module in the HW Config and processed cyclically by the controller. One I/O module supports a maximum of four HART variables per channel, each consisting of a 4-byte real value and 1-byte quality code. If at least one HART variable is configured in the input address space, the addresses are used for all eight variables (40 bytes in total). Standard HART I/O modules support a maximum of eight HART variables for the entire module and a maximum of four variables (PV, SV, TV and QV) per channel. As of SIMATIC PCS 7 V9.0, the "multihart area" function is supported when working with the I/O modules AI-DI 16/DQ16x24VDC HART HA, AQ 8xI HART HA and AI 16xI 2-wire HART of the ET 200SP HA. Entry ID: , V1.0, 06/

33 Siemens AG 2017 All rights reserved 3 Integration of a HART field device In contrast to the previous configuration with a maximum of eight HART variables, the "multihart area" function allows all available measured variables (HART variables) of the connected field devices to be read. The I/O modules process HART communication in parallel, i.e. all channels simultaneously. A distinction is made between the following multihart areas: With "1 multihart", one HART variable of a field device is called up in each cycle. This means that primary to quaternary variables of the first field device are called up in succession in each cycle, then primary to quaternary variables of the second field device, etc. With "4 multihart", four HART variables are called per cycle. That is, all four HART variables of a field device are called simultaneously. In each subsequent cycle, the four HART variables of the next field device are called up, etc. ("4 multihart" is only possible with the AI-DI 16/DQ16x24VDC HART HA I/O module). The configuration for reading the HART variables (8 HART variables, multihart areas) can be changed in RUN mode of the CPU. Recommendation for using the multihart area: With more than two field devices on the I/O module With more than eight HART variables per I/O module In this application example, the "1 multihart" function is configured as an example on the AI-DI 16/DQ16x24VDC HART HA I/O module and the channelspecific configuration of a maximum of eight HART variables is described. The value assigned to a respective variable (for example, electronic temperature, sensor temperature) is configured in the device, for example, via SIMATIC PDM. Memory allocation When using the multihart areas, the input and output address space is allocated as follows: With "1 multihart", 6-byte input address space and 1-byte output address space are used With "4 multihart", 24-byte input address space and 4-byte output address space are used (only for AI-DI 16/DQ16x24VDC HART HA I/O modules). Entry ID: , V1.0, 06/

34 Siemens AG 2017 All rights reserved 3 Integration of a HART field device Comparison of 8 HART variables and multihart area Table 3-1 Parameter assignment Data transmission memory / address allocation 8 HART variables 1 multihart 4 multihart Max. 8 HART variables can be configured Cyclic 8 HART variable per channel 5 bytes (40 bytes) input address space All available HART variables can be configured Cyclic 1 HART variable per channel 6 bytes in the input address space 1 byte in the output address space CiR compatibility Yes Yes Yes CFC engineering 1 input channel block per HART variable 1 input channel block (input and output) per channel (4 HART variables) All available HART variables can be configured Cyclic 4 HART variable per channel 24 bytes in the input address space 4 bytes in the output address space 1 input channel block (input and output) per channel (4 HART variables) You can find detailed information on multihart in the device manuals for HART I/O modules of ET 200 SP HA that support multihart. For example, "ET 200SP HA input/output module AI-DI 16/DQ16x24VDC HART HA": Entry ID: , V1.0, 06/

35 Siemens AG 2017 All rights reserved 3 Integration of a HART field device Configuring a multihart area 1. Open the object properties of the input/output modules and the "Parameters" tab. 2. In the "HART variables" drop-down list, select "1multiHART". 3. Apply the settings by clicking "OK". The configuration of the "4 multihart" function works similarly. Symbol table Edit the symbol table to match the following table: Table 3-2: Symbol table of a multihart area Address Symbol Data type Comment IW 592 TI1 WORD SITRANS TH Configuring HART variables In addition to the multihart area, you can continue to configure eight HART variables. In this section, all four available HART variables of channel 0 are configured. 1. Open the object properties of the input/output modules and switch to the "Parameters" tab. 2. Open the "HART variables" folder and select "8 HART" in the drop-down list. Entry ID: , V1.0, 06/

36 Siemens AG 2017 All rights reserved 3 Integration of a HART field device 3. Open the "Variable 1" subfolder. 4. In the "Channel number" drop-down list, select the channel from which you want to call the HART variable (in this application example: "Channel 0"). 5. In the "Variable identification" tab for the respective channel, select the primary, secondary, tertiary and quaternary variables (in this application example: "Primary"). Entry ID: , V1.0, 06/

37 Siemens AG 2017 All rights reserved 3 Integration of a HART field device 6. Configure variables 2 to 4 similar to steps 3 to Save and compile your configuration, and download it to the CPU. By default, the non-configured channels are configured with the setting "non/cir". The parameters can be changed during operation. Symbol table Edit the symbol table to match the following table: Table 3-3: Symbol table of 8 HART variables Address Symbol Data type Comment IW 592 TI12_PV WORD SITRANS TH300 ED 724 TI12_HV_PV REAL Variable 1 IB 728 TI12_STAT_PV BYTE Status HV_1 ED 729 TI12_HV_SV REAL Variable 2 IB 733 TI12_STAT_SV BYTE Status HV_2 ED 734 TI12_HV_TV REAL Variable 3 IB 738 TI12_STAT_TV BYTE Status HV_3 ED 739 TI12_HV_QV REAL Variable 4 IB 743 TI12_STAT_QV BYTE Status HV_4 Entry ID: , V1.0, 06/

38 Siemens AG 2017 All rights reserved 3 Integration of a HART field device 3.3 CFC engineering Channel blocks for the multihart function The Advanced Process Library V9.0 provides the "Pcs7HaAI" and "Pcs7HaAO" channel blocks for processing multihart areas in addition to the previous HART channel blocks "FbAnIn" and "FbAnOn" for processing individual HART variables. The channel blocks cyclically process up to four HART variables of a channel or a HART field device. Two HART variables can be displayed in a display block of the OS via the interconnection of the auxiliary values. Alternatively, a separate faceplate can be used for displaying the measured value for each HART variable. For the complete integration of SITRANS field devices in PCS 7, the SITRANS Library is available for download with special driver/function modules and faceplates: Interconnecting the measuring point 1. Insert the following blocks into an empty CFC: Pcs7AnIn for reading the process value (PV) Pcs7HaAI for multihart area 2 x Or04 2 x MonAnL for visualization of PV and HART variables 2. Name the blocks according to the following table: Table 3-4: Block designations Block Name Pcs7AnIn 4-20 ma Pcs7HaAI HART Or04 CSF1 Or04 CSF2 MonAnL Temperature1 MonAnL Temperature2 Entry ID: , V1.0, 06/

39 Siemens AG 2017 All rights reserved 3 Integration of a HART field device 3. Interconnect the blocks according to the following tables: Table 3-5: Interconnection with operand Block designation Input Interconnection with operand 4-20 ma PV_In TH300 HART PV TH300 Table 3-6: Configuring the value Block designation Input Value HART HV_PriEn 1 HV_SecEn 1 HV_TerEn 1 HV_QuaEn 1 The activation and deactivation of the HART variables in the multihart area on the "Pcs7HaAI" and "Pcs7HaAO" blocks can be activated in online mode in the CFC without changing the HW Config. Table 3-7: Block interconnection Block designation Output Block designation Input 4-20 ma Bad CSF1 In1 PV_Out Temperature1 PV PV_OutUnit PV_Unit ScaleOut PV_OpScale OosAct OosLi OosAct Temperature2 OosLi HART HV_OutPBad CSF1 In2 HV_OutSBad In3 HV_OutTBad CSF2 In1 HV_OutQBad In2 HV_OutP Temperature1 UserAna1 HV_OutS UserAna2 HV_OUniP UA1unit HV_OUniS UA2unit HV_OutT Temperature2 UserAna1 HV_OutQ UserAna2 HV_OUniT UA1unit HV_OUniQ UA2unit CSF1 Out Temperature1 CSF CSF2 Out Temperature2 CSF Entry ID: , V1.0, 06/

40 Siemens AG 2017 All rights reserved 3 Integration of a HART field device The text of the "UserAna1" and "UserAna2" parameters of the MonAnL blocks, which is to be displayed in the standard view of the faceplates for the HART variables, can be adapted as required. You define the text in the CFC in the object properties of the relevant block ("Inputs/Outputs > UserAna1.Value or UserAna2.Value > Identification"). 4. Save and compile the CFC and load it into the controller. The PCS 7 driver wizard installs all required driver blocks during the compilation. The "Generate module drivers" option box must be selected during compilation. Displaying HART variables in OS Runtime After OS compilation, the block symbols and faceplates of your CFC are automatically generated in the OS Runtime. In this application example, the primary and secondary variables of the SITRANS TH300 are displayed on a common faceplate using two auxiliary values next to the process value. Tertiary and quaternary variables are visualized together on a separate faceplate. Scaling of the process value (1) Process value (4 to 20 ma signal) (2) Primary variable (3) Secondary variable 4 Entry ID: , V1.0, 06/

41 Siemens AG 2017 All rights reserved 3 Integration of a HART field device Entry ID: , V1.0, 06/

42 Siemens AG 2017 All rights reserved 4 Appendix 4 Appendix 4.1 Service and Support Industry Online Support Technical Support Do you have any questions or need assistance? Siemens Industry Online Support offers round the clock access to our entire service and support know-how and portfolio. The Industry Online Support is the central address for information about our products, solutions and services. Product information, manuals, downloads, FAQs, and application examples all the information you need is accessible with just a few mouse clicks at: The Technical Support of Siemens Industry provides you fast and competent support regarding all technical queries with numerous tailor-made offers ranging from basic support to individual support contracts. You send queries to Technical Support via Web form: Service offer Our range of services includes the following: Product trainings Plant data services Spare parts services Repair services On-site and maintenance services Retrofitting and modernization services Service programs and contracts You can find detailed information on our range of services in the service catalog: Industry Online Support app You will receive optimum support wherever you are with the "Siemens Industry Online Support" app. The app is available for Apple ios, Android and Windows Phone: Entry ID: , V1.0, 06/

43 Siemens AG 2017 All rights reserved 4 Appendix 4.2 Links and Literature Table 4-1 No. \1\ Siemens Industry Online Support Topic \2\ Link to the entry page of the application example \3\ 4.3 Change documentation Table 4-2 Version Date Change V1.0 06/1017 First version Entry ID: , V1.0, 06/