ME-63Xtend Series 1.2E

Transcription

1 Meilhaus Electronic Manual ME-63Xtend Series.2E External Extension Board Series

2 Imprint Manual ME-63Xtend Series Revision.2E Revised: 23. Januar 2006 Meilhaus Electronic GmbH Fischerstraße 2 D-27 Puchheim/Munich Germany Copyright 2006 Meilhaus Electronic GmbH All rights reserved. No part of this publication may be reproduced or distributed in any form whether photocopied, printed, put on microfilm or be stored in any electronic media without the expressed written consent of Meilhaus Electronic GmbH. Important note: The information contained in this manual has been reviewed with great care and is believed to be complete and accurate. Meilhaus Electronic assumes no responsibility for its use, any infringements of patents or other rights of third parties which may result from use of this manual or the product. Meilhaus Electronic assumes no responsibility for any problems or damage which may result from errors or omissions. Specifications and instructions are subject to change without notice. Borland Delphi is a trademark of Borland International Inc. Turbo/Borland C is a trademark of Borland International Inc. Visual C++ and Visual Basic are trademarks of the Microsoft Corporation. VEE Pro and VEE OneLab are trademarks of Agilent Technologies. ME-VEC and ME-FoXX are trademarks of Meilhaus Electronic. Other company names and product names found in the text of this manual are also trademarks of the companies involved.

3 Manual ME-63Xtend Series Rev..2E Table of Contents Introduction Warning Package contents Hardware ME Block Diagram Protection Circuit Pinout ME Block Diagram Jumper Settings Pinout ME Block Diagram Jumper Settings Pullup Resistors Pinout ME Block Diagram Jumper Settings Pullup Resistors Pinout ME Block Diagram Pinout Connection Options Connection to ME Connection to ME Connection to ME-Boards with extra port Appendix... 3 A Pinouts... 3 A Pinout ST... 3 A2 Pinout ST Meilhaus Electronic Page 3 Table of Contents

4 Rev..2E Manual ME-63Xtend Series B Specifications B ME-63Xtend Series (all models) B2 ME B3 ME B ME B5 ME B6 ME C Accessories... 5 D Technical Questions... 6 D Fax-Hotline... 6 D2 Service address... 6 E Index... 7 Table of Contents Page Meilhaus Electronic

5 Manual ME-63Xtend Series Rev..2E Introduction Valued customer, Thank you for purchasing this Meilhaus product. You have chosen a high quality board that left our premises in a fully functional and new condition. Take the time to carefully examine the contents of the package for any loss or damage that may have occurred during shipping. If there are any items missing or if an item is damaged, contact Meilhaus Electronic immediately.. Warning! The device was developed and produced in accordance to the EMC low voltage directive 73/23/EWG. When putting the device into operation especially with voltages greater than 2 V please follow the appropriate standards, installation instructions and national safty standards. Meilhaus Electronic GmbH assumes no responsibility for damage in case of faulty installation, operation or handling..2 Package contents We take great care to make sure that the package is complete in every way. We do ask that you take the time to examine the contents of the box. Your box should consist of: External extension board of the ME-63Xtend series Manual in PDF format on CD-ROM (optional as printed version) additionally: - ME-632: 9 jumpers - ME-633: 9 jumpers, resistor arrays - ME-63: jumpers, 2 resistor arrays Meilhaus Electronic Page 5 Introduction

6 Rev..2E Manual ME-63Xtend Series Introduction Page 6 Meilhaus Electronic

7 Manual ME-63Xtend Series Rev..2E 2 Hardware The ME-63Xtend series consists of external extension boards for DIN rail mounting. The series includes the following models: Model Description Page ME-63 6 relays form C, up to 6A, 30VDC/20VAC ME-632 ME-633 ME-63 6 opto-isolated digital inputs (2,5 60V) 6 opto-isolated digital outputs, up to 60V (Open Collector) opto-isolated digital inputs (2,5 60V), opto-isolated digital outputs up to 60V (Open Collector) ME electronic power relays, 5A/20VAC 27 The opto-isolated I/Os of the models ME-632, ME-633 and ME-63 are isolated up to 2500 VAC eff. The ME-63Xtend series can be connected with many multi-i/o and digital-i/o boards using appropriate connection cables. The I/O-board requires at least two -bit TTL input resp. output ports. For the following boards preconfigured cables are available: ME-000 ME-00(A/B) ME-630 series ME-600 series ME-6000 series Table : Model Overview ME-63Xtend Series Special cable ME AK-D7/000 (ME-000 can not be combined with the ME-63!) : connection cable e.g. ME AK-D7(/) Special cable ME AK-D257/000 via additional mounting bracket for bi-directional ports (ME-630 USB: direct connection to the 25pin D-Sub jack of the device) Note: A detailed description of the connection options can be found in chapter 2.6 on page 30. Many other multi-i/o and digital-i/o boards with appropriate TTL ports can be connected by special cables! Table 2: Compatible I/O boards Meilhaus Electronic Page 7 Hardware

8 Rev..2E Manual ME-63Xtend Series Attention: Make sure that no contact with voltage carrying parts can happen by the wiring of the board. The external connections to the board should only be made or removed in a powered down state. Look for proper connection of the cable. It must join the Sub-D jack completly and must be fixed with the both screws. Otherwise a proper operation of the board can not be guaranteed! Hardware Page Meilhaus Electronic

9 Manual ME-63Xtend Series Rev..2E 2. ME-63 The ME-63 is an external relay board with 6 change-over relays (form C). The relays can switch up to 30 VDC/6 A or 20 VAC/6 A (specifications see page 37). To drive the relays a buffer circuit is inserted. For status control one LED per channel is assembled. It is connected in parallel to the relay coil. Depending on the I/O-board further signals are feed-through to the 25- pin D-Sub female connector ST2 (see table 3). For relay control the following assignment is valid: Relay Relay 9 6 ST2 ME-000 Px0 7 Px 5 Px6 3 ME-00(A/B) PA0 7 PB0 7 PC0 7 counter 0 2 (only ME-00A/B) ME-630 series DIO_C0 7 DIO_D ME-600 series DIO_C0 7 DIO_D ME-6000 series DIO_A0 7 DIO_B Table 3: Controlling the ME-63 KL KL KL2 KL5 KL3 KL ME-63 Rev.. ST ST2 Diagram : ME-63 Meilhaus Electronic Page 9 Hardware

10 Rev..2E Manual ME-63Xtend Series 2.. Block Diagram NC KL 7pin D-Sub Connector Relays Form C Relays Form C NO COM NC NO COM KL3 KL2 KL KL6 KL5 ST Feed-through signals 25pin D-Sub Connector (ST2) ME Protection Circuit Diagram 2: Block diagram ME-63 On the ME-63 electro-mechanical power relays are used. They can switch currents up to 6 A. During switching the relays induced voltages and high transient currents occur. Therefore the use of a protection circuit for the contacts is urgently needed. To guarantee the efficiency of the protection circuit the distance should not exceed more than 20 cm. The following diagram shows a typical circuitry that could be used. The values of the components used depend on the load and the relay properties. The condensator C suppresses the discharge when contact opens and the resistor R limits the current when switching the next time. The circuitry can be used for DC and AC operation. The ME-63 offers a make contact as well as a break contact. Therefore the protection circuit must be provided for every contact switching a considerable load. Hardware Page 0 Meilhaus Electronic

11 Manual ME-63Xtend Series Rev..2E Resistive or inductive loads RL*_B RL*_A U I R C R 2 C 2 RL*_C Diagram 3: Protection circuit As a rule for selection of R x and C x use: R x : 0,5 bis Ω per V of switching voltage U C x : 0,5 bis µf per A of switching current I Meilhaus Electronic Page Hardware

12 Rev..2E Manual ME-63Xtend Series 2..3 Pinout Clamping block KL KL2 KL3 Pin NC: Normally Closed NO: Normally Open COM: Common Signal Relay, NC Clamping block Pin Signal Relay 9, NC 2 Relay 2, NC 2 Relay 0, NC 3 Relay 3, NC 3 Relay, NC Relay, NC KL Relay 2, NC 5 Relay 5, NC 5 Relay 3, NC 6 Relay 6, NC 6 Relay, NC 7 Relay 7, NC 7 Relay 5, NC Relay, NC Relay 6, NC Relay, COM Relay 9, COM 2 Relay 2, COM 2 Relay 0, COM 3 Relay 3, COM 3 Relay, COM Relay, COM KL5 Relay 2, COM 5 Relay 5, COM 5 Relay 3, COM 6 Relay 6, COM 6 Relay, COM 7 Relay 7, COM 7 Relay 5, COM Relay, COM Relay 6, COM Relay, NO Relay 9, NO 2 Relay 2, NO 2 Relay 0, NO 3 Relay 3, NO 3 Relay, NO Relay, NO KL6 Relay 2, NO 5 Relay 5, NO 5 Relay 3, NO 6 Relay 6, NO 6 Relay, NO 7 Relay 7, NO 7 Relay 5, NO Relay, NO Relay 6, NO Table : Pinout ME-63 Hardware Page 2 Meilhaus Electronic

13 Manual ME-63Xtend Series Rev..2E 2.2 ME-632 The ME-632 is an external extension board with 6 opto-isolated digital input channels. The voltage high-level can be in the range of V (specifications see page 39). For each channel the positive and negative input is connected with the clamp. The channels of a clamp are combined in a group. For status control one LED per channel is assembled after the input buffer. Depending on the I/O-board further signals are feed-through to the 25- pin D-Sub female connector ST2 (see table 5). For the inputs the following assignment is valid: Input Input 9 6 ST2 ME-000 Px0 7 Px 5 Px6 3 ME-00(A/B) PA0 7 PB0 7 PC0 7 counter 0 2 (only ME-00A/B) ME-630 series DIO_C0 7 DIO_D ME-600 series DIO_C0 7 DIO_D ME-6000 series DIO_A0 7 DIO_B Table 5: Controlling the ME-632 KL KL2 KL3 KL JP7a JPa JP9a JPa JPb JP2a JP2b JP3a JP3b JPa JPb JP7b JP5a JP5b JP6a JP6b JP7a JP7b JPa JPb JPb JP9a JP9b JP0a JP0b JPa JPb JP2a JP2b JP9b JP3a JP3b JPa JPb JP5a JP5b JP6a JP6b ME-632 Rev..0 ST ST2 Diagram : ME-632 Meilhaus Electronic Page 3 Hardware

14 Rev..2E Manual ME-63Xtend Series 2.2. Block Diagram I const. KL 7pin D-Sub Connector I const. I const. KL2 KL3 I const. KL ST Feed-through signals 25pin D-Sub Connector (ST2) ME-632 Diagram 5: Block diagram ME-632 Hardware Page Meilhaus Electronic

15 Manual ME-63Xtend Series Rev..2E Jumper Settings By jumper a common reference can be made between the involved channels of a group (see diagram 6). The input channels can be refered alternatively to a positive reference voltage or to a common ground. For every channel, which should be refered to a positive reference, the corresponding jumper JPxa must be set. For every channel, which should be refered to ground, the corresponding jumper JPxb must be set. For example: if the jumpers JPa and JP3a are set you can connect the positive reference of group KL to the clamps KL. or KL.5. Please note, out of each pair of jumpers only one jumper (e. g. JPa, JPb) may be set! Group KL Group KL2 Group KL3 Group KL KL. KL. KL2. KL2. KL3. KL3. KL. KL. JPa JPb JP5a JP5b JP9a JP9b JP3a JP3b 2 (JP2x x) JP7a 2 (JP6x x) JPa 2 (JP0x 2x) JP9a 2 (JPx 6x) JP7b JPb JP9b Diagram 6: Jumper ME-632 If required, alternatively the positive references (JP7a, JPa, JP9a) or the ground references (JP7b, JPb, JP9b) of adjacent groups can be connected with each another. Meilhaus Electronic Page 5 Hardware

16 Rev..2E Manual ME-63Xtend Series Pinout Clamping block KL KL3 Pin Signal Input, positive Clamping block Pin Signal Input 5, positive 2 Input, negative 2 Input 5, negative 3 Input 2, positive 3 Input 6, positive Input 2, negative KL2 Input 6, negative 5 Input 3, positive 5 Input 7, positive 6 Input 3, negative 6 Input 7, negative 7 Input, positive 7 Input, positive Input, negative Input, negative Input 9, positive Input 3, positive 2 Input 9, negative 2 Input 3, negative 3 Input 0, positive 3 Input, positive Input 0, negative KL Input, negative 5 Input, positive 5 Input 5, positive 6 Input, negative 6 Input 5, negative 7 Input 2, positive 7 Input 6, positive Input 2, negative Input 6, negative Table 6: Pinout ME-632 Hardware Page 6 Meilhaus Electronic

17 Manual ME-63Xtend Series Rev..2E 2.3 ME-633 The ME-633 is an external extension board with 6 opto-isolated digital output channels. The outputs are designed as open collector outputs and can switch up to 60V (specifications see page ). For each channel the positive and negative output is connected with the clamp. The channels of a clamp are combined in a group. For status control one LED per channel is assembled before the opto-isolation. Depending on the I/O-board further signals are feed-through to the 25-pin D-Sub female connector ST2 (see table 7). For the outputs the following assignment is valid: Output Output 9 6 ST2 ME-000 Px0 7 Px 5 Px6 3 ME-00(A/B) PA0 7 PB0 7 PC0 7 counter 0 2 (only ME-00A/B) ME-630 series DIO_C0 7 DIO_D ME-600 series DIO_C0 7 DIO_D ME-6000 series DIO_A0 7 DIO_B Table 7: Controlling the ME-633 RA RA2 JPa RA3 RA JP 2 3 JP7b JP JPb JP JP9b JP KL KL2 KL3 KL ME-633 Rev..0 ST ST2 Diagram 7: ME-633 Meilhaus Electronic Page 7 Hardware

18 Rev..2E Manual ME-63Xtend Series 2.3. Block Diagram KL 7pin D-Sub Connector KL2 KL3 KL ST Feed-through signals 25pin D-Sub Connector (ST2) ME-633 Diagram : Blocks diagram ME-633 Hardware Page Meilhaus Electronic

19 Manual ME-63Xtend Series Rev..2E Jumper Settings By jumper a common reference can be made between the involved channels of a group (see diagram 9). For the output channels a common ground can be defined for each group. For every channel, which should be refered to it, the corresponding jumper JPx must be set. By the clamps KLx. the ground reference for each group must be done. For example: if the jumpers JP and JP are set you can connect the ground reference of group KL to the clamp KL.. Group KL Group KL2 Group KL3 Group KL KL. KL.0 KL2. KL2.9 KL3. KL3.0 KL. KL R UP JP R UP JP5 R UP JP9 R UP JP3 RA. 2 (JP2 ) RA2. 2 (JP6 ) JPa RA3. 2 (JP0 2) RA. 2 (JP 6) JP7b JPb JP9b Diagram 9: Jumper ME-633 If required, the grounds of adjacent groups (JP7a, JPa, JP9a) can be connected with each another. Additionally the positive references between the groups KL2 and KL3 (JPa) can be connected. Meilhaus Electronic Page 9 Hardware

20 Rev..2E Manual ME-63Xtend Series Pullup Resistors As pullup resistors R UP (see diagram 9) resistor arrays with separate resistors come with the package. If you want to use pullup resistors a positive reference for the groups KL and KL2 must be done by clamp KL.0. For the groups KL3 and KL a positive reference must be done by clamp KL3.0. If necessary you can you use different resistor values for each channel. KL. KL.0 0 RAx x R UP Diagram 0: Pullup resistors Hardware Page 20 Meilhaus Electronic

21 Manual ME-63Xtend Series Rev..2E 2.3. Pinout Clamping block KL KL3 Pin Signal Ground KL Clamping block Pin Signal Ground KL2 2 Output, positive 2 Output 5, positive 3 Output, negative 3 Output 5, negative Output 2, positive Output 6, positive 5 Output 2, negative 5 Output 6, negative 6 Output 3, positive KL2 6 Output 7, positive 7 Output 3, negative 7 Output 7, negative Output, positive Output, positive 9 Output, negative 9 Output, negative 0 positive reference KL and KL2 Ground KL3 Ground KL 2 Output 9, positive 2 Output 3, positive 3 Output 9, negative 3 Output 3, negative Output 0, positive Output, positive 5 Output 0, negative 5 Output, negative 6 Output, positive KL 6 Output 5, positive 7 Output, negative 7 Output 5, negative Output 2, positive Output 6, positive 9 Output 2, negative 9 Output 6, negative 0 positive reference KL3 and KL Table : Pinout ME-633 Meilhaus Electronic Page 2 Hardware

22 Rev..2E Manual ME-63Xtend Series 2. ME-63 The ME-63 is an external extension board with opto-isolated digital output channels and opto-isolated digital input channels. The outputs are designed as open collector outputs and can switch up to 60V. The voltage high-level of the inputs can be in the range of V (specifications see page 3). For each channel the positive and negative input resp. output is connected with the clamp. The channels of a clamp are combined in a group. For status control one LED per channel is assembled. Depending on the I/O-board further signals are feed-through to the 25-pin D-Sub female connector ST2 (see table 9). For the inputs resp. outputs the following assignment is valid: Output Input 9 6 ST2 ME-000 Combination not possible ME-00(A/B) PA0 7 PB0 7 PC0 7 counter 0 2 (only ME-00A/B) ME-630 series DIO_C0 7 DIO_D ME-600 series DIO_C0 7 DIO_D ME-6000 series DIO_A0 7 DIO_B Table 9: Controlling the ME-63 RA RA2 KL3 KL JP 2 3 JP7 JP JPa 0 9 KL KL2 JP9a JP9b JP0a JP0b JPa JPb JP2a JP2b JPb JP3a JP3b JPa JPb JP5a JP5b JP6a JP6b ME-63 Rev..0 ST ST2 Diagram : ME-63 Hardware Page 22 Meilhaus Electronic

23 Manual ME-63Xtend Series Rev..2E 2.. Block Diagram KL 7pin D-Sub Connector I const. KL KL3 I const. KL ST Feed-through signals 25pin D-Sub Connector (ST2) ME-63 Diagram 2: Block diagram ME-63 Meilhaus Electronic Page 23 Hardware

24 Rev..2E Manual ME-63Xtend Series 2..2 Jumper Settings By jumper a common reference can be made between the involved channels of a group (see diagram 3). For the output channels a common ground can be defined for each group (KL resp. KL2). For every channel, which should be refered to it, the corresponding jumper JPx must be set. By the clamps KL. resp. KL2. the ground reference for each group must be done. For example: if the jumpers JP and JP are set you can connect the ground reference of group KL to the clamp KL.. The input channels can be refered alternatively to a positive reference voltage or to a common ground. For every channel, which should be refered to a positive reference, the corresponding jumper JPxa must be set. For every channel, which should be refered to ground, the corresponding jumper JPxb must be set. For example: if the jumpers JP3b and JP6b are set you can connect the ground reference of group KL to the clamps KL.2 or KL.. Please note, out of each pair of jumpers JPxa,b only one jumper may be set! Group KL Group KL2 Group KL3 Group KL KL. KL.0 KL2. KL2.9 KL3. KL3. KL. KL. 0 9 R UP RA. 2 JP R UP JP5 JP9a JP9b JP3a JP3b RA2. (JP2 ) 2 (JP6 ) 2 (JP0x 2x) 2 (JPx 6x) JPa JP7 JPb Diagram 3: Jumper ME-63 If required, the grounds of group KL and KL2 (JP7) can be connected. Additionally the positive references (JPa) or the ground references (JPb) of KL3 and KL can be connected with each another. Hardware Page 2 Meilhaus Electronic

25 Manual ME-63Xtend Series Rev..2E 2..3 Pullup Resistors As pullup resistors R UP for the output channels (see diagram ) resistor arrays with separate resistors come with the package. If you want to use pullup resistors a positive reference for the groups KL and KL2 must be done by clamp KL.0. If necessary you can you use different resistor values for each channel. KL. KL.0 0 RAx x R UP Diagram : Pullup resistors Meilhaus Electronic Page 25 Hardware

26 Rev..2E Manual ME-63Xtend Series 2.. Pinout Clamping block KL KL3 Pin Signal Ground KL 2 Channel (Output), positive 3 Channel (Output), negative Channel 2 (Output), positive 5 Channel 2 (Output), negative 6 Channel 3 (Output), positive 7 Channel 3 (Output), negative Channel (Output), positive 9 Channel (Output), negative 0 positivee reference KL and KL2 Channel 9 (Input), positive 2 Channel 9 (Input), negative 3 Channel 0 (Input), positive Channel 0 (Input), negative 5 Channel (Input), positive 6 Channel (Input), negative 7 Channel 2 (Input), positive Channel 2 (Input), negative Clamping block KL2 KL Pin Table 0: Pinout ME-63 Signal Ground KL2 2 Channel 5 (Output), positive 3 Channel 5 (Output), negative Channel 6 (Output), positive 5 Channel 6 (Output), negative 6 Channel 7 (Output), positive 7 Channel 7 (Output), negative Channel (Output), positive 9 Channel (Output), negative Channel 3 (Input), positive 2 Channel 3 (Input), negative 3 Channel (Input), positive Channel (Input), negative 5 Channel 5 (Input), positive 6 Channel 5 (Input), negative 7 Channel 6 (Input), positive Channel 6 (Input), negative Hardware Page 26 Meilhaus Electronic

27 Manual ME-63Xtend Series Rev..2E 2.5 ME-635 The ME-635 is an external relay board with 6 solid-state relays. The relays can switch up to 5 A/20 VAC (specifications see page 3). An automatic detection of zero-axis crossing guarantees that the load is always switched on zero-axis crossing of your signal. However phase synchronized switching is not possible with the ME-635.For status control one LED per channel is assembled. Depending on the I/O-board further signals are feedthrough to the 25-pin D-Sub female connector ST2 (see table ). For controlling the relays th following assignment is valid: Relays Relays 9 6 ST2 ME-000 Px0 7 Px 5 Px6 3 ME-00(A/B) PA0 7 PB0 7 PC0 7 counter 0 2 (only ME-00A/B) ME-630 series DIO_C0 7 DIO_D ME-600 series DIO_C0 7 DIO_D ME-6000 series DIO_A0 7 DIO_B Table : Controlling the ME-635 KL KL3 KL2 KL ME-635 Rev..0 ST ST2 Diagram 5: ME-635 Meilhaus Electronic Page 27 Hardware

28 Rev..2E Manual ME-63Xtend Series 2.5. Block Diagram solid-state relays COM KL 7pin D-Sub Connector solid-state relays NO COM NO KL2 KL3 KL ST Feed-through signals 25pin D-Sub Connector (ST2) ME-635 Diagram 6: Block diagram ME-635 Hardware Page 2 Meilhaus Electronic

29 Manual ME-63Xtend Series Rev..2E Pinout Clamping block KL KL3 Pin NO: Normally Open COM: Common Signal Relay, COM Clamping block Pin Signal Relay, NO 2 Relay 2, COM 2 Relay 2, NO 3 Relay 3, COM 3 Relay 3, NO Relay, COM KL2 Relay, NO 5 Relay 5, COM 5 Relay 5, NO 6 Relay 6, COM 6 Relay 6, NO 7 Relay 7, COM 7 Relay 7, NO Relay, COM Relay, NO Relay 9, COM Relay 9, NO 2 Relay 0, COM 2 Relay 0, NO 3 Relay, COM 3 Relay, NO Relay 2, COM KL Relay 2, NO 5 Relay 3, COM 5 Relay 3, NO 6 Relay, COM 6 Relay, NO 7 Relay 5, COM 7 Relay 5, NO Relay 6, COM Relay 6, NO Table 2: Pinout ME-635 Meilhaus Electronic Page 29 Hardware

30 Rev..2E Manual ME-63Xtend Series 2.6 Connection Options For the connection of the ME-63Xtend series to the ME-000, ME-00, ME-630, ME-600 series and ME-6000 series ready-made cables are available as accessories from Meilhaus Electronic (see the following chapters). Using individual connection cables the ME-63Xtend series can also be connected to many multi-i/o and digital-i/o boards. The I/O board requires at least two bit TTL input resp. output ports Connection to ME-000 By a special connection cable of type ME AK-D7/000 two ME-63Xtend boards can be connected to a ME-000/6 directly. If you are using a ME-000/2: with one more connection cable of type ME AK-D7/000 two additional ME-63Xtend boards can be connected to the ME-00. With up to special connection cables ME AK-D257/000 you can connect one more ME-63Xtend board to the previous ME-63Xtend board (ST2) in daisy-chain operation. (Note: Only one additional board can be connected). With that you can control up to four ME-63Xtend boards (6 channels) with one ME-000/6 and up to eight ME-63Xtend boards (2 channels) with one ME-000/2. Of course smaller extension boards are also possible. Please note, that the digital I/O lines of the ME-000 are organized in 32 bit wide ports, which can be configured for input or output by port only. Because of this the ME-63 can not be used in combination with the ME-000. ME-X63tend boards used in daisy chain configuration must be of type input (ME-632) or output (ME-63/633/635). Hardware Page 30 Meilhaus Electronic

31 Manual ME-63Xtend Series Rev..2E ME-000/6 + ME-00 = ME-000/2 2 x ME AK-D7/000 Port A: 0 3 Port B: 0 3 Port C: 0 3 Port D: 0 3 Port A: 0 5 Port B: 0 5 Port C: 0 5 Port D: 0 5 x ME AK-D257/000 Port A: 6 3 Port B: 6 3 Port C: 6 3 Port D: 6 3 Diagram 7: Connection to ME-000 Meilhaus Electronic Page 3 Hardware

32 Rev..2E Manual ME-63Xtend Series Connection to ME-00 By a : connection cable of type ME AK-D7 (or ME-AK-D7/) a ME-63Xtend board can be connected to a ME-00(A/B) directly. The bit port C as well as the counters 0 2 (not on ME-00) are feed-through to the 25pin D-Sub connector (ST2). On demand you can use a connection block (ME AB-D25M) and a 25pin D-Sub cable (ME AK-D25). Basically the boards of the ME-63Xtend series can also be used with the ME-00B. However the digital ports D, E and F as well as the counters 3 5 are not feed-through to the 25pin D-Sub connector. ME-00(A) ME AK-D7 ME AB-D25M ME AK-D25 Port C: 0 7; Clk 0 2; Gate 0 2; Out 0 2 Port B: 0 7 Port A: 0 7 Diagram : Connection to ME-00 Hardware Page 32 Meilhaus Electronic

33 Manual ME-63Xtend Series Rev..2E Connection to ME-Boards with extra port Connect the boards of the ME-63Xtend series to the bi-directional TTL ports (ST2) of the ME-630 series, ME-600 series and ME-6000 series. The extra mounting bracket ME AK-D25F/S included with the package must be installed (see manual of the board). With the special connection cable ME AK-D257/000 the ME-63Xtend board is connected to the 25pin D-Sub jack of the extra mounting bracket (ME-630 USB: direct connection to the 25pin D-Sub connector of the device). ME-630 ME-600 ME-6000 Series ME AK-D25F/S ME-630: Port C, D ME-6x0: Port C, D ME-6x00: Port A, B ME AK-D257/000 Port D: 0 7 Port C: 0 7 Diagram 9: Connection to extra port Note: To the 25pin D-Sub connector (ST2) of the ME-63Xtend series no further signals are attached with exeption of VCC and ground (see diagram 2). Meilhaus Electronic Page 33 Hardware

34 Rev..2E Manual ME-63Xtend Series Appendix A A Pinouts Pinout ST ST2*, Pin 22 ST2*, Pin 2 ST2*, Pin 20 ST2*, Pin 9 ST2*, Pin PC-GND ST2*, Pin ST2*, Pin 3 ST2*, Pin 2 ST2*, Pin Channel 6 Channel Channel 2 Channel 0 PC-GND Channel 7 Channel 5 Channel 3 Channel PC-GND ST2*, Pin 9 ST2*, Pin ST2*, Pin 7 ST2*, Pin 6 ST2*, Pin 5 ST2*, Pin 7 ST2*, Pin 6 ST2*, Pin 5 ST2*, Pin PC-GND Channel 5 Channel 3 Channel Channel 9 Channel Channel 6 Channel Channel 2 VCC (+5V) PC-GND PC-GND VCC (+5V) VCC (+5V) PC-GND PC-GND Diagram 20: Pinout 7pin D-Sub connector ST Please note chapter 2.6 "Connection Options" on page 30! Pinouts Page 3 Meilhaus Electronic

35 Manual ME-63Xtend Series Rev..2E A2 Pinout ST2 *Px 6 *Px *Px 20 *Px 22 *Px 2 *Px 26 *Px 2 *Px 30 VCC VCC PC-GND PC-GND PC0 PC2 PC PC6 (Clk 0) (Out 0) (Gate ) (Clk 2) (Out 2) VCC VCC PC-GND PC-GND only ME-00A/B PC PC3 PC5 PC7 (Gate 0) (Clk ) (Out ) (Gate 2) (OSC/IR IN) VCC PC-GND PC-GND *Px 7 *Px 9 *Px 2 *Px 23 *Px 25 *Px 27 *Px 29 *Px 3 VCC PC-GND PC-GND ME-00(A/B) ME-000/00 Diagram 2: Pinout of the 25pin D-Sub connector ST2 Note for boards of ME-630, ME-600 and ME-6000 series: To the 25pin D-Sub connector (ST2) of the ME-63Xtend series no further signals are attached with exeption of VCC and ground (see also diagram 9). * Daisy-Chain operation with the ME-000: If you connect a second board of the ME-63Xtend series to the 25pin D-Sub connector ST2 using the special connection cable ME AK-D257/000 the digital I/Os Px6 3 of each port (A, B, C, D) are attached (see also chapter 2.6 "Connection Options" on page 30). Condition is using the special connection cable ME AK-D7/000 to connect boards of the ME-63Xtend series to the ME-000/6 (up to 6 channels) resp. ME-000/2 (up to 2 channels). Note: ME-000/6 + ME-00 = ME-000/2. Meilhaus Electronic Page 35 Pinouts

36 Rev..2E Manual ME-63Xtend Series B B Specifications ME-63Xtend Series (all models) General Specifications Physical size 60 x 00 mm (without mounting kit) Mounting DIN Rail Mounting Kit included Connectors 7pin D-Sub female connector (to I/O board), 25pin D-Sub female connector (for feed through signals), detachable clamping blocks for inputs and outputs Operating temperature 0 70 C Storage temperature 0 50 C Relative humidity 20 55% (non condensing) CE Certification EMC Directive 9/336/EMC Emission EN Noise immunity EN Specifications Page 36 Meilhaus Electronic

37 Manual ME-63Xtend Series Rev..2E B2 ME-63 Number of relays Relay type 6 Form C relays Nais APE30H Note: The index out refers to the clamps KL 6; the index in refers to the 7pin D-Sub female connector. Maximum Ratings Conditions: T A =25 C Measurement Values Test Conditions MIN MAX Unit Operating voltage U b non destructive -0,5 + V Input voltage U in non destructive -0,5 30 V Switching voltage U out non destructive 00 V AC Switching voltage U out non destructive 300 V DC Permanent current I out, max non destructive 6 A Switching power non destructive, 500 VA cosϕ= Isolation voltage 000 V AC,rms coil/contact U ISO Isolation voltage contact/contact U Off 000 V AC,rms Recommended Operating Conditions Conditions: U b =5V±0%, T A =25 C Measurement Values Test Conditions MIN Typ MAX Unit U b 5 V U out I out = I out, max 2 ) 250 V AC U out I out = I out, max 2 ) 30 V DC I out time unlimited, all channels 0, ) 6 A ) on small load the life time of contacts is decreasing. Meilhaus Electronic Page 37 Specifications

38 Rev..2E Manual ME-63Xtend Series Static Values Conditions: U b =5V±0%, T A =25 C Measurement Values Test Conditions MIN Typ MAX Unit U in,h 3,5 U b - 0,6 V U in,l,5 V I in,h U in =3,5V 0,93,35 ma Dynamic Values Conditions: U b =5V±0%, T A =25 C Measurement Values Test Conditions MIN Typ MAX Unit f in without load 20 Hz t pd,on 5 ms t pd,off 2,5 ms Contact life time I out =6A, U out =250VAC, cosϕ= 3 x 0 5 x 0 6 Specifications Page 3 Meilhaus Electronic

39 Manual ME-63Xtend Series Rev..2E B3 ME-632 Inputs Opto-isolation 6 digital inputs up to 2500 VDC Note: The index in refers to the clamps KL ; the index out refers to the 7pin D-Sub female connector. Maximum Ratings Conditions: T A =25 C Measurement Values Test Conditions MIN MAX Unit Operating voltage U b non destructive -0,5 +7 V Input voltage U in non destructive V I out non destructive, ma channel U ISO f=60hz, t=min 2500 V AC,rms Recommended Operating Conditions Conditions: U b =5V±0%, T A =25 C Measurement Values Test Conditions MIN Typ MAX Unit U in 0 60 V I out t=s, channel ±60 ±5 ±200 ma Static Values Conditions: U b =5V±0%, T A =25 C Measurement Values Test Conditions MIN Typ MAX Unit U in,h 2,30 60 V U in,l 0 2,20 V U out,h I out =-2mA, U b =,5V 2, 3,3 V U out,l I out =2mA, 0,3 0,55 V U b =,5V R in U in =2V,3 kω I in U in = 60V 6,5 0 ma Meilhaus Electronic Page 39 Specifications

40 Rev..2E Manual ME-63Xtend Series Dynamic Values Conditions: U b =5V±0%, T A =25 C Measurement Values Test Conditions MIN Typ MAX Unit f in Output switching, duty 23 khz cycle 2%, U in =0V f in Output switching, duty 0,5 khz cycle 50%, U in =0V f in Output switching, duty 62 khz cycle 50%, U in =2,35V t pd,hl f in =khz, U in =0V 36 µs t pd,lh f in =khz, U in =0V,9 µs Input current related to input voltage T A =25 C, U b =5,0V, f=0hz I [ma] U [V] Maximum input frequency related to input voltage T A =25 C, U b =5,0V, output switching f [khz] U [V] Specifications Page 0 Meilhaus Electronic

41 Manual ME-63Xtend Series Rev..2E B ME-633 Outputs Opto-isolation 6 digital outputs up to 2500 VDC Note: The index out refers to the clamps KL ; the index in refers to the 7pin D-Sub female connector. Maximum Ratings Conditions: T A =25 C Measurement Values Test Conditions MIN MAX Unit Operating voltage U b non destructive -0,5 +7 V Input voltage U in non destructive -0,5 U b + 0,5 V U out non destructive -0, 70 V I out non destructive, ma t=0s U ISO f=60hz, t=min 2500 V AC,rms Recommended Operating Conditions Conditions: U b =5V±0%, T A =25 C Measurement Values Test Conditions MIN Typ MAX Unit U out I out, on > 00µA 0,6 60 V I out time limited, all ma channels I out, peak t=min, channel 00 ma Static Values Conditions: U b =5V±0%, T A =25 C Measurement Values Test Conditions MIN Typ MAX Unit U in,h 2 V U in,l 0, V U out,on I out =00mA 0,6 V U out,on I out = I out, max,00,03,2 V R on mω R off U out = U out, max 600 MΩ Meilhaus Electronic Page Specifications

42 Rev..2E Manual ME-63Xtend Series Dynamic Values Conditions: U b =5V±0%, T A =25 C Measurement Values Test Conditions MIN Typ MAX Unit f in U out =90%, 5,0 5,5 5,7 khz I out =00mA t pd,hl I out =00mA, 90 µs f out =khz t pd,lh I out =00mA, 2,2 µs f out =khz t tr,hl I out =00mA,, µs f out =khz t tr,lh I out =00mA, f out =khz 62 µs Forward voltage related to load current T A =25 C, U b =5,0V, f=0hz Maximum input frequency related to load current, T A =25 C, U b =,5V, U=% U [V] 3,5 3,0 2,5 2,0,5,0 0,5 f [khz] , I [ma] I [ma] Specifications Page 2 Meilhaus Electronic

43 Manual ME-63Xtend Series Rev..2E B5 ME-63 Inputs Outputs Opto-isolation digital inputs digital outputs up to 2500 VDC - Specifications of the input channels see ME-632 on page Specifications of the output channels siehe ME-633 on page. B6 ME-635 Anzahl Relais 6 Halbleiter-Relais Note: The index out refers to the clamps KL ; the index in refers to the 7pin D-Sub female connector. Maximum Ratings Conditions: T A =25 C Measurement Values Test Conditions MIN MAX Unit Operating voltage U b non destructive -0,5 + V Input voltage U in non destructive -0,5 30 V Switching voltage U out non destructive 20 V AC,rms Switching voltage U out,max transient 600 V pp Permanent current I out non destructive 6 A Peak current I out t=5ms 250 A Isolation voltage input/output U ISO f=50/60hz 000 V AC,rms Meilhaus Electronic Page 3 Specifications

44 Rev..2E Manual ME-63Xtend Series Recommended Operating Conditions Conditions: U b =5V±0%, T A =25 C Measurement Values Test Conditions MIN Typ MAX Unit Operating voltage U b 5 V Output voltage U out 2 20 V AC,rms Output current I out Output current I out time unlimited, all channels (without forced ventilation) time unlimited, maximum each second channel in operation, (without forced ventilation) ma AC,rms ma AC,rms Static Values Conditions: U b =5V±0%, T A =25 C Measurement Values Test Conditions MIN Typ MAX Unit U in,h 3,5 U b + 0,6 V U in,l,5 V I in,h U in =3,5V 0,93,35 ma Voltage drop at output U out =U out,max, V AC Dynamic Values Conditions: U b =5V±0%, T A =25 C Measurement Values Test Conditions MIN Typ MAX Unit f in VAC cycle t pd,on 0,5 VAC cycle t pd,off 0,5 VAC cycle cosϕ Maximum load 0,5 Specifications Page Meilhaus Electronic

45 Manual ME-63Xtend Series Rev..2E C Accessories The following products are available as an option (see also chapter 2.6 "Connection Options" on page 30): ME AK-D7(/) 7pin D-Sub cable (male - female), 2 m ( m), for connection of a board of the ME-63Xtend series to the ME-00(A/B). ME AK-D25 25pin D-Sub connection cable (male - female), 2 m, for connection of a connector block ME AB-D25M to ST2 of the ME-63Xtend series. ME AB-D25M 25pin connector block with clamping blocks. ME AK-D7/000 Special connection cable from 7pin D-Sub male connector to 2 x 7pin D-Sub female connector for connection of 2 boards of the ME-63Xtend series to a ME-000 resp. ME-00. ME AK-D257/000 Special connection cable from 25pin D-Sub male connector to 7pin D-Sub female connector. Required for daisy chain operation of 2 boards of the ME-63Xtend series in combination with a ME-000 resp. ME-00. ME AK-D257/000 Special connection cable from 25pin D-Sub male connector to a 7pin D-Sub female connector to connect the ME-63Xtend series with a board of the series ME-630 (incl. MEphisto Switch), ME-600 and ME Meilhaus Electronic Page 5 Accessories

46 Rev..2E Manual ME-63Xtend Series D D D2 Technical Questions Fax-Hotline If you should have any technical questions or problems with the board, please send a detailed description of the problem to our hotline: Fax-Hotline: (+9) (0) support@meilhaus.de Service address We hope that your board will never need to be repaired. If this should become necessary please contact us at the following address: Meilhaus Electronic GmbH Service Department Fischerstraße 2 D-27 Puchheim/Germany If you would like to send your board to Meilhaus Electronic for repair, please do not forget to add a detailed description of the problem Technical Questions Page 6 Meilhaus Electronic

47 Manual ME-63Xtend Series Rev..2E E Index A Accessories 5 C Connection Options 30 ME ME ME ME-6000 series 33 ME-630 series 33 Connectors 3 F Fax hotline 6 I Introduction 5 M ME-63 Block diagram 0 Control 9 Pinout 2 Protection Circuit 0 Specifications 37 ME-632 Block diagram Control 3 Jumper settings 5 Pinout 6 Specifications 39 ME-633 Block diagram Control 7 Jumper settings 9 Pinout 2 Pullup resistors 20 Specifications ME-63 Block diagram 23 Control 22 Jumper settings 2 Pinout 26 Pullup resistors 25 Specifications 3 ME-635 Block diagram 2 Control 27 Pinout 29 Specifications 3 Model Overview 7 P Package contents 5 Pinout 3 Meilhaus Electronic Page 7 Index

48 Rev..2E Manual ME-63Xtend Series S Service address 6 Specifications 36 T Technical questions 6 W Warning 5 Index Page Meilhaus Electronic