Evaluation board Manual

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1 Evaluation board Manual 7W no-isolation Blub AC220V MB39C602-EVB-CN02 Rev 1.0 Mar. 2013

2 1. Summarize The driver MB39C602-EVB-CN02 has the driving capability of 7 watts. It can be placed in some LED bulb, Down lamp and etc. 2. EVB Electrical Performance Specifications Ta = +25, fac = 50Hz PARAMETER TEST CONDITIONS MIN TYP MAX UNITS Input Characteristics Input Voltage Range V AC Maximum Input Current Output Characteristics load:7s1p V IN =220Vac,50Hz,P OUT =7W 20 ma Output Voltage Output Current=307mA 23 V Output Current P OUT =7W 300 ma Output Current Ripple I LED =300mA, Co=330uF 20 ma PP Systems Characteristics Switching frequency 40 KHz Efficiency V IN =220Vac,50H 87 % Power Factor V IN =220Vac 0.52 PCB Size L*W*H 60*20*17 mm Dimming Mode - No - Protection function 3.Terminal Description Pin Name L AC line input N AC line input LED+ LED output (+) LED- LED output (-) OTP, OCP, Description 1

3 4. Test Setup (Note) This evaluation board is a high voltage. Should be handled carefully. During operation, do not touch the evaluation board. (1) Recommended Test Setup Connect L and N to AC power. Please connect the measuring instrument and LED. (LED: 7LED series connected, VF = 3.3V, IF = 300mA) AC Power Supply V AC :220Vrms DMM V OUT - + DMM - + (2) How to check Make sure that the terminals are connected correctly, and then turn on the AC POWER. LED light,and the same time V OUT = 23V, = 300mA.The EVB working properly. 2

4 5. PCB layout MB39C602-EVB-CN02 Top view(top side) Top view (bottom side) Board Layout (top side) Board Layout (bottom side) 3

5 6. Schematic 4

6 7. BOM List No COMPON ENT DESCRIPTION PART No. MFR 1 U1 LED driver ic, SOP-8 MB39C602 Fujitsu 2 RZD MOV 7D471 3 D1 Ultra fast 600V 2A,SMB STTH2R06 ST 4 D3 Zener diode Glass 500mW, 18V, LL34 STD STD 5 D2 Diode Ultra fast 200mA 200V,SOT-23 MMBD1404 Fairchild 6 BR1 Bridge rectifier,0.5a,600v,so-4 MB6S Fairchild 7 Q1 N-mosfet,800V,3.8ohm,2.5A,IPAK D3NK8 ST 8 F1 Fuse,axial glass Fast acting,250v 1A, STD STD 2-pin DIP safety capacitor, 275VAC/0.1uF, 9 CX1,CX2 X2 STD STD Aluminum electrolytic capacitor, 63v 330uF, 10 C1 105, 10*18 STD Chong 11 C7 Aluminum electrolytic capacitor,400v 4.7uF 105, 7*13 STD Chong 12 C2 Aluminum electrolytic capacitor,25v 100uF 105 6*8 STD LSHK 13 C5 Ceramic capacitor 50v 10pF, X7R, 0603 GRM1885C1H100JA01D MuRata 14 C3,C8,C9 Ceramic capacitor 50v 10nF, X7R, 0603 GRM188R71H103KA01D MuRata 15 C4 Ceramic capacitor 50v 4.7uF, X7R, 1206 GRM31CF51H475ZA01L MuRata Coupling inductor,800uh, 0.5A 16 T1 NA:NS=100T:72T STD BZD 17 L3,L4 Inductor,1mH, 50mA STD BZD 18 R1,R4,R5 Resistor, chip, 1MΩ, ±1%,1/8W, 0805 RC0805JR-071ML YAGEO 19 R7 Resistor, chip, 3Ω, ±1%,1/8W, 0805 RC0805JR-073RL YAGEO 20 R8,R2 Resistor, chip, 4.3KΩ, ±1%,1/10W, 0603 RC0603FR-074K3L YAGEO 21 R6 Resistor, chip, 5.1Ω, ±5%,1/10W, 0603 RC0603JR-075R1L YAGEO 22 R11 Resistor, chip, 33KΩ, ±1%,1/10W, 0603 RC0603FR-0733KL YAGEO 23 R13 Resistor, chip, 56Ω, ±1%,1/10W, 0603 RC0603FR-0756RL YAGEO 24 R9 Resistor, chip, 100KΩ, ±5%,1/4W, 1206 RC1206JR-07100KL YAGEO 25 R3 Resistor, chip, 91KΩ, ±1%,1/10W, 0603 RC0603FR-0791KL YAGEO 26 R12 Resistor, chip, 169KΩ, ±1%,1/10W, 0603 RC0603FR-07178KL YAGEO 5

7 Output Current lled [ma] Output Current ILED [ma] Conversion efficiency η Power Factor PF 8. Property data 8-1 Efficiency 8-2 Power Factor Input Voltage 50Hz Vac [Vrms] Load:7LEDs in series Input Voltage 50Hz Vac [Vrms] Load:7LEDs in series 8-3 Load regulation 8-4 Line regulation Output Voltage V LED [V] Load:4 9LEDs in series Input Voltage 50Hz Vac [Vrms] Load:7LEDs in series 6

8 V AC =220V, 50Hz. LED =7 pcs in series 8-5 Output Ripple 8-6 Switching Waveform V IN V SW (Q1 drain) 8-7 Turn-On Waveform 8-8 Turn-Off Waveform V BULK VDD V BULK VDD V OUT V OUT 8-9 LED Open Waveform V SW (Q1 drain) 8-10 LED Short Waveform V SW (Q1 drain) VDD VDD V OUT V OUT Do not Open too long Do not short too long 7

9 8-11 EMI Conduction Test EN55015-L EN55015-N 8

10 9. Evaluation board picture Top View Bottom View 9

11 10. Revision History Name Version Remark MB39C602-EVB-CN02 Rev 1.0 Specifications are subject to change without notice. For further information please contact each office. All Rights Reserved. The contents of this document are subject to change without notice. Customers are advised to consult with sales representatives before ordering. The information, such as descriptions of function and application circuit examples, in this document are presented solely for the purpose of reference to show examples of operations and uses of FUJITSU SEMICONDUCTOR device; FUJITSU SEMICONDUCTOR does not warrant proper operation of the device with respect to use based on such information. When you develop equipment incorporating the device based on such information, you must assume any responsibility arising out of such use of the information. FUJITSU SEMICONDUCTOR assumes no liability for any damages whatsoever arising out of the use of the information. Any information in this document, including descriptions of function and schematic diagrams, shall not be construed as license of the use or exercise of any intellectual property right, such as patent right or copyright, or any other right of FUJITSU SEMICONDUCTOR or any third party or does FUJITSU SEMICONDUCTOR warrant non-infringement of any third-party's intellectual property right or other right by using such information. FUJITSU SEMICONDUCTOR assumes no liability for any infringement of the intellectual property rights or other rights of third parties which would result from the use of information contained herein. The products described in this document are designed, developed and manufactured as contemplated for general use, including without limitation, ordinary industrial use, general office use, personal use, and household use, but are not designed, developed and manufactured as contemplated (1) for use accompanying fatal risks or dangers that, unless extremely high safety is secured, could have a serious effect to the public, and could lead directly to death, personal injury, severe physical damage or other loss (i.e., nuclear reaction control in nuclear facility, aircraft flight control, air traffic control, mass transport control, medical life support system, missile launch control in weapon system), or (2) for use requiring extremely high reliability (i.e., submersible repeater and artificial satellite). Please note that FUJITSU SEMICONDUCTOR will not be liable against you and/or any third party for any claims or damages arising in connection with above-mentioned uses of the products. Any semiconductor devices have an inherent chance of failure. You must protect against injury, damage or loss from such failures by incorporating safety design measures into your facility and equipment such as redundancy, fire protection, and prevention of over-current levels and other abnormal operating conditions. Exportation/release of any products described in this document may require necessary procedures in accordance with the regulations of the Foreign Exchange and Foreign Trade Control Law of Japan and/or US export control laws. The company names and brand names herein are the trademarks or registered trademarks of their respective owners. 10

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