ONL-33 Series Uninterrupted Power Supply (UPS) System (Operation Manual English Version)

Transcription

1 ONL-33 Series Uninterrupted Power Supply (UPS) System (Operation Manual English Version)

2 TABLE OF CONTENTS 1.0 PREFACE 1-1 Introduction Safety Instructions and Cautions SYSTEM CONFIGURATION Single Unit System Configuration 2-1 System Block Diagram System Construction and Layout Introduction of System Key Module Functions System Operation Mode Parallel Unit System Configuration 2-1 System Block Diagram System Construction and Layout Introduction of System Key Module Functions System Operation Mode PANEL FUNCTION Single Unit Panel Function 1st Generation Panel Function 3-1 LED Process Indicator Keyboard Function LCD Function Menu nd Generation Panel Function 3-1 LED Process Indicator Keyboard Function LCD Function Menu Parallel Unit Panel Function 3-1 LED Process Indicator Keyboard Function LCD Function Menu POSITIONING AND INSTALLATION 4-1 Positioning Operation Installation Operation OPERATION PROCEDURE Single Unit Operation Procedure 5-1 Starting Operation Procedure Shutoff Operation Procedure Maintenance Operation Procedure Maintenance Reset Operation Procedure LCD Panel Function Operation Procedure Description Emergency Shutoff Device Operation Procedure Remote Monitoring

3 Parallel Unit System Operation Procedure 5-1 Starting Operation Procedure Shutoff Operation Procedure Maintenance Operation Procedure Maintenance Reset Operation Procedure MAINTENANCE AND PRESERVATION DESCRIPTION 7.0 ONL-33 SERIES UPS ELECTRICAL SPECIFICATION ONL-33 SERIES CONVENINENT TROUBLESHOTTING Single Unit System 8-1 Charger Convenient Troubleshooting Inverter Convenient Troubleshooting System Function Convenient Troubleshooting Parallel Unit System 8-1 Charger Convenient Troubleshooting Inverter Convenient Troubleshooting System Function Convenient Troubleshooting

4 1 PREFACE 1-1 Introduction The ONL-33 Series Uninterrupted Power Supply (UPS) System uses an advanced DSP Chip as its core processor, developed for computers and precision instruments, etc. to provide highly reliable and quick reaction time for the entire unit. The ONL-33 Series is compact, small in size for easier maintenance, and extremely quiet, making it suitable for installing in a computer equipment room. With the trends in information, power use has seen sophisticated and versatile electrical products successively launched. However, this has also degraded power quality at the user end, from such problems as serious distortion of power wave form, surge boosts, excessive phase angle variation, and unstable voltage, etc. For this reason, it is necessary to install the UPS at the power source end to form a safety protection layer while providing a purified power quality for the output of Linear ONL-33 Series without any surge, impact wave and trapped wave phenomenon in order to provide all-area protection mechanism for the user and to avoid Main Unit fault due to the change of input power. As the entire ONL-33 Series is designed in modular type, it is very simple to maintain. The Main Unit operation is controlled by the newest generation of DSP and achieves 40MIPS computation processing capacity. Further, a digital control mode is also used to enhance overall reliability. Plus, it provides the advantage of easier and resourceful expandability through the support of peripherals, which is unavailable from a conventional UPS using an analog control mode. The ONL-33 Series can be used with the advanced Intelligent Battery Management System to effectively extend the life of the battery. Upon starting, the system will automatically detect if the battery is engaged and can also immediately or periodically performs a test under the normal supply of city power. As conventional UPS requires complicated operations, the modular and digital design of the ONL-33 Series demonstrates the merit of a much simplified operation. 1-2 Safety Instructions and Cautions To ensure the safety in use, listed below are the warning signs of the ONL-33 Series. Do Not Touch! Danger! High Voltage! The above are warning signs of this System. At the position posted with Danger! High Voltage!, the DC high voltage over 410VDC is supplied and may never be touched. Under discharge status, do not shut off the S4 Switch of the battery to avoid danger. After finishing the discharge or during the system maintenance (before starting the charger module), be sure to shut off the S4 and S1 switches to avoid excessive discharge that may cause battery damage. It is recommended to use the individual battery block for the parallel system to ensure the battery lifes and machine stability. 4

5 2. SYSTEM CONFIGURATION Single Unit System Configuration 2-1 System Block Diagram (3) (6) (8) Power Input 2 Power Input 1 Load Battery Set (1) (2) (4) (5) (13) (7) (9) (10) (11) (12) Fig. 2-1 (1) Main Power Input Switch (S3) Note: (1) The UPS Input System can be operated by either single source input or by double (2) Input Electromagnetic Switch source input. (3) Secondary Power Input Switch (S2) (2) Double Source Input is optional (4) 3-phase AC Inductor (5) Rectifier/Charger Module (6) DC Inductor (7) Battery Fuse Switch (S4) (8) Maintenance Bypass Switch (S6) (9) Inverter Module (10) Inverter Transformer (11) Static Switch Module (12) Output Switch (S5) (13) Battery Auxiliary Switch (S1) 5

6 2-2 System Construction and Layout The figure below shows the construction and layout diagram of the ONL-33 Series - 10K, 15K. Fan Port Fan Port Inverter Module AC Capacitor Battery Set INV Transformer DC Inductor L-shape Fixing Frame <10K33 / 15K33 System Construction and Layout> 6

7 LED/LCD Push Key Function DSP Control Panel Communication Port Rectifier Charger Module Static Switch Module Voltage Detection Board Relay Board Circuit NFB System Transformer Input Terminal Output and Battery Terminal AC Inductor Main Unit Fixing Base <10K33 / 15K33 System Construction and Layout> 7

8 The figure below shows the construction and layout diagram of the ONL-33 Series 22.5K, 30K. DC Capacitor LED/LCD Display Push Key Function AS-400 Interface Card Static Switch Module Rectifier Charger Module DSP Control Board Static Switch Drive Board Rectifier Module Control Board S3/S2 Switch Communication Port System Transformer S6/S5 Switch S4 Battery Fuse Input Terminal Input Inductor Output Terminal L-shape Fixing Frame <22.5K33 / 30K33 System Construction and Layout> 8

9 Inverter Module System Power Source Board Fan Port Current Detection Board Inverter Driver Fan Port Relay Board Inverter Transformer DC Inductor INV Transformer AC Capacitor <22.5K33 / 30K33 System Construction and Layout> 9

10 The figure below shows the construction and layout diagram of the ONL-33 Series 45K, 60K, 80K (220V/380V), 100K33 (6P). Static Switch Module Fan Port DSP Control Board Communication Port Rectifier Charger Module Static Switch Drive Board Rectifier Module Control Board AC Inductor S2/S1 Switch S4 Switch S3 Switch S6/S5 Switch System Transformer Battery Fuse Input/Output Terminal <45K33 / 60K33 /80K33 /100K33 (6P) System Construction and Layout> 10

11 DC Capacitor Inverter Module Fan Port Inverter Drive Board Fan Port DC Inductor AC Capacitor INV Transformer <45K33 / 60K33 /80K33 /100K33 (6P) System Construction and Layout> 11

12 The figure below shows the construction and layout diagram of the ONL-33 Series 100K, 120K (220V/380V). Inverter Drive Board Input AC Inductor DSP Control Board Communication Port S1/S2 Switch S3 Switch S6/S5 Switch Input/Output Terminal S4 Switch Input Transformer S4 Battery Fuse < <100K33 / 120K33 System Construction and Layout> 12

13 Static Switch Control Board Rectifier Charger Module Rectifier Charger Control Board 12 Pulse Wave Power Detection Board Fan Port Input Electromagnetic Contactor Source Board Static Switch Module Input Electromagnetic Contactor DC Inductor INV Transformer <100K33 / 120K33 System Construction and Layout> 13

14 2-3 Introduction of System Key Module Functions Rectifier (1) The Rectifier Module uses a SCR component to convert AC to DC voltage. (2) The CPLD and DSP double control rule is incorporated in the Rectifier Module to present more stable and reliable operation of the Rectifier. (3) Well-functioning over-voltage protection system. (4) Phase sequence error and phase failure detection. (5) DC voltage delayed starting function. (6) To meet the modernday requirement of low harmonic distortion input, the Rectifier uses a 6-phase 12-pulse function (optional). (7) Support Float Charge and Equal Charge. For the VRLA, the Equal Charge Voltage will be DC 420V. As for the battery ( need to add water), the Equal Charge voltage will be DC 430V and that of a Float Charge, DC 410V. (8) The battery test can be executed under non-interrupted status. (9) The LCD Panel can be used to control the charging current. Rectifier Module Static Switch Module <10KVA 80KVA (220V/380V) Rectifier / Static Switch Physical Module Assembly Diagram> Rectifier Module Static Switch Module <80KVA (120V/208V) ~ 120KVA (220V/380V) Rectifier / Static Switch Physical Module Assembly Diagram> 14

15 Rectifier Module <160KVA~200KVA Rectifier Physical Module Assembly Diagram> Introduction of Inverter Module Functions (1) Uses IGBT as the power component. (2) The hi-tech DSP application technology is introduced to achieve digital control of Inverter Module. (3) The digital control processing is used to improve the aging problem of analogous parts and temperature deviation as well as to reduce the parts quantity to enhance system reliability. (4) Integrated A/D signal processing plus 12bit resolution and high-speed conversion capacity. (5) Reserved Tie Unit communication port, plus secondary power source detection function together with A.T.S control signal, and SPWM test port. (6) Higher system integration level to present compact size the higher reliability. (7) Can be connected with Rectifier Charger, AS-400 Interface Board, IGBT, Static Conversion Board, LDC Panel, PT Board and CT Board to form an entire unit. (8) Hardware control function is reserved to process more information. <10K~30K Inverter Physical Module Assembly Diagram> 15

16 <45K~80K (220V/380V) Inverter Physical Module Assembly Diagram> <80K (120V/208V) ~120K (220/380V) Inverter Physical Module Assembly Diagram> 16

17 <160K (220V/380V) ~200K (220/380V) Inverter Physical Module Assembly Diagram> Static Switch (1) SCR component used to switch the INV and BYPASS circuit. Further, the high-frequency electronic technology is introduced for control. (2) High-frequency technology is used to disconnect the triggering circuit, so that the said circuit can efficiently carry out the triggering control function for the SCR to achieve zero interruption of both circuits. (3) Completely controlled by DSP in achieving disabled, bypass and inverting circuit triggering status. (4) The module is physically assembled in the Rectifier Unit according to the required specifications and quantity. <160K33 / 220K33 Static Switch Set> Input Electromagnetic Switch Starting/Protecting (1) Upon restoring the city power of during initial supply, the voltage shall be detected through Main Control Board to delay the supply to Input Electromagnetic Switch so as to prevent surge from impacting the Main Unit input during restoring the city power. (2) Whether initial supply or during the operation, or whether inputting excessively high/low voltage, or under phase failure and phase sequence error, the Main Control Board shall be used to detect and control so as to protect the Main Unit by disconnecting the action of Input Electromagnetic Switch. 17

18 < Electromagnetic Switch > Emergency Shutoff Device (1) The user can use this function (shown below is the physical drawing of PCB 3304 EPO) when encountering an uncontrollable factor or emergency during the equipment operation to shut off the UPS System within a shortest period of time. The panel is controlled by switch method. Set the switch downward to POWER OFF position, the UPS System can be closed. After shutting off the UPS, the entire system will be disconnected and locked, and all operating status will stop (shown below is the panel process status during EPO action). To restart the system, set the switch of the Panel upward to POWER ON position. 1st Generation PCB 3304 (Panel) normal EPO status Normal EPO status EPO is on work EPO is on work 2nd Generation PCB 3304 (Panel) EPO 18

19 1st Generation PCB 3304 (Panel) and 2nd Generation PCB 3304A (Panel) EPO <Panel Process Status during EPO Action> 19

20 2-4 System Operation Mode System Normal Power Input 2 Power Input 1 Load Battery <System Normal> Under such system operation mode, the input power will flow from Rectifier Module, pass the INV Transformer Module and Static Switch Module, to the output load, and the system is under Inverter power supply mode. System Bypass Power Input 2 Power Input 1 Load Battery <System Bypass> Under such system operation mode, the input power will flow from Bypass Circuit, passing Static Switch Module, to the output load, and the system is under city power supply mode. 20

21 System Battery Power Supply Diagram Power Input 2 Power Input 1 Load Battery <System Battery Power Supply> When the system operation mode is under non-city power input, the power will flow from INV Transformer Module, passing Static Switch Module, to the output load, and the system is under battery power supply mode. When using the battery to supply power, the supply duration will vary depending on the battery capacity and the load level. In the event of city power shutdown, it is recommended to execute data saving and normal shutoff mode. System Manual Maintenance Bypass Power Input 2 Power Input 1 Load Battery <System Manual Maintenance Bypass> Under this system operation mode, the city power will flow from Manual Maintenance Switch to the output load, and the power will be supplied by city power. However, such system operation mode can only be executed by professional maintenance person to carry out the maintenance, cleaning and caring of the UPS System. 21

22 Emergency Switch Function Actions S6 Power Input 市電輸入 2 2 Power 市電輸入 1 Input 1 S2 S3 S5 Load 負載 S1 S4 - Battery + 電池組 <Emergency Switch> When the system operation mode is under non-city power output, such operation mode can only be activated after the event is confirmed by the UPS as an emergency. Otherwise, the UPS will be shut off when activating such function and no voltage output will be supplied. 22

23 Parallel Unit System Configuration 2-1. Parallel Unit System Block Diagram Power Input 2 Power Input 1 Battery Load Battery The system function module description if the same as that of the single unit. 23

24 2-2 Parallel Unit System Construction and Layout The figure below shows the construction and layout of ONL-33 Series 10K, 15K. LCD/LED Push Key function Parallel Signal Wire Connection Jack Fan Port Fan Port Inverter Module Inverter Push Module Parallel Transformer INV Transformer DC Inductor L-shape Fixing Frame <10K33 / 15K33 System Construction and Layout> LCD/LED Panel Communication Port Parallel Communication Port Static Switch Module Voltage Detection Board Relay Board Parallel SCR System Transformer Output/Input Terminal AC Inductor Main Unit Fixing Base <10K33 / 15K33 System Construction and Layout> 24

25 The figure below shows construction and layout of ONL-33 Series 22.5K, 30K. Parallel Communication Port LCD/LED Display Panel AS-400 Dry Connection Board Communication Port S3/S2 Switch DC Capacitor Static Switch Module Rectifier/Charger Module Static Switch Drive Rectifier/Charger Control Board S6/S5 Switch Output/Input Terminal System Transformer Input AC Inductor L-shape Fixing Frame <22.5K33 / 30K33 System Construction and Layout> INV Module 模組 並機系統之通 Parallel Unit Communication 訊接口 Port Fan 風扇口 Port INV Drive 驅動板 Board System Power Source Board 系統電源板 Current Detection Board 電流偵測板 Parallel 並機 SCR Unit 控制板 SCR Parallel 並聯用 SCR INV INV Transformer 變壓器 並聯變壓器 Parallel Transformer INV Capacitor 電容器 Main Unit L-shape Fixing 主機 L Plate 型固定片 <22.5K33 / 30K33 System Construction and Layout> 25

26 The figure below shows construction and layout of ONL-33 Series 45K, 60K, 80K (220V/380V). Voltage Detection Board DC BUS Capacitor Rectifier Charger Module Static Switch Module AC Fan Rectifier Charger Control boardl Computer Communication Port Parallel Transformer Static Switch Control Panel Parallel Communication Port Inverter Transformer System Front Transformer Main Unit Input/Output Wire Port <45K33 / 60K33 System Construction and Layout> 26

27 DC BUS Capacitor Rectifier Charger Module Voltage Detection Board AC Fan Static Switch Module Rectifier Charger Control Board Computer Communication Port AC Inductor Static Switch Control Panel Parallel Function Communication Port Inverter Transformer Parallel Transformer Main Unit Wire Input/Output Port <80K33 System Construction and Layout> 27

28 The figure below shows construction and layout of ONL-33 Series 160K, 200K. Rectifier Charger Module AC Inductor Current Detection Board AS-400 Dry Connection Board Digital Control Board AC Fan Unit 12-Pulse Sensor Transformer S3/S2 Switch Parallel 並聯控制板 Control Panel Parallel Function Signal 並聯功能訊號連接埠 Port Electromagnetic Switch Power Board Static Switch Module System Power Supply Board Inverter Module AC Fan Unit Inverter Inductor AC Fan Unit 12-Pulse Transformer S6/S5 Switch Main Unit Input/Output Terminal Inverter Transformer S4 Switch Battery Connection Fuse <160K33 / 200K33 System Construction and Layout> 28

29 2-3 Introduction of System Key Module Functions Same as the introduction of key module for Single Unit System. 2-4 System Operation Mode Both Units (UPS1 & UPS2) normal operation Power Input 2 Power Input 1 Battery Load Battery Under the Parallel System operation mode, the UPS1 and UPS2 power will flow from the Rectifier Module, passing the INV Transformer Module and Static Switch Module, to the output load, and the system is under Inverter power supply mode while the UPS1 and UPS2 output bellows to synchronized phase. One Main Unit (UPS1) is operated normally and another (UPS2) is under bypass operation. Power Input 2 Power Input 1 Battery Load Battery Under such Parallel System operation mode, the UPS1 power will flow from the Rectifier Module, passing the INV Transformer Module and Static Switch Module, to the output load, but UPS2 will stop the output. 29

30 One Main Unit (UPS2) is operated normally and another (UPS1) is under bypass operation. Power Input 2 Power Input 1 Battery Load Battery Under such Parallel System operation mode, the UPS2 power will flow from the Rectifier Module, passing the INV Transformer Module and Static Switch Module, to the output load, but UPS1 will stop the output. Both Units (UPS1 & UPS2) are under bypass operation Power Input 2 Power Input 1 Battery Load Battery Under such Parallel System operation mode, the UPS1 and UPS2 power will flow from the Bypass circuit, passing the Static Switch Module, to the output load, and the power is supplied by city power in this case. 30

31 Two Unit (UPS1 & UPS2) Power Input 2 Power Input 1 Battery Load Battery Under such Parallel System operation mode and if the there s no input from city power, then UPS1 and UPS2 power will flow from the INV Transformer Module, passing the Static Switch Module, to the output load, and the power is supplied by battery in this case. When using the battery to supply power, the supply duration will vary depending on the battery capacity and the load level. In the event of a city power shutdown, it is recommended to execute data saving and normal shutoff mode. 31

32 One Unit (UPS1) is operated normally and another (UPS2) is under maintenance. Power Input 2 Power Input 1 Battery Load Battery Under such Parallel System operation mode, then UPS1 power will flow from the Rectifier Module, passing the INV Transformer Module and Static Switch Module, to the output load, and the system will shut down all switches during the UPS2 maintenance. One Unit (UPS2) is operated normally and another (UPS1) is under maintenance. Power Input 2 Power Input 1 Battery Load Battery Under such Parallel System operation mode, then UPS2 power will flow from the Rectifier Module, passing the INV Transformer Module and Static Switch Module, to the output load, and the system will shut down all switches during the UPS1 maintenance. 32

33 Both Units (UPS1 & UPS2) are under manual maintenance bypass mode Power Input 2 Power Input 1 Battery Load Battery Under this parallel system operation mode, the city power will flow from Manual Maintenance Switch to the output load, and the power will be supplied by city power. However, such system operation mode can only be executed by a professional maintenance person to carry out the maintenance, cleaning and caring of the UPS System. Both Units (UPS1 & UPS2) execute emergency shutoff function Power Input 2 Power Input 1 Battery Load Battery When the system operation mode (UPS1 & UPS2) is under non-city power output, such operation mode can only be activated till after the event is confirmed by the UPS as an emergency. Otherwise, the UPS will be shut off when activating such function and no voltage output will be supplied. 33

34 3 Panel Function Single Unit Panel Function 1st Generation Panel Information 3-1 LED Process Indication Key Key OFF Key ON Key Main 主目錄 Menu 數據顯示 A Data Display B System 系統設定 Set C Time 時間顯示 Display D Time Set D 時間設定 Key Key ESC Key ENTER Key Main 主目錄 Menu 數據顯示 A Date Display B System 系統設定 Set C Time 時間顯示 Display D Time 時間設定 Set PCB 3304A Fig. 3-1: LED Process Indication Shown in the figure above is the LED scheme of the operation panel, and the status process can be divided into the following four modes: 34

35 (1) System Normal Run Mode: INPUT, RECTIFIER, CHARE, INVERTER and OUTPUT lamps will illuminate, and others will go off. (2) System Bypass Run Mode: BYPASS and OUTPUT lamps will illuminate, and others will go off. (3) Battery Supply Run Mode: DISCHARGE, INVERTER, OUTPUT and ALARM lamps will illuminate and others will go off. (4) Maintenance Bypass Run Mode: When shifting the No-fuse Switch to ON position, only MANUAL BYPASS lamp will illuminate and others will go off. In this case, it means that the system has been correctly shifted to the Maintenance Bypass. When S1, S2, S3 (No-fuse Switch), S4 (Fuse Switch) and S5 (OUT) are off, use the discharge apparatus to discharge the voltage of DC Capacitor and then MANUAL BYPASS will go off. At this time, execute the caring and maintenance. 3-2 Keyboard Function Panel push key operation description: Push ON key Push OFF key Push key Push key Push key Push key Push ESC key ENTER Push key For starting the Inverter. For shutting off the Inverter. For moving the Cursor leftward For moving the Cursor rightward For moving the Cursor upward or shifting the picture. For moving the Cursor downward or shifting the picture. For quitting current picture. For confirmation/execution. 35

36 3-3 LCD Function Menu (Rev. 1.0)-- (A-1) 主目錄 Main Menu 數據顯示 A Data Dsiplay B 系 System 統設定 Set C 時 Time 間顯 Display 示 D Time Set D 時間設定 數據顯示 Figure Display 輸入電壓 / 輸入頻率 Input Voltage/Input Frequency Input 輸入電流 Current/Input / 輸入容量 Capacity/Input / 輸入總容量 Total Capacity Output Voltage/Output Frequency 輸出電壓 / 輸出頻率 Output current/output Capacity/Output Total Capacity Output 輸出電流 Power/Output / 輸出容量 Total / 輸出總容量 Power/Load Capacity Charge Voltage/Current/ Mode/Internal Temp. 輸出功率 / 輸出總功率 / 負載容量充電電壓 / 電流 / 模式 / 機內溫度 (C-1) 系統設定 System Set 1 1. 基礎設定 Basic Set 2. User Set 2 使用者設定 (E-1) 時間顯示 Time 2003 / 10 / 21 00:00:00 (F-1) 日期 Date/Time / 時間設定 Set Date 年 / 月 / 日 200*/**/ ** Time 時 : 分 : 秒 : : 36

37 (Rev. 1.1) 主目錄 Main Menu A 數據顯示 A Data Display B 系 System 統設 Set 定 C Time Display 時間顯示 D Time Set D 時間設定 (A-1) 數據顯示 Figure Display Input 輸入電壓 Voltage/ / Input 輸入頻率 Frequency Bypass 旁路輸入電壓 Input Voltage / 頻率 / Bypass input Frequency Input Current/Input Capacity / Input Total Capacity Output 輸入電流 Voltage / 輸入容量 / Output Frequency / 輸入總容量 Output 輸出電壓 current // 輸出頻率 Output Capacity / Output Total Capacity 輸出電流輸出容量 / 輸出總容量 Output Power / Output Total Power / Load Capacity Charge 輸出功率 Voltage / 輸出總功率 / Current / Mode/Internal / 負載容量 Temp. 充電電壓 / 電流 / 模式 / 機內溫度 (C-1) 系統設定 System Set 1 基礎設定 Basic Set 2 使用者設定 User Set (D-1) Time 時間顯示 Display 2006 / 05 / 31 00:00:00 (E-1) Date/Time 日期 / 時間設定 Set Date 年 / 月 / 日 200*/**/ ** Time 時 : 分 : 秒 : : 37

38 I/P Volt. / I/P Freq. (A-1) 輸入電壓 / 輸入頻率 B/P Volt. / B/P Freq. I/P Curr. / I/P Cap. /Total Cap. 旁路輸入電壓 / 旁路輸入頻率 O/P V / O/P Freq. 輸入電流 / 輸入容量 / 輸入總容量 O/P I / O/P Cap /Total Cap. 輸出電壓 / 輸出頻率 O/P Power / Total Power / Load Cap. 輸出電流 / 輸出容量 / 輸出總容量 Chg. Volt. / Chg. Curr. / Bat C/M /Mech. Temp. 輸出功率 / 輸出總功率 / 負載容量 充電電壓 / 電流 / 模式 / 機內溫度 (A-2-7) Charge 充電電壓 Voltage :DC: DC 000.0V 000.0V Charge Current : DC 000.0A Charge 充電電流 Mode :DC: float 000.0A Internal 充電模式 Temp. : 浮充 : 00.0 degree 機內溫度 :00.0 度 (A-2-1) MAIN 輸入電壓 I/P V RS 000.0V RN 000.0V ST 000.0V SN 000.0V TR 000.0V TN 000.0V I/P Freq.: 輸入頻率 : 00.0 HZ (A-2-2) 旁路輸入電壓 BYPASS I/P V RS 000.0V RN 000.0V ST 000.0V SN 000.0V TR 000.0V TN 000.0V I/P Freq.: 輸入頻率 : 00.0 HZ (A-2-3) 輸入電流 I/P I I/P 輸入容量 Cap. RN 000.0A KVA SN 000.0A KVA TN 000.0A KVA Total 輸入總容量 Cap. : KVA (A-2-4) (A-2-6) O/P 輸出功率 Power : R KW S KW T KW Total Power 輸出總功率 : KW Load Cap. 負載容量 : % 輸出電壓 O/P V RS 380.0V RN 220.0V ST 380.0V SN 220.0V TR 380.0V TN 220.0V O/P 輸出頻率 Freq. : : 60.0Hz (A-2-5) 輸出電流 輸出容量 O/P I O/P Cap. RN 000.0A KVA SN 000.0A KVA TN 000.0A KVA 輸出總容量 KVA Total Cap. : 38

39 (C-1) 系 System 統設 Set 定 1 1 基礎設定 Basic Set 2 2 使用者設定 User Set 請 Please 輸入 Enter 密碼 Security Code * * * * NO YES (C2) 使 User 用者 Set 設定 1. 密 Alter 碼 security 變更 NO. 2. 電 Battery 池測 Test 試 3. 通 Communication 訊設定 set 44. 頻率電壓充電電流設定 F. V. C/C set 55. 其 Other 它 set 設定 Security 密碼錯誤 Code Error Note: The default password of 1st Generation Panel will be iiii. 39

40 (C-2) 使用 User 者 Set 設定 1. Alter security NO. 12. 密 Battery 碼變 Test 更 2 電池測試 3. Communication set 3 通訊設定 4. 頻率電壓充電電流設定 F. V. C/C set 5 其它設定 5. Other set (C-3-1) 密碼變更 Alter Security NO. 請 Key 輸 in 入 old 舊 code 密碼 ***** * * * 請 Key 輸 in 入 new 新 code 密碼 * * * * **** (C-3-2) 電池測試 Battery Test 30 秒 30 Seconds 定期每個月 1 Month 3 Month 定期每 3 個月 Test 關 OFF 閉定期測試 (C-3-3) Communication 通訊設定 Set RS 232 RS 485 (C -3-4) 頻率電壓充電電流設定 F. V. C/C set 1 Frequency Set 12 頻 System 率設 Input 定 V 23 系 System 統輸 Output 入電 V 壓設定 34 系 Output 統輸 Voltage 出電壓設定 5 Charge Current 4 輸出電壓設定 6 Charger Mode 5 充電電流設定 6 充電機模式設定 (C-3-5) 其他設定 Other Set 1 告警音設定 Buzzer 2 放電時間 Backup Time 3 語系設定 Language 4 機型設定 Model type 40

41 (C-3-1) 密碼變更 Alter Security NO. 請 Key 輸入 in old 舊 code 密碼 ***** * * * 請 Key 輸 in 入 new 新密 code 碼 ***** * * * YES 設定成功 Succeed NO Security 密碼錯誤 Code Error (C-3-2) Battery Test 電池測試 30 Seconds 1 Month 30 秒 3 定 Month 期每個月 Test 定期 OFF 每 3 個月 關閉定期測試 Waiting 請稍後.... 測試成功 Succeed Succeed 設定成功 Succeed 設定成功 Succeed 設定成功 41

42 (C-3-4) 頻率電壓充電電流設定 F. V. C/C set 1 Frequency Set 2 1 System 頻率 Input 設定 V 3 System Output V 2 系統輸入電壓設定 4 Output Voltage 5 3 Charge 系統 Current 輸出電壓設定 6 4 Charger 輸出電 Mode 壓設定 5 充電電流設定 6 充電機模式設定 Frequency Set 頻率設定口 50HZ 口 60HZ 系 System 統輸入 Input 電壓 V 設定口 110V 口 220V Succeed 設定成功 Succeed 設定成功 系 System 統輸出 Output 電壓 V 設定口 110V 口 220V Succeed 設定成功 Output Voltage 輸出電壓設定口 110V/220V 口 115V/230V 口 120V/240V Succeed 設定成功 充 Charge 電電 Current 流設定 3A 20A 5A 30A 10A 40A 15A 50A Succeed 設定成功 6 充 Charger 電機模 Mode 式設定 FL 口浮充 EQ 口均充 Succeed 設定成功 Note: The actual current of 10K33 and 15K33 is 1/2 of the set value for charge current. Note: The result of the battery charge current x battery voltage + output power must be smaller than the power of the entire UPS. 42

43 (C-3-5) 其他設定 Other Set 1 Buzzer 告警音設定 2 Backup Time 32 放電時間 Language 43 語系設定 Model type 4 機型設定 Buzzer 告警音設定 Silence 口靜音 Alarm 口告警 設定成功 Succeed Language Set English 語言設定 Chinese 口英 Trad 文 Chinese 口繁體中文 Simp 口簡體中文 設定成功 Succeed Model 機型設定 type 口 10K 口 60k 口 15K 口 80k 口 22.5K 口 100k 口 30K 口 120k 口 45k 口 160k 設定成功 Succeed (E-1) 日期 Date / 時間設定 / Time Set Date 年 / 月 / 日 200*/**/ ** Time 時 : 分 : 秒 : : 設定完成 Succeed 43

44 2nd Generation Panel Information 3-1 LED Process Indication Key Key OFF Key ON Key Main Menu A Data Display B Event Stories C System Set D Time Set 2007/01/01/00:00:00 Key Key ESC Key ENTER Key PCB 3304 主目錄 A 數據顯示 Main Menu B A Data 歷史紀錄 Display B Event Stories C System 系統設定 Set D Time 時間設定 Set 2007/01/01/00:00:00 PCB 3304A Fig. 3-1: LED Process Indication The LED scheme diagram will be the same as the 1st Generation Panel. 3-2 Keyboard Function The panel press keys will be the same as the 1st Generation Panel. 44

45 3-3 LCD Function Menu (A/B/C/D) Main Menu 主目錄 A A Data 數據 Display 顯示 B B Event 歷史 stories 記錄 C C System 系統設 set 定 D Time set D 時間設定 2007/12/18/ 2007/12/18/ 13:27:59 13:27:59 (A-1) 數據顯示 Figure Display Input 輸入電壓 Voltage / 輸入頻率 / Input Frequency Input Current / Input Capacity / Total Capacity 輸入電流 / 輸入容量 / 輸入總容量 Output Voltage / Output Frequency Output 輸出電壓 current / 輸出頻率 / Output Capacity / Total Capacity Output 輸出電流 Power / 輸出容量 / Total / 輸出總容量 Power / Load Capacity Charge Voltage / Current / Bat C/M / Mech. Temp. 輸出功率 / 輸出總功率 / 負載容量充電電壓 / 電流 / 模式 / 機內溫度 (B-1) Event stories 歷史記錄 1. 1 Error 故障記錄 Event 2 Cancel 取消記錄 Event (C-1) 系統設定基礎設定 Basic Set 使用者設定 User Set System Set (D-1) Date/Time Set Time Set Date Date 200*/**/ 200*/**/** ** Time Time 00 : 00 : : 00 : 00 45

46 (A-1) 輸入電壓 / 輸入頻率 I/P Volt. / I/P Freq. I/P Curr. / I/P Cap. / Total Cap. 輸入電流 / 輸入容量 / 輸入總容量 O/P V / O/P Freq. 輸出電壓 / 輸出頻率輸出電流 O/P I / O/P Cap. / 輸出容量 / Total Cap. / 輸出總容量輸出功率 O/P Power // Total 輸出總功率 Power / /Load Cap. 容量 Temp. 充電電壓 / 電流 / 模式 / 機內溫度 Chg. Volt. / Chg. Curr. / Bat C/M / Mech. (A-2-1) I/P Volt. RS 000.0V RN 000.0V ST 000.0V SN 000.0V TR 000.0V TN 000.0V I/P Freq.: 00.0HZ (A-2-2) I/P Curr. I/P Cap. RN 000.0V KVA SN 000.0V KVA TN 000.0V KVA Total Cap.: KVA (A-2-3) (A-2-6) Chg. Volt. : DC 000.0V 充電電壓 : DC 000.0V Cha. Curr. : DC 000.0A Bat 充電電流 C/M : DC : float 000.0A Mech. 充電模式 Temp. : float : 00.0 degrees 機內溫度 : 00.0 度 O/P V RS 380.0V RN 220.0V ST 380.0V SN 220.0V TR 380.0V TN 220.0V O/P Freq.: 60.0HZ (A-2-4) Output Current Output Capacity O/P I O/P Cap. RN RN 000.0V 000.0V KVA KVA SN SN 000.0V 000.0V KVA KVA TN TN 000.0V 000.0V KVA KVA Total Output Cap.: Total KVA Capacity KVA (A-2-5) O/P Power R KW S KW T KW Total Power:000.00KW Load Cap.: 000.0% 46

47 (B-1-1) (B-1) Event 歷史記錄 Stories 1 Error 1 故障記錄 Event 2 Cancel 2 取消記錄 Event *2007 / 12 / 17 / 08 : 16 : 58 *2007 / 12 / 17 / 08 : 17 : 13 *2007 / 12 / 17 / 08 : 18 : 28 *20 / / / : : (B-1-2) Cancel 取消記錄 Event 1 YES 確定 2 NO 取消 System Set 1 Basic Set 2 User Set ENTER PASSWORD * * * 0 1 Change Password 2 System O/P Freq. 3 System O/P Volt. 4 Charge Current ENTER 1 Change Password PASSWORD 2 Battery Test * * * 0 3 Communication 4 Buzzer 5 Language Set 6 System Capacity 7 Rate I/P Voltage 8 Rate O/P Voltage Note: The default password of the 2nd Generation Panel will be

48 (C-2-1) 基礎設定 Basic Set 11Change 密碼變更 Password 2 頻率設定 2 System O/P Freq. 3 輸出電壓設定 43 充電電流設定 System O/P Volt. 4 Charge Current (C-2-1-1) 密碼變更請輸入舊密碼 * * * * old password 請 * 輸入 * 新 * 密 * 碼 new password * 0 * * * 0 Change Password (C-2-1-2) 頻率設定 50Hz 50 60Hz HZ 60 HZ Frequency Set 輸出電壓設定 110 / / / / 254 (C-2-1-3) Output Voltage (C-2-1-4) 3A 5A 10A 15A Charge Current 充電電流設定 20A 30A 40A 50A Note: The actual current of 10K33 and 15K33 will be 1/2 of the charge current set value. Note: The result of the battery charge current x battery voltage + output power must be smaller than the power of the entire UPS. 48

49 (C-2-2-1) (C-2-2) 1 密碼變更 2 電池測試 3 通訊設定 4 告警音設定 5 語系設定 6 機型設定 7 規格輸入電壓設定 8 規格輸出電壓設定 1 Change Password 2 Battery Test 3 Communication 4 Buzzer 5 Language 6 System Capacity 7 Rate I/P Voltage 8 Rate O/P Voltage 規格輸出電壓設定 220V 110V Spec. 規格輸入電壓設定 Input Voltage Set 220V 110V (C-2-2-8) Rate O/P Voltage (D-1) (C-2-2-7) Rate I/P Voltage Change Password old password 10K 15K 22.5K 30K 45K 60K 密碼變更請輸入舊密碼 * * * * * * * * 請輸入新密碼 * * * 0 * * * 0 new password (C-2-2-2) Battery 電池測試 Test Start 測試 1 定期每個月 Month 3 定期每 Month 3 個月關閉定期測試 Test OFF (C-2-2-3) Communication 通訊設定目前無內容 (C-2-2-4) 告警音設定 Buzzer Silence 靜音告警 Alarm (C-2-2-5) Language 語系設定 English 簡體中文 Chinese Simp. 繁體中文 Chinese Trad. (C-2-2-6) System 機型設定 Capacity 80K 100K 120K 160K 200K 250K 300K 400K 500K Date / Time Set Date/Time Set Date 2007 Date / 12 / 18 Time2007 / 12 / Time /27 / / 27 / 36 Left / Right 左 / Key 右鍵 ( Up / Down Key 上 / 下鍵 ( ( / ) 選擇設定位置 ) Select Set Position ( / ) Select Set Figure ) 選擇設定數字 49

50 Parallel Unit Panel Function 3-1 LED Process Indication Key Key OFF Key ON Key Main 主目錄 Menu A Data 數據顯示 Display B Event 歷史紀錄 stories C System 系統設定 Set D Time 時間設定 Set 2007/01/01/00:00: /01/01/00:00:00 Master Master ID:1 ID:1 Key Key ESC Key ENTER Key PCB 3304 PCB 3304A 主目錄 Main Menu A 數據顯示 Date Display B 歷史紀錄 Event stories C 系統設定 System Set D 時間設定 Time Set 2007/01/01/00:00:00 Master ID:1 ID:1 Fig. 3-1: LED Process Indication The figure above is the LED scheme diagram of operation panel, and the status process can be divided into the following four modes: (1) System Normal Operation Mode: The INPUT, RECTIFIER, CHARGE, INVERTER and OUTPUT lamps will illuminate and others will turn off. (2) System Bypass Operation Mode: <2-1> When only one unit is bypassed, the INPUT, RECTIFIER and CHARGE lamps will 50

51 illuminate and others will turn off. For the other, the INPUT, RECTIFIER, CHARGE, INVERTER and OUTPUT lamps will illuminate and others will turn off. In this case, the Master Unit does not output the bypass voltage (the system output will be carried out by another normally operated Master Unit). <2-2> When two units are bypassed, the INPUT, RECTIFIER, CHARGE and BYPASS lamps will illuminate and others will turn off. (3) Battery Supply Operation Mode: The DISCHARGE, INVERTER, OUTPUT and FAULT (ALARM) lamps will illuminate and others will go off. Further, the waveforms of Slave and Master output voltage will be interlocked (i.e. synchronized). (4) Maintenance Bypass Operation Mode: <4-1> When only one unit requires maintenance, the S6 will be at OFF status after shutting off S1, S2, S3 (NFB Switch), S4 (Fuse Switch) and S5 (OUT). After discharging the voltage of DC Capacitor with the discharge apparatus, the MANUAL and BYPASS lamps will go off. At this time, the maintenance and repairing tasks can be executed. <4-2> In the event that maintenance is required for both units, after shifting S6 NFB Switch to ON position, only the MANUAL BYPASS lamp will illuminate and others will go off. At this time, it means that the system has been correctly shifted to the maintenance bypass. After shutting off S1, S2, S3 (NFB Switch), S4 (Fuse Switch) and S5 (OUT), discharge the voltage of DC Capacitor with the discharge apparatus and the MANUAL BYPASS lamp will turn off. At this time, the maintenance and repair tasks may be executed. 3-2 Keyboard Function The panel press keys will be the same as the 1st Generation Panel. 51

52 3-3 LCD Function Menu (A/B/C/D) Main Menu 主目錄 A A Data 數據 Display 顯示 B Event stories B 歷史記錄 C System Set D C Time 系統 Set 設定 2007/12/18/13:27:59 D 時間設定 2007/12/18/13:27:59 Master ID :1 Master ID : 1 (A-1) 數據顯示 Figure Display Input 輸入電壓 Voltage / 輸入頻率 / Input Frequency Input Current / Input Capacity / Total Capacity 輸入電流 / 輸入容量 / 輸入總容量 Output Voltage / Output Frequency Output 輸出電壓 current / 輸出頻率 / Output Capacity / Total Capacity Output 輸出電流 Power / 輸出容量 / Total Power / 輸出總容量 / Load Capacity Charge Voltage / Current / Bat C/M / Mech. Temp. Bypass 輸出功率 Voltage / 輸出總功率 / Frequency / 負載容量充電電壓 / 電流 / 模式 / 電池電壓 / 機內溫度 / 機內濕度 旁路電壓 / 旁路頻率 (B-1) 歷史記錄 Event Stories 1 故障記錄 1 Error Event 22Cancel 取消記錄 Event 3 3 狀態顯示 Status 4 4 系統 System lock Locked 狀態頁 (C-1) System Set 系統設定基礎設定 Basic Set 使用者設定 User Set (D-1) Date/Time Set Date/Time Set Date 200*/**/ 200*/**/** ** Time Time 00 : 00 : : 00 : 00 (E-1) Master Master ID ID:1 : 1 顯示 Display Master Master/Slave / 為 as the System 系統主 / Master/Slave 從機之區分 Unit 1 為機器之設定碼 Distinction. 1 represents the setting code of the machine. 52

53 (B-1) Error Event 1 Error Event 2Cancel Event 3 Status 4 System Locked (B-1-1) 0000 : *2007 / 12 / 17 / 08 : 16 : : *2007 / 12 / 17 / 08 : 17 : : *2007 / 12 / 17 / 08 : 18 : : *20 / / (B-1-2) Cancel Event 1 YES 2 NO (B-1-3) Status SM : SS : SF : (B-1-4) 1 UPS Start Fault 2 Fan / Relay Fault 3 EPO ON 4 Syn Fault 5 EEPROM ERROR 6 BYP STS Fault 7 NV STS Fault 8 SPS System Set 1 Basic Set 2 User Set Enter Password * * * 0 1 Change Password 2 System O/P Freq. 3 System O/P Volt. 4 Charge Current Enter Password * * * 0 Note: The default password of 2nd Generation Panel will be Change Password 2 Battery Test 3 Relay Set 4 Relay 5 Language 6 System Capacity 7 Rate I/P Voltage 8 Rate O/P Voltage

54 (C-2-1) Basic Set 基礎設定 1 Change Password 1 密碼變更 2 System O/P Freq. 2 頻率設定 3 System 輸出電壓設定 O/P Volt. 4 Charge 充電電流設定 Current (C-2-1-1) 密碼變更請輸入舊密碼 old * * password * * * * * * 請 new 輸入 password 新密碼 * * * 00 Change Password (C-2-1-2) 頻率設定 50Hz 60Hz Frequency Set (C-2-1-3) 輸出電壓設定 Output Voltage 110 / / / / 254 3A 5A 10A 15A (C-2-1-4) Charge Current 充電電流設定 20A 30A 40A 50A Note: The actual current of 10K33 and 15K33 is 1/2 of the set value for charge current. Note: The result of the battery charge current x battery voltage + output power must be smaller than the power of the entire UPS. 54

55 1 Change 1 密碼變更 Password 2 Battery 2 電池測試 Test 3 Relay 3 繼電器設定 Set 4 Buzzer 4 告警音設定 5 語系設定 5 Language 6 機型設定 6 System Capacity 7 規格輸入電壓設定 7 Rate 8 規格輸出電壓設定 I/P Voltage 8 Rate O/P Voltage Change 密碼變更 Password 請輸入舊密碼 old password ** *** ** new 請輸入新密碼 password ** ** * 00 Battery Test 電池測試 Start 測試 1 定期每個月 Month 3 定期每 Month 3 個月 Test 關閉定期測試 OFF Relay Set 繼電器設定 Relay1 Relay2 Relay3 Relay4 Buzzer 繼電器設定 Set 靜音 告警 Silence Alarm Rate 規格輸入電壓設定 I/P Voltage Language 語系設定 English 簡體中文繁體中文 English Chinese Simp. Chinese Trad. Rate 規格輸出電壓設定 O/P Voltage System Capacity System 機型設定 Capacity 10K 80K 300K 15K 100K 400K 22.5K 120K 500K 30K 160K 45K 200K 60K 250K 55

56 (D-1) Date / / Time Set Date Date 2007 / / 18 / 12 /18 Time Time 10 /2710 / 36/ 27 / 36 左 / 右鍵 ( Left / Right Key Up / Down Key 上 / 下鍵 ( ) 選擇設定位置 ( / ) Select Set Position ( / ) Select Set Figure ) 選擇設定數字 56

57 4 POSITIONING AND INSTALLATION 4-1 Positioning Operation K33 to 200K33 Moving: The UPS System consists of a Master Unit and Battery Set. For this reason, followings should be noted during the moving process: (1) Fig. 4-1-a and Fig. 4-1-b are the UPS packing figures respectively, which will vary depending on the measurement and the size of machine models. (2) The system shall be loaded and placed according to the directional symbol on the outer crate. Do not place upside down or inclined. (3) When transporting by truck, place the UPS or the Battery Box front and center, to avoid any sliding to one side when passing a curve, which may pose a traffic hazard. It is recommended that the UPS or the Battery Box should be placed parallel to the vehicle length and rope used to encircle the UPS or Battery Box and affix this onto the vehicle deck to prevent the UPS or Battery Box from dislocating when passing a curve or going uphill or downhill, as per Fig. 4-1-c. (4) During the transportation, do not dismantle the packing so as to maintain the integrity of UPS or Battery Box and reduce the external impact that may damage the body. (5) Waterproofing measures should be taken during transportation. (6) Avoid objects from falling or hitting the unit to protect all components from damage. (7) When unloading from the truck to designated point, the forklift or the powered forklift should be used to move the UPS because the weight of UPS or the Battery Box is over 100kg, as per Fig. 4-1-d. (8) An elevator can be used to move the UPS from a lower floor to higher one, however, attention must be paid to the load restrictions of the elevator, the measurement restrictions, as well as the weight and measurement of UPS or Battery Box. If required, the UPS or the Battery Box package can be dismantled in advance. In the event the elevator fails to meet the requirements, then a cargo lifting net may be used for moving, as per Fig. 4-1-e. Package 圖 4-1- Front a View Fig. 4-1-a. Package Side View 包裝側視圖 Fig. 圖 4-1-b. b 57

58 U.P.S 圖 Fig c. c Fig. 圖 4-1-d. d Fig. 圖 e. e 58

59 Shown in Table 4-1-f are the measurement (incl. package) and the weight of the following UPS models. Single Unit: 10K33 120K33 Parallel Unit: 10K33 80K33; 160K33 200K33 ONL- ONL- ONL- ONL- ONL- ONL- ONL- ONL- ONL- ONL- ONL- ONL- ONL- ONL- Model 10K33 15K K33 30K33 45K33 60K33 80K33 220/380 80K33 120/ K33 380/220 (6P) 100K33 220/380 (12P) 120K33 220/380 (12P) 160K33 220/380 (12P) 200K33 250K33 220/ /380 (12P) Measurement Weight Width (W) Depth (D) Height (H) After Packing (W) 530mm 530mm 530mm 530mm 750mm 750mm 750mm 1100mm 750mm 1100mm 1100mm 1450mm 1450mm 875mm 875mm 960mm 960mm 800mm 800mm 800mm 800mm 800mm 800mm 800mm 830mm 830mm 1010mm 1010mm 1180mm 1180mm 1700mm 1700mm 1700mm 1800mm 1700mm 1800mm 1800mm 1900mm 1900mm 675mm 675mm 675mm 675mm 885mm 885mm 885mm 1220mm 885mm 1220mm 1220mm 1570mm 1570mm After Packing 1010mm 1010mm 1090mm 1090mm 935mm 935mm 935mm 920mm 935mm 920mm 920mm 950mm 950mm (D) After Packing 1230mm 1230mm 1510mm 1510mm 1905mm 1905mm 1905mm 2010mm 1905mm 2010mm 2010mm 2110mm 2110mm (H) 120v 465Kg 501Kg 505Kg 591Kg 834Kg 951Kg / 1360Kg / / / / / 220v 371Kg 381Kg 393Kg 460Kg 644Kg 731Kg 854Kg / / 1130Kg 1170Kg 1700Kg Table 4-1-f 59

60 4-1-2 Unpacking (same positioning applies to Single Unit and Parallel Unit) (1) First, cut the rope wrapping and packing materials, as per 10K33 to 30K33 in Fig. 4-2-a and 45K33 to 200K33 in Fig. 4-2-a and 4-2-c. (2) Rotate the protecting PE film along the circumference and remove. (3) Remove 10K33 to 30K33 and fix them onto the pallet and the screw of L-shape Fixing Frame of the UPS Base, as per Fig. 4-2-d. Likewise, removed 45K33 to 200K33 and fix them onto the pallet and the screw of fixing leg of the UPS Base, as per Fig. 4-2-e. (4) For 10K33 to 30K33, place the ramp board behind the UPS and then lower the machine to the ground according to the arrow direction shown in Fig. 4-2-f. As for 45K33 to 200K33, use four lifting rings at the top of UPS and lift it with the machine or use a forklift to move it away from the pallet for lowering to the ground, as per Fig. 4-2-g. 圖 Fig.4-2-a a 圖 Fig.4-2-b b 圖 Fig.4-2-c c Remove 移除螺絲 the screw Fig.4-2-d 圖 4-2- d 移除螺絲 Remove the screw 圖 Fig.4-2-e e Fig.4-2-f 圖 4-2- f 圖 Fig.4-2-g 4-2- g 60

61 4-1-3 Cautions for Positioning and Storing Environment Cautions for system positioning: (1) The engine room must be clean and air-conditioned. The temperature of the engine room shall not over C ~ C, as the battery life will be shortened if exceeding such range. The most appropriate operating temperature should be 5 0 C ~ C 0. (2) The air inlet of the UPS is located at both sides and the bottom, and the air outlet is on the backside, as per Fig. 4-3-a. Do not pile any objects along the air path. (3) Space must be reserved around the area of system positioning location for which, 100cm should be reserved on the front the left/right side with another 50cm reserved on the backside to facilitate heat radiating and maintenance, as per Fig. 4-3-b and Fig. 4-3-c. (4) The BTU value consumed by ONL-33 Series is shown as per Table 4-3-d. (5) The engine room must have sufficient lighting and emergency fire prevention system. 60cm 100cm door 100cm 100cm Top View 50cm Fig. 圖 4-3-a a Fig. 圖 4-3-bb 圖 Fig c c Table 4-3-d: Capacity Consumption BTU Value (jour/h) Model BTU Model BTU ONL-10K ONL-100K ONL-15K ONL-120K ONL-22.5K ONL-160K ONL-30K ONL-200K ONL-45K ONL-250K33 ONL-60K ONL-300K33 ONL-80K

62 4-1-4 System and Positioning Hole Size (mm) Positioning Hole Size of Single Unit and Parallel Unit ONL-10K33 ONL-15K Wire 入線孔 hole?

63 ONL-22.5K33 ONL-30K33 入線孔 Wire hole 63

64 ONL-45K33 ONL-60K33 ONL-80K33(220V/380V) ? 固 M

65 ONL-80K33(120V/208V) ONL-100K33 ONL-120K33(220V/380V) ? M

66 ONL-160K33(220V/380V) ONL-200K33 (220V/380V) WIRE HOLE M10 66

67 4-2 Installation Operation Single Unit Installation Operation Master Unit Specifications and Input/Output Power Specifications Master Unit Capacity System Input Specification: 50Hz/60Hz, 3-phase, 3-wire plus earthing wire: 50Hz/60Hz, 3-phase, 4-wire plus earthing wire: Vac, 380Vac 110/190Vac, 115/200Vac, 120/208Vac, 27/220Vac, 220/380Vac,230/400Vac, 240/415Vac System Output Specification: 50Hz/60Hz, 3-phase, 4-wire plus earthing wire: 110/190Vac, 115/200Vac, 120/208Vac,127/220Vac, 220/380Vac,230/400Vac 240/415Vac When carrying out machine installation, please refer to the input/output NFB Switch specification corresponding to the Master Unit capacity as shown in Table Voltage Spec. Max. Input Current Input Switch Max. Output Current Output Switch Max. Neutral Current 110/190V 52A 3P/60A 38A 3P/40A 65A 10KVA 120/208V 45A 3P/50A 35A 3P/40A 60A 220/380V 24A 3P/30A 19A 3P/20A 32A 110/190V 72A 3P/75A 57A 3P/60A 98A 15KVA 120/208V 65A 3P/75A 52A 3P/60A 90A 220/380V 35A 3P/40A 28A 3P/30A 48A 110/190V 107A 3P/125A 85A 3P/100A 147A 22.5KVA 120/208V 99A 3P/100A 78A 3P/80A 135A 220/380V 55A 3P/75A 43A 3P/60A 74A 110/190V 142A 3P/150A 113A 3P/100A 195A 30KVA 120/208V 129A 3P/125A 104A 3P/100A 180A 220/380V 71A 3P/75A 57A 3P/60A 98A 110/190V 216A 3P/225A 170A 3P/150A 294A 45KVA 120/208V 198A 3P/225A 156A 3P/150A 270A 220/380V 108A 3P/125A 85A 3P/100A 147A 110/190V 283A 3P/300A 22A 3P/225A 391A 60KVA 120/208V 260A 3P/300A 208A 3P/225A 360A 220/380V 141A 3P/175A 114A 3P/125A 197A 80KVA 120/208V 366A 3P/400A 247A 3P/250A 427A 220/380V 193A 3P/225A 149A 3P/150A 263A 100KVA 120/208V 449A 3P/500A 347A 3P/350A 601A 220/380V 238A 3P/250A 189A 3P/200A 327A 120KVA 220/380V 290A 3P/300A 222A 3P/225A 393A 160KVA 220/380V 436A 3P/500A 294A 3P/300A 509A 200KVA 220/380V 537A 3P/600A 336A 3P/350A 582A Table 4-2-1: Input/Output Current and Switch Specifications

68 4-2-2 Wire Specifications and Capacity Insulating Wire Type 1 PVC Wire 2 RB Wire 3 Heat-resistant PVC Wire 4 PE Wire 5 SBR Wire 6 Synthetic Rubber Wire 7 EP Rubber Wire 8 XLPE Wire Insulator Allowable Temp Wire Type Brai ded Wire Copper Conducting Wire Strand Count Dia. 60 Insulation 75 Insulation 80 Insulation 90 Insulatio n SWG AWG Ampere Capacity (A) / / / / / / / / / / / / / / / / / / / Table a: Ampere Capacity Table of Various Wires (Ambient Temp C) Earthing Wire Diameter 8mm 2 10KVA 8mm 2 15KVA 8mm KVA 14mm 2 30KVA 22mm 2 45KVA 22mm 2 60KVA 38mm 2 80KVA 38mm 2 100KVA 38mm 2 160KVA 38mm 2 200KVA Table b: Diameter and Capacity of Earthing Wire installed in the UPS System 68

69 4-2-3 Input/Output Connection and Cautions Table a and Table b show the diameter and switch capacity of wires required for installing the machine. Shown in Table is the selection of wire diameters: Master Unit Capacity 10KVA 15KVA 22.5KVA 30KVA 45KVA 60KVA Master Unit Specification Input Switch Specification Input Wire dia. (mm 2 ) Output Switch Specifications Output Wire dia. (mm 2 ) 110/190V 3P/60A 14 3P/40A /208V 3P/50A 14 3P/40A /380V 3P/30A 5.5 3P/20A /190V 3P/75A 22 3P/60A /208V 3P/75A 22 3P/60A /380V 3P/40A 8 3P/30A 8 110/190V 3P/125A 38 3P/100A /208V 3P/100A 38 3P/80A /380V 3P/75A 22 3P/60A /190V 3P/150A 60 3P/100A /208V 3P/125A 38 3P/100A /380V 3P/75A 22 3P/60A /190V 3P/225A 80 3P/150A /208V 3P/225A 80 3P/150A /380V 3P/125A 38 3P/100A /190V 3P/300A 100 3P/225A /208V 3P/300A 100 3P/225A /380V 3P/175A 60 3P/125A 38 80KVA 120/208V 3P/400A 125 3P/250A /380V 3P/225A 80 3P/150A KVA 120/208V 3P/500A 200 3P/350A /380V 3P/250A 100 3P/200A KVA 220/380V 3P/300A 100 3P/225A KVA 220/380V 3P/500A 200 3P/300A KVA 220/380V 3P/600A 250 3P/350A KVA 300KVA Table Master Unit Input/Output Capacity and Wire Diameter 69

70 After finishing the wiring, check the followings in sequential order: (1) Is the screw of each connection locked tightly? (2) Is the earthing wire connected securely? (3) Is there any shorting of the output distribution panel and circuit? (4) Is the battery Fuse Switch S4 should be under breaking status? (5) Are the positive/negative poles of the battery wire identical with those indicated on the Terminal Board? (6) Are the S1 to S6 switches under OFF status? For details of input/output connection of each model, please refer to the figure below: 70

71 ONL-10K33 ONL-15K33 Input 輸入 Output 輸出 Battery 電池 ONL-22.5K33 ONL-30K33 Input Output Battery 71

72 ONL-45K33 ONL-60K33 ONL-80K33(220V/380V) Input 輸入 Output 輸出 Battery 電池 ONL-80K33(120V/208V) ONL-100K33 ONL-120K33(220V/380V) 輸入 Input Bypass 旁路輸出 Output Battery 電池 72

73 ONL-10K33 ONL-15K33 (Master/Slave) (Master) I/N I/R I/S I/T BP/N BP/R BP/S BP/T 2I/N 2I/R 2I/S 2I/T O/N O/R O/S O/T B+ G B- (Slave) I/N I/R I/S I/T BP/N BP/R BP/S BP/T O/N O/R O/S O/T B+ G B- 73

74 ONL-22.5K33 ONL-30K33 (Master/Slave) (Master) : B+ G B- I/N I/R I/S I/T BP/R BP/S BP/T 2I/R 2I/S 2I/T BP 2I/N O/N O/R O/S O/T (Slave) : B+ G B- I/N I/R I/S I/T BP/R BP/S BP/T BP /N O/N O/R O/S O/T 74

75 ONL-45K33 / ONL-60K33 / ONL-80K33 I / O : 220 / 380 (Master/Slave) (Master / Slave) : I/N I/R I/S I/T BP/R BP/S BP/T B+ G B- 2I/R 2I/S 2I/T BP 2I/N O/N O/R O/S O/T 75

76 ONL-160K33 / ONL-200K33 I / O : 220 /380 (Master/Slave) (Master) : I/R I/S I/T I/N 2I/N 2I/R 2I/S 2I/T BP/R BP/S BP/T BP/N O/N O/R O/S O/T B+ B- (Slave) : I/N I/R I/S I/T BP/R BP/S BP/T BP/N O/N O/R O/S O/T B+ B- 76

77 Shown below is the parallel external power line wiring: Shown below is the parallel external optical fiber line wiring: CN 23 OUT1 OUT1 UPS1 OL-3300 JP6a : single type 2-3 : Parallel Redundant type UPS 1 CN 23 UPS2 OL-3300 JP6a : single type 2-3 : Parallel Redundant type UPS : 50Hz 2-3 : 60Hz UPS1 (OL-3305) : 50Hz 2-3 : 60Hz ON S2 S1 ON UPS2 (OL-3305) JP1 JP1 ON S2 S1 ON OUT4 OUT 7 OUT10 OL-3305A OL-3305A IN 10 IN 7 IN 4 IN 1 OUT1 OUT4 OUT 7 OUT10 IN 10 IN 7 IN 4 IN 1 OUT4 OUT 7 OUT10 IN 10 IN 7 IN 4 IN 1 OUT1 OUT4 OUT 7 OUT10 IN 10 IN 7 IN 4 IN 1 CAN 2 CAN 1 CAN 2 CAN 1 External Optical Fiber Line 77

78 4-2-4 Cautions for the Earthing System The equipment may be divided into the following four types: (1) Equipment Earthing: For LV equipment and non-live metal parts. (2) Internal Line System Earthing: For indoor line, which belongs to re-earthign of the lines to be grounded. (3) LV Power System Earthing: For the secondary LV neutral line of the distribution transformer. (4) Equipment and System Co-Earthing: Common earthing wire or same earthing point shared by internal system earthing and equipment. As the UPS System belongs to the power source system equipment, the earthing point of the equipment will be used for housing earthing for connecting the output load of the Master Unit. For this reason, an exclusive earthing should be used for connection Cautions for Battery Connection Wire (1) For the sake of safety, the workers should wear insulting gloves and the handle of the construction tools must be insulated as well. Further, the work shall be performed by at least two workers. (2) Before starting the dismantling work, check if the earthing wire is securely connected and if the hands and feet are dry. After disconnecting the battery circuit, perform the dismantling work. (3) When dismantling the battery, remove B+ and B- of both ends and then remove the layer-connecting wires to reduce the working hazard. (4) When dismantling copper plate or wire between batteries, do not touch the adjacent batteries to avoid short circuit. (5) When installing the battery, load the battery of each layer and connect each layer. Then connect B+ and B- to the breaking device. (6) After finishing the battery installation, use the Voltage Meter to measure if the voltage polarities on both sides of Switch Breaker at the same side are identical. If yes, proceed with the power supply. UPS Capacity Dia. Of Battery Connection Wire (mm 2 ) 10KVA 5.5mm 2 15KVA 8mm KVA 14mm 2 30KVA 22mm 2 45KVA 38mm 2 60KVA 60mm 2 80KVA 80mm 2 100KVA 100mm 2 120KVA 125mm 2 160KVA 150mm 2 200KVA 200mm 2 300KVA 250mm 2 Table 4-2-5: Battery Connection Wire and Capacity Comparison Table (DC BUS 410V/435V) 78

79 5 OPERATION PROCEDURE Single Unit System Operation Procedure 5-1 Starting Operation System First Starting Power Supply Operation Procedure (1) Name and function of switches in the Master Unit. S1 Switch: Battery Auxiliary Switch S2 Switch: Secondary Power Input Switch or the Bypass Switch having Advanced Transformer. S3 Switch: Main power input switch. S4 Fuse Switch: Battery input switch. S5 Switch: Master Unit output switch. S6 Switch: Manual Bypass Switch during Master Unit maintenance. (2) Input Phase Sequence Test: First, turn on the Distribution Panel Switch and feed power to the Terminal Board at the input end. Measure each point with a Voltage Meter to see if the voltage meets and Master Unit specifications, and then measure the input phase sequence with 3ϕ Phase Sequence Tester. If correct, proceed with the next step of machine operation. If the phase sequence is reversed, then shut down the external power. After exchanging S and T wires at the input end, supply the external power again and then test the sequence of 3 phases. If correct, proceed with the next step of machine operation. (3) System time and date setting: First, press the ESC key of LCD panel to resume the normal display of the Main Menu. Press key to Option D: Time Set and then press the ENTER key to enter Date/Time Set as per the following: Date/Time Set 日期 / 時間設定 Year / Month / Date 年 / 月 / 日 20 / / Hour 20 / Min /_/_ Sec 時 _ :_:_ 分 _:_ : 秒 _ : : Move the cursor to Year position. Press key for circulating from 0~9 sequentially and press for circulating from 9~0. Press for moving from right or to next space; press for moving towards left or to previous space. Please follow the aforesaid operation method to set date and time. After finishing the setting, press the ENTER key for saving and returning to the Main Menu. Press key for moving to C: Time Display and then press ENTER to show the following display: 2003 / 05 / : 10 : 10 79

80 (4) System time and date saving: After executing (3) Set System Time and Date, pull the plastic insulating gasket from the lithium battery seat located on the ONL-33 LCD circuit board, as per the figure below. At this time, the system spare power will be started for use as the basis of conducting a battery test or time display record (the battery is a consumable item). (5) Master Unit first starting step: First, confirm that the load power wires connected to the UPS output port are all dismantled or the load power switch has been disconnected. Turn on S1, S2 and S3 sequentially and wait for 5~10 seconds and then open S1. Next, press S4 Fuse Seat Switch and that next to the Battery Box to close position immediately and then open S5. After pressing the ON key of the LCD Panel, the confirmation display will appear on the LCD. Press the ENTER key to confirm and the system will display successful setting few seconds after. At this time, the system will conduct the battery test for about 30 seconds. Later on, the UPS System will shift from BYPASS to INVERTER. Following that, test the R, S, T output of the Terminal Board with a Voltage Meter to judge if the voltage frequency is correct and then test the Terminal Board again to check if B+ and B- voltage is DC410V, as per Operation Flowchart 5-1: 80

81 System Initial Starting Procedure ON ON (Optional function) OFF ON OFF Wait for 5~10 sec OFF Push Pull ON OFF Press Panel ON Key BYPASS Lamp on Press Panel ENTER Key Press Panel ENTER Key 50 sec after INVERTER Lamp on Press Panel OFF Key System Off Procedure Fig. 5-1: System ON/OFF Procedure 81

82 General Starting Operation Procedure If general power-off is required for restarting the system after finishing the first starting, then it should be executed according to the following operation procedure. To operate, press the ON key of the LCD Panel to display CONFIRM, and then press the ENTER key to confirm. A few seconds after, the system will indicate that the setting has been completed. After about 50 seconds, the BYPASS LED Indicator of the panel will turn off and the INVERTER lamp will illuminate, which means the UPS will obtain power from the INVERTER. 5-2 Power-off Operation Procedure General Power-off Operation Procedure When the system is under normal operation, this operation procedure can be used to shut off the machine during normal days. To operate, press the OFF key of the LCD Panel to display CONFIRM, and then press ENTER to confirm. A few seconds later, the system will indicate that the setting has been completed. At this time, the LED INVERTER lamp will turn off and the BYPASS lamp will illuminate, which means the UPS will obtain power from the BYPASS. Entire Unit Power-off Operation Procedure If the entire system must be shut down when the system is under normal operation, such operation procedure can be used to execute. To operate, press the OFF key of the LCD Panel to display CONFIRM, and then press ENTER to confirm. At this time, the LED process INVERTER lamp will turn off and the BYPASS lamp will illuminate. Later on, shut off S5, S4, S3, S2 (for some models only) and S1 (for some models only) sequentially. 82

83 5-3 Maintenance Operation Procedure Maintenance Operation Procedure Press the OFF key of LCD Panel to display CONFIRM, and then press ENTER to confirm. At this time, the LED INVERTER lamp of the panel will turn off and the BYPASS lamp will illuminate. Remove S6 hold-down plate and then operate by the following sequence: Start S6, shut down S5, start S4 and shut down S3, S2 and S1, as per Operation Flowchart 5-3. Maintenance Bypass Using Procedure Press Panel OFF Key Press Panel ENTER Key BYPASS Lamp On ON : 50 sec 50after INVERTER INVERTER Lamp on Press Panel ENTER Key ENTER S6 Manual Maintenance Bypass Lamp On OFF S5 Press Panel ON Key ON Pull S4 S1 Push OFF Wait for 5~10 sec OFF S6 S5 S3 BYPASS Lamp On BYPASS OFF ON ON OFF ((All Lamps Out) ) S2 (Optional ( ) Function) S1 ON ON Maintenance Bypass Restore Procedure Fig. 5-3: Maintenance Operation Procedure Flowchart 83

84 Battery Replacement Steps: (1). Shut down INVERTER In the display panel, press the OFF key and then press the ENTER (Confirm) key to shut down UPS. At this time, the UPS will enter Bypass input status. Enter Maintenance Bypass Status Set the S6 Switch to ON position and use a damper to fix. Following that, shut down S5, S4, S3, S2 (for some models only), and S1 switches (OFF position) sequentially, and then use a damper to fix. (2). Replace Battery Wait for one minute, and then dismantle the opening/closing iron plate and battery damper. After removing the battery connecting wire and replacing a new battery, reconnect the line according to the original wiring method between batteries. (After finishing the connection, confirm the battery output voltage and polarity.) (3). Restart the UPS After fixing the battery damper and switch iron plate, turn on S1, S2 (for some models only), S3, S4 and S5 and then set S6 to OFF position and use a damper to fix. Remove the dampers of other switches and start the machine according to UPS starting procedure. After the UPS enters the Inverter status, the battery replacement will be finished. 5-4 Maintenance Reset Operation Procedure Sequentially, turn on S1 (for some models only), S2 (for some models only), S3 and S5 and shut off S6, and the BYPASS LED lamp will illuminate at this time. Few seconds after, push S4 and press the ON key of LCD Panel to display CONFIRM. At this time, press the ENTER key to confirm and the DSP System will indicate if the setting is successful after few seconds. After 50 seconds, the INVERTER LED lamp will illuminate and then use a Voltage Meter to measure if the voltage of B+ and B- is DC410V or 435V. In the meantime, measure if the R, S, T output voltage frequency of Terminal Board is correct. If positive, it means the system starting is successful. Finally, lock and restore the S6 hold-down plate, as per Operation Flowchart LCD Panel Function Operation Description In LCD Menu, use,,, keys to select and then press ENTER. For other keys, please refer to 3-2 and Emergency Power Off Device Operation Procedure Operation Description: The Emergency Power Off (EPO) is used to shut off the power during an emergency. The UPS is equipped with such device to shut down the switch if the system cannot control any extraordinary situation or when an external hazard occurs. After power off, this switch will carry out the following actions: (1) Stop the action of INVERTER immediately. (2) Stop the action of S.T.S Switch immediately, and the system cannot execute output. (3) Stop the action of Rectifier Charge System (RCM) immediately. In addition to the above three conditions, the LCD Panel can also maintain the action status 84

85 and record the activation time and restoration time of EPO (2nd Generation Panel) without affecting the smooth communication of UPS with outside. To restore the EPO, press the OFF key of LCD Panel and the LCD will display CONFIRM, and then press ENTER to confirm (for 1st Generation 3304 Panel, the switch must be set at EXECUTE position to perform the panel action). A few seconds later, the DSP System will respond to confirm successful setting. At this time, check the NORMAL display to see if the battery has reached DC410V. If yes, show S4 Breaker Switch and the system will detect the battery for about 30 seconds. After finishing, the DC voltage will rise for the UPS to convert from BYPASS to INVERTER for obtaining output power from the INVERTER. 85

86 5-7 Remote Monitoring (1) Shown in Fig is the detailed structure and position of 3308 Port, and the external dry connection signal is as per Fig (2) Shown in the following figures are the RS232x1 of relevant models. (3) SNMP Card setting description. 6 9 Fig : Remote Monitoring Detailed Structure N/O COM UPS FAULT DB9 N/O COM N/C INV. BYP. When UPS fails: Short occurred to PIN1 and PIN2. When UPS is under Discharge Mode: Short occurred to PIN3 and PIN4. When the UPS battery power is low: Short occurred to PIN5 and PIN6. When the UPS obtains power from Inverter: Short occurred to PIN7 and PIN8. When the UPS obtains power from BYPASS: Short occurred to PIN8 and PIN9. N/O COM BATTERY LOW N/O COM BACKUP MODE 86 Fig : External Dry Connection Signal

87 SNMP Card Setting: 1. Connection Instructions 1. Connect RS232 Port and RS232 Port 2. Input external DC power 9~15V * The external power should obtain 220V from UPS to prevent interruption when power fails. 3. The network line is connected to the Reuter through the EHERNET hole of SNMP Cartridge. UPS1 UPS2 Communication Computer SNMP Cartridge 1 1 SNMP Cartridge 卡盒 2 2 路由器 Reuter 9~15VDC Transformer Network Area AC220V SNMP Network Cartridge Connection Description 87

88 2. Setting instructions A. SNMP Card Hardware Installation (required) SNMP Card Setting Description 1. Connect SNMP Card and UPS (use RS232 Connection Line by model) 2. Connect power to SNMP Card. 3. Connect network line to SNMP Card B. Computer Mainframe Software Installation 1. NET Power Device Manager for Windows 2. NET Power On Event for Windows 3. Java Runtime Environment for Windows C. Set the online Mainframe of SNMP Card (same as the network area) (Required) 1. IP Address: Mask: Gateway: Diagram: 88

89 D. Set the IP Address of SNMP Card (required) 1. Please ping first (for confirming the online communication with SNMP Card as correct) Start IE Browser and set SNMP Card Address 4. type ==> 5. ID/Password ==> dnpower/dnpower 89

90 E. Reset the original computer Mainframe address. 90