Pakscan P3 Wireless Quick Start Guide

Transcription

1 Pakscan P3 Wireless Quick Start Guide Redefining Flow Control

2 P S 700 P3 Wireless Keyswitch LTD Run/Pause Run Error Paused Memory Card P3 Wireless 1. Identification of major components 1.1 Included in the box: P3 Hot Standby Wireless System Module Removal Tool Power Connectors Panel Mounting Brackets Documentation Coordinators A side P3 CPU Main Module Blanking Module P3 Wireless Module Key Switch Datalogger Blanking Module P3 Wireless Module B side P3 CPU Main Module P 3 Pakscan P 3 P 3 P 3 P 3 P 3 P 3 Pakscan Comms Comms Auto A B PS710 Status Pri/Stby Power Alarm PS730 PS710 Status Pri/Stby Power Alarm CPU/PSU Port 1 Option 1 Option 2 Switch Option 2 Option 1 CPU/PSU Port 1 Port 2 CE A B Port 2 Main Chassis Host Comms Serial Ports for A master station Host Comms Serial Ports for B master station Host Ethernet Ports for A master station Alarm and ESD Terminals Coordinator Connection Terminals Coordinator Connection Terminals Host Ethernet Ports for B master station Alarm and ESD Terminals Port 3 Port 4 Port 3 Port Power Connector View from below Power Connector 2

3 P3 Wireless LTD Run/Pause Run Error Paused Memory Card 1.2 Included in the box: P3 Single Channel Wireless System Coordinator Module Removal Tool Power Connector Panel Mounting Brackets Documentation A side P3 CPU Main Module Blanking Module P3 Wireless Module Datalogger SIDE VIEW WITH 19" RACK MOUNT BRACKET Comms Main Chassis Host Comms Serial Ports for A master station SIDE VIEW WITH PANEL MOUNT BRACKET 140 mm Hot Standby and Single Channel system: To make the master station panel mounting, change the brackets. All connections and adjustments are accessible from the front. 24 VDC units have screw connections for the power. Also required for Hot Standby and Single Channel system: Cable for connecting coordinator to Master Station. Mounting hardware for coordinator. Appropriate cable glands. Note: Other items may be required Redefining Flow Control 3

4 2. Mounting Options 2.1 Coordinator Mounting guidelines Correct mounting Before installation a complete site survey should be completed to indicate the best coordinator mounting positions. General guidelines: It is best to mount the Coordinator at least 1 m up and 1 m away from wall surfaces to ensure a clear antenna signal. The Coordinator should be sited free of obstructions and ideally be in line of sight to the first group of actuators. The cable run between the Master Station and coordinator must be less than 200 m. The Coordinator should be sited clear of metalwork and any other antenna cables. The Coordinator must be connected with screened 3 pair cable. Coordinator ACCEPTABLE 1m or greater CORRECT Weight approx. 4,400g INCORRECT 1m or greater 4

5 2.2 Antenna Orientation guidelines Communication path Ideal orientation Alternative orientation where necessary Potential Signal loss Signal loss Correct Antenna Orientation Correct antenna orientation is important to ensure effective operation of the system. The guidelines above show a range of orientation combinations from Ideal to Signal Loss. In general it is best to have all the antennas in the same orientation. A completed site survey will indicate the correct orientation required for all modules required in the system the Coordinator, the actuator modules and repeaters (if required). Each device antenna radiates its signal outwards in a ring. If the antenna of the next device is inside the ring then communication can occur. A site survey is the best tool to assess location suitability and should be performed by Rotork personnel. Redefining Flow Control 5

6 3. Connecting Up 3.1 Connecting - P3 Master Station PS710 PS731/2 PS For Ethernet Connect a cable to Port 3 on CPU A and another to Port 3 on CPU B. For redundancy replicate the connections using Port 4 (managed switch required that supports rapid spanning tree protocol). 2 Mains Power Connectors CPU A and B. Mains power VAC. L E N 3 24 VDC Power Connectors CPU A and B. Optional power 24 VDC (PS711 module). + gnd 6

7 4 Emergency Shut Down If Emergency Shut Down is required, place the ESD button between pins 4 & 5. If Emergency Shut Down is not required, link pins 4 and 5 together PS710 CONNECTOR Alarm Emergency Shutdown 5 For RS232 Serial Data Connect a cable to CPU A port 2 (and another to CPU B port 2 on hot standby systems). 5 For RS485 Serial Data Connect a cable to CPU A port 1. (The system automatically links the connection to port 1 on CPU B). 9 way Female D Type RS232 Connections Data out from P3 Data into P3 Signal Common 9 way Female D Type RS485 Connections Data Data + Signal Common Note: See page 13 for port defaults. Redefining Flow Control 7

8 3. Connecting Up 3.2 Connecting - P3 Master Station to Coordinator PS721 PS722 Coordinator Connector

9 The PS721 - P3 Master station option module connects to the PS722 - P3 Master station wall mount module (coordinator) as per the table below: Master Station Coordinator Function PCB Reference PIN1 PIN4 RS422 Rx +ve CHAN 2A PIN2 PIN5 RS422 Rx -ve CHAN 2B PIN3 PIN6 Shield SYSGND PIN4 PIN1 RS422 Tx +ve CHAN 1A PIN5 PIN2 RS422 Tx -ve CHAN 1B PIN6 PIN3 Shield SYSGND PIN7 PIN7 Module +ve supply (24 VDC) VIN PIN8 PIN8 Module -ve supply GND PS722 Coordinator Connector Redefining Flow Control 9

10 4. Specifications 4.1 Pakscan P3 specifications Wireless Specifications Based on IEEE , DSSS Maximum wireless devices 60 Frequency 2.4 GHz band Operating range 30 m indoor, 100 m outside (distance between individual wireless modules). Larger network distances are covered as each device acts as a repeater, passing signals onwards to other devices. Network structure Channels available 16 Security Power Mesh AES Encryption and anti-spoofing 10 mw default. Potential for 100 mw if location allows. REPEATER WMA WMA Wireless Coordinator WMA WMA = Wireless Modbus Adaptor Pakscan P3 Wireless only network 10

11 5. Mesh Network 5.1 Explanation of mesh networks B B A A Normal communication route between P3 Wireless coordinator (A) and actuator wireless module (B) P3 Wireless Coordinator P3 Wireless Device (actuator module or repeater) Communication route when two wireless devices (actuators) are off-line Potential routes Used route 5.2 Explanation of mesh network redundancy paths B A 1 2 The red path between node 1 and node 2 has no redundancy. If the path fails there is no way for for node 1 and 2 to communicate and the P3 Wireless coordinator (A) can not communicate with any nodes on the right of the diagram. B A 1 2 C Adding a repeater module (C) changes the red non-reduntant path into a black redundant path and also creates other redundant paths. The P3 Wireless coordinator can now communicate with all nodes in the diagram even if the original red path fails. P3 Wireless Coordinator P3 Actuator Wireless Module Redundant path Non-redundant path P3 Wireless Repeater Redefining Flow Control 11

12 6. Setting Up using local HMI Navigation: ENTER Selects a highlighted element on the screen or completes the entry of information. BACK moves up one level in the menu of the displays, returning to the previous screen viewed. NEXT only functions if there is more data to show than fits on the screen as depicted by the small arrows on the right side of the screen. Arrow keys allow active items within a page display to be highlighted and change a numeric value. 12

13 Default Settings Host Settings IP Address Netmask Port 1 (RS485) Baud Rate 9600 Baud Parity Odd Port 2 (RS232) Baud Rate 9600 Baud Parity Odd P2 Modbus Address 240 (Wired) P3 Modbus Address 200 (Wireless) If control via webpages is required during commissioning (section 8), this function should be ENABLED. Wireless Option Settings Channel 22 PAN ID DA 15 (Personal Area Network) AES Key: 0F C9 47 D9 E8 59 0C B7 AD D6 AF 7F Actuator Wireless 300 Module Address Security PIN PIN disabled In most cases the default settings for the master station will be suitable to get started. Host Port Settings must be adjusted to match the host system parameters Control Permit Serial Port 1 Serial Port 2 Ethernet Webpage Keypad ESD Serial ESD Ethernet ESD Webpage ESD Hardwired ESD Keypad Enabled Enabled Enabled Disabled Enabled Disabled Disabled Disabled Disabled Disabled M/S Settings Port 1 Standby Mode Passive Port 2 Standby Mode Passive Ethernet Standby Mode Passive Copy Options Settings (H/S) Yes Settings (Single) No Tag (H/S) Yes Tag (Single) No Modbus Address (H/S) Yes Modbus Address (Single) No IP Address (H/S) Yes IP Address (Single) No Redefining Flow Control 13

14 7. Setting Up Using a Laptop The master station includes a set of Web pages for setting up and controlling the system. These are accessed by connecting a laptop/pc to the master station Ethernet port on the front of the CPU. Adjusting the Network Settings of the laptop/pc (requires PC admin rights) To change the IP settings of a laptop/ PC, it is necessary to access the Protocol TCP/IP settings (version 4 if referenced). This setting would be found in the properties section of the Local Area Connection panel - found through the control panel network settings section. Select Use the following IP address to make the laptop/pc adopt a fixed IP address and enter an address of and a subnet mask of , click on the OK button and the window will close. Click OK on the Local Area Connection Properties window and then Close the status window, the Network Connections window and the Control Panel. Reboot the laptop/pc to ensure that the new settings take effect. Connect the cable between the laptop/ PC and the master station front connector. Accessing the Pakscan P3 Internal Web Pages Start Internet Explorer and browse to IP address , ( The browser will then access the master station and bring up the opening page of the master station. Log in with a user name of admin and a password of admin. Select and edit the configuration pages. Most pages are intuitive. For more details see PUB When you reconnect your laptop/pc to a LAN you must restore your original network settings. 14

15 8. Commissioning for IQ and IQT actuators When a wireless IQ or IQT actuator is shipped from the factory, it will be set with default values for its PAN ID (Private Area Network Identifier), Channel number, AES (Advanced Encryption Standard) Key and Address. These settings can be changed at the actuator using the infra-red header or, when communication has been established with the master station, using the master station web pages / HMI. The actuator s wireless address cannot be set using the master station and must be set using the infra red setting tool, each actuator must have a unique address. It is best practice to setup the network such that the lower numbered devices are closest to the coordinator. This is because the reset of the network has been set up to be staggered, allowing those devices nearest the coordinator to join first, and more remote to join later. At the start of commissioning the wireless network, leave all the wireless actuator modules powered down, power up the master station and set up the desired PAN ID and AES key, this is to be decided by the customer. Set the channel number to the one determined during the wireless survey. It is recommended that at least the PAN ID is modified from the default setting. This will simplify commissioning by ensuring that actuator modules only appear on the network when the correct PAN ID has been set locally in them. Default values are shown on page 13. The PAN ID, AES key and Channel number of the master station can be set using the HMI screens on the master station, or using the in-built web pages. Once the master station has been set up, the wireless actuator modules can be powered up and set up with the infra red setting tool. If the master station settings are different from the default (as recommended) none of the modules will appear at the master station. The actuator address should be set first, then the PAN ID, Channel and AES key. When these have been set correctly, the new device will appear on the master station FCU menu page. It is useful at this stage to have one person setting up the FCUs in radio contact with someone monitoring the master station, confirming that each newly commissioned FCU is appearing on the master station FCU list. The actuators should be powered up one at a time, starting with those devices closest to the co-ordinator and working outwards to the unit furthest away. A 1 2 P3 Wireless Coordinator P3 Wireless Device (actuator module or repeater) Potential connections Used connections If the wireless network is to control the actuators as well as monitor, it is necessary to ensure this setting is enabled in the actuator. All wireless settings are found in the secondary settings menu in the actuator see document PUB for details of the menus for wireless Redefining Flow Control 15

16 Redefining Flow Control A full listing of our worldwide sales and service network is available on our website. Rotork plc Brassmill Lane, Bath, UK tel +44 (0) fax +44 (0) mail@rotork.com PUB Issue 09/12 Scan with your smart phone for more information on this product range As part of a process of on-going product development, Rotork reserves the right to amend and change specifications without prior notice. Published data may be subject to change. The name Rotork is a registered trademark. Rotork recognises all registered trademarks. Published and produced in the UK by Rotork Controls Limited. POWSH0912