LOW VOLTAGE AC DRIVES. ABB general purpose drives ACS580, 0.75 to 500 kw

Transcription

1 LOW VOLTAGE AC DRIVES ABB general purpose drives ACS580, 0.75 to 500 kw

2 2 ABB GENERAL PURPOSE DRIVES, ACS580, CATALOG Easiness. Reliability. Scalability. ACS580 series.

3 3 Table of contents 004 The all-compatible ACS580 series 006 Switch on simplicity without trading off efficiency 008 What does all-compatible mean for your application? 010 Typical applications 011 Complete offering from wall-mounted drives to cabinet installations 012 Common features throughout the whole ACS580 product family 013 Standard ACS580 drives software with versatile features 014 Standard interface and etensions for plug-in connectivity 015 How to select a drive 016 Technical data 017 Dimensions 018 Ratings, types and voltages 020 Control panel options 021 Additional options 022 Connectivity options 023 EMC electromagnetic compatibility 024 Cooling and fuses 026 du/dt filters 028 ABB automation products 029 Save time, ease troubleshooting and improve drive performance with ABB smartphone apps 030 Services to match your needs 031 Drives service 032 A lifetime of peak performance

4 4 ABB GENERAL PURPOSE DRIVES, ACS580, CATALOG The all-compatible ACS580 series Effortless energy efficiency The ACS580 is an all-compatible ABB general purpose drive, offered in a range of wallmounted drives, drive modules and cabinet-built drives. It turns complicated to simple to control processes efficiently. One product, many applications ACS580 drives include all the essential components for typical light industry applications, with a scalable offering from 0.75 kw to 500 kw. The drive is ready to control compressors, conveyors, miers, pumps and fans, as well as many other variable and constant torque applications. The drive controls a wide range of applications in different industries, and yet it requires very little setting up or commissioning. Water handling Material handling Food and beverage Reliability and consistent high quality ACS580 drives are designed for customers who value high quality and robustness in their applications. The product features, such as coated boards and compact IP55 enclosure, make the ACS580 suitable also for harsh conditions. Additionally, all ACS580 drives are tested at maimum temperature and with nominal loads. The tests include performance and all protective functions. Printing Agriculture Typical industries Easier than ever before ACS580 drives have all the essential features built-in reducing the commissioning and setup time. The assistant control panel with 16 different languages is standard in ACS580 drives, and users can upgrade to an optional Bluetooth control panel for wireless commissioning and monitoring. Primary settings and control macros help in the quick product setup. The compact design makes handling the units easy. Rubbers and plastics Sawmill Automotive Instant availability ACS580 products are available from central stocks around the world for immediate delivery up to 500 kw. The product is also widely available from ABB distributors globally.

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6 6 ABB GENERAL PURPOSE DRIVES, ACS580, CATALOG Switch on simplicity without trading off efficiency The ACS580 general purpose drive is equipped with built-in features that simplify ordering and delivery, and reduce commissioning costs, since everything is provided in a single, compact and ready-to-use package. Startup and maintenance tool Drive composer PC tool for startup, configuration, monitoring and process tuning. The PC tool is connected to the drive s control panel via a USB interface. Simple to select, install and use Built-in features such as an EMC filter, choke, a Modbus RTU fieldbus interface and safe torque off functionality simplify drive selection, installation and use. Simplicity at your fingertips as standard The control panel s straightforward primary settings menu with assistants help you set up the drive quickly and effectively. Scalable performance The ACS580 is a perfect match not only for energy-aware applications, but also for applications where sophisticated speed and torque control are needed.

7 7 ACS580 drives are designed for maimum reliability. Communication with all major automation networks Optional fieldbus adapters enable connectivity with all major industrial automation networks. Reliable, integrated safety The ATEX-certified thermistor protection module option CPTC-02 provides enhanced process safety and easy, simplified installation. Adaptive programming Adaptive programming is ideal for creating simple programs for various applications. It does not require epertise in programming. Designed for maimum reliability Design features like coated circuit boards, minimized airflow through the control board section, earth fault protection and design for 50 C ambient temperature make the ACS580 a safe choice. Remote monitoring With a built-in web server and standalone datalogger NETA-21 module enables worldwide and secure access to drives.

8 8 ABB GENERAL PURPOSE DRIVES, ACS580, CATALOG What does all-compatible mean for your application? Business all-compatible The all-compatible drives are not just equipment they are part of your business strategy. Whether your target is to optimize the productivity of your business or scale it from local to global, all-compatible is there for you. Shared elements throughout the product offering make the transition from one product to another easy. With offices in over 90 countries and a global network of technical partners, we are in a good position to offer technical advice and local support, worldwide. Process all-compatible The drives are compatible with all kinds of processes. They can control virtually any type of AC motor, provide etensive input/output connectivity and support all major fieldbus protocols. The drives cover a wide voltage and power range. The fleibility and scalability of the drives enable one drive platform to control almost any application or process, making your drive selection easy.

9 9 Environment all-compatible There is increased demand for industries to reduce their impact on the environment. Our drives can help you reduce energy consumption in a wide range of applications. Our drives have an energy optimizer feature that ensures maimum torque per ampere, reducing energy drawn from the supply. The built-in energy efficiency calculators help you to analyze and optimize your processes. We can help you to investigate the energy-saving potential of selected applications with our energy appraisal. Our wall-mounted ACS580 general purpose drives fulfill the highest IE2 drive (EN ) energy efficiency class, further reducing environmental impact. In addition, all ACS580 general purpose drives are compatible with high-efficiency IE4. Human all-compatible All our drives share easy-to-use interfaces, saving you time during drive commissioning and maintenance. When you have learned it once, you can use it with all the drives in our all-compatible drives portfolio. The control panel supports 16 languages. With the PC tool, you get etensive drive monitoring capabilities and quick access to the drive settings. Integrated and certified safety features provide safety for machine operators. To further improve the user eperience, we have developed mobile apps that can be utilized in interacting with the drive. These apps give you an easy graphical interface for management, maintenance and servicing of your drives.

10 10 ABB GENERAL PURPOSE DRIVES, ACS580, CATALOG Typical applications ACS580 drives improve process performance, increase productivity and ensure machine and personnel safety Industry Application Customer benefits Food and beverage Blowers, centrifuges, compressors, conveyors, fans, mills, pumps, separators, miers, dryers, pelletizers Accurate control of the process increases the speed of food production while saving energy and improving work safety. Precise speed and torque control increases production uptime even when the load varies. Increased starting torque with boost function allows the same drive series to be used in different applications in the manufacturing plant. Safe torque off (SIL 3) function ensures machine and personnel safety. The easy-to-use control panel with 16 different languages and robust design reduces the time needed for maintenance. The ATEX-certified thermistor protection module meets the safety requirements even in dusty environments. Material handling Conveyors Accurate and precise speed and torque control increase production uptime even when the load varies. Safe torque off (SIL 3) function ensures machine and personnel safety. Minimized downtime with robust and reliable design. Swinging choke technology to mitigate harmonics. Eternal +24 V supply to keep the communication up when the mains supply is disconnected. Printing Compressors, presses, winders Smooth acceleration to prevent breaking the paper. The robust design of the drive reduces mechanical stress on process line equipment, lowering maintenance costs and capital ependiture. Precise speed and torque control of applications increases process uptime by optimizing motor control. Rubber and plastics Etruders, injection molding machines, pumps Smooth acceleration to prevent breaking the web of plastic film. The scalable all-compatible platform allows easy process and component optimization with different drive types that share the same user interface and tools. Wide range of supported fieldbus protocols for easy PLC integration. Tetile Sawmill Bleaching machines, compressors, conveyors, drum washers, etruders, fans, jet dyeing machines, pumps, stenter machines, stretchers, winders Chippers, conveyors, feeders, dryers, pickers, drying kilns Precise speed or torque control for high stretching accuracy and better quality of the end product. Adjustable torque limit to prevent damage to mechanical equipment. Adjustable accel/decel ramps to improve pump control. Real-time clock and timed functions for process optimization. Increased productivity and faster payback times with multiple setups, allowing production of two different products. Built-in counters for additional energy savings and preventive maintenance. IP55/UL type 12 available up to 250 kw for harsh environments. Cabinet-built drive IP54 up to 500 kw. Safe torque off (SIL 3) function ensures machine and personnel safety. Eternal +24 V supply to keep the communications "alive" when the mains supply is turned off. ATEX-certified thermistor protection module. Water handling Compressors, pump stations Additional energy savings with energy optimizer function. Adjustable accel/decel ramps to improve pump control. Minimized downtime with robust and reliable design. ABB s etensive product and service offering for comprehensive process optimization. Agriculture Fans, irrigators, pumps, sorters IP55/UL 12 available up to 250 kw harsh environments. Wall-mounted power range up to 250 kw. Drive modules and cabinet-built drives up to 500 kw. Automotive Conveyors, fans, pumps ATEX-certified thermistor protection module. Increased productivity and faster payback times with multiple setups. Enhanced quality of end products with smooth control of the motor and process. Safe torque off (SIL 3) function ensures machine and personnel safety. Wide range of fieldbus networks supported, including PROFIBUS and PROFINET IO. P55/UL 12 available up to 250 kw 400 V and high enclosure rating for harsh environments. The robust design of the drive reduces mechanical stress on process line equipment, lowering maintenance costs and ensuring high production quality.

11 11 Complete offering, from wall-mounted drives to cabinet installations No matter the frame size or power range, all ACS580 drives bring you ease of use, scalability and quality. 01 Wall-mounted ACS580 IP21 drive 02 Wall-mounted ACS580 IP55 drive 03 ACS580 drive module with IP00 04 Cabinet-built ACS580 drive with IP42 Wall-mounted IP21 drives Wall-mounted IP21 drives are available in a power and voltage range from 0.75 to 250 kw and 3-phase V. Side-by-side mounting, flange mounting and horizontal mounting are all available for wall-mounted ACS580 drives. Wall-mounted IP55 drives The IP55 drive is designed for applications eposed to dust, moisture, vibrations and other harsh environments. It is similar in size to the compact IP21 drives, which provides significant savings in space, maintenance, engineering, and material costs, as well as in setup and commissioning time. Drive modules for cabinet installations ACS580 drive modules are optimal for system integrators, cabinet builders or OEMs who want to optimize the cabinet design in the kw range, but do not want to compromise on easy installation, commissioning and maintenance Cabinet-built drives Cabinet-built drives are available with IP21 protection class as standard and IP42/54 as options in frame sizes R6 to R11. The drives have a new cooling arrangement and a global cabinet design with a high quality standard. The power and voltage range is from 75 kw to 500 kw, 3-phase V

12 12 ABB GENERAL PURPOSE DRIVES, ACS580, CATALOG Common features throughout the whole ACS580 product family Standard ACS580 features Choke and EMC Swinging choke technology to mitigate harmonics Fulfills standard the EN standard EMC C2 filter allows installation in first environment Scalar and vector control for process control Scalar control for effortless process control Vector control for accurate and energy-efficient speed and torque control in demanding applications Support for induction, permanent magnet and synchronous reluctance motors (SynRM) Etensive I/O connections The ACS580 features etensive I/O connections for fleible configuration in various applications Colored terminals for easy configuration Assistant control panel and primary settings The ACS-AP-S assistant control panel speaks 16 different languages USB interface for PC and tool connection Help button for problem-solving Integrated safe torque off (STO) Safe torque off for implementing safe machinery SIL 3, PL e Brake chopper The brake chopper is built-in as standard for ACS580 frames up to R3. Braking control is integrated into ACS580 drives. Performance The ACS580 is suitable not only for variable torque applications but also for basic constant torque applications Shared features of the ABB all-compatible drives portfolio Adaptive programming ACS580 firmware includes an easy-to-use and visual adaptive programming feature. Adaptive programming can be used to add logical functions and conditions for process fine-tuning. Same PC tools for ABB all-compatible drives Free Drive Composer entry available at Same parameter structure makes the all-compatible platform easy to use. ATEX-certified PTC thermistor support The ACS580 can be equipped with an optional CPTC-02 ATEX-certified PTC sensor. The safety integrity level for the CPTC-02 module is SIL 2/PL c. Connectivity The ACS580 supports F-series fieldbus adapters used in the ABB all-compatible platform. Mobile phone connectivity via the optional Bluetooth assistant control panel. Fieldbus settings are made easy with the redesigned simple settings menu.

13 13 Standard ACS580 drives software with versatile features Save commissioning and learning time with the assistant control panel's clear and intuitive user interface and different assistants. Improve the performance of the motor and process with sophisticated process control in scalar and vector control modes. The drive supports a wide range of motors, including induction and permanent magnet motors. Analyze and optimize the application with the load profile log, which shows you how the drive is operating. Reduce motor noise with spreading the switching frequencies over a user-specified range. Reduce costs with the built-in and standalone process PID. It makes the ACS580 a self-governing unit requiring only an eternal process measurement. No eternal logic input from the control room is needed. Scale up and customize the drive to your application's requirements with fleible parameter pointers or adaptive programming. Optimize energy efficiency with features that help you to save and manage energy. You can monitor the hourly, daily and cumulative energy consumption via kwh counters. Analyze and resolve issues with the control panel's diagnostics menu. You can quickly analyze why the drive is performing as it is; running, stopped or running at the present speed.

14 14 ABB GENERAL PURPOSE DRIVES, ACS580, CATALOG Standard interface and etensions for plug-in connectivity ACS580 drives offer a wide range of standard interfaces. In addition, the drive has two option slots that can be used for etensions, including fieldbus adapters and input/ output etension modules that allow an eternal +24 V supply with frame sizes R1 to R5. For further information, please see the ACS580 user manual. 1 to 10 kohm ma. 500 ohm Default factory I/O connection diagram Terminal Meaning Default macro connections XI Reference voltage and analog inputs and outputs 1 SCR Signal cable shield (screen) 2 AI1 Eternal frequency reference 1: 0 to 10 V 3 AGND Analog input circuit common V Output reference voltage 10 V DC 5 AI2 Not used 6 AGND Analog input circuit common 7 AO1 Output frequency: 0 to 20 ma 8 AO2 Output current: 0 to 20 ma 9 AGND Analog output circuit common X2 & X3 Au. voltage output and programmable digital inputs V Auiliary voltage output +24 V DC 11 DGND Auiliary voltage output common 12 DCOM Digital input common for all DI 13 DI1 Start/Stop: Activate to start 14 DI2 Fwd/Rev: Activate to reverse rotation direction 15 DI3 Constant speed selection 16 DI4 Constant speed selection 17 DI5 Ramp pair selection: Activate to select second pair 18 DI6 Not used X6, X7, X8 Relay outputs 19 RO1C Ready 20 RO1A 250 V AC/30 V DC 21 RO1B 2 A 22 RO2C Running 23 RO2A 250 V AC/30 V DC 24 RO2B 2 A 25 RO3C Fault (-1) 26 RO3A 250 V AC/30 V DC 27 RO3B 2 A X5 29 B+ 30 A- 31 DGND X4 34 OUT1 35 OUT2 36 SGND 37 IN1 38 IN2 EIA-485 Modbus RTU Safe torque off X10* 24 V AC/DC Built-in Modbus RTU fieldbus interface Safe torque off. Both circuits must be closed for the drive to start. The circuits are closed with jumper wires in the standard delivery V AC/DC-in. Et. 24 V AC/DC input to power up the control unit when the main supply is disconnected V AC/DC+in. * The terminals are integrated in the frame sizes R6-R11. For the frame sizes R1-R5 I/O options (+L) are needed.

15 15 How to select a drive The right drive is etremely easy to select. The following instructions show you how to order the right drive for your application. Start by identifying your supply voltage. Based on the supply voltage, follow either the right side or the middle section of the rating table. See pages 18 and 19. Select your drive s order code from the rating table based on your motor s nominal power rating Choose your motor s power and current rating from the rating table on pages 18 and 19. Pages 18 and 19 Pages 18 and 19 Choose your options (on pages 20 and 21) and add the option codes to the drive s order code. Remember to use a + mark before each option code Type designation: Product series Types and construction Rating Voltage Options ACS A3 4 + L Pages 20 and 21

16 16 ABB GENERAL PURPOSE DRIVES, ACS580, CATALOG Technical data Mains connection Voltage and power range Frequency 3-phase, U N 380 to 480 V, +10%/-15% ACS580-01: from 0.75 up to 250 kw ACS580-04: from 250 up to 500 kw ACS580-07: from 75 up to 500 kw from 48 to 63 Hz Power factor cosϕ = 0.98 Efficiency (at nominal power) Motor connection Voltage Frequency Motor control Torque control Speed control 98% 0 to U N, 3-phase 0 to 500 Hz Scalar and vector control Torque step rise time: <10 ms with nominal torque Non-linearity: ± 5% with nominal torque Static accuracy: 20% of motor nominal slip Dynamic accuracy: 1% seconds with 100% torque step Product compliance CE Low Voltage Directive 2006/95/EC, EN : 2007 Machinery Directive 2006/42/EC, EN : 2007 EMC Directive 2004/108/EC, EN : A1: 2012 RoHS directive 2011/65/EU Quality assurance system ISO 9001 and Environmental system ISO Waste electrical and electronic equipment directive (WEEE) 2002/96/EC RoHS directive 2011/65/EU UL, EAC, RCM, UL, cul EMC according to EN : A1: 2012 Frames R1 to R9 with built-in C2 category filter as standard Frames R10 and R11 with preconfigured built-in C3 category filter option Environmental limits Ambient temperature Transport Storage Operation area Cooling method Air-cooled Altitude 0 to 1,000 m 1,000 to 4,000 m Relative humidity Degree of protection Functional safety Contamination levels Storage Operation Transportation -40 to +70 C -40 to +70 C ACS580-01: -15 to +50 C. No frost allowed R1 to R9 from +40 to +50 C with derating ACS580-04: -15 to +55 C. No frost allowed R10 to R11 from +40 to +55 C with derating ACS580-07: 0 to +40 C. No frost allowed R6 to R11 from +40 to +50 C with derating Dry clean air Without derating With derating of 1%/100 m 5 to 95%, no condensation allowed ACS580-01: IP21 as standard. IP55 as option (frames R1 to R9) ACS580-04: IP00 as standard. IP20 as option (frames R10 to R11) ACS580-07: Cabinet-built frames R6 to R11: IP21 as standard. IP42 and IP54 as options Safe torque off (STO according EN ) IEC ed2: SIL 3. IEC 61511: SIL 3. IEC 62061: SIL CL 3. EN ISO : PL e No conductive dust allowed IEC Class 1C2 (chemical gases). Class 1S2 (solid particles)* IEC Class 3C2 (chemical gases). Class 3S2 (solid particles)* IEC Class 2C2 (chemical gases) Class 2S2 (solid particles)* * C = chemically active substances S = mechanically active substances

17 17 Dimensions ACS IP21 Height Width Depth Weight Frames H1* (mm) in H2** (mm) in mm in mm in kg lb R R R R H2 H1 R R R R R * Front height of the drive with glandbo ** Front height of the drive without glandbo D W ACS IP55 (option +B056) Height* Width Depth Weight Frames mm in mm in mm in kg lb R R R R H R R R R R * Front height of the drive with glandbo D W ACS IP00 Height Width Depth Weight Frames mm in mm in mm in kg lb R R H ACS IP21 Frames Height Width Depth Weight mm in mm in mm in kg lb H R R R R D W R R D W

18 18 ABB GENERAL PURPOSE DRIVES, ACS580, CATALOG Ratings, types and voltages Wall-mounted drives, ACS phase, U N = 380, 400, 415 V 3-phase, U N = 440, 460, 480 V Nominal ratings Ma. output current Light overload use Heavy-duty use Ma. output current Light overload use Heavy-duty use P N (kw) I N (A) I ma (A) P Ld (kw) I Ld (A) P Hd (kw) I Hd (A) I ma (A) I Ld (A) P Ld (hp) I Hd (A) P Hd (hp) ACS A7-4 R ACS A4-4 R ACS A1-4 R ACS A7-4 R ACS A3-4 R ACS A5-4 R ACS A7-4 R ACS A-4 R ACS A-4 R ACS A-4 R ACS A-4 R ACS A-4 R ACS A-4 R ACS A-4 R ACS A-4 R ACS A-4 R ACS A-4 R ACS A-4 R ACS A-4 R ACS A-4 R ACS A-4 R * ACS A-4 R ACS A-4 R ** Nominal ratings I N P N Maimum output current I ma Light-overload use I Ld P Ld Heavy-duty use I Hd P Hd Rated current available continuously without overloadability at 40 C. Typical motor power in no-overload use. Maimum output current. Available for 2 seconds at start. Continuous current allowing 110% I Ld for 1 minute every 10 minutes at 40 C. Typical motor power in light-overload use. Continuous current allowing 150% I Hd for 1 minute every 10 minutes at 40 C. * Continuous current allowing 130% I Hd for 1 minute every 10 minutes at 40 C. ** Continuous current allowing 125% I Hd for 1 minute every 10 minutes at 40 C. Typical motor power in heavy-duty use. The ratings apply for the frames R1 to R9 up to +40 C in enclosure class 21. The ratings apply for the frames R10 to R11 up to +40 C in enclosure class IP00/IP20. For derating at higher altitudes, temperatures, switching frequencies or enclosure classes, see the HW manuals, document codes: 3AXD and 3AXD

19 19 Drive modules, ACS Nominal ratings Ma. output current 3-phase, U N = 380, 400, 415 V Light overload use Heavy-duty use Ma. output current 3-phase, U N = 440, 460, 480 V Light overload use Heavy-duty use P N (kw) I N (A) I ma (A) P Ld (kw) I Ld (A) P Hd (kw) I Hd (A) I ma (A) I Ld (A) P Ld (hp) I Hd (A) P Hd (hp) ACS A-4 R ACS A-4 R ACS A-4 R ACS A-4 R ACS A-4 R ACS A-4 R * Cabinet-built drives, ACS Nominal ratings Ma. output current 3-phase, U N = 380, 400, 415 V Light overload use Heavy-duty use Ma. output current 3-phase, U N = 440, 460, 480 V Light overload use Heavy-duty use P N (kw) I N (A) I ma (A) P Ld (kw) I Ld (A) P Hd (kw) I Hd (A) I ma (A) I Ld (A) P Ld (hp) I Hd (A) P Hd (hp) ACS A-4 R ACS A-4 R ACS A-4 R ACS A-4 R ACS A-4 R ** ACS A-4 R ACS A-4 R *** ACS A-4 R ACS A-4 R ACS A-4 R ACS A-4 R ACS A-4 R ACS A-4 R * Nominal ratings I N P N Maimum output current I ma Light-overload use I Ld P Ld Heavy-duty use I Hd P Hd Rated current available continuously without overloadability at 40 C. Typical motor power in no-overload use. Maimum output current. Available for 2 seconds at start. Continuous current allowing 110% I Ld for 1 minute every 10 minutes at 40 C. Typical motor power in light-overload use. Continuous current allowing 150% I Hd for 1 minute every 10 minutes at 40 C. * Continuous current allowing 140% I Hd for 1 minute every 10 minutes at 40 C ** Continuous current allowing 130% I Hd for 1 minute every 10 minutes at 40 C. *** Continuous current allowing 125% I Hd for 1 minute every 10 minutes at 40 C. Typical motor power in heavy-duty use. The ratings apply for the frames R6 to R9 up to +40 C in enclosed IP class 21. The ratings apply for the frames R10 to R11 up to +40 C in enclosed IP00/IP20. For derating at higher altitudes. temperatures or switching frequencies. see the HW manuals. document codes: 3AXD , 3AXD , 3AXD and 3AXD

20 20 ABB GENERAL PURPOSE DRIVES, ACS580, CATALOG Control panel options 01 Assistant control panel is included as standard. 02 Optional Bluetooth panel. USB connection as standard. 03 By using the CDPI- 01 panel adapter, the assistant control panel is able to manage up to 32 drives. Assistant control panel Set up the drive using the assistant control panel delivered as standard with all ACS580 drives. There is no need to know any drive parameters, as the control panel helps to set up the essential settings quickly and get the drive into action. Drive setup with the primary settings menu including embedded assistants Process monitoring with one glance at the control panel's editable home view showing you the status of the drive and process Drive maintenance with the help function providing contet-sensitive guidance and troubleshooting instructions Drive diagnostics under the diagnostics menu informing the user of the root cause. Bluetooth panel The optional Bluetooth panel enables connection with the Drivetune mobile app. The app is available for free on the Google Play and the Apple App store. Some of the Drivetune features are: commissioning, troubleshooting, monitoring and controlling the drive. Drivetune also has full parameter access Control panel options Assistant control panel ACS-AP-S is included as standard in the delivery. ACS-AP-S (+J400) can be replaced by +J options below. Option code Description Type designation +J400 Assistant control panel (+J400 ACS-AP-S option automatically included) +J425 Industrial Assistant control panel* ACS-AP-I +J429 Control panel with Bluetooth ACS-AP-W interface* +J404 Basic control panel ACS-BP-S +J424 Blank control panel cover (no CDUM-01 control panel delivered) 3AXD Panel bus adapter CDPI-01 3AUA Control panel mounting platform DPMP-01 (flush mounted, requires also panel bus adapter on the drive) 3AXD Control panel mounting platform DPMP-02 (surface mounted, requires also panel bus adapter on the drive) 3AXD Control panel mounting platform DPMP-03 option, only for ACS modules 3AXD Door mounting kit for the panel (for one drive, contains both DPMP-02 and CDPI-01) DPMP-EXT * Also compatible with ACS880 drives 03

21 21 Additional options 04 Cold configuration adapter CCA Remote monitoring tool NETA Drive composer PC tool Safe configuration for unpowered drives The CCA-01 cold configuration adapter provides a serial communication interface for unpowered ACS580 drives. With the adapter, safety isolation of both serial communication and control board power supply is possible. The power supply is taken from a PC USB port. Remote monitoring access worldwide The NETA-21 remote monitoring tool gives easy access to the drive via the Internet or local Ethernet network. NETA-21 comes with a built-in web server. Compatible with standard web browsers, it ensures easy access to a webbased user interface. Through the web interface, the user can configure drive parameters, and monitor drive log data, load levels, runtime, energy consumption, I/O data and bearing temperatures of the motor connected to the drive. PC tools The Drive composer PC tool offers fast and harmonized setup, commissioning and monitoring for all-compatible drives. The free version of the tool provides startup and maintenance capabilities and gathers all drive information, such as parameter loggers, faults, backups and lists, into a support diagnostics file. Drive composer pro provides additional features such as custom parameter windows, graphical control diagrams of the drive's configuration, and improved monitoring and diagnostiscs. 04 Remote monitoring option Ordering code Description Type designation 3AUA Ordering code Description Type designation 3AXD Cold configurator adapter, packed kit 2 panel bus interface 2 32 = ma. 64 drives 2 Ethernet interface SD memory card USB port for WLAN/3G CCA-01 NETA-21

22 22 ABB GENERAL PURPOSE DRIVES, ACS580, CATALOG 22 Connectivity options 07 ACS580 is compatible with many fieldbus protocols 08 Input/output etension modules Fieldbus adapter modules The ACS580 general purpose drives are compatible with a wide range of fieldbus protocols. The drive comes with Modbus RTU fieldbus interface as standard. Fieldbus communication reduces wiring costs when compared to traditional hardwired input/ output connections. 07 Fieldbus adapters Option code Fieldbus protocol Adapter +K451 DeviceNet FDNA-01 +K454 PROFIBUS DP. DPV0/DPV1 FPBA-01 +K457 CANopen FCAN-01 +K458 Modbus RTU FSCA-01 +K462 ControlNet FCNA-01 +K469 EtherCAT FECA-01 +K470 POWERLINK FEPL-02 +K473 EtherNet/IP, Modbus TCP, PROFINET IO FENA-11 +K490 Two port Ethernet/IP FEIP-21 +K491 Two port Modbus/TCP FMBT-21 +K492 Two port PROFINET IO FPNO-21 Input/output etension modules Standard input and output can be etended by using optional analog and digital input/output etension modules. The modules are easily installed in the etension slots located on the drive. 08 I/O options Option code Description Type designation +L501 Eternal 24 V AC and DC 2 RO and 1 DO CMOD-01 +L523 Eternal 24 V and isolated PTC interface CMOD-02 +L /230 V digital input 6 DI and 2 RO CHDI-01 +L537 ATEX certified PTC interface and eternal 24V CPTC-02

23 23 EMC electromagnetic compatibility Every ACS580 drive is equipped with a built-in filter to reduce high-frequency emissions. EMC product standard (EN ) category C2 is fulfilled in wall-mounted drives and in cabinetbuilt drives up to frame size R9. Category C3 is fulfilled in drive modules and cabinet-built drives (frames R10 and R11) with no eternal filters. EMC standards The EMC product standard (EN ) covers the specific EMC requirements stated for drives (tested with motor and motor cable) within the EU. EMC standards such as EN or EN /4 are applicable to industrial and domestic equipment and systems, including the components inside the drive. Drive units complying with the requirements of EN are compliant with comparable categories in EN and EN /4 but not necessarily vice versa. EN and EN /4 do not specify cable length or require a motor to be connected as a load. The emission limits are comparable to EMC standards according to the table below. Domestic environments versus public low voltage networks The first environment includes domestic premises. It also includes establishments directly connected without an intermediate transformer to a low voltage power supply network that supplies buildings used for domestic purposes. The second environment includes all establishments directly connected to public low voltage power supply networks. Comparison of EMC standards EMC according to EN product standard EN product standard EN product family standard for industrial, scientific and medical (ISM) equipment EN , generic emission standard for industrial environments EN , generic emission standard for residential, commercial and light-industrial environment 1 st environment, unrestricted distribution Category C1 Group 1. Class B Not applicable Applicable 1 st environment, restricted distribution Category C2 Group 1. Class A Applicable Not applicable 2 nd environment, unrestricted distribution Category C3 Group 2. Class A Not applicable Not applicable 2 nd environment, restricted distribution Category C4 Not applicable Not applicable Not applicable EMC compliance and maimum cable length of ACS580-01/07 units* Type Voltage Frame sizes ACS V R1 - R5 ACS580-01/ V R6 - R9 1 st environment, restricted distribution, C2, grounded network (TN) Standard device, cable length 100 m Standard device, cable length 150 m 2 nd environment, unrestricted distribution, C3, grounded network (TN) 2 nd environment, unrestricted distribution, C3, ungrounded network (IT) Standard device, cable length 100 m - Standard device, cable lenght 150 m - * Motor cable operational functionality up to 300 m. See ACS580 hardware manuals 3AXD , 3AXD , 3AXD and 3AXD for frame specific information.

24 24 ABB GENERAL PURPOSE DRIVES, ACS580, CATALOG Cooling and fuses Cooling ACS580 drives are fitted with variable-speed cooling air fans. The cooling air must be free from corrosive materials and not eceed the maimum ambient temperature of 40 C for frames R1 to R9 (50 C with derating). The speed-controlled fans cool the drive only when needed, which reduces overall noise level and energy consumption. Fuse connections Standard fuses can be used with ABB general purpose drives. For input fuses, see the table below. Wall-mounted drives, ACS Cooling air flow and recommended input protection fuses for 380 to 415 V units Type designation Frame size Heat dissipation* Cooling air flow 380 to 415 V units Air flow Recommended input protection fuses for 380 to 415 V units*** Ma. noise level** IEC fuses UL fuses W BTU/Hr m3/h ft3/min dba A Fuse type A Fuse type ACS A7-4 R gg 6 UL Class T ACS A4-4 R gg 6 UL Class T ACS A1-4 R gg 6 UL Class T ACS A7-4 R gg 10 UL Class T ACS A3-4 R gg 10 UL Class T ACS A5-4 R gg 15 UL Class T ACS A7-4 R gg 15 UL Class T ACS A-4 R gg 20 UL Class T ACS A-4 R gg 30 UL Class T ACS A-4 R gg 35 UL Class T ACS A-4 R gg 45 UL Class T ACS A-4 R gg 50 UL Class T ACS A-4 R gg 80 UL Class T ACS A-4 R gg 90 UL Class T ACS A-4 R gg 110 UL Class T ACS A-4 R gg 150 UL Class T ACS A-4 R gg 200 UL Class T ACS A-4 R gg 225 UL Class T ACS A-4 R gg 300 UL Class T ACS A-4 R gg 350 UL Class T ACS A-4 R gg 400 UL Class T ACS A-4 R gg 500 UL Class T ACS A-4 R gg 600 UL Class T * Heat dissipation value is a reference for cabinet thermal design. ** The maimum noise level at full fan speed. When the drive is not operating at full load and at maimum ambient temperature the noise level is lower. *** For detailed fuse sizes and types. please see the ACS580 HW manuals. document codes: 3AXD and 3AXD

25 25 Drive modules, ACS Cooling air flow and recommended input protection fuses for 380 to 415 V units Cooling air flow 380 to 415 V units Recommended input protection fuses for 380 to 415 V units*** Type designation Frame size Heat dissipation* Air flow Ma. noise level** IEC fuses UL fuses W BTU/Hr m3/h ft3/min dba A Fuse type A Fuse type ACS A-4 R *** *** *** *** ACS A-4 R *** *** *** *** ACS A-4 R *** *** *** *** ACS A-4 R *** *** *** *** ACS A-4 R *** *** *** *** ACS A-4 R *** *** *** *** * Heat dissipation value is a reference for cabinet thermal design. ** The maimum noise level at full fan speed. When the drive is not operating at full load and at maimum ambient temperature the noise level is lower. *** For detailed fuse sizes and types. please see the ACS580 HW manuals. document codes: 3AXD and 3AXD Cabinet-built drives, ACS Cooling air flow and recommended input protection fuses for 380 to 415 V units Type designation Frame size Heat dissipation* Cooling air flow 380 to 415 V units Air flow Recommended input protection fuses for 380 to 415 V units*** Ma. noise level** IEC fuses UL fuses W BTU/Hr m3/h ft3/min dba A Fuse type A Fuse type ACS A-4 R M3816D 250 DFJ-250 ACS A-4 R M3816D 300 DFJ-300 ACS A-4 R M3817D 300 DFJ-300 ACS A-4 R M M5408 ACS A-4 R M M5410 ACS A-4 R M M6410 ACS A-4 R M M6411 ACS A-4 R M6412 *** *** ACS A-4 R M6413 *** *** ACS A-4 R M6414 *** *** ACS A-4 R M6416 *** *** ACS A-4 R M6416 *** *** ACS A-4 R M6417 *** *** * Heat dissipation value is a reference for cabinet thermal design. ** The maimum noise level at full fan speed. When the drive is not operating at full load and at maimum ambient temperature the noise level is lower. *** For detailed fuse sizes and types. please see the ACS580 HW manuals. document codes: 3AXD , 3AXD , 3AXD and 3AXD

26 26 ABB GENERAL PURPOSE DRIVES, ACS580, CATALOG du/dt filters du/dt filtering suppresses inverter output voltage spikes and rapid voltage changes that stress motor insulation. Additionally, du/dt filtering reduces capacitive leakage currents and highfrequency emissions from the motor cable as well as high-frequency losses and bearing currents in the motor. The need for du/dt filtering depends on the motor insulation. For information on the construction of the motor insulation, consult the manufacturer. More information on the du/dt filters can be found in the ACS580 hardware manual. Eternal du/dt filter for ACS and ACS du/dt filter type * 3 filters included, dimensions apply to one filter. Unprotected (IP00) Protected to IP22 Protected to IP54 NOCH NOCH NOCH NOCH * FOCH FOCH FOCH FOCH NOCH NOCH NOCH NOCH NOCH NOCH NOCH NOCH BOCH-0880A-7 ACS V ACS A7-4 ACS A4-4 ACS A1-4 ACS A7-4 ACS A3-4 ACS A5-4 ACS A7-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 Eternal du/dt filters for ACS du/dt filter type * 3 filters included, dimensions apply to one filter. Protected to IP54 ACS V ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 ACS A-4 BOCH-0880A-7 Dimensions and weights of the du/dt filters du/dt filter Height (mm) Width (mm) Depth (mm) Weight (kg) NOCH NOCH / NOCH NOCH / NOCH NOCH / NOCH ) NOCH / FOCH FOCH FOCH FOCH BOCH-0880A COF COF COF-01 COF-02

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28 28 ABB GENERAL PURPOSE DRIVES, ACS580, CATALOG ACS580 drives are compatible with the wide ABB product offering Programmable Logic Controllers PLCs The AC500, AC500-eCo, AC500-S and AC500-XC scalable PLC ranges provide solutions for small, medium and high-end applications. Our AC500 PLC platform offers different performance levels and is the ideal choice for high availability, etreme environments, condition monitoring, motion control or safety solutions. AC motors ABB s low voltage AC motors are designed to save energy, reduce operating costs and minimize unscheduled downtime. General performance motors ensure convenience, while process performance motors provide a broad set of motors for the process industries and heavy-duty applications. Control panels CP600-eCo and CP600 HMI control panels offer a wide range of features and functionalities for maimum operability. ABB control panels are distinguished by their robustness and easy usability, providing all the relevant information from production plants and machines at one single touch. All-compatible drives portfolio The all-compatible drives share the same architecture; software platform, tools, user interfaces and options. Yet, there is an optimal drive from the smallest water pump to the biggest cement kiln, and everything in the between. Automation Builder Engineering suite ABB Automation Builder is the software for machine builders and system integrators wanting to automate their machines and systems in a unified and efficient way. Automation Builder connects the engineering tools for PLC, safety, control panels, SCADA, drives, motion and robots. Jokab safety products ABB Jokab Safety offers an etensive range of innovative products and solutions for machine safety systems. It is represented in standardization organizations for machine safety and works daily with the practical application of safety requirements in combination with production requirements.

29 29 Save time, ease troubleshooting and improve drive performance with ABB smartphone apps Better connectivity and user eperience with Drivetune Services and support on the go with Drivebase Easy and fast access to product information and support Manage your drives and the process lines and machines they control Search for support documents and contacts Maintain and service all your installed drives on one or multiple sites Easy access to cloud-based drive and process information from anywhere via an online connection Start up, commission and tune your drive and application Get 6 months etra warranty for free by registering your drive with the Drivebase app Access your product and service information in the cloud from anywhere Simplified user guidance with instant access to drive status and configuration Performance optimization via drive troubleshooting features and fast support Access your drive s diagnostics data Push notifications for critical product and service updates Access information anywhere Download the apps using the QR codes below or directly from the app stores Drivetune for commissioning and managing drives Drivebase for ensured reliability and reduced downtime on production sites

30 30 ABB GENERAL PURPOSE DRIVES, ACS580, CATALOG Services to match your needs Your service needs depend on your operation, life cycle of your equipment and business priorities. We have identified our customers four most common needs and defined service options to satisfy them. What is your choice to keep your drives at peak performance? Is rapid response a key consideration? Is uptime your priority? Keep your drives and softstarters running with precisely planned and eecuted maintenance. Eample services include: ABB Ability Life Cycle Assessment Installation and Commissioning Spare Parts Preventive Maintenance Reconditioning ABB Drive and Softstarter Care agreement Drive and Softstarter Echange If your drives and softstarters require immediate action, our global network is at your service. Eample services include: Technical Support On-site Repair ABB Ability Remote Assistance Response time agreements Training Rapid response Operational efficiency

31 31 Drives and softstarters service Your choice, your future The future of your drives and softstarters depends on the service you choose. Whatever you choose, it should be a well-informed decision. No guesswork. We have the epertise and eperience to help you find and implement the right service for your drive equipment. You can start by asking yourself these two critical questions: Why should my drive and softstarter be serviced? What would my optimal service options be? From here, you have our guidance and full support along the course you take, throughout the entire lifetime of your drives. Your choice, your business efficiency ABB Drive Care agreement lets you focus on your core business. A selection of predefined service options matching your needs provides optimal, more reliable performance, etended drive and softstarter lifetime and improved cost control. So you can reduce the risk of unplanned downtime and find it easier to budget for maintenance. We can help you more by knowing where you are! Register your drive and softstarter at drivereg for etended warranty options and other benefits. Need to etend your assets lifetime? Maimize your drive s lifetime with our services. Eample services include: ABB Ability Life Cycle Assessment Upgrades, Retrofits and Modernization Replacement, Disposal and Recycling Is performance most critical to your operation? Get optimal performance out of your machinery and systems. Eample services include: ABB Ability Remote Services Engineering and Consulting Inspection and Diagnostics Upgrades, Retrofits and Modernization Workshop Repair Tailored services Life cycle management Performance improvement

32 32 ABB GENERAL PURPOSE DRIVES, ACS580, CATALOG A lifetime of peak performance You re in control of every life cycle phase of your drives. At the heart of drive services is a fourphase product life cycle management model. This model defines the services recommended and available throughout drives lifespan. Now it s easy for you to see the eact service and maintenance available for your drives. ABB drives life cycle phases eplained: Active Classic Limited Obsolete Full range of life cycle services and support Limited range of life cycle services and support Replacement and end-of-life services Product Product is in active sales and manufacturing phase. Serial production has ceased. Product may be available for plant etensions, as a spare part or for installed base renewal. Product is no longer available. Product is no longer available. Services Full range of life cycle services is available. Full range of life cycle services is available. Product enhancements may be available through upgrade and retrofit solutions. Limited range of life cycle services is available. Spare parts availability is limited to available stock. Replacement and end-of-life services are available. Keeping you informed We notify you every step of the way using life cycle status statements and announcements. Your benefit is clear information about your drives status and precise services available. It helps you plan the preferred service actions ahead of time and make sure that continuous support is always available. Step 1 Life Cycle Status Announcement Provides early information about the upcoming life cycle phase change and how it affects the availability of services. Step 2 Life Cycle Status Statement Provides information about the drive's current life cycle status, availability of product and services, life cycle plan and recommended actions.

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