Other Aspects: The completed test report includes the following documents: (total page 14)
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1 Test Report No. SN TEST REPORT IEC Maritime navigation and radio communication equipment and systems-general requirements-methods of testing and required test results Report reference No : SN Compiled by ( + signature ).: Todd Show Approved by ( + signature ) : Kevin Chou Date of issue : Sep 12, 2008 Testing laboratory...: QuieTek Corporation Address....: 2F., No. 345, Xinhu 2 nd Rd., Neihu District, Taipei, Taiwan, R.O.C. Testing location...: as above Applicant..: WinMate Communication INC. Address.: 9F, No , Shing-De Rd., San-Chung City, Taipei 241, Taiwan, R.O.C. Manufacturer : Same as the Applicant. Address.: Same as the Applicant. Factory..: Same as the Applicant. Address. : Same as the Applicant. Standard...: IEC60945 ; DNV 2.4 Test procedure...: Standard Type of test object..: Rugged BOX PC Trademark : WINMATE Model / type reference : I330EAC-XXX Serial Rating...: 24Vdc, 4A Other Aspects: The completed test report includes the following documents: (total page 14) Test results give in this report only relate to the specimen(s) tested, calibrated or measured. This report shall not be reproduced other than in full without the written consent of Quietek. Page 1 of 14
2 Test Report No. SN Test item particulars: Equipment mobility...:build-in equipment Operating condition...: continuous Tested for IT power systems...: No IT testing, phase-phase voltage(v)...: N.A. Class of equipment...: Class III Mass of equipment (kg)...: -- Protection against ingress of water..:-- Possible test case verdicts: - test case does not apply to the object...: N(.A.) - test object does meet the requirement...: P(ass) - test object does not meet the requirement...: F(ail ) General remarks: (see remark # ) refers to a remark appended to the test report. (see appended table) refers to a table appended to the report. Throughout this report a point is used as the decimal separator. The test results presented in this report relate only to the object tested This report shall not be reproduced except in full without the written approval of the testing laboratory. Comments: Brief description of the test sample: Electric components were mounted on PWB, and the unit was wrapped in metal enclosure,and linked RJ45 USB VGA PS2 RS232 port. Page 2 of 14
3 1. Table of Safety Testing Summary NO Test Item Test Condition Description Reference & 1 Insulation Resistance Test 2 High Voltage Test 3 Protection against accidental access to dangerous voltage 4 Excessive conditions of power supply Test voltage = 48Vdc (2 x Supply Voltage Minimum 24V) Test A > 10MΩ; Test B >1MΩ Test duration one minute 1. Adequate clearance between probe and hazardous parts. 2.Low voltage: lamp shall not light. 3.High voltage: EUT shall be capable of withstanding the dielectric test. 1. Excessive current test 2. Excessive voltage test 3. Power supply misconnection Required criterion DNV DNV IEC IEC Page 3 of 14
4 1.1. Insulation Resistance Test Test Report Test Method / Specification : The insulation resistance is to be measured between supply terminals and earth. Any filters installed between circuit and earth to avoid problems with EMI may be removed before the test. Prior to insulation test A, the EUT is to reach its equilibrium state at normal ambient condition with no power on. Test voltage and minimum insulation resistance is given in table A Check Condition and Requirements: The Insulation Resistance test comprises two tests: Test A: which is an initial test. Test B: which is to be carried out within one hour after Damp Heat Test, Cold Test, Salt Mist Test and High Voltage test. Table A: Rated supply voltage Test Conditions Test voltage(vdc) Pass Minimum insulation resistance Test A Test B 24V 2 24V=48V >10MΩ >1MΩ Test Result : The test is deemed to have been passed if the values are not lower than those specified in the table. 一. Insulation Resistance Test Test voltage applied: From To Time DC in Output terminal(rj45 USB VGA PS2 RS232 port) Test voltage (Vdc) Pass Measured Insulation Resistance (Ω) 1 Minute M No Breakdown (Yes/No) 二. Insulation Resistance Test after High Voltage Test From To Time Test voltage (Vdc ) DC in Output terminal(rj45 USB VGA PS2 RS232 port) Measured Insulation Resistance (Ω) 1 Minute M No Breakdown (Yes/No) Page 4 of 14
5 Test Photo (1) Insulation Resistance Test (2) Insulation Resistance Test after High Voltage Test Page 5 of 14
6 1.2. High Voltage Test Test Method / Specification : This test serves to demonstrate that the dielectric characteristics at the electrical connections of the EUT meet the requirements of the test standard. Separate circuits are to be tested against each other, and all circuits connected to each other are to be tested against earth. Contact pieces are to be tested across their open points of contacts. In case contact pieces which, owing to engineering reasons, show very small opening distance at the point of contact. Printed circuit boards with electronic components that could be damaged, may be removed during the high voltage test Check Condition and Requirements: The high voltage test level is shown in table below. Test Level Rated voltage (V) Test voltage (Vac) 24V 2 24V+500V=548Vac@50/60Hz duration one minute Test Result : The test is deemed to have been passed if no flashover is observed and correct functionality and insulation resistance is with specified limits. Test voltage applied: High Voltage Test From To Time DC In Output terminal(rj45 USB VGA PS2 RS232 port) Test voltage (Vac) 1 Minute 548 No Pass Breakdown (Yes/No) Page 6 of 14
7 Test Photo Page 7 of 14
8 1.3. Protection against accidental access to dangerous voltage Test Method / Specification : According to IEC Check Condition and Requirements: For low-voltage equipment (Rated voltages not exceeding 1000V a.c and 1500V d.c) the test finger shall be connected to a low-voltage supply (of not less than 40V and not more than 50V) in series with a suitable lamp connected between the access probe and the hazardous parts inside the enclosure Test Result : Adequate clearance shall be found between the access probe and the hazardous parts. For the low voltage test, the lamp shall not light. Protection against accidental access to dangerous voltage There is no ventilation opening,so the hazards voltage can not be accessed. Test Result Pass 1.4. Excessive conditions of power supply Test Method / Specification : According to IEC (IEC ) Check Condition and Requirements: There are three test items in excessive conditions: 1. Excessive current test Set the external power supply current protection to 18.34A (24Vdc). EUT was went into protection condition. Page 8 of 14
9 2. Excessive voltage test Set the external power supply voltage to 48Vdc, and connect to power input terminal on EUT. The DC power module will protect and into latch off mode. 3. Power supply misconnection The EUT connect an input from a 24V power supply of reversed polarity for a period of 5min Test Result : 1. Excessive current test After the test, the EUT was subjected to High Voltage Test for one minute. After EUT reset, and check performance under normal test conditions. Over Current Pass Rating Current Test Current Test Result 4A 18A Over current protection (OCP). High voltage test pass. No hazards. Page 9 of 14
10 There [ was not ] indication of breakdown. After EUT reset, performance check ok under normal conditions. 2. Excessive voltage test Power shall be adjusted to cause activation of the protection and after EUT reset, and check performance under normal test conditions. Over Voltage Pass Rating Voltage(V) Test Voltage(V) Test Result 24V 48V Over voltage protection (OVP). EUT shutdown. High voltage test pass. No hazards. There [ was not ] indication of shutdown. After EUT reset, performance check ok under normal conditions. 3. Power supply misconnection After completion of the test, and reset of the protection of the EUT, the power supply shall be connected normally and a performance check shall be carried out. Power supply misconnection EUT performance shutdown, after power misconnection. EUT performance check ok, after reset under normal condition. EUT was not indication of breakdown. Test Result Reverse voltage Protection. EUT shutdown. High voltage test pass. No hazards. Page 10 of 14
11 Test Photo : (1) Over Voltage (2)Over Current Page 11 of 14
12 (3)Power supply misconnection 1.5. EUT View (1) Outside Page 12 of 14
13 (2) (3) Inside Page 13 of 14
14 (4) (5) --END-- Page 14 of 14
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