PI System Crash Course: Get the most out of PI World

Transcription

1 PI System Crash Course: Get the most out of PI World Isabelle Lacaille Systems Engineer Joey Kim Instructional Systems Designer 1

2 Where we are in our PI 101 Journey Landscape PI System & the greater technology landscape Crash Course Get the most out of PI World Asset Monitoring Intro to condition based maintenance with the PI System Analytics Intro to analytics in the PI System

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4 You might be wondering What can I do with the PI System? How to describe the PI System to my coworkers back at the office? What PI System Tools should I focus on? How to navigate PI World 2018? 5

5 What can I do with? 6

6 Asset Health Process Optimization Quality Tracking Energy Efficiency Regulatory Compliance Safety & Security 7

7 Asset Health Problem Wind Farm can t meet generation targets Why? Wind Turbine availability low due to curtailment and unplanned downtime Target Increase Wind Turbine availability to 95% How? Find biggest cause of lost production 8

8 Let s see the PI System IN ACTION! 9

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10 How to describe the PI System? 14

11 Let s compare creating this report Without the PI System and With the PI System 15

12 Step 1 Gather turbine status data from sites Without the PI System Lost Production Corporate North Fork Springfield SCADA 1 SCADA 2 16

13 Step 1 Gather turbine status data from sites Without the PI System Lost Production Corporate NF Wind Turbine Status raw data RB Wind Turbine Downtime Report North Fork Springfield SCADA 1 SCADA 2 17

14 Step 2 Convert status data into list of events Without the PI System Lost Production Corporate NF Wind Turbine Status raw data Downtime Events RB Wind Turbine Downtime Report North Fork Springfield SCADA 1 SCADA 2 18

15 Step 3 Collect meteorological data Without the PI System Lost Production Corporate NF Wind Turbine Status raw data Met data Downtime Events RB Wind Turbine Downtime Report North Fork Springfield SCADA 1 Met Tower SCADA 2 Met Tower 19

16 Step 4 Collect power curve data from database Without the PI System Lost Production Power Curves Corporate Corp. Database NF Wind Turbine Status raw data Met data Downtime Events RB Wind Turbine Downtime Report North Fork Springfield GE Turbines SCADA 1 Met Tower Vestas Turbines SCADA 2 Met Tower 20

17 Step 5 Calculate lost power for downtime events Without the PI System Lost Production Power Curves Corporate Corp. Database NF Wind Turbine Status raw data Met data Downtime Events Lost Power RB Wind Turbine Downtime Report North Fork Springfield GE Turbines SCADA 1 Met Tower Vestas Turbines SCADA 2 Met Tower 21

18 Step 6 Publish the report! Without the PI System Power Curves Lost Production Corporate Corp. Database NF Wind Turbine Status raw data Met data Downtime Events Lost Power RB Wind Turbine Downtime Report North Fork Springfield GE Turbines SCADA 1 Met Tower Vestas Turbines SCADA 2 Met Tower 22

19 Step 6 Publish the report! then start over next week Without the PI System Power Curves Lost Production Corporate Corp. Database NF Wind Turbine Status raw data Met data Downtime Events Lost Power RB Wind Turbine Downtime Report North Fork Springfield GE Turbines SCADA 1 Met Tower Vestas Turbines SCADA 2 Met Tower 23

20 Site operations data collection External database integration Real-time analytics and events Automated BI reporting With the PI System Automated Report Corporate Corp. Database PI System Infrastructure Downtime Lost Power North Fork Springfield GE Turbines SCADA 1 Met Tower Vestas Turbines SCADA 2 Met Tower 24

21 What PI System tools do I need? 25

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23 Data Sources Collect Store & Enhance Deliver Notifications Event Frames PI Integrators PI System Access SAP HANA Business Analytics Line of Business Systems PI Interfaces & PI Connectors Asset Analytics Asset Framework PI Cloud Services Visualisation Tools PI Cloud Connect PI Vision Data Archive PI DataLink PI ProcessBook PI Server PI WebParts 27

24 Collect Data from Disparate Systems PI Connectors & PI Interfaces 28

25 Data Sources Collect Collects time-series and meta-data from any source PI Interfaces & PI Connectors DCS IoT Sensors PLC Databases SCADA We have developed over 450 PI Interfaces and PI Connectors 29

26 Data Sources Collect Store & Enhance Meta-data stored in the Asset Framework Manufacturer Longitude Latitude PI Interfaces & PI Connectors Asset Framework Data Archive PI Server Raw time-series data is stored in the Data Archive T15S.PV Turbine Status ON AP15.AVG Active Power 317 NP15.PV Nacelle Position

27 Create Calculations for Assets Asset Framework & Asset Analytics 31

28 Data Sources Collect Store & Enhance PI Interfaces & PI Connectors Asset Framework Data Archive PI Server 32

29 Store & Enhance Asset Framework Windtopia North Fork site Springfield site Wind Turbine 01 Wind Turbine 02 Wind Turbine 95 Build relationships between assets Data Archive PI Server Status Active Power Manufacturer 33

30 Store & Enhance Windtopia Asset Framework North Fork site Springfield site Wind Turbine 01 Wind Turbine 02 Wind Turbine 95 Build templates for common assets Data Archive PI Server Status Active Power Manufacturer 34

31 Store & Enhance Wind Turbine Template Hourly Energy Production Power Factor Build real-time analytics on templates Asset Analytics Asset Framework Data Archive PI Server deploy them to your entire fleet North Fork site Total Energy Production Average Power Factor and roll it up to the site 35

32 Identify and Capture Important Events Asset Framework & Event Frames 36

33 Store & Enhance Store event context Gearbox overheating Event Frames Asset Analytics Downtime Turbine Curtailment Asset Framework Data Archive Triggers: User defined External Systems PI Server 37

34 Store & Enhance Notification on important events Notifications Event Frames Gearbox overheating Notification Asset Analytics Asset Framework Data Archive PI Server Operator can view, acknowledge and comment on event 38

35 Visualize and Share Data PI Vision & PI DataLink 39

36 Store & Enhance Deliver Notifications Event Frames Asset Analytics Asset Framework Data Archive PI Server PI Integrators PI System Access PI Cloud Services Visualisation Tools SAP HANA Business Analytics Line of Business Systems PI Cloud Connect PI Vision PI DataLink PI ProcessBook PI WebParts 40

37 PI Vision Deliver PI System s flagship visualization tool Designed with collaboration in mind Display editing and visualization Use any device Extensible PI Integrators PI System Access PI Cloud Services SAP HANA Business Analytics Line of Business Systems PI Cloud Connect Visualisation Tools PI Vision PI DataLink PI ProcessBook PI WebParts 41

38 PI DataLink Deliver PI Integrators PI System Access SAP HANA Business Analytics Line of Business Systems PI System data in Microsoft Excel Pull in raw data, calculations, events, filtered data Leverage Excel functionalities Automated reporting PI Cloud Services Visualisation Tools PI Cloud Connect PI Vision PI DataLink PI ProcessBook PI WebParts 42

39 Deploy Business Intelligence (BI) & Machine Learning PI Integrators 43

40 PI Integrators Prepare, clean and deliver PI System data to external systems Deliver PI Integrators SAP HANA Business Analytics See your real-time data on a map Develop machine learning models PI System Access PI Cloud Services Line of Business Systems PI Cloud Connect SAP HANA Combine with business data Business Analytics Connect to any BI platform Visualisation Tools PI Vision PI DataLink PI ProcessBook PI WebParts 44

41 How to navigate PI World? 45

42 Day 1 - Introduction to the PI System Track Quality Tracking My Operational Data, the PI System, and the Greater Technology Landscape PI System Crash Course: Get the most out of PI World Introduction to Asset Monitoring and Conditionbased Maintenance with the PI System Introduction to Analytics in PI System 46

43 Day 2 Industry Day: Get Inspired! Quality Tracking Various Industry Tracks Industry User Group Meetings *Industry Dinners registration required Power Generation Oil & Gas Petro Chemicals Forest & Paper Products Mining Metals Materials Food & Bev Life Sciences Transmission & Distribution Facilities Energy Water Transport Supply chain Manufacturing Industrial IT 47

44 Day 3 Product Tracks & Labs Learn more about individual products Partner & product expo *Hands-on labs registration required Register Today 48

45 Day 4: More Hands-on Labs Quality Tracking End User PI Admin Power User Developer Data Scientists 49

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47 Isabelle Lacaille Systems Engineer Joey Kim Instructional Systems Designer 51

48 Questions Please wait for the microphone before asking your questions Please Remember Complete the Online Survey for this session State your name & company 52