PI System Implementation: From Mill-wide to Enterprise-wide Data Infrastructure

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1 PI System Implementation: From Mill-wide to Enterprise-wide Data Infrastructure Presented by Maciej Koszur, PMP Process-IT Manager, Mondi Świecie S.A.

2 Milestones of Mondi Świecie S.A. 2

3 Świecie Paper Mill 3

4 Key Figures of Mondi Świecie S.A. 4

5 Operational excellence production increase 5

6 Background of Systems Development SAP MES 2001 the PI System WMS 2002 SAP-PM

7 Islands of Production Systems in Świecie (2002) DCS, QCS: Honeywell, ABB, Emerson, Metso, ORACLE, SQL (MES, EMS) Manual Data: Shift Log Book LIMS: AutoLine 300 7

8 Implementation of the PI System in Mondi Świecie Start with Basic Interfaces OPC, RDBMS Start with Simple Operator Screens Start with Simple Reports Train Users Encourage Users to Develop 8

9 Implementation of the PI System in Świecie Scope of Implementation with Plantsoft in 2003 PI System MS Cluster installation of PI Server with Data Streams (now Data Streams) Interfaces PI OPC, PI UFL, PI RDBMS Clients Professional (25), PI ProcessBook & PI DataLink(30), PI DataLink (20) PI ICE 5 Licenses (now evolved into PI WebParts) Engineering Software Installation, Laboratory Applications, Quality Certificate Report, and Paper Machine 3 Process Visualization and Profiles View 9

10 The PI System in Mondi Świecie S.A. over 10 years of experience Laboratory Applications, Operators LogBooks, Energy Monitoring, Operators Quality Overview, SMS notifications received on mobile, Paper Quality Certificates Process Control Screens, Profiles Views, Reports, PI Interfaces, PI Server, PI AF Server, PI Module Database, PI ACE (Advanced Computing Engine), PI MCN Health Monitor, PI Notification, PI ProcessBook PI DataLink, PI WebParts (formerly RtWebParts), PI Profile View, PI Control Monitor, 10

11 11

PI Module Database for Storing Quality Data Limits PI

parameters for both dryend and wetend area.

per grade between 60 to 100 different quality parameters

lolo, lo, hi, hihi, typical, speed, capacity, etc.

12 PI Module Database for Storing Quality Data Limits PI Module Database is used to hold all paper quality parameters for both dryend and wetend area. total 10 different grades of paper average 10 grammage per grade between 60 to 100 different quality parameters per grade per grammage about 10 different values like lolo, lo, hi, hihi, typical, speed, capacity, etc. it gives over 80 thousand values that need to be entered into the system Moved to PI AF in

13 Paper Analysis Available Immediately after Lab Check 13

14 Sheet Break Classification 14

15 PI Notification Rules Based on Sheet Break Time 15

16 PI Notification Notifying Vendor about CO 2 stock Carbon dioxide Send /SMS when triggerred 16

17 Paper Log Books Replaced by Spreadsheets Linked to the PI System 17

18 Shop Floor Operators Performance Available While on Job 18

19 View to the Future Allows to Prepare Power Plant Operations 19

Maya people were right. There was in fact an END in 2012.

20 Maya people were right. There was in fact an END in they just forget to tell us, that we will be able to use PI Server 2012 afterwards. 20

21 Maciej Koszur Process-IT Manager Mondi Świecie S.A. 21

22 Please don t forget to Complete the Online Survey for this session Share what you saw with friends on Twitter, Facebook or Linkedin! #UC2013 Eventmobi.com/emeauc

23 Brought to you by

Copyri g h t 2013 OSIso f t, LLC. 1

Copyri g h t 2013 OSIso f t, LLC. 1 1 Deliver PI System Data to Your Apps and Enterprise Systems Presented by Bodo Bachmann Business Challenges Disparate systems Domain, industry, or user-specific needs Many different targets Acquired independently,