Automation South Electronics (ASE) Facts
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2 Automation South Electronics (ASE) Facts ASE has been in the electronics business since 1985, manufacturing custom robotic automation and representation of companies such as Siemens. TDK, Yamaha, and Philips. These systems were used in the assembly of printed circuit board assembly, for automotive, defense, medical, telecommunications, lighting, power source, and encryption hardware systems. Consulted to fortune 500 companies on asset management of new and used equipment for companies such as Intel, Solectron, Flextronics, Foxconn, AT&T, Alcatel, and RF Mico Devices in a domestic as well as off shore applications. Developed plans for start up of electronic assembly manufacturing plants in the US, Mexico, and Asia. Represented HP Agilent, GenRad, and Teradyne test systems for over 10 years for in circuit test. As well as representation for automated optical inspection systems used as inline and offline applications. Has been building LED driver and LED lighting test systems for the last four years. 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 2 of 24
3 Source Capabilities AC Source DC Source AC +DC Source Sine wave Square wave Clipped Sine wave User Definable waves 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 3 of 24
4 AC Source 0 to 300V RMS 0 to 6.5A Source Capabilities Frequency 45 to 1000 Hz Crest Factor 6 DC Source -425 to 425V 0 to 5.0A 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 4 of 24
5 Source Settings AC RMS Voltage DC Voltage AC Frequency Distortion RMS Current Limit Peak Current Limit 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 5 of 24
6 Measure Capabilities AC RMS and AC + DC RMS Voltage DC Voltage AC RMS and AC + DC RMS Current DC Current Real, Reactive, and Apparent Current THD Power Factor Current Crest Factor AC Ripple 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 6 of 24
7 Load Simulation Constant Current Constant Voltage Constant Resistance LED Simulation Dedicated LED Loads Capability for multiple load channels Up to 4 High Current load channels Up to 8 Low Current load channels 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 7 of 24
8 Load Simulation Constant Current Low Current 0 to 2 Amps Dual channel module High Current 0 to 20A Single Channel module Accuracy ± 0.1% ± 0.2% FS Resolution Low Current 40uA Resolution High Current 400uA 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 8 of 24
9 Load Simulation Constant Voltage Range Low Current 0 to 500V Range High Current 0 to 300V Accuracy 0.05% ± 0.1% FS Resolution Low Current 20mV Resolution High Current 6mV 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 9 of 24
10 Load Simulation Constant Resistance Range Low Current 3 to 10K Ohms Range High Current 0.2 to 4K Ohms 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 10 of 24
11 Load Simulation LED Simulation Mode Operation Voltage 0 to 500V or 0 to 300V RdCoeff to 1 (Value is calculated from LED datasheets) Dedicated LED Loads 1 to 15 XRE LEDs in series for channel under test Capability to load idle channels with custom loads 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 11 of 24
12 Software Interface Simple user interface Pass / Fail counters Multiple test type selections Configurable report output to CSV or TAB delimited file. Ability to test Voltage extremes for Design testing Continuous test capability for overnight performance evaluations Tester has the ability to be monitored via remote log in. Test system has the ability to test in multiple languages. 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 12 of 24
13 Software Interface Automatic sequence selection by serial number Automatic limit selection by serial number Serial number entry can be either manual or by barcode scanner 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 13 of 24
14 Software Interface Uses National Instruments TestStand for test sequencing Ability to integrate new instruments by using direct DLL or VI calls from TestStand 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 14 of 24
15 Software Interface Manual operation capable by using provided instrument GUIs Ability to control the Source and Load connections for evaluating range of operation Load provided by either the internal electronic load or by a user provided external load 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 15 of 24
16 Software Interface Data report available for each test result Pass / Fail analysis for each model Displays selected by date range with Pass Only, Fail Percentage, or All results 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 16 of 24
17 Software Interface Data report available for each test result Pass / Fail analysis for each model Displays selected by date range with Pass Only, Fail Percentage, or All results 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 17 of 24
18 Software Interface Data report available for each test result Pass / Fail analysis for each model Displays selected by date range with Pass Only, Fail Percentage, or All results 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 18 of 24
19 Software Interface Data report available for each test result Pass / Fail analysis for each model Displays selected by date range with Pass Only, Fail Percentage, or All results 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 19 of 24
20 Software Interface Statistical Process Control tracking is available by the user selection User selects specific tests to monitor and sets the limits and alarms for the tests 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 20 of 24
21 Software Interface Statistical Process Control tracking is available by the user selection User selects specific tests to monitor and sets the limits and alarms for the tests User defines control limits based on Sigma, Constant Limits, or Specification Limits Nelson Rules alarms are used for tracking purposes Test Sample size can be set from 30 to 300 samples 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 21 of 24
22 Software Interface Statistical Process Control review is available for the tests setup by the user User can select one of the tests available and display the SPC chart to review the data available 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 22 of 24
23 Software Interface Statistical Process Control review is available for the tests setup by the user User can select one of the tests available and display the SPC chart to review the data available Control limits, Specification limits, and number of samples violating limits are displayed on the SPC chart 9 September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 23 of 24
24 Customer Applications Development tool for prototyping and tester has the ability to test a product for many cycles at different inputs. Incoming inspection tool to test outsourced LED light systems and drivers to ensure the attributes do not vary from lot to lot. Quality control and process tool for internal manufacturing and traceability of product throughout its lifecycle. Contractors whether based in the US or other countries conform to the specifications of the product. Verification tool for warranty return of products from the field. For more information contact: John Banks jbanks1403@aol.com September 2013 ASE Driver Test System - Automation South Electronics, Inc 2013 Page 24 of 24
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