IPC1000 PROGRAMMABLE TEMPERATURE & HUMIDITY CONTROLLER

Transcription

1 IPC1000 PROGRAMMABLE TEMPERATURE & HUMIDITY CONTROLLER User Manual

2 To our valuable customers Thank you for purchasing our IPC1000(Programmable Temperature & Humidity Controller). This manual explains suitable effective way of using this product. Please read carefully to test Temperature and Humidity performance of goods on temperature & humidity chamber or others which is controlled by IPC1000. Special attention to the manual 1. Keep the manual for the last user who can get easy access to the manual. 2. Make sure you read and understand the content of the manual then operate the product. 3. This manual only explains detail information on how to use the product effectively. Honeywell disclaims the implied warranties for particular purpose. 4. Our company, Honeywell Korea is not responsible for any damages caused by the user with careless. 5. This manual is not to be duplicated, re-edited or rent without permission given by Honeywell Korea. It is subject to change without notice. 6. If you have any queries or thought about this manual, please do not hesitate to contact Honeywell Korea. We ll try our best to get you an answer.

3 For the safety Description on indicator diagram Following diagrams indicate potential dangers that may damaged the product and harm your body. Please make sure you read and understand meaning of following symbols before you read this manual. Example of indicator It indicates Handle with care which designed to avoid any dangers that may risk one s life and harm the machine. It is a Frame Ground which means protection earth terminal. Provided for connection of the protective earth. (1) Indicates Operating with care Learn and understand before operating. (2) Indicates Operating warning It may damage software or hardware. System down may happen. Indicator that used in the manual The manual contains following indicators. Indicates set-up is not available It explains about learning method before actual operating and also explains how to be able to set up the condition (1) Indicates Additional description It explains techinical part which may be refered when set up. (2) Indicates "Referential Description It explains referential part that the user can refer when set up

4 CONTENTS 1. Introduction of operation and set up 1.1 Basic key for set up 1.2 Number keyboard 1.3 Input set value 1.4 Choose one from multi selection keys 1.5 Release key-lock to set up 1.6 Flow chart of set up group 2. Menu window 3. Monitor window 3.1 Program control 3.2 Fix control 4. Graph window 5. Operation window 6. Program set window 6.1 Pattern 6.2 Repeat set 6.3 Link set 6.4 Program wait 6.5 Time signal 6.6 Test name 7. Extra set up 8. Troubleshooting 9. Appendix: Example of pattern program ~11 11~14 15~16 17~ ~24 24~ ~28 28~30 30~32 32~33 34~35 36

5 1. Introduction of operation and set up This product is temperature and humidity controller for temperature and humidity chamber and is composed of Touch Screen and LCD Display which designed to control temperature and humidity at the same time. It is easy to operate simply by using touch screen methods. 1.1 Basic key for set up There are several basic keys for set up described as follows (Table 1.1): <Table 1.1> NO Type of Key Description 1 1) It is a window conversion key which converts current window to the window of title shown on the switch. 2) Key for operation(ex. RUN/STOP, Page up/down, EDIT, SET etc.) 2 ON OFF Selection of ON/OFF or choose one from multi selection keys (ex. one choice out of three) 3 Key for numeric data which can be set. (Number keyboard is appeared when the key is pressed) When pressing above-mentioned keys, it notifies whether its function is correct or not with following sounds. 1) Beep : When set up is correct. 2) Be-ep : When wrong key is pressed. 3) Be-be-beep : Pressed key is correct when data are changed by number keyboard. 1.2 Number keyboard Number keyboard is needed when set numeric data and move cursor. There are two kinds of number keyboard as shown below. One is lengthwise and the other is crosswise. ESC ESC ( Crosswise). ENT ENT ( Lengthwise) <Figure 1.1>Crosswise and lengthwise number keyboard - 1 -

6 1.3 Input set value Input set value with number keyboard Input set value is available by number keyboard. When key that shown in <Table 1.1> No. 3 is pressed, number keyboard appears, then set value can be edited by touching number. (Example 1) setting up 52.9 ºC (1) Press 10.0 ºC to call up number keyboard To cancel set value input (3) (4) (6) ESC ENT (2) (5) Press the number by above order. If the input value is O.K., press ENT key. Then set value will indicate 52.9 ºC and number keyboard disappears. To cancel input value, press ESC key. The number keyboard disappears and the previous value 10.0 ºC is still valid. Set up is not available If the input data is over than its set up range, OVER RANGE message will be appeared to notify the set is not correct Edit set point by cursor key When set point is edited, move to the position where is intended to change current value with cursor, then use number keyboard to set data. (Example 2) How to set 52.9 ºC by using cursor key (1) When press EDIT key, number keyboard is appeared and the cursor is located in initial input area. (2) Move cursor to the position where change the value by direction key on the number keyboard. (3) After that, follow the order (2) ~ (6) (Example 1.) - 2 -

7 1.4 Choose one from multi selection keys When choosing one from various modes or functions, press one item and selected item will be chosen with indication of inversion (Example 3) How to select BREAK mode from BREAK/COLD/HOT mode (1) BREAK COLD HOT Press BREAK key. (2) BREAK mode is set up with indication of inversion. BREAK COLD HOT 1.5 Release key-lock to set up On each set up group, Key is automatically locked when set up window is changed. Because of this reason when set up window is called, key is locked. At first, release KEY- LOCK, then change set value. Generally FREE/LOCK KEY is located on right corner of the bottom. FREE LOCK Key is locked. To change the value, press FREE key. FREE LOCK Key is unlocked (free). When key will be locked again. LOCK key is pressed, Warning Touch switch should be pressed only with a finger. Do not press it with a hard or sharp-pointed thing like a ball-point pen. Doing so can cause damage on the surface of the switch or its function

8 1.6 Flow chart of set up group Menu Selection of each window. Adjust LCD brightness In case of FIX Control Monitor FIX Control set Temperature set Digital display on progress, Operate STOP, HOLD, ADVANCE (Display pattern or Fix control) Humidity set Temperature slope set Humidity slope set Timer set Graph (Graphical display of set value, operate RUN/STOP/HOLD) Operation Set up the factors which is needed for operation Operation Mode set Running Object set Run Mode set (Choose FIX or PROGRAM) Reference of LINK LIST (Choose PATTERN or LINK) (TIMER START / QUICK START) Run Schedule set Power Failure set (BREAK / COLD / HOT) Program set Pattern set Repeat Set (Whole repetition of pattern and partial repetition of step) Reference of Time Signal LIST Link set Program WAIT set (WAIT ON/OFF and range of temp. and Humidity) Time Signal set Test Name set (SIGNAL No. 0 OFF, SIGNAL NO. 1 ON SIGNAL No. 2 ~ 9 STEP/TIME mode) (Test topic of pattern ; up to 10) Extra set Date set Time set (Current day) (Current time) Communication ID set RUN/STOP Lock set Backlight ON/OFF and time set (Node No.) (Display RUN/STOP key or not) - 4 -

9 2. Menu window Basic operation is available by touching screen. Different window will bring up by touching these keys shown in <Figure 2.1.1,> MENU (1) MONITOR GRAPH (2) (3) OPERATION PROGRAM SET (4) (5) EXTRA SET BRIGHT (6) Back light brightness <Figure 2.1.1> Menu Window (1) Digital display on running and select RUN, STOP, HOLD, and ADVANCE mode with monitoring processing status. (2) Window that shows control status graphically (3) Operation set up group like as operation mode and selecting test subject. (4) Programming of pattern operating which includes pattern setup, program link setup, program wait setup, etc) (5) Other general function (i.e., date and time set up, BACKLIGHT ON/OFF, RS232 communication) (6) LCD brightness control key. Press key, LCD gets darker and press key, LCD gets brighter. Additional description The brightness can be changed due to change of surrounding temperature. Please use BRIGHT keys for adjustments

10 3. Monitor window 3.1 Program control It shows program operating status including information on current process variable(pv), set point(sp), pattern number, step number, step running time and repeating time that user needs while operating. RUN/STOP program is also available in this mode. Return to menu window (16) Test name (15) Running time (1) Process variable (2) Set point value (3) Link No. of program on running (4) Pattern No. (5) Step No. (6) Remained time of step (7) All Repeat times (8) Part repeat times EXIT TEMP(ºC) TOTAL 0025 H 57 M CHAMBER TEST HUMI(%RH) SP LINK. 1 PATT.NO 1 STEP.NO 1 TIME 01H05M ALL 9 PART 4 BLGT VIEW H 30 M RUN HOLD STOP (14) current date and time (13)Running status (12) STOP BACK LIGHT OFF (9) VIEW MODE (10) RUN (11) HOLD <Figure 3.1.1> (1) Indicates temperature/humidity PV value (when VIEW(9) is on, temperature indicates two decimal points) (2) Indicates temperature/humidity SP value (when VIEW (9) is on, temperature indicates two decimal points) (3) It is displayed in case of link operation and indicates current link number (4) Indicates current pattern number (5) Indicates current step number (6) Indicates remaining time of step and it decreases time reversibly. (7) Indicates remained repeating times of all repeat. (8) Indicates remained repeating times of part repeat. (9) Key for additional detail on running status, following subjects additionally indicated. (Figure 3.1.2) i) Temperature/humidity MV(Manipulating Value) output: indicated as % ii) Indicates wet temperature (in case that the humidity input is 4-20mA, wet temperature is not indicated) iii) Indicates ON/OFF status of outputs about INNER SIGNAL and TIME SIGNAL - 6 -

11 i) EXIT TEMP(ºC) TOTAL 0025 H 57 M CHAMBER TEST HUMI(%RH) H 30 M SP SP 67.2 MV 0.0 % MV 0.0 % LINK. 1 WET TEMP PATT.NO 1 STEP.NO 1 INNER SIGNAL TIME 01H05M TIME SIGNAL ALL 9 PART 4 ii) iii) BLGT VIEW RUN HOLD STOP <Figure 3.1.2> (10) RUN key : Control starts when key is pressed. When RUN key is pressed, RUN key is reversed and showing it is RUN mode. (11) HOLD key : It stops current pattern temporarily and operates with current SP(set point). When HOLD is pressed, HOLD key reversed and showing it is HOLD mode. (12) STOP key : It stops pattern running. When STOP key is pressed, STOP key is reversed and showing it is STOP mode. (13) Indicates operation and running status [Running mode] It indicates that current running status with flickering on Figure (13) READY : It indicates READY status just before the control process starts WAIT : It indicates that system is on wait status and appears when program control doesn t go to the next step BREAK : Indicates that the current condition is POWER FAILURE mode and shows operation stops. TUNE : indicates that the current mode is on AUTO-TUNING END : Indicates that the program control is end. [ Operating status ] There are two general start up modes. QUICK : Start by RUN/STOP key or contact relay input TIMER : Start by scheduled time < QUICK START > When RUN key is pressed or RUN/STOP contact relay input is ON during STOP mode, it starts control and RUN key is reversed. (Figure 3.1.3) - 7 -

12 BLGT ADV VIEW RUN HOLD STOP Press RUN key <Figure 3.1.3> <TIMER START> After RUN key is pressed, when scheduled time is reached, then it starts operation and flickering READY message is disappeared. Before the scheduled time, running mode displays READY and keeps flickering. (Figure 3.1.4) START 03M03D 13H44M READY Flickering BLGT VIEW RUN HOLD STOP <Figure 3.1.4> [STOP] When STOP key is pressed or RUN/STOP contact relay input is on during RUN mode, it stops RUN operation. When pattern program finished, it indicates END. It turns to STOP when STOP key is pressed or RUN/STOP contact relay input is ON. BLGT VIEW RUN HOLD STOP <Figure 3.1.5> STOP key [HOLD] When HOLD key is pressed (Figure 3.1.6), current pattern stops running. And HOLDkey is reversed. To release HOLD mode, press RUN key. Then it keeps running current pattern. During STOP mode, HOLD key is not available

13 BLGT ADV VIEW RUN HOLD STOP ADVANCE key HOLD key <Figure 3.1.6> [ADVANCE] When ADV key is pressed (Figure 3.1.6), it ignores current running step and moves to the next step. In case of WAIT mode, press ADV key one more time, then it moves to next step. ( ADV key doesn t appear on FIX control.) [WAIT] When PV is not in the range of WAIT during pattern running, it doesn t move to the next step but wait until PV reaches that range. It is shown in Figure When the WAIT mode is finished, the message will be disappeared. WAIT Flickering BLGT ADV VIEW RUN HOLD STOP <Figure 3.1.7> [BACKLIGHT OFF] It is recommended to turn off backlight to prolong its life. Press BLGT key to turn off BACKLIGHT. (Figure 3.1.8) When the backlight is off, there s almost nothing visible but it still keeps running. To turn on the backlight again, press any location on the screen. BLGT ADV VIEW RUN HOLD STOP Back light off key <Figure 3.1.8> - 9 -

14 [Power Failure] When the power is recovered after the power failure during running, running mode and its display differs depending on power failure mode. BREAK mode Operating stops after the power is recovered, It displays as Figure POWER FAILURE BREAK Flickering BLGT VIEW RUN HOLD STOP <Figure 3.1.9> When BREAK message key or STOP key is pressed, it changes STOP mode and RUN and HOLD key can not be pressed. COLD mode After power is recovered, program control will restart from the first step. Then it displays as Figure COLD START RST BLGT ADV VIEW RUN HOLD STOP When RST key is pressed, COLD START will disappeared. <Figure > HOT mode After the power is recovered, it runs again from the status, which is just before power failure. Then it displays as Figure HOT START RST BLGT ADV VIEW RUN HOLD STOP When RST key is pressed, HOT START will disappeared. <Figure >

15 (14) Indicates current year, month, day and time. (Figure ) (15) Indicates running time from the START (16) Indicates test name in case that test name of current running pattern was set up(figure ) (15) (14) EXIT TOTAL 0025H57M H30M CHAMBER TEST (16) <Figure > 3.2 Fix control FIX control means controlling temperature and humidity by using constant SP value. When the operation mode is selected as FIX mode on operation window, monitor window turns to fix control monitor window. In case of FIX CONTROL, temperature/humidity set up is available on the FIX CONTROL window. Fix Control window (Figure 3.2.3) will be called directly by pressing FIX key on fix control monitor window(fix Control operation). [Display running status] Return to menu window (1) Fix key Running time Process variable Set point value EXIT TEMP(ºC) FIX TOTAL 0025 H 57 M H 30 M HUMI(%RH) SP 83.5 SP 67.2 Current date FIX CONTROL Running mode BLGT VIEW RUN HOLD STOP Stop key Back light off key View mode Run key <Figure 3.2.1> Hold key

16 Please refer to program control section(3.1) for running mode and key operating except Fix control setup. [AUTO-TUNING] AUTO-TUNING Temperature Press TEMP key (refer to Figure 3.2.2) AUTO TUNE START message will appear for a while then Running mode display TUNE, then starts flickering AUTO TUNING starts and TEMP key reversed When AUTO-TUNING is finished, TEMP TUNE COMPLETED message for a while. Running mode turns to RUN(flickering TEMP message disappears). TUNE Flickering BLGT TEMP HUMI VIEW RUN HOLD STOP Temperature auto tuning on/off key <Figure 3.2.2> Humidity auto tuning on/off key Additional Description Press TEMP key in order to stop tuning during AUTO TUNING, TUNING STOPPED message will appear for a while. AUTO TUNING is not available when AUTO TUNING is set up as MAN on PID SET menu of CONTROL SET window

17 AUTO-TUNING of Humidity It applies same method with Temperature AUTO-TUNING, TUNING can be on or off by pressing HUMI key. [FIX Control Set Up] It is for FIX control.(figure 3.2.3) When FIX key(1) shown in Figure is pressed, it goes to the FIX Control set window. < Set Point (SP) > : It is temperature and humidity set point values < SLOPE > : Set up SLOPE of increasing or decreasing from current temperature (humidity) to the set point value. When it reached to the set point, it runs FIX control. Set up as OFF mode if any specific slope is not required. Return to monitor window EXIT FIX CONTROL (1) Temperature SP set up TEMP SET 83.5 ºC HUMI SET 65.0 %R TEMP SLOPE OFF ON 9.0 ºC /min HUMI SLOPE OFF ON 9.0 %RH/min TIMER SET OFF ON 1000 Hour (2) Humidity SP set up (3) Temperature Slope set up (4) Humidity Slope set up (5) Fix control timer set up ESC ENT FREE LOCK <Figure > Number keyboard brings up after releasing KEY LOCK Set up order 1) Set up Temperature Set Point value(sp) When key(1) which on Figure is pressed then number keyboard appears. Input temperature SP, then press ENT key to set up or press ESC key to cancel. 2) Set up Humidity Set Point(SP) value When key(2) show in Figure is pressed then number keyboard appears. Input humidity SP, then press ENT key to set up or press ESC key to cancel

18 3) Set up temperature slope ON/OFF and slope value ON OFF Setup : Press ON key if process variable(pv) is required to reach to SP with slope, press OFF key if slope is not required Set up Temperature Slope : Number keyboard appears when (3) shown in Figure is pressed. Input value of temperature slope, then press ENT key to set or press ESC key to cancel. (slope value can be set within 0.1 ~ 9.9 ºC /min) 4) Set up humidity Slope ON/OFF and slope value ON OFF Setup : Press ON key If process variable(pv) is required to reach to SP with slope, press OFF key if slope is not required Set up Humidity Slope : Number keyboard appeared when key(4) shown in Figure is pressed. Input value of humidity slope, then press ENT key to set or press ESC key to cancel (slope value can be set within 0.1~ 9.9 %RH/min) 5) Set up fix control timer ON/OFF and time. ON OFF Setup : Press ON key if fix control timer is required, press OFF key if it is not required Set up fix control time : Number keyboard appears when (5) shown in Figure is pressed. Input value of fix control time, then press ENT key to set or press ESC key to cancel. (Time value can be set within 1~ 9999 Hour) Additional description 1. When TEMP SLOPE or HUMI slope is on, fix control timer starts after Process Variable (PV) reaches to SP with slope. 2. When TEMP WAIT or HUMI WAIT is on, fix timer will start after Process Variable (PV) reaches to the SP ± WAIT range. 3. When fix control timer is on, Auto tuning operation is impossible

19 4. Graph window HUMIDITY SCALE Temperature scale EXIT TOTAL 0025H57M CHAMBER TEST H 30 M ADV HOLD Advance key Hold key Reversed Area Indicates Running Time of Pattern Process Variable Set Point value <T> <H> H TEMP HUMI PATT ºC 67.2%RH STEP ºC 67.8%RH TIME 00H43MRUN STOP Time Current Pattern Number Current Step number Remaining Time of Step Run key Time scale Running mode Stop key <Figure 4.1.1> Graph Window on Running HUMIDITY SCALE Graph display differently depending on temperature and time scale Temperature scale EXIT TOTAL 0025H57M CHAMBER TEST H 30 M HOLD TEMP TIME TOP --> <T> <H> H TEMP HUMI PATT ºC 67.2%RH STEP ºC 67.8%R TIME 00H43M RUN STOP (1) TEMPERATURE SCALE key (2) TIME SCALE key (3) Go to first page (4) Go to next page. TIME SCALE <Figure 4.1.2> Graph Window on STOP

20 [TEMPERATURE SCALING] There are six options on temperature scaling. (Humidity Scaling is permanently fixed between 0 ~ 100 %RH) Temperature scaling is only available on STOP. To change temperature scale, press (1) key on Figure 4.1.2, then temperature scale will be changed as shown in Figure <Figure 4.1.3> [TIME SCALING] Time Scaling can be chosen from six options. Temperature scaling is only available on STOP mode. To change temperature scale, press TEMP key(2) on Figure 4.1.2, then time scale will be changed as shown in Figure H 12H 24H 48H 96H 8D <Figure 4.1.4>

21 5. Operation window (1) SET UP PATTERN OR LINK No. (2) START UP DATE (MONTH,DAY) (3) START UP TIME (HOUR,MINUTE) EXIT OPERATION MODE RUN OBJECT RUN MODE FIX OPERATION PGM PATT LINK 00 QUICK TIMER RUN SCHEDULE 12 M H 44 D M POWER FAILURE BREAK COLD HOT ESC ENT FREE LOCK <Figure 5.1.1> During program control running, only power failure set up is available. And during fix control running, running object setup is also available. All other settings is available only on STOP mode. Operation mode, running object, run mode can not be setup on HOLD, READY, END, WAIT modes. Set up order 1) Set Up Operation Mode Choose FIX Control operating or program control operating. FIX Control running Press FIX key, FIX key is reversed Program control running Press PGM key. PGM key is reversed. 2) Set Up Run Object Choose PATTERN or LINK for program control running. Pattern Operating Press PATT key. PATT key is reversed. To set up pattern number required, press key(1) on Figure Then the number keyboard will appear. Input pattern number and press ENT key to set or ESC key to cancel

22 Link Operating Press LINK key. Link list will appear.(figure 5.1.2) Current set link number is indicated in (5) on Figure By using key(1) and key(2), make link list in (4). Then pressing ENT key(3) will place new link list in (5). After that, press EXIT, then new link No. is displayed on operation window((1) on figure 5.1.1). When LINK is selected, If key (1) on figure is pressed, window also turns to LINK LIST window. Editing of link list is also available on LINK SET window of program set. Return to operation window EXIT LINK NO 4 LINK LIST (5) LINK LIST which was setup (4) LINK LIST which will be edited. (3) Setup LINK No, ENT FREE LOCK (1) Increase LINK No. (2) Decrease LINK No. <Figure 5.1.2> 3) Run Mode This is for setting up whether operating can be started immediately or after reaches scheduled time QUICK Start up Operating starts immediately by key or contact relay input. Press QUICK key on Figure Once QUICK key is pressed, the key is reversed. TIMER Start Up It starts program running when it reaches to scheduled time. Press TIMER key. Once the TIMER key is chosen, key is reversed

23 4) Run Schedule This is to set up schedule of start up date in case that start up mode is set to TIMER Setup month and day When key(2) of Figure is pressed, number keyboard appears. Input month and day, then press ENT key to set up or ESC key to cancel. Setup hour and minute When key(3) of Figure is pressed, number keyboard appears. Input hour and minute, then press ENT key to set up or ESC key to cancel. 5) Power Failure Mode When one of BREAK, COLD, HOT key is pressed, power failure mode is set up, and that selected key reversed. If power failure condition continues more than 4 seconds and the power is recovered again, one of BREAK, HOT, COLD message will appear. It will run by chosen mode BREAK : It stops running when the power failure is recovered. COLD : It re-starts running from the first step when the power is recovered. HOT : When the power is recovered, it starts operating from the last status just before the power failure. Above mentioned three modes is only available on program control operating. it runs like HOT mode on fix control operating when power is recovered after the power failure continues more than 4 seconds

24 6. Program set window Return to menu window EXIT PROGRAM SET Go to pattern window PATTERN LINK SET Go to LINK SET window PROGRAM WAIT Go to PROGRAM WAIT window TIME SIGNAL TEST NAME Go to TIME SIGNAL window Go to TEST NAME window <Figure 6.1.1> 6.1 Pattern Following window is to program pattern include temperature and humidity set point value, step running time and time signal. Repeating time of pattern and repeating time of the particular range can also be set on this window. (11) Set pattern No. (10) TOTAL STEP number of current pattern (1) Cursor Step line (2) Step insert (3) Previous page EXIT PATTERN 00 STEPS 20 ESC STEP TEMP HUMI HR : MIN : : : : : : : : PgUp PgDn INS DEL EDIT CLR RPT T.S. ENT FREE LOCK (4) Next page (5) Delete STEP (9) TIME SIGNAL Reference (8) Set up repeating time of pattern (6) Edit pattern key (7) Input step clear <Figure 6.1.2> Caution It will clear all step lines just below the cursor

25 Set up order 1) Press key (11) to input pattern number. (By using number keyboard) 2) Once the pattern number sets, All steps, which was set, belongs to that number. 3) Press EDIT key(6) to run pattern program. 4) When EDIT key is pressed, the number keyboard appears. If there isn t any STEP data, whole area is to be empty. And cursor will be located in temperature column of pattern 0 as shown in Figure STEP TEMP. HUMI. HR : MIN <Figure 6.1.3> There is no step data on pattern 5) Press INS key(2) on Figure to program pattern with the condition shown in Figure All value will be 0 as default. STEP TEMP. HUMI. HR : MIN : <Figure 6.1.4> default by INS key 6) Use number keyboard to set data if step data were input already. 7) To input data or to move cursor on each step, press direction key and ENT key on number keyboard. Then data input will be available. Press direction key in order to move cursor only without inputting data. Press ENT key or,,, direction key in order to input data as well as moving cursor. i) ENT : Input data is stored and cursor moves to next column. If cursor is placed end column on the right hand side, it moves to the temperature set value on the next step as shown in the Figure a,b

26 STEP TEMP. HUMI. HR : MIN : : <Figure 6.1.5a> There are data on next step Cursor moves to next step after pressing ENT key. STEP TEMP. HUMI. HR : MIN : : <Figure 6.1.5b> There is no data on next step 1 Cursor moves to next step after pressing ENT key ii) Direction key : When direction key is pressed after edit data, data is set up as ENT key and cursor moves following direction key. 8) Insert one step When INS key in the Figure is pressed, default step will be inserted as shown in the Figure STEP TEMP HUMI HR:MIN : : STEP TEMP HUMI HR:MIN : : : Press INS key <Figure 6.1.6> Step insertion when INS key is pressed 9) Delete one step When DEL key(5) is pressed in Figure 6.1.2, where current cursor located will be deleted. Regardless cursor placed in any column, the step will be deleted

27 10) How to delete step which placed just below the cursor When CLR key(7) of Figure is pressed, all steps which located just below the cursor will be deleted. Handle with care if there are many step data located below the cursor. 11) Go to repeat set window When RPT key(8) of Figure is pressed, it will turn to the window where repeating of pattern and partial range of step can be set. (Refer to Figure 6.2.1) 12) Page Up and Page Down When PgUp key(3) or PgDn key(4) on Figure is pressed, current page will be changed as shown in Figure STEP STEP STEP STEP PgDn 9 1 PgUp 9 2 key 10 2 key <Figure 6.1.7> 13) TIME SIGNAL reference window When T.S key(9) is pressed, TIME SIGNAL LIST which was set can be referred as shown in figure TIME SIGNAL set is available on TIME SIGNAL SET window of program set. Set up is impossible The pattern cannot be changed if current pattern is proceeding

28 Return to pattern window EXIT TIME SIGNAL Selected mode is underlined. SIGNAL NO. 0 SIG OFF SIGNAL NO. 1 SIG ON NO. MODE DELAY CUT BACK 02 STEP TIME 00H01M 00H03M 03 STEP TIME 00H30M 04 STEP TIME 00H02M 00H03M 05 STEP TIME 00H40M PAGE Next page list 2,3,4,5 6, 7,8,9 <Figure 6.1.8> 6.2 Repeat set This is where whole and partial repetition of the chosen pattern can be set up. The maximum repeating time for whole and partial repetition of pattern set up is up to 999. Partial range of step can be registered up to five. Return to pattern set up window EXIT ALL REPEAT 1 PATTERN 0 PART REPEAT STEPS 8 NO START END COUNT REPEAT SET 0 ~ ~ ~ ~ ~ 0 1 Repeating time of all pattern Step range for partial repetition Start step ~ end step Repeating times ESC ENT FREE LOCK <Figure 6.2.1> Set up order 1) Press key to set up 2) Data can be input when number keyboard appears. 3) Default of all repeating time is 1. One repetition is regarded as pattern runs one time. 4) Default step range for partial repetition is 0 STEP ~ 0 STEP

29 Set up is not available 1) When set up partial repetition Start step > End step is not materialized. At first, set end step. After that, set start step. 2) If there are 9 steps at the pattern, repeat pattern can not be set more than 10 when setting up partial repetition. Additional Hint Description for partial repeating When step range for partial repeating and repeating time are already set as shown in table 6.2, it runs as shown in Figure Repeating order can be arranged from what end step is faster. Once repeated step range will not be repeated again. Table 6.2 ORDER START STEP END STEP REPETITION N-1 N 8 9 <Figure 6.2.2> Partial repetition of step range

30 6.3 Link set Register link list if intend to run multi patterns by order. Pattern can be registered up to 6 on one link and link can be set up to 10. Pattern running order is that pattern 10 pattern 5 pattern 4 pattern 12 pattern 5 pattern 1. It is shown in Figure If there is no data on current pattern, next step runs immediately. Set running method into LINK for link operating as shown in Figure Return to program set window (1) Link No, to set up EXIT START PATT NO 10 LINK SET 01 PATT NO 5 PATT NO 4 (2) Pattern No, to set up (3) Delete registered pattern PATT NO 12 PATT.DEL ESC PATT NO PATT NO 1 END. ENT FREE LOCK <Figure 6.3.1> Set Up order 1) Press key(1) and input link No. 2) Register pattern by pressing key(2) after setting link No.. 3) Press ESC key if set up is completed. 4) Repeat above step 1 to set other LINK numbers. 5) Press PATT.DEL key(3) to delete registered pattern number. Then pattern No. will be disappeared

31 6.4 Program wait (1) Temperature WAIT TIME ON/OFF key (2) Temperature WAIT TIME set up key (3) Humidity WAIT TIME ON/OFF key (4) Humidity WAIT TIME set up key EXIT PROGRAM WAIT TEMPERATURE OFF ON 2.0 ºC HUMIDITY OFF ON 05 %RH <Figure 6.4.1> ESC ENT FREE LOCK It is designed to wait the next step till the Process Variable(PV) reaches to the SP±WAIT range during pattern running. As shown in Figure 6.4.1, set WAIT time of temperature and humidity into 2.2 c and 5%RH each, then run pattern shown in Figure After STEP 0 runs for 15 minutes, then STEP 1 starts in case that process value(pv) reaches 58~62 C and 35~45%RH area. After STEP 1 runs for 1 hour, then STEP 2 runs if process value(pv) reaches 58~62 c and 35~45%RH area. Following steps runs as same as STEP 0,1,2. Front Wait : Before new step start, it checks whether the current temperature and humidity are reached 60 C±WAIT and 40%RH±WAIT or not. If not, it is front wait Start Rear Wait : When STEP time passed over set time, it checks whether current temperature and humidity are reached 60 C±WAIT and 40%RH±WAIT or not. If not, rear wait. STEP 0 15min. 60 C STEP running time 40%RH STEP 1 1hour 40 C 30%RH STEP 2 15min. STEP 3 1hour <Figure 6.4.2>

32 Set up order 1) Set (1) and (3) of Figure into ON in order to apply temperature and humidity WAIT TIME and set them into OFF if not required. 0 2) Temperature WAIT value can be set between 0.1~9.9 C and humidity value can be set between 1~99%RH. Press key (2) and (4) to set WAIT time. (It is valid only when WAIT mode is on). 6.5 Time signal Set ON or OFF mode of output related with step of pattern. Refer to additional detail description. Return to program set window (1) In order to set values, use number keyboard. Move cursor and edit data, then press ENT key. EXIT TIME SIGNAL SIGNAL NO. 0 SIG OFF SIGNAL NO. 1 SIG ON NO. MODE DELAY CUT BACK 02 STEP TIME 00H01M 00H03M 03 STEP TIME 00H30M 04 STEP TIME 00H02M 00H03M 05 STEP TIME 00H40M EDIT PAGE ESC ENT FREE LOCK (2) Key to begin TIME SIGNAL set. When EDIT key is pressed, number keyboard appeared and the character STEP of SIGNAL No.2 or No,6 is reversed. <Figure 6.5.1> (3) To view the time signal on next page(2~5 6~9) Set up order 1) Set up STEP mode EDIT key(2) appears when FREE key is pressed on KEY LOCK mode. Press EDIT key, then number keyboard appears. It brings the window shown in Figure and cursor locates on character STEP on No

33 Press ENT key, then character STEP is underlined with indicating it s been selected and cursor moves to TIME. If the right hand side direction key is pressed, it moves to the DELAY TIME. Input set hour and minute, then press ENT key. After that cursor moves to STEP on No.3 and setting of STEP on No.2 is completed. Either direction key or ENT key can be used for moving setting cursor. 2) TIME mode set up Let s set TIME mode with No.3. After pressing EDIT key, number keyboard appeared. It brings the window shown in Figure and cursor locates on character STEP on No.2. Then press right hand side direction key to move cursor on character TIME. Press ENT key, then character TIME is underlined with indicating it s been chosen and cursor moves to DELAY TIME. Input set hour and minute and press ENT key. Then cursor moves to CUT BACK. Input set hour and minute and press ENT key. Then cursor moves to character STEP on No.4. and setting of TIME on No.3 is completed. Either direction key or ENT key can be used for moving cursor. Additional Description Description on TIME SIGNAL 1. TIME SIGNAL number can be set between 0 ~ TIME SIGNAL NO. 0 : TIME SIGNAL OFF 3. TIME SIGNAL NO. 1 : TIME SIGNAL ON 4. TIME SIGNAL NO. 2 ~ 9 : Run STEP or TIME mode 5. TIME SIGNAL running mode 1) STEP mode : It runs related with STEP. When DELAY TIME is set, time counter begins with STEP changing. When running time reaches to set delay time, signal turns ON. When step changes, signal turns OFF. (ON during Wait time) DELAY TIME also continues if hold key is pressed on counting. 2) TIME mode : It runs related with TIME COUNTER of STEP. Delay time counter begins with TIME COUNTER of STEP at the same time after releasing WAIT mode. When running time reaches to set delay time, signal turns ON. CUT BACK sets OFF time before the end of the step time. DELAY TIME stops if HOLD key is pressed on counting. 6. It indicates signal output on each TIME SIGNAL as shown in Figure

34 SIGNAL OUTPUT NO.0 SIGNAL OUTPUT NO.1 OFF ON ON DELAY ON STEP MODE n-1 STEP n STEP n+1 STEP STEP SET TIME WAIT WAIT ON DELAY CUT BACK ON TIME MODE Program Graph Process Graph n-1 STEP n STEP STEP SET TIME n+1 STEP WAIT WAIT <Figure 6.5.2> 6.6 Test name Test name can be set up to 10 on each pattern. It makes it easier to set test name of pattern which is often tested

35 EXIT TEST NAME No. TEST NAME PATT * 1 TEMP/HUMI TEST1 0 2 TEMP/HUMI TEST JIS TEST 10 (4) Cursor which shows subjected test name and pattern number EDIT PAGE FREE LOCK (1) Turns to editing window (2) Move cursor to up and down (3) To show test name list (6~10),(1~5) on next page <Figure 6.6.1> Set Up order 1) Move cursor to the line, which needs to be edited by using key (2), key (3) then press EDIT key (1). 2) It turns like as the Figure Press key (11) to register current pattern number. Cursor(" ") of editing box(1) locates on first character of test name. And cursor (" ") of letter box(10) locates on blank(space). Press key(3), key(4), key(5), key(6) to move the cursor of the letter BOX and press B.S key(2), SKIP key(9) to move cursor of editing box. Move cursor by using direction key to objected character on letter box, then press ENT key. That character appears on editing box and cursor moves to the next column. It is basically overwriting, so it overwrites on location where current cursor is whether there is character or not ENT key(8) appears when cursor of editing box places on the right end as shown in the Figure Then press ENT key(8) to register and also it returns back to the previous window(figure 6.6.1). Press ESC key(7) to cancel test name and it returns back to the previous window (Figure 6.6.1). 1. When returns to the Figure 6.6.1, test name and pattern number is registered. ENT 1 TEMP/HUMI TEST1 10 <Figure 6.6.2>

36 (1) Editing box of TEST NAME (2) Move cursor of editing box(1) back. EXIT B.S TEST NAME 1 TEMP/HUMI TEST1! " # $ % & ' ( ) * +, -. / : ; < = A B C D E F G H I J K L M N O P Q R S T U V W X Z Y [ \ ] ^ _` a b c d e f g h i j k l m n o p q r s t u v w x y z { } ~ SKIP ENT ESC 10 (11) To input pattern No. to register current test name. (10) LETTER BOX (9) Move cursor of editing box(1) forward(right) (8) After store test name and pattern which are registered in this window, return to previous. (3) Move cursor of letter box(1) left (5) Move cursor of letter box(1) up (6) Move cursor of letter box(1) right (7) After cancel test name and pattern which are registered in this window, return to previous window (4) Move cursor of letter box(1) down <Figure 6.6.3> 7. EXTRA set up It is window for other general set up including current date, time, Communication Node number, Run/stop lock, operation, backlight TIMER ON/OFF. (1) Set date(year, month, day) (2) Set time(hour, minute) (3) Set communication node No. EXIT DATE TIME NODE No. EXTRA SET 1999 Y 12 M 02 D 13 H 44 M 0 ESC RUN LOCK UNLOCK LOCK ENT (4) Run/Stop Unlock/Lock BACK LIGHT OFF ON 0 min FREE LOCK (5) Set back light on/off refer to time (6) Set time for back light off <Figure >

37 Set up Order 1) Date Set up Change the date indicated on operation window. Press beside Y(Year), M(Month), D(Day) among key(1) on Figure 7.1.1, then number keyboard appears. Input data and press ENT to register, or press ESC key to cancel. 2) Time set up Change the time indicated on operation window. Press beside H(Hour), M(Minute) among keys(2) on Figure 7.1.1, then number keyboard appears. Input data and press ENT to register, or press ESC to cancel. 3) Node No. Set up This set up is for communication(rs-232c),it usually set to ZERO(0). Press key(3) on Figure 7.1.1, then number keyboard appears. Input data and press ENT key to register, or press ESC key to cancel. 4) LOCK Mode Set up When the mode is set to LOCK, RUN/STOP key is not available on monitor window. LOCK : RUN/STOP key disappears on monitor window. (not available) UNLOCK : RUN/STOP key appears on monitor window. (function available) 5) BACKLIGHT TIMER ON/OFF Set up In order that BACKLIGHT is automatically turn off after set time, Set the key(5) to ON, and press the key(6) to set the backlight off time

38 8. Troubleshooting If there is any problems on system, following message appears. The message contains reason and solution for the trouble. Press CLEAR key to delete the message. It will appear again if the problem is not cleared. 1. REVERSE PHASE ABNORMAL 2. FAN MOTOR ABNORMAL (CAUSE) RST INPUT RESERVED (CAUSE) FAN LOCK OR THERMAL (WHAT TO DO) PRIMARY POWER CHECK FUSE CIRCUIT CHECK (MISSING PHASE) CLEAR (WHAT TO DO) PLEASE CONTACT US HONEYWELL CO. LTD CLEAR 3. OVER HEAT ABNORMAL 4. DRY HEATER ABNORMAL (CAUSE) TEMP. CONTROLLER OR SSR ABNORMALITY (CAUSE) OVER HEATER TO THE DRY HEATER (WHAT TO DO) PLEASE CONTACT US HONEYWELL CO. LTD (WHAT TO DO) PLEASE CONTACT US HONEYWELL CO. LTD CLEAR CLEAR 5. WET HEATER ABNORMAL (CAUSE) OVER CURRENT TO THE WET HEATER (WHAT TO DO) PLEASE CONTACT US HONEYWELL CO. LTD CLEAR 6. REFRIGERATOR 1 ABNORMAL (CAUSE) PRESSURE SWITCH ACTIVATED (PRESSURE ABNORMALLY HIGH) THERMAL RELAY ACTIVATED (OVER LOAD OR REFRIGERATOR FAILURE) (WHAT TO DO) PLEASE CONTACT US HONEYWELL CO. LTD CLEAR

39 7. REFRIGERATOR 2 ABNORMAL (CAUSE) PRESSURE SWITCH ACTIVATED (PRESSURE ABNORMALLY HIGH) THERMAL RELAY ACTIVATED (OVER LOAD OR REFRIGERATOR FAILURE) (WHAT TO DO) PLEASE CONTACT US HONEYWELL CO. LTD CLEAR 8. NO WATER ABNORMAL (CAUSE1) WET OPERATION -- NO WATER IN TANK OR SUFFICIENT (CAUSE2) FLOAT SWITCH FAILURE OR HUMIDIFIER TANK ABNORMALLY HOT (WHAT TO DO 1) HUMIDIFIER WATER CIRCUIT CHECK (WHAT TO DO 2) PLEASE CONTACT US HONEYWELL CO. LTD CLEAR 9. WATER PRESSURE ABNORMAL (CAUSE) PRESSURE SWITCH ACTIVATED (COOLING WATER CUT OFF SUPPLY WATER OR CONDENSER FAILURE) (WHAT TO DO) COOLING WATER CIRCUIT WATER LEVEL WATER PRESSURE CHECKS CLEAR

40 9. Appendix : Example of pattern program Set pattern number into 10. There is no repetition of pattern and partial step. STEP TEMP. HUMI. H : M : : : : : : TIME SIGNAL LIST NO. MODE ON DELAY CUT BACK 2 STEP 00H15M 3 TIME 00H20M 00H20M 4 STEP 00H30M SIGNAL NO. 0 OFF SIGNAL NO. 1 ON 100ºC 75ºC Supposed that the PV temperature is 50 ºC and humidity is 65%RH. 100%RH 75%RH 50ºC 25ºC 50%RH 25%RH 0ºC 0%RH H STEP 0 STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 TIME SIGNAL1 TIME SIGNAL2 TIME SIGNAL3 TIME SIGNAL4-36 -

41 MEMO About Warranty 1. We will repair product with term of free charge within warranty period (1 year from the purchasing date) in case that the product has been used with correct and proper procedure which is stated on the manual. 2. Repairing after valid warranty period (more than 1 year later from the purchasing date), that will be charged. 3. If there is any problem with product, please contact the agency which you purchased the product or service department in the head office. 4. Charge will be applied in the following case within warranty period. 1) Any damage that caused by the user s fault. 2) Damage that caused by the natural disasters (i.e., fire and flood) 3) Problems caused by relocation and moving after installation. 4) If the product is damaged after fixing unauthorized by Honeywell Korea or there is any change inside component. 5) Damage caused by problem of power 6) Other

42 Honeywell Co., Ltd. Control Products Business Unit Contents are subject to change without notice. 17F, Hanil Group Building 191, Hangangro-2ga, Yongsan-gu, Seoul, , Korea Tel: Fax : Dec., 2000