Spindle Drive - Installation

Transcription

1 Haas Technical Documentation Spindle Drive - Installation Scan code to get the latest version of this document Translation Available INTRODUCTION Spindle Drive Replacement - General Information The spindle drive contains special software and machine-specific parameters. When you select the machine on which the drive is installed, this automatically sets the spindle-drive parameters Spindle Drive - Upgrades Motor Spindle Drive Upgrade to Brush 10 HP or less Magnetek / Yaskawa GPD515 / Yaskawa F7 Yaskawa A1000 Brush 20 HP Mitsubishi Mitsubishi A720 Brushless 10 HP or less Magnetek/Yaskawa HAAS Vector Drive Brushless 20 HP Mitsubishi/Yaskawa HAAS Vector Drive Spindle Drive Cabling Yaskawa G5 to F7 Spindle Drive Cabling Changes When you replace the Yaskawa G5 with a Yaskawa F7 spindle drive, you must make these changes to the cables: 1. Put a new label on each conductor. Use the included label kit P/N Remove the crimp spade connectors. Remove the insulation from the end of the wire. Use a wire stripper tool. 3. Connect the control cables as shown in the illustration that follows. Note: There are no changes to the power connections. Copyright 2018 by Haas Automation, Inc. No unauthorized reproduction Last Published On September 20, /12

2 Yaskawa F7 Spindle Drive Cable Termination Yaskawa A1000 Spindle Drive Cabling Changes To replace the drive from F7 to A1000, there is no change. Connect as necessary. Put a new label on each conductor with cable label kit (P/N ). This kit is included if going from G5 to A1000. Remove the crimp spade connectors. Remove the insulation from the end of the wire. Use a wire stripper tool. Remove the plastic tabs that cover B1, B2 [1] and -, +1 and +2 [2]. Copyright 2018 by Haas Automation, Inc. No unauthorized reproduction Last Published On September 20, /12

3 Yaskawa A1000/Mitsubishi A720 Cable Assignments Signals: Cable Number Wire Color Yaskawa A1000 Terminal Mitsubishi A720 Terminal 400 Coast Stop 401 Black SN SD 402 Red S8 MRS 500 Motor OH 501 Red S3 JOG/OH 502 Black SN SD 701 Discrete In 711 White S1 STF 712 Red S2 STR 713 Black S4 RES 714 Green SN SD 720 Speed Cmd 721 Red A Black AC Load Meter 731 Red FM AM 732 Black AM Discrete Out 781 Green MC SE 782 Black MB C 783 White M5 SU 784 Red M3 FU Jumper - - M6 to M4 to MC - Power: Cable Number Cable Color Terminal 490 DC to Servos Black - Red MTR PWR Black T1 Red T2 Blue T REGEN Black B1 Red B2 Copyright 2018 by Haas Automation, Inc. No unauthorized reproduction Last Published On September 20, /12

4 Power: POWER Wire A1000 Terminal MAIN XFMR 79L1 L1 78L2 77L3 L2 L3 All power shields go to Earth Ground (Green Screw). Earth Ground (Green Screw) goes to GND Block of the control. Spindle Drive Parameters Mitsubishi and Magnetek Spindle Drive Haas Automation uses motors from two manufacturers: Baldor and Lincoln. You can install these on a machine with a spindle drive (Mitsubishi A200 E, Magnetek G503, Magnetek G515). You must also change the parameters on the spindle drive, as shown in this table: Motor Make/Model Parameter Lincon Motor Baldor Motor Mitsubishi A200 E Magnetek G503 Cn Magnetek G Magnetek G Magnetek G Magnetek G515 L Magnetek G515 L Magnetek G515 L Parameter Programming for the Mitsubishi A200E To change parameter 22 do these steps:. 1. Connect the Mitsubishi A200E Parameter Unit (PU) (P/N ) into the front of the spindle drive. 2. Push [PU OP]. The frequency setting screen shows. 3. Push [SET]. The spindle drive goes into the parameter setting mode. 4. Type 22. The screen for Parameter 22 shows. 5. Push [READ]. The value for Parameter shows. 6. Type 160 for a Lincoln motor or 170 for a Baldor motor. The new set value shows. 7. Push [WRITE] to store the new value into memory. Copyright 2018 by Haas Automation, Inc. No unauthorized reproduction Last Published On September 20, /12

5 Parameter Programming for the Mitsubishi A720 Note: Set par #18 before other max speed parameter(s). To change parameters do these steps: 1. Push [MODE] until P is shown. 2. Scroll to parameter number. 3. Push [SET] to change the selected parameter number. Note, a "-" in the column tells you that there is no change. 4. Scroll to the value that needs to be entered. 5. Press [SET] to set the parameter to that value. Parameters for Mitsubishi 20Hp A720 Spindle Drives Function/Description Machine Model: VF-x/HS- 1 VF-0 HL-1/2 HL- 2BB HL-4(ZF grb) HL-4(no grb) Max SP RPM: 10k 10k SP Motor Hp: Parameter# 10 Delta 10 Delta 10 Delta Torque Boost (manual) Maximum Frequency Minimum Frequency V/F Base Frequency Acceleration Time Deceleration Time Motor Current 100% (Amps) DC Dynamic Brake Op Frequency DC Dynamic Brake Time Maximum Frequency Limit Base Frequency Voltage Accel/Decel Reference Frequency Stall Prevention Level Stall Prevention Level at 2x Speed REGEN FUNCTION SELECT Up-to-frequency Sensetivity 41 5% 5% 5% 5% 5% 5% Second Accel/Decel Time PU Level Display Current Monitoring Reference Stall Prev Op Reduction Start Freq Regeneration Duty Cycle Applied Motor, 2=V/F Curve Copyright 2018 by Haas Automation, Inc. No unauthorized reproduction Last Published On September 20, /12

6 Machine Model: VF-x/HS- 1 PWM Frequency Reset Selection Parameter Write Disable Voltage/Frequency point 1: Hz Voltage/Frequency point 1: Volts Voltage/Frequency point 2: Hz Voltage/Frequency point 2: Volts Voltage/Frequency point 3: Hz Voltage/Frequency point 3: Volts Voltage/Frequency point 4: Hz Voltage/Frequency point 4: Volts Voltage/Frequency point 5: Hz Voltage/Frequency point 5: Volts TERM. 2 FREQ. GAIN SETTING AM Terminal Function Select JOG Terminal Function Select FU Terminal Function Select Power Fail Stop Select Power Fail Decel Time Torque Monitoring Reference T2 FREQ SETTING BIAS FREQ C T2 FREQ SETTING BIAS C T2 FREQ SETTING GAIN C Parameter Programming for the Magnetek G503 To change parameter Cn-28 do these steps: VF-0 HL-1/2 HL- 2BB HL-4(ZF grb) HL-4(no grb) 1. Apply power to the keypad. The drive lamp comes on. 2. Push [PRGM/DRIVE]. The drive lamp goes off. The display shows the first Frequency Reference Memory Setting constant number: An Push [DSPL]. The first Run Operative Setting constant number: Bn-01 shows. 4. Push [DSPL]. The first System constant number: Sn-01 shows. 5. Push [DSPL]. The first Control constant number: Cn-01 shows. 6. Push the [DOWN] arrow to scroll down to Cn Push [DATA/ENTER]. The current value of Cn-28 shows. 8. Push [<>>]. The blinking part of the display shifts to the left. 9. Push the [UP] or [DOWN] arrow to increase or decrease the blinking value until you reach the required value. 10. Push [DATA/ENTER]. The display goes on continuously for a short time. The word "End" shows for approximately 1 second. The parameter shows again, with one digit blinking. 11. Push [DSPL]. The display goes back to the beginning of the cycle. 12. After all programming is completed, push [PRGM/DRIVE]. The G503 goes back to the drive mode. Copyright 2018 by Haas Automation, Inc. No unauthorized reproduction Last Published On September 20, /12

7 Parameter Programming for the Magnetek G515 (Yaskawa GPD515) To select and change parameters on the Magnetek G515 (Yaskawa GPD515) after the drive is on: 1. Push [MENU]. 2. Push the [UP] arrow until you are at PROGRAMMING. Push [DATA/ENTER]. 3. Change the necessary parameters. You change the parameters in groups: A, B, C, etc. Use the [UP] and [DOWN] arrow keys to scroll to the different groups. When you are at a group where a change is necessary, push [ENTER]. Use the [UP] and [DOWN] arrow keys to go to the incorrect parameter. Enter the correct value. Push [ESC]to exit the group. Copyright 2018 by Haas Automation, Inc. No unauthorized reproduction Last Published On September 20, /12

8 Yaskawa Spindle Drive Yaskawa G5 and F7 Parameters 02 C H C L3-02 B EE L L3-06 Yaskawa parameters are set automatically. Refer to the section called Parameter Programming for the Yaskawa G5 and F7, below. Parameter Programming for the Yaskawa G5 and F7 1. Initialize the inverter for Haas machines (Yaskawa parameter 03 = 2220) for 2-wire control. The drive will show Entry Accepted but will continue to show 0000 as the entered value. 1. Push [MENU] (3) times to go to Programming. Push [DATA ENTER] to go to the parameter group list. 2. Push the [DOWN] arrow (1) time to access P1-01 and push [DATA ENTER]. 3. Push the [UP] and [DOWN] arrow keys to select machine configuration 1-10 and push [DATA ENTER]. Machine Selection for For 06 the default settings changed based on the table below. No. 06 Digital Operator Display Application Selection Machine VF-0 10HP/7K RPM, or HL-1/2 VF-0 10HP/10K RPM VF/HS 10HP/7K RPM, or HL-1/2 VF-0 10HP/7K RPM VF-0 10HP/10K RPM VF/HS 10HP/10K RPM VF/HS 5HP/5K RPM VF-0 7HP/10K RPM VF/HS 7HP/10K RPM VF-0 7HP/7K RPM VF-0 7HP/12K RPM Configuration Unit Setting Range 4. Push [ESC] (2) times. Push [DATA ENTER]. Push the [RIGHT] arrow key V/f Default V/f w/ PG Open Loop Vector - 0 ~ 10 0 Y Y Y Y Flux Vector Copyright 2018 by Haas Automation, Inc. No unauthorized reproduction Last Published On September 20, /12

9 5. Push the [UP] arrow to go to parameter 03. Push [DATA ENTER]. 6. Push the [UP] arrow key to go to Push [DATA ENTER]. Settings for the HL-1/2 1. Use configurations from the "06 Default Settings Table" Model RPM Pulley Ratio Configuration C1-01 C HL-1/2 3.5K N/A HL-1/2 5K 2: HL-1/2 5K 5: HP/7.5K RPM Machines Set parameter P1-01 to 6. Change parameter 04 to Push [POWER OFF] on the machine. Wait for the drive's display to go off. Push [POWER ON] on the machine. The drive parameters are now correctly set for the selected machine. Copyright 2018 by Haas Automation, Inc. No unauthorized reproduction Last Published On September 20, /12

10 Parameter Programming for the Yaskawa A1000 Drive Initialization: 1. Set 03 to 2220 Note: Note: After selecting 2220, 0 No Initialize will be displayed. This is normal and the entry has been accepted. 2. Set 06 to the corresponding machine listed in the table. Machine Selection for 06 No. Digital Operator Display Machine Configuration Unit Setting Range V/f Default V/f w/ PG Open Loop Vector Flux Vector VF-0 10HP/7K RPM, or HL-1/2 0 VF-0 10HP/10K RPM 1 VF/HS 10HP/7K RPM, or HL-1/2 2 VF-0 10HP/7K RPM 3 VF-0 10HP/10K RPM 4 06 Application Selection VF/HS 10HP/10K RPM 5-0 ~ 10 0 Y Y Y Y VF/HS 5HP/5K RPM 6 VF-0 7HP/10K RPM 7 VF/HS 7HP/10K RPM 8 VF-0 7HP/7K RPM 9 VF-0 7HP/12K RPM 10 For 06 the default settings changed based on the table below. Copyright 2018 by Haas Automation, Inc. No unauthorized reproduction Last Published On September 20, /12

11 06 Default Settings Table No. 02 B2-02 C1-01 C H1-04 L3-03 Parameter Name Control Method DC Injection Current Accel Time 1 Decel Time 1 Max Frequency Base Frequency Mid Frequency A Mid Voltage A Min Frequency Min Voltage Motor Rated Current Motor Rated Slip No Load Current Terminal Resistance Saturation Comp 1 Terminal 4 Selection Stall Prevention (CHP Area) Original Default 06=0 06=1 06=2 06=3 New Default 06=4 06=5 06=6 06=7 06=8 06= = * * * Push [POWER OFF] and wait for the drive s display to turn off, then push [POWER ON]. 4. Set L8-07 = 0. Copyright 2018 by Haas Automation, Inc. No unauthorized reproduction Last Published On September 20, /12

12 Settings for the HL-1/2 and OM-1A 1. Use the configurations from the "06 Default Settings Table". 2. Change the parameters shown in the table below. Note: A "-" in the column tells you that there is no change. Model RPM Pulley Ratio HL- 1/2 HL- 1/2 HL- 1/2 OM- 1A Configuration C1-01 C K N/A K 2: K 5: *Original default value based on kva selection (O2-04). L3-06 does not apply for the F7 drive. 3. Push [POWER OFF] and wait for the drive s display to turn off, then push [POWER ON]. 4. Set L8-07 = H1-04 Vector Drive Manufacturer Parameter P183:16667 (5k rpm) P183:20000 (7.5k rpm) P183:25000 (No Gearbox) Baldor Lincoln Baldor Lincoln Baldor Lincoln P183:26667 (10k rpm) Identify the motor manufacturer and set Parameter 180 and 181 based on the value set in Parameter 183, Sp MAX FREQ. Copyright 2018 by Haas Automation, Inc. No unauthorized reproduction Last Published On September 20, /12