Control of packed goods - net version. Scales with TMC Terminal MANUFACTURER OF ELECTRONIC WEIGHING INSTRUMENTS. Manual Number: KTI-07-01/05/06/A

Transcription

1 Manual Number: KTI-07-01/05/06/A Control of packed goods - net version Scales with TMC Terminal MANUFACTURER OF ELECTRONIC WEIGHING INSTRUMENTS RADWAG Bracka 28 Street, POLAND Radom, tel , tel/fax , Sales departament

2 MAY

3 Table of contents 1. GETTING STARTED KEYBOARD Scale part LEDs over the display Alphanumeric keyboard Functions of keys CONNECTING EXTERNAL DEVICES POWERING UP WEIGHING Tarring Zeroing GETTING STARTED Device parameters filter Device parameters median filter COOPERATION WITH KTP NET SOFTWARE Basic parameters Cooperation with computers Printer Additional Device Program Parameters INSCRIBING CODES PERFORMING CONTROL Basic conditions Control with average tare Control with different tare values (empty/ full) Control with different tare values (full/empty) Tare checking module Searching operators or goods Operator searching Searching the assortment database TECHNICAL PARAMETERS

4 1. GETTING STARTED The scale consist of weighing platform and TMC terminal. Another solution is the possibility of connecting two platforms. General information The intended use is to weigh goods with the possibility of tarring within the full measuring range. Cooperation with a piece of software KTP NET 2003 allows to build a net of scales. Program collects weighings from all scales in real time, You can start the procedure of control from the level of computer and from the level of terminal. PC software allows: Colecting weighings in the database, Colecting codes that characterise different data: Assortment code Operator code (controling person) Batch quantity Batch number Start/Stop of control Defining codes of goods together with their individual description is realized in the PC program KTP NET

5 Remarks concerning the save usage of scales 1. In case of weighing goods gathering electrostatic charge, connect the weighing platform with the terminal housing via a conducting wire, 2. Power cords should be connected to a socket with zeroing / earthing. 3. Devices can fail while supplying from mains caring interference from other devices. 4. Scales should be kept far away from devices emitting strong electromagnetic waves because it can cause malfunction. 2. KEYBOARD - 5 -

6 2.1. Scale part 2.2. LEDs over the display 1 zero indication 2 - equilibrium 3 tare in memory 4 second range 2.3. Alphanumeric keyboard TMC terminal keyboard is compatible with PC keybords

7 2.4. Functions of keys Selection of weighing platform Active platform number Display on/off Zeroing Inscribing tare value Printout Tarring 3. CONNECTING EXTERNAL DEVICES All external devices should be connected to the terminal before powering up. Connectors for additional devices are situated in the back side of the terminal. In case of connecting a barcode scanner it should have defined a prefix and a suffix for the frame: prefix 01 (Hex) sufix 0D (Hex) Other frames are not accepted by terminal software

8 4. POWERING UP Connect all weighing platforms and all other devices to the terminal and push the start button. Wait for complation of the test. The display will indicate zero. If there is no communication the following screen appears

9 After establishing communication following information appears on the display: - Operator - Product to control - Describing data - Menu Using F1, F2, F3, F4 set the following items: - product name to be controlled Enter a product code that consists of maximum 6 digits and confirm it by pressing ENTER or press ESC to skip the new code. Notice: If you put an inappropriate code you will see appropriate information BAD CODES IN THE TERMINAL BAD ASSORTMENT CODE SET CODES - operator performing the control Enter a operator code that consists of maximum 6 digits and confirm it by pressing ENTER or press ESC to skip the new code. Notice: If you put an inappropriate code you will see appropriate information BAD CODES IN THE TERMINAL BAD OPERATOR CODE SET CODES - batch quantity Enter the batch quantity and confirm it by pressing ENTER - batch number Enter the batch number and confirm it by pressing ENTER - 9 -

10 Consider following remarks: Key Function Backspace Moving the cursor left Moving the cursor right Deleting a character over the cursor Inscribing codes After setting all codes press F5 to start controlling

11 5. WEIGHING Put a load on the scale pan. The result is ready to read after reaching equilibrium (signalling diode marked by ). After reading the result unload the pan. The indication returns to zero. For two range scales switching between ranges appears automatically while loading. The scale returns automatically to the first range accuracy after returning to zero (autozero zone). Weighing in the second range is signalled by a diode marked > 2 <. If after unloading the pan the indication is not zero press 0 key Tarring For measuring the net mass of a load put a package/container on the pan and press TARE (the display shows zero the signalling diode T is lit). The maximal tare value can be equal to the maximal range. A tare value is saved in non-volatile memory so it can be remembered after powering down Zeroing The zeroing range is within 4% of the maximal range around zero. If any trial of zeroing is performed beyond the zeroing range Err 2- appears on the display. Zeroing is meant as setting a new zero value for measurements, but it is cancelled after powering down. It can be performed only in equilibrium state

12 6. GETTING STARTED In order to adjust the scale for a specific conditions set filters to eliminate vibrations, possible shocks. There are to parameters for adjusting filtering: FILTER It can be set as: Very fast Fast Average Slow MEDIAN FILTER This filter is intended to suppress single mechanical shocks. The higher value of the filter the longer period of stabilisation. You can enter parameters only when there is no communication: The PC software KTP NET is not running, Communication computer terminal has been disabled another way Procedure: Press Info key You will see the menu of parameters: Device Parameters Basic Parameters Transmission Parameters Printer Additional Devices Program Parameter

13 Select the parameters group using arrows and press Enter. Press Esc to leave a function or to reach the higher level of the menu Device parameters filter Setting parameters: Set the cursor using arrows next to Filtr. Press Enter. You will have a blinking cursor over the parameter value. It means that the value can be changed. Use arrow keys to change the value. Chose one of the following settings: 1 very fast 2 fast 3 average 4 slow Press Enter to confirm changes. Press Esc to leave parameters

14 6.1.1 Device parameters median filter Set the cursor using arrows next to Median Filter Press. You will have a blinking cursor over the parameter value. It means that the value can be changed. Use arrow keys to change the value. Choose one of the following settings according to the drawing below: 7. COOPERATION WITH KTP NET SOFTWARE 7.1. Basic parameters Terminal address - individual number that characterises a specific terminal, Language - standard version ENGLISH, POLISH,

15 Clock Using set the cursor next to Clock and press :

16 NOTICE: All values should be inscribed. All skipped values will have prescribed 00 value. Terminal Address 1 the same address like in KTP NET software. This address should characterise the terminal Cooperation with computers List of parameters: Computer Computer baud rate Ethernet MAC address IP address Subnet mask Default gate Local port - 0 IP host address Host Port - 0 Ethernet config - Server - (NONE,COM1,COM2,COM3,COM4,COM5(485)) - (terminal-computer baud rate) - (No/Yes)

17 7.3. Printer Printer - (NONE,COM1,COM2,COM3,COM4,COM5(485)) Printer baud rate - (terminal-printer baud rate) 7.4. Additional Device Here you can set parameters for external devices: Bar code type Start bar code - only EAN 13 possible, - inscribe the digit which describes from which describes the position of starting character of the code for analysis, Bar code no of chars - The string(code) length from the start point set above for analysis. The above setting allows software to recognise products using only a part of code

18 7.5. Program Parameters Notice: If P40 Density in code is set to YES, the main display forth line changes as below: F4 - Dns. 8. INSCRIBING CODES Codes can be inscribed only in weighing mode (g or kg diode is lit). Key Code Assortment Operator Batch quantity Batch number or density START/STOP of the control

19 LCD view (e.g.): After pressing any of the function keys inscribe a valid code. The inscribed code can be associated with a name. It can be displayed provided: - The terminal is connected with KTP NET 2003 software, - The inscribe code is present in the database, - Assortment codes can be read also using a barcode scanner. Functions of keys: keys Description Backspace Cursor left Cursor right Deleting the character over the cursor Inscribing codes

20 9. PERFORMING CONTROL 9.1. Basic conditions Before starting control you must inscribe 4 codes. This way you can identify: Product name Operator name Batch quantity Batch number or density LED display should indicate zero, otherwise press 0. Press F1 and enter an assortment code. Then enter the rest of codes. F1 article name F2 operator name F3 batch quantity F4 batch number Then press F5 to start control Press ENTER you will see descriptions: According to some settings on the PC level following types of control can be performed: With average tare full / empty (destructive) empty / full full / empty

21 9.2. Control with average tare put a load on the pan, after stabilising, press Enter put subsequent goods from the batch and do the measurements as above, information next to the field PUT counts measurements e.g.: 1/80; 2/80, 3/ /80; 80/80 after all measurements you can see the summarised results: 9.3. Control with different tare values (empty/ full) For this option the sequence of weighing is empty packages then the products with the packages. The number of sequence of empty packages (charge) can be set on the level of computer connected with a product

22 9.4. Control with different tare values (full/empty) For this option you can weight gross value of goods and then empty packages Tare checking module This module can check the tare value and save it to the database on the computer level. This can be possible only when the appropriate option is set on the computer level. Procedure: complete or terminate the control press Spec. communication window will be displayed Press Enter (start of procedure) or Esc (leaving module)

23 Put subsequent packages on the scale, After stabilising press Enter, If the average tare is acceptable (standard deviation criterion) you will see an appropriate message If the average tare is not acceptable (standard deviation criterion) you will see an appropriate message 9.6. Searching operators or goods Before starting control operator must enter his/her own code and a code describing a product. It can be done by: Inscribing, Finding in the database KTP NET. For searching databases press: User (for searching operators) Assort. (for searching products)

24 or Operator searching Press User, you will see: Enter a name or a part of it, Press Enter, you will see the result of searching, Select the position you want by setting the cursor next to the right name using arrow keys, press Enter, operator will be prescribed to the control, press F5 to start control

25 Searching the assortment database press Assort., you will see press F1, to search the name inscribe a name or a part of it and press Enter, select the position you want by setting the cursor next to the right name using arrow keys, press Enter, you have chosen the product, press F5 to start control, press F2 if you want to search goods by nominal mass: inscribe Qn value and press Enter, select the position you want by setting the cursor next to the right name using arrow keys, press Enter, you have chosen the product, press F5 to start control

26 10. TECHNICAL PARAMETERS Type TMC 0,3/0,6 KTPS/H1 TMC 0,6/1,5 KTPS /H1 TMC 1,5/3 KTPS /H1 TMC 3/6 KTPS/H1 Full Scale 0,6kg 1,5kg 3kg 6kg Minimum 2 g 4 g 10 g 20 g Readability 0,1/0,2 g 0,2/0,5 g 0,5/1 g 1/2 g Verification divisions 0,1/0,2 g 0,2/0,5 g 0,5/1 g 1/2 g Tare range -0,6 kg -1,5 kg -3 kg -6 kg Work temperature Supply OIML class Pan size - 10 o C o C 230 V, 50 Hz III 150 x 200 mm Type TMC 0,6/1,5 KTPS /H2 TMC 1,5/3 KTPS/H2 TMC 3/6 KTPS/H2 TMC 6/15 KTPS/H2 Full Scale 1,5kg 3 kg 6 kg 15kg Minimum 4 g 10 g 20 g 40 g Readability 0,2/0,5 g 0,5/1 1/2 g 2/5 g Verification divisions 0,2/0,5 g 0,5/1 1/2 g 2/5 g Tare range -1,5 kg -3 kg - 6 kg -15 kg Work temperature Supply OIML class Pan size - 10 o C o C 230 V, 50 Hz III 250 x 300 mm

27 Type TMC 15/30 KTPS/H2 TMC 15/30 KTPS/H3 TMC 30/60 KTPS/H3 TMC 30/60 KTPS/H4 TMC 60/150 KTPS/H4 Full scale 30kg 30kg 60kg 60kg 150kg Minimum 100 g 100 g 200 g 200 g 400 g Readability 5/10 g 5/10 g 10/20 g 10/20 g 20/50 g Verification divisions 5/10 g 5/10 g 10/20 g 10/20 g 20/50 g Tare range -30 kg -30 kg -60 kg -60 kg -150 kg Work temperature Supply OIML class Pan size 250 x 300 mm - 10 o C o C 230 V, 50 Hz III 410 x 410 mm 500 x 500 mm Manual Number: KTI-07-01/05/06/A

28 MANUFACTURER OF ELECTRONIC WEIGHING INSTRUMENTS ZMP,,RADWAG Radom, Bracka 28 Street POLAND Tel , tel./fax Selling department