// HIGHEST FUNCTIONALITY, BEST PRICE! ecomill 600 V ecomill 800 V ecomill 1100 V ecomill V series

Transcription

1 ecomill 600 V ecomill 800 V ecomill 1100 V // HIGHEST FUNCTIONALITY, BEST PRICE!

2 Machine highlights Machine and technology Control technology Options / quality and service Technical data highest precision The NEW revolutionary vertical milling technology comes standard-equipped with 12,000 rpm. spindle for unmatched precision. 02 DMG MORI continues to set standards for powerful entry-level machining with the new generation of ecomill V vertical machining centers. This range of machines can accommodate workpieces weighing 1,322.8 lbs., 1,763.7 lbs. and 2,204.6 lbs. respectively on the ecomill 600 V, ecomill 800 V and ecomill 1100 V, with X-axis traverses of 23.6 in., 31.5 in. and 43.3 in. for three sizes of vertical machining centers. The latest redesigned features improved working ergonomics and a high degree of value retention. The new 19 DMG MORI SLIMline multi-touch control with Operate on SIEMENS as well as the 15 DMG MORI SLIMline with MAPPS IV on FANUC control are the latest versions of innovative and modern user interfaces. Incredibly durable wear and scratch-resistant surfaces made of anodized aluminum and powder coated metal panels Fast tool magazine with tool change in 1.3 sec. 1) / 1.6 sec. 2) and 30 pockets (standard) Optional tool changer window for front loading / unloading during operation of tools Easily accessible table for ergonomic loading and unloading 1) with MAPPS IV on FANUC control 2) with Operate on SIEMENS control

3 : Gripper Industry: Aerospace Material: Aluminum Dimensions: in. Machining time: approx. 6 min 2: Milling cutter Industry: Tool production Material: Stainless steel (grade ) Dimensions: ø in. Machining time: approx. 40 min 3: Demo sample and efficient machining Industry: Machine tools Material: Mild steel (grade 45) Dimensions: in. Machining time: approx. 2 min Highlights + + for unmatched precision with a 12,000 rpm. milling spindle (standard) + + Greater rigidity FEM-optimized cast iron bed with a C-frame design and up to 2,204.6 lbs. load capacity + + Bigger space for workpieces due to largest Y-axis stroke of 22.0 in. + + Perfect ergonomics with 33.5 in. table height and 12.3 in. from machine front to the table + + Rigid and thermally stable design optimized by Finite Element Analysis steep covers ensure optimal chip disposal + + Compact footprint, optionally available with a space-saving chip conveyor (left or rear discharge) Tool release buttons* Quick and easy tool clamping and unclamping Visibility and accessibility Thanks to the large work area and 33.5 in. table height 03 3D control technology with DMG MORI SLIMline Panel: MAPPS IV on FANUC control Multi-touch control and Operate on SIEMENS Perfect ergonomics Smallest footprint in its class * comes standard with MAPPS IV on FANUC control, optional with Operate on SIEMENS control Extended 24-month warranty for ECOLINE machines for components and services. First Quality for all ECOLINE machines + + Maximum reliability thanks to use of robust components for 24 / 7 use during production hours quality inspection before delivery of each machine + + Acceptance of new product developments by quality auditors after intensive field trials

4 Machine highlights Machine and technology Control technology Options / quality and service Technical data 12,000 rpm. milling spindle comes standard Stable and rigid C-frame construction for greatest performance and precision. 04 The is based on a C-frame cast iron bed for the best rigidity and minimal vibration. Ball screws of the highest quality and a 12,000 rpm. spindle were combined to meet the highest standards in production. A comprehensive options kit, with linear scales for direct distance measurement, and / or a production package with a 12-bar internal coolant supply (290.1 psi. optional with paper belt filter and gal. tank) are available. The low connected load, efficient power consumption and energy recovery ensure optimum energy utilization. New Y-axis construction, stroke of 22.0 in. 1 Cast iron C-frame design Table moves in the X-axis; maximum rigidity and a minimal footprint; good chip removal 2 Stability and precision Recirculating roller guideways Y- and Z-axis, ball guideways in X-axis, 4-point support for the machine 3 Powerful main drive For the best cutting performance 4 30-station tool magazine Double gripper for rapid tool change 5 Cutting-edge control technology With 3D simulation and graphic support The optional NC rotary table for efficient machining in four axes with LEHMANN / DDRT table (with Operate on SIEMENS / MAPPS IV on FANUC accordingly) 6 Dual support New casting for support in front of the column to achieve more stability

5 ecomill 600 V ecomill 800 V ecomill 1100 V Traverse (X / Y / Z) in / 22.0 / / 22.0 / / 22.0 / 20.1 Maximum spindle speed rpm. 12,000 12,000 12,000 Number of tool stations Table load (total weight) lbs. 1, , ,204.6 Linear guideways size in X / Y / Z in. 1.4 / 1.4 / / 1.4 / / 1.4 / 1.4 Workpiece mounting surface with T-slots in Z-axis Y-axis X-axis ecomill 1100 V

6 Machine highlights Machine and technology Control technology Options / quality and service Technical data DMG MORI SLIMline for highest efficiency and reliability. 06 The new 19 DMG MORI SLIMline multi-touch control with Operate on SIEMENS and 3D control technology represents the next advanced step for a modern user interface and is compatible with previous versions of Operate. The practical and ergonomically optimized 19 multi-touch display with maximized resolution and 45 swivel range offers numerous benefits. Thanks to 3D control technology, you can simulate machining in advance of production this is what state-of-the-art and user-friendly workplaces look like nowadays! In addition, the control system features greatly expanded capacity from 5 MB to 4 GB on a CF card and 8 GB on DMG MORI SMARTkey. The newly designed is also available with the DMG MORI SLIMline Panel (15 ) with MAPPS IV on FANUC control. 19 DMG MORI SLIMline multi-touch control with Operate on SIEMENS + + Expanded memory capacity to 4 GB + + Improved overview thanks to 19 screen with maximized resolution and innovative comfort of intuitive use with a unique range of functions + + 3D control technology workpiece and machining simulation with touch operations + + Multi-tasking machining + + Flexible software keyboard integrated into multi-touch display + + Execution from external storage + + Expansion simulation: workpiece stock definition by clamping, simultaneous recording + + DMG MORI SMARTkey personalized authorization and additional 8 GB USB memory + + Optimized ergonomics with 45 swivel range

7 Control system equipment. DMG MORI SLIMline multi-touch control / Operate on SIEMENS DMG MORI SLIMline Panel MAPPS IV on FANUC Monitor 19 multi-touch screen 15 screen Access protection DMG MORI SMARTkey Password Simulation 3D workpiece simulation 3D workpiece simulation Program memory NC: 5 MB; CF card: 4 GB; DMG MORI SMARTkey : 8 GB 50 MB, 6 GB optional Interface USB, Ethernet USB, Ethernet Programming help Online programming handbook Online programming handbook External programming SINUTRAIN MORI-AP DMG MORI SLIMline Panel with MAPPS IV on FANUC control + + MAPPS IV user system with control console and front-end Windows PC + + 3D machining simulation for easy contor verification + + Conversational automatic programming function with process menu + + CNC operation through use of the external and user storage + + Import and export of programs over MORI-SERVER using external PCs + + File display and note function for accessing operating instructions, drawings and texts + + Vertical soft keys can be set as menu or direct access buttons for quickly displaying the data selected by the user

8 Machine highlights Machine and technology Control technology Options / quality and service Technical data more power better efficiency Powerful machining centers. The performance of the is outstanding, even in the standard version. Due to direct coupling in the X/Y axes, meaning no belt drive for zero backlash, the highest precision (without direct scales) can be accomplished. The optimized machine structure also increases stability during machining. In addition, a high degree of manufacturing flexibility is possible in the standard version by having 30 tool pockets in the tool magazine Tool changing + + Tool magazine for 30 tools with quick double gripper for rapid tool change + + The tool-changing time achieves up to 1.3 sec. (MAPPS IV on FANUC) / 1.6 sec. (Operate on SIEMENS) Perfect ergonomics + + Optimized accessibility with shortened distance up to 12.3 in. from the front cover to the table + + Table height 33.5 in. and larger work area 2 3 Optional NC rotary table + + For efficient machining in four axes with LEHMANN / DDRT table (in combination with Operate on SIEMENS control / MAPPS IV on FANUC control accordingly) 4 Automatic cabin roof* + + User-friendly roof opens automatically + + Heavy fixture and workpiece can be lifted and loaded with the crane on the table + + The roof opens with easy operation Y-axis movement * comes standard with MAPPS IV on FANUC control, optional with Operate on SIEMENS control 4

9 5 Measuring and precision The stands out with its positioning accuracy of the axes (up to in. under the ISO standard). Single-touch tool and workpiece probing facilitate machine set-up and guarantee process stability. ECOLINE measuring sensor kit + + PowerProbe 40 optical measuring sensor for workpiece measurement + + OTS optical tool setter for tool measurement + + OMI-2T receiver for both sensors 5 6 Coolant supply or psi. internal coolant supply in the production package for Operate on SIEMENS control or 1,015.3 psi. internal coolant supply in the production package for MAPPS IV on FANUC control improves tool service life and increases productivity In the modern production of complex components made of high-quality parts, the internal coolant supply through cooling channels in the spindle and tools is particularly important. The rapidly increasing cutting speeds and ever-shrinking diameter of deep bores require rapid heat dissipation and safe chip removal. 6 7 Fourth axis* The optional NC device allows efficient machining in four axes with LEHMANN table (available with Operate on SIEMENS control). + + Spindle height: 5.9 in., Spindle speed: 90 rpm. + + Face plate: ø in. + + Three-jaw chuck: ø in. + + Spindle load without / with support: / lbs. + + Clamping torque: ft. / lbs. + + Cycle time including clamping: approx. 0.4 sec. (90 ) *DDRT table (available in combination with MAPPS IV on FANUC control) 7

10 Machine highlights Machine and technology Control technology Options / quality and service Technical data powerful spindle Highest reliability and productivity. Each machine in the comes equipped with a standard 12,000 rpm. spindle. The stable spindle features precision bearings and is permanently lubricated. The balanced construction, special bearings and stable design guarantee high continuous speeds during operation. The machine control system carries out constant monitoring and regulation. An electronic temperature sensor (including evaluation unit) detects and compensates for geometric changes caused by heating of the milling spindle. The machine control system carries out constant monitoring and regulation as well. The solid and ingenious construction of the machine elements minimizes heat build-up and ensures high levels of heat dissipation. 10 Inline spindle 1 Inline spindle (12,000 rpm.) 2 Coupled motor with hollow shaft 3 Optional internal coolant supply 4 Pneumatic tool clamping 5 Ceramic bearing for higher speeds

11 Extended 24-month warranty for ECOLINE machines for components and services. Power milling test cut with Operate on SIEMENS control Face mill Material type C45 Tool diameter in. 2.5 Cutting speed ipm. 9,842.5 Feed rate ipm Chip removal rate in. 3 /min Depth of cut in. 0.1 Width of cut in. 1.7 End mill Material type C45 Tool diameter in. 0.6 Cutting speed ipm. 4,724.4 Feed rate ipm Chip removal rate in. 3 / min. 9.8 Depth of cut in. 0.8 Width of cut in Drilling Material type C45 Tool diameter in. 1.8 Cutting speed ipm. 6,299.2 Feed rate in. / rev Chip removal rate in. 3 / min Tapping Material type C45 Thread in. M0.9 Cutting speed ipm Feed rate ipm. 15.7

12 Machine highlights Machine and technology Control technology Options / quality and service Technical data ECOLINE production plants global presence in the market for the market. ECOLINE from DMG MORI has been successful in the international market, known as a high-quality product line in the entry-level sector. ECOLINE production plants are reputed for their rapid implementation of innovative production processes. They combine cutting- edge production with globally recognized DMG MORI quality at attractive prices while ensuring the same high production and quality standards worldwide. 12 PLESZEW DAVIS SEEBACH CHIBA ULYANOVSK WW WINTERTHUR ecoline headquarters

13 Extended 24-month warranty for ECOLINE machines for components and services. Packages and options Operate on SIEMENS control MAPPS IV on FANUC control Production package 1 Through spindle coolant supply (ICS) psi Chip conveyor (scraper type, left side) Tank capacity left side chip conveyor ecomill 600 V / 800 V / 1100 V gal / 58.1 / / 58.1 / 66.0 Bed flushing via M-function Chip flushing from roof Spray gun for chip removal Automatic cabin roof Signal lamp 4-colour Signal buzzer Production package 2 Through spindle coolant supply (ICS) psi ,015.3 Chip conveyor (scraper type, left side) Tank capacity left side chip conveyor ecomill 600 V / 800 V / 1100 V gal / 58.1 / 66.0 Papertype filter Bed flushing via M-function Chip flushing from roof Spray gun for chip removal 1) Automatic cabin roof Signal lamp 4-colour Signal buzzer Chip removal package left Internal coolant supply interface Chip conveyor (scraper type, left side) Tank capacity left side chip conveyor ecomill 600 V / 800 V / 1100 V gal / 58.1 / / 58.1 / 66.0 Spray gun for chip removal Signal lamp 4-colour Signal buzzer Options Chip conveyor (scraper type, left side) Chip conveyor (scraper type, rear) for ecomill 600 V / 800 V Through spindle coolant supply (ICS) psi / / 1,015.3 Tool changer window for front loading / unloading Tool holder SK40 1) / BT40* BT40 1) / SK40* Spray gun for chip removal Tool measurement (table + touch sensor) Magnescale type ECOLINE touch probe kit measurement sensor (spindle + table) Direct measuring system (X- / Y- / Z-axis) Signal lamp 4-colour Electronic handwheel NC rotary table (LEHMANN) (DDRT) External programmable M-function 10 5 / 10 PROGRESSline Tropical package 13 available, not available, 1) standard configuration, * optional

14 Machine highlights Machine and technology Control technology Options / quality and service Technical data Top quality for the highest standards. When it comes to ECOLINE, the motto high quality at attractive prices applies not only to the machine tools, but also to the range of accessories. Numerous options and services enhance the daily production experience for the operator and increase productivity. The high quality of ECOLINE machines can only be guaranteed through optimum quality standards in production. The assembly line concept featuring screen-guided workstations is essential in the production of all ECOLINE machines. 14 Machine quality + + Refined, tried and tested design + + Selected components from notable, certified suppliers in the supply chain hour endurance tests + + Laser measurement / axis positioning as part of standard tests + + Our machines meet CE standards + + NAS part on every machine Production quality + + Optimized processes thanks to the assembly line concept and its high degree of standardization + + Screen-guided workstations ensure a high level of quality and also support the final assembly inspections + + Efficient value-added chain and material handling + + Best possible innovation thanks to an internal suggestions box improvements system plus bonus system + + Quality assurance system with an internal test area + + ISO certification of the factories

15 ECOLINE Service your guarantee for a long machine service life! 15 Immediate support via the 24 / 7 DMG MORI Service Hotline, including quick diagnostics with DMG MORI Netservice, fast onsite maintenance work by expert Service Technician, and express delivery of original spare parts - with ECOLINE you benefit from the extensive experience of a industry-leading global machine tool manufacturer. Support around the clock. Find out more at 1 (855) DMG-MORI ( ) ECOLINE spare parts at an unbeatable price maximum service life! + + Global logistics network for all non-domestic markets + + Spare parts availability rate of over 95 % + + Original spare parts straight from the manufacturer + + Order via the 24 / 7 Service Hotline + + More than 275,000 different items in stock + + New and replacement parts available

16 Machine highlights Machine and technology Control technology Options / quality and service Technical data Improved technology and customized options made to increase productivity ,000 rpm. inline spindle comes standard + + Improved ergonomics optimal access to the work area Power / torque graph (MAPPS IV on FANUC control) Inline spindle / 12,000 rpm. Power / torque diagram (Operate on SIEMENS control) Inline spindle / 12,000 rpm. Torque (ft./lbs.) Power (hp.) Torque (ft./lbs.) Power (hp.) ft./lbs. 25% DC 51.6 ft./lbs. 30% DC 42.0 ft./lbs. 100% DC 20.1 hp. 25% DC 14.8 hp. 30% DC 12.1 hp. 100% DC 20.1 hp hp hp % DC 60% DC 100% DC 40% DC 60% DC 100% DC ft./lbs. 6.6 ft./lbs. 5.2 ft./lbs ,500 3,700 4,400 Speed (rpm.) ,000 1,200 1,500 3,000 12,000 Speed (rpm.) ,000 2,000 4,000 8,000 12,000 4,500 6,900 Ball screws + + Positioning accuracy under in. + + Pre-tensioned ball screws in all axes + + Highest precision class of ball screws (IT1 standard) + + Directly driven X- / Y-axis

17 Technical data ecomill 600 V ecomill 800 V ecomill 1100 V Operate on SIEMENS control MAPPS IV on FANUC control Operate on SIEMENS control MAPPS IV on FANUC control Operate on SIEMENS control MAPPS IV on FANUC control Work area Traverse (X- / Y- / Z-axis) in / 22.0 / / 22.0 / / 22.0 / / 22.0 / / 22.0 / / 22.0 / 20.1 Distance (table to spindle center) in Rapid traverse X / Y / Z ipm. 1,181.1 / 1,181.1 / 1,181.1 Maximum feed force X / Y / Z (40 % D, max.) lbf. 1,124.0 / 1,124.0 / 1, ,417.3 / 1,417.3 / 1, ,124.0 / / 1, ,181.1 / 1,181.1 / 1, ,124.0 / 1,124.0 / 1, ,417.3 / 1,417.3 / 1, ,124.0 / / 1, ,181.1 / 1,181.1 / 1, ,124.0 / 1,124.0 / 1, ,417.3 / 1,417.3 / 1, ,124.0 / / 1,348.9 Cutting feed rate SIEMENS / FANUC ipm. 1,181.1 / 236.2** 1,181.1 / 236.2** 1,181.1 / 236.2** 1,181.1 / 236.2** 1,181.1 / 236.2** 1,181.1 / 236.2** Spindle Maximum speed rpm. 12,000 12,000 12,000 12,000 12,000 12,000 Drive power (40 % DC / 100 % DC) hp / / / 12.1 Maximum torque (40% DC / 100 % DC) ft. / lbs / / / 39.8 Drive power hp / / / 12.1 (25% DC / 30 min. / continuous) Maximum torque ft. / lbs / 51.6 / 87.8 / 51.6 / 87.8 / 51.6 / 42.0 (25% DC / 30 min. / continuous) Tool magazine / changer Number of tools Type of toolholder SK40 / BT40 * BT40 / SK40 * SK40 / BT40 * BT40 / SK40 * SK40 / BT40 * BT40 / SK40 * Maximum tool weight lbs Maximum tool length in Maximum tool diameter in. ø 3.1 ø 3.1 ø 3.1 ø 3.1 ø 3.1 ø 3.1 Maximum tool diameter for in. ø 4.9 ø 4.9 ø 4.9 ø 4.9 ø 4.9 ø 4.9 vacant adjacent stations Table configuration Workpiece mounting in surface with T-slots Loading height (upper table edge) in Table load (total weight) lbs. 1, , , , , ,204.6 Positioning accuracy in (ISO standard) Linear guideways Size in X / Y / Z in. 1.4 / 1.4 / / 1.4 / / 1.4 / / 1.4 / / 1.4 / / 1.4 / 1.4 Ball screws Ball screws X- / Y- / Z-axis (D P) in. 1.6 x x x x x x 0.5 * optional, ** optional 20 m/min 17

18 R 41.3 Machine highlights Machine and technology Control technology Options / quality and service Technical data Floor plans and work areas ecomill 600 V (Multi-touch control) with chip conveyor (scraper type, left side and rear) Front view Plan view R dropping height max ecomill 800 V (Multi-touch control) with chip conveyor (scraper type, left side and rear) Front view Plan view dropping height max R R

19 R35.0 R41.3 ecomill 1100 V (Multi-touch control) with chip conveyor (scraper type, left side) Front view Plan view dropping height max Work area and dimensions ecomill 600 V / ecomill 800 V / ecomill 1100 V With maximum traverses of in. and optimal accessibility to the work area, the ecomill V is the best machine for larger workpieces. Z 20.1 ecomill 600 V ecomill 800 V ecomill 1100 V X 22.0 Y ecomill 600 V ecomill 800 V ecomill 1100 V Space requirements With coolant tank in With chip conveyor (scraper type, left side) in With internal coolant supply (Production package 1) in Machine weight With coolant tank lbs. 11, , ,249.8 With chip conveyor (scraper type, left side) lbs. 12, , ,594.6 With internal coolant supply (Production package 1) lbs. 12, , ,748.9

20 DMG MORI Lifecycle Services 24 / 7 Hotline & Service Network The combined worldwide resources of DMG MORI benefit customers through a broad range of solutions designed to maximize performance - training, software, servicing, retrofitting, and pre-owned machine sourcing Support around the clock! MONTFORT ADVERTISING DMG MORI USA Headquarters 2400 Huntington Blvd, Hoffman Estates, IL Tel: (847) , Fax: (847) To locate your nearest DMG MORI Technology Center, please visit: DMG MORI Manufacturing USA, Inc. Our Davis, California location offers North American customers numerous benefits: + + Reduced delivery times + + Customized and price-competitive solutions + + Access to engineers and developers + + Direct factory support for machines and software + + Assembled in the USA + + Efficient logistics and freight Spare Parts Service always available through our global network. Fast delivery: All orders are processed centrally and parts are shipped from the nearest global DMG MORI Spare Parts Center for quick and dependable delivery. + + Over $140 million in spare parts stock + + Over 95% shipping within 24 hours + + Original spare parts direct from the factory + + Spare parts availability for many early models year warranty on labor and spare parts for new machine purchase PRO. D6870/0216US Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives. DMG MORI USA 2400 Huntington Blvd, Hoffman Estates, IL Tel: (847) , Fax: (847) info@dmgmori.com,