Homag Single-Sided Edgebanding Machine, Model KAL 310/4/A20

Transcription

1 Homag Single-Sided Edgebanding Machine, Model KAL 310/4/A20 The Homag KAL is a single-sided edgebanding machine for the application of coiled, strip, and solid wood band material. All stations are mounted to the left of the chain track as seen from the operator s feeding position. The machine base is designed for industrial applications with a continuous frame for mounting the processing units. It is equipped with an outrigger panel support with roller guides extendable to approx. 800 mm (31-1/2 ). An end trim chip removal channel is incorporated in the machine frame. Production panels are held securely by a heavy-duty feed chain and top pressure system. The feed chain is guided on hardened precision guides. Track pads are 80 mm (3-5/32 ) wide and are topped with a rubber covering. Track feed speed is electronically controlled via the Operator Control Panel and includes electronic motor braking. The top pressure system is composed of a heavy steel beam and a compound V- belt. The compound V-belt provides greater surface area for holding small panels at higher feed rates. Positioning of the top pressure beam is accomplished via motorized height adjustment with decimal read-out for height position. Solid-state electronic frequency converters are used to control the spindle speed of the processing units. Electronic converters provide a quieter work environment and greater production reliability.

2 Technical Specifications working level 950 mm (37-13/32") min. part width w/thickness 22 mm (7/8") 55 mm (2-5/32") w/thickness 60 mm (2-3/8") 100 mm (3-15/16") panel overhang 30 mm (1-1/8") part thickness min. 12 mm (15/32") max. 60 mm (2-3/8") edge thickness strips 0.4 to 20 mm (0.16 to 25/32") coils 0.3 to 3 mm (0.12 to 1/8") processing limits strips 900 mm ² (1.39 sq. in) 135 mm² operating voltage control voltage machine paint color variable feed speed coil PVC coil wood 100 mm² 230 Volt, 3-phase, 60 cycle 24 volt grey, RDS (0.19 sq. in) (0.16 sq. in.) 18 m/min to 24 m/min (59 ft/min to 78 ft/min) Electrical equipment according to UL regulations. Voltage supplied must not fluctuate in excess of +/- 5% of its stated value. Note: Maximum machine speed is not necessarily the appropriate workpiece processing speed. In case of variations in technical specifications and capacities between the base machine and working units, the specifications and capacities given for the working units are to be considered as correct. Conditions of floor at installation site must adhere to foundation plan.

3 Feed Speed Steplessly Adjustable 18 to 24 M/min Homag Unit# 0865 feed frequency-controlled adjustment of speed at the input unit Panel Pre-Heater quartz lamp for heating substrate edge before glue application for improved edge quality and optimum bonding Gluing Unit Modification machine is supplied without hot melt gluing unit A34 Nordson PUR gluing system Multi-Purpose Magazine A20 with Single Coil Horizontal Table capable of running coiled, strip, and solid wood edge-band material edgeband selection via the NC 21 control edge control with automatic feed stop when edge material is not in feeding position infeed angle 8 edge thickness 0.4 mm to 20 mm (0.016" to 25/32") edge height 12 mm to 65 mm (15/32" to 2-9/16") max. roll diameter 800 mm (31-1/2") min. edge length 260 mm (10-1/4") Clipping Unit designed for use of thick coil PVC for use with single-roll table magazine max. edge thickness 3.5 mm (0.14") max. edge height 65 mm (2-9/16") PVC processing limits 135 mm² (0.19 sq in) veneer processing limits 100 mm² (0.15 sq in) Magazine Height Adjustment for use with non-standard width banding to facilitate trimming with threaded spindle adjustment and digital readout adjustable +/- 10 mm (+/- 13/32") Pressure Zone for Gluing Section Type C one (1) driven pressure roller 150 mm (5-29/32") diameter six (6) secondary pressure rollers 70 mm (2-3/4") diameter with pneumatic pressure control for straight edges centralized manual adjustment for edgeband thickness with digital mechanical counter

4 Snipping Unit HL 83 for straight and chamfer snipping of edge-banding at front and rear edge motors with manual swiveling for chamfer snipping with two (2) motors, 0.5 kw, 200 cycle, 1200 rpm max. edge thickness for straight snipping 20 mm (25/32") max. edge thickness for chamfer snipping 3 mm (1/8") max. edge height 65 mm (2-9/16") processing limits 900 mm² (1.39 sq. in) min. panel gap at 20 Meters/min. 600 mm (23-5/8 ) min. panel sequence front edge to front edge 1000 mm (39-3/8 ) with two (2) carbide tipped saws 120 mm (4-23/32") diameter; t = 30 snipping is not possible with top layer overhang includes electronic frequency inverter for control of motor speed and braking Adjustment Chamfer, Straight Homag Unit #3114 for automatic re-setting from straight snipping to chamfer snipping manual motor adjustment required in case of modifications of edge thickness Rough Trimming Unit 1.5 KW Optimat Homag Unit # 3209 with two (2) motors positioned one above the other, 1.5 kw, 200 cycle, 12,000 rpm angle adjustment +/- 1 motors running against direction of feed motors manually adjustable with digital mechanical counters height adjustment with top pressure beam includes electronic frequency inverter for control of motor speed and braking Set of I System TCT Flush Trimming Cutters Homag Unit #3900 in place of standard tool two (2) cutters 70 mm (2-3/4 ) x 25 mm (31/32 ), t=4, HSK 25 R with integrated chip collecting system up to 95 % if chips collected dust extraction capacity reduced by approx. 50 % high processing quality due to cleaner workpieces

5 Trimming Unit.4 KW Optimat Homag Unit #3216 with two (2) motors, each 0.4 kw, 200 cycle, rpm tilting range 0 to 30 motors are running against direction of feed motors and side copy wheels are manually adjustable with digital mechanical counters height adjustment with top pressure beam quick disconnect electrical plugs includes electronic frequency inverter for control of motor speed and braking Set of I System Diamond Cutters Straight Homag Unit #3905 two (2) cutters, I system, diamond, diameter 70 mm x 8 mm (2-3/4 x 5/16) HSK 25 R, with integrated chip collecting system up to 95 % of chips collected dust extraction capacity reduced by approx. 50 % high processing quality due to improved extraction Open Space 380 mm available for the later installation of work unit(s) Scraping Unit Glue Joint Homag Unit #4501 removal of glue residue in the area of glue joint tracing from top and bottom height adjustment with top pressure includes hard metal knife electro-pneumatically controlled air nozzles max. lateral adjustment 50 mm (1-31/32") top and bottom Edge Buffing Unit Top and Bottom Homag Unit #4400 for smoothing of edges two (2) motors, 0.25 kw each adjustable in inclination and height adjustment with top pressure work piece thickness max. 60 mm (2-3/8 ) includes two (2) cloth buffing disks, diameter 150 mm x 50 mm x 25 mm (5-29/32 x 1-31/32 x 31/32 )

6 Noise Reduction Enclosure with viewing windows illuminated for ease of operation Electronic Control control with programmable memory (PLC) integrated line control for remote control of processing units multi-tasking control of PLC for precise unit operation indication of all inputs and outputs by means of luminous diodes compatible interface to all Homatic input systems recommended environmental temperature min. +5 C (41 F), max. +35 C (95 F) Monitor Input NC 21 user-friendly operator interface for control and administration of machine processing programs Hardware industrial computer 68040, 16 Mbytes RAM one (1) PCMCIA storage card, 170 Mbytes for storage of approx. 20,000 operation programs one (1) open slot for spare PCMCIA card for data back up bus connection (VME-Bus) for PLC, for quick and safe data transmission 10.4" LCD flat panel display with PC compatible keyboard, installed in operator console network connectable (EtherNET), additional hardware and software required modem available for customer's use for remote diagnostic purposes line control data transmission via fiber optic cables for increased processing speed and isolation from high frequency noise

7 Software multi-tasking real time operation system OS-9, with Windows-style display system Windows standard menu for program selection and program generation production according to operation programs off-set allowance for compensation of tool wear in conjunction with stepless axes PLC plan diagnostic on machine monitor BDL Operation Guiding System on screen display of all necessary manual adjustments for resetting of machine printing of set-up information is optional Documentation documentation supplied on CD ROM. Consisting of start-up instructions, service maintenance guidelines, spare parts list, spare part drawings, electrical and mechanical drawings in PDF data format.