Line Interface Module

Transcription

1 Installation Instructions Line Interface Module Catalog Numbers 09-ALS, 09-ALS, 09-AL0S, 09-AL7S, 09-BL0S, 09-BLS, 09-BL0S, 09-BL7S, 09-XL7S-C, 09-XL7S-C, 09-AL09, 09-BL0 Topic Page About the Line Interface Module Important User Information Catalog Number Explanation Before You Begin Connector Data 9 Understanding Signal Specifications 7 Install the Line Interface Module 7 Wiring Diagrams Block Diagrams Post-installation 0 Status Indicators Specifications Additional Resources 6 About the Line Interface Module The Bulletin 09 line interface module is designed to replace many of the common-input power devices required for your servo drive system. Use these instructions when mounting your module to the panel or wiring your module into the system. For installation information regarding equipment and accessories excluded here, see Additional Resources on page 6 or the information available for those products.

2 Line Interface Module Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards. Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice. If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations. WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence. IMPORTANT Identifies information that is critical for successful application and understanding of the product. Labels may also be on or inside the equipment to provide specific precautions. SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present. BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures. ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE). Rockwell Automation Publication 09-IN00I-EN-P - June 0

3 Line Interface Module Catalog Number Explanation Catalog numbers and descriptions for the line interface module are listed in the table below. Cat. No. Input Voltage Current Rating Description 09-ALS A 09-ALS A 0V 09-AL0S 0 A 0V AC auxiliary power output. Customer-configurable branch-circuit V DC power output with 0 A current capacity. 09-AL7S 7 A protection. This feature provides the Branch circuit protection and disconnect when used with the option for connecting CB and CB before variable-depth rotary mechanism (catalog number 09-BL0S 0 A or after the main (CB) disconnect. 0G-G-RVMB). See Configure Branch-circuit Protection on 09-BLS A Power to multiple Bulletin 09 or 09 power rails. 60V page 0 for more information. Internal V DC I/O line filter. 09-BL0S 0 A Internal 0V AC control line filter. External (customer supplied) -phase line filter. 09-BL7S 7 A 09-XL7S-C 0/60V 7 A 0V AC auxiliary power input. 09-XL7S-C 0/60V 7 A 0V AC auxiliary power input. 09-AL09 0V 0 A V DC power output with 8 A current capacity. 09-BL0 60V 0 A Internal -phase line filter. Internal 0V AC control line filter. Before You Begin Before you begin mounting your line interface module, make sure you: unpack your line interface module. understand the mounting requirements. establish noise zones. Unpack Your Line Interface Module Remove all packing material, wedges, and braces from within and around the components. After unpacking, check the item nameplate catalog number against the purchase order. Line interface modules ship with the following items: Connector set for 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx line interface modules includes I/O (IOL), VAC line (IPL), VAC load (OPL), control power (CPL), V brake/io power (PL), auxiliary 0V Output (PL), and auxiliary 0V input (APL) connectors. Connector set for 09-AL09 and 09-BL0 line interface modules includes VAC line (IPL), VAC load (OPL), control power (CPL), and V brake I/O power (PSL) connectors. The I/O (6-pin) connector for 09-AL09 and 09-BL0 line interface modules is not provided. See Accessories on page for the catalog number and a complete description of the connector sets. These installation instructions, publication 09-IN00. Rockwell Automation Publication 09-IN00I-EN-P - June 0

4 Line Interface Module Mounting Requirements ATTENTION: Plan the installation of your system so that you can perform all cutting, drilling, tapping, and welding with the system removed from the enclosure. Because the system is of the open type construction, be careful to keep any metal debris from falling into it. Metal debris or other foreign matter can become lodged in the circuitry, which can result in damage to components. The following requirements apply when preparing to mount your line interface module: The line interface module must be enclosed in a grounded conductive enclosure offering protection as defined in standard EN 609 (IEC 9) to IP such that they are not accessible to an operator or unskilled person, to comply with UL and CE requirements. A NEMA X enclosure exceeds these requirements providing protection to IP66. The panel you install inside the enclosure for mounting your system components must be on a flat, rigid, vertical surface that won t be subjected to shock, vibration, moisture, oil mist, dust, or corrosive vapors. Observe the Environmental Specifications on page. Maintain minimum clearances for proper airflow, easy module access, and proper cable bend radius as shown in the figures on page. IMPORTANT Mount the line interface module in an upright position as shown. Do not mount the module on its side. Rockwell Automation Publication 09-IN00I-EN-P - June 0

5 Line Interface Module Figure - Minimum Clearance Requirements (catalog numbers 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx) Clearance for Airflow and Installation 0.8 mm (.0 in.) min Line Interface Module (catalog number 09-ALxxS is shown) Clearance left of module is not required. Clearance right of module is not required. Clearance for Airflow and Installation 0.8 mm (.0 in.) min Figure - Minimum Clearance Requirements (catalog numbers 09-AL09 and 09-BL0) Clearance for Airflow and Installation 0.8 mm (.0 in.) min Line Interface Module (catalog number 09-BL0 is shown) Clearance for Airflow and Installation 0.8 mm (.0 in.) min Clearance for Airflow and Installation 0.8 mm (.0 in.) min Clearance for Airflow and Installation 0.8 mm (.0 in.) min Cat. No. 09-ALxxS 09-XL7S 09-BLxxS 09-AL09 09-BL0 Cabinet Depth Clearance, min 00 mm (7.9 in.) 0 mm (9.8 in.) 00 mm (7.9 in.) 00 mm (.8 in.) For Power Dissipation Specifications, see page. Rockwell Automation Publication 09-IN00I-EN-P - June 0

6 6 Line Interface Module Establishing Noise Zones Observe these guidelines when a 09-ALxxS, 09-BLxxS, or 09-XL7S-Cx line interface module is used in the system and mounted left of the drive with the AC (EMC) line filter mounted above the module: The clean zone (C) is to the right and beneath the drive system (gray wireway). The dirty zone (D) is to the left and above the drive system, and above and below the line interface module (black wireway). The very dirty zone (VD) is from the filter output to drive. Shielded cable is required on the EMC filter (LOAD side) and the braided shield attached to the clamp (when provided). The sercos fiber-optic cables are immune to electrical noise. Figure - Establishing Noise Zones (EMC filter above the line interface module) Dirty Wireway Clean Wireway D AC Line Filter VD Motor Power Cables VAC LOAD Very dirty Filter/Drive connections segregated (not in wireway) D D D VAC LINE D D VD No sensitive equipment within 0 mm (6.0 in.) () Drive/ System Module () D Line Interface Module (catalog number 09-ALxxS is shown) D C I/O () and Feedback Cables Route V DC I/O Shielded Cable Route Encoder/Analog/Registration Shielded Cables () If drive system I/O cable contains (dirty) relay wires, route cable with module I/O cable in dirty wireway. () When space does not permit the 0 mm (6.0 in.) segregation, use a grounded steel shield instead. For examples, see the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM00. () The Kinetix 6000 drive is shown as an example of any drive or other device in configuration with the line interface module; however, noise zones of other products will vary. Rockwell Automation Publication 09-IN00I-EN-P - June 0

7 Line Interface Module 7 Observe these guidelines when a 09-ALxxS, 09-BLxxS, or 09-XL7S-Cx line interface module is used in the system and mounted right of the drive with the AC (EMC) line filter mounted behind the line interface module: The clean zone (C) is to the left and beneath the drive system (gray wireway). The dirty zone (D) is to the right and above the drive, and above and below the line interface module (black wireway). The very dirty zone (VD) is from the filter output to drive. Shielded cable is required on the EMC filter (LOAD side) and the braided shield attached to the clamp (when provided). The sercos fiber-optic cables are immune to electrical noise. Figure - Establishing Noise Zones (EMC filter behind the line interface module) Clean Wireway Dirty Wireway Motor Power Cables D Very dirty Filter/Drive connections segregated (not in wireway) D D D VAC LINE VAC LOAD Control VAC Auxiliary VAC V DC Brake VD PR No sensitive equipment within 0 mm (6.0 in.) () VD D LIM I/O Drive/System Module () AC (EMC) Line Filter PR C I/O () and Feedback Cables C Line Interface Module (catalog number 09-ALxxS is shown) 09 Mounting Brackets () x D Route Encoder/Analog/Registration Shielded Cables Route V DC I/O Shielded Cable () If the drive system I/O cable contains (dirty) relay wires, route cable with the module I/O cable in dirty wireway. () When space does not permit the 0 mm (6.0 in.) segregation, use a grounded steel shield instead. For examples, see the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM00. () The Kinetix 6000 drive is shown as an example of any drive or other device in configuration with the line interface module; however, noise zones of other products will vary. () Only the 09-ALxxS and 09-XL7S-Cx line interface modules are compatible with 09 mounting brackets. The 09-BLxxS, 09-AL09, and 09-BL0 line interface modules are not compatible. Rockwell Automation Publication 09-IN00I-EN-P - June 0

8 8 Line Interface Module Observe these guidelines when a 09-AL09 or 09-BL0 line interface module is used in the drive system: The clean zone (C) is to the right and beneath the drive system (gray wireway). The dirty zone (D) is to the left and above the drive, and above and below the line interface module (black wireway). The very dirty zone (VD) is limited to where the line interface module VAC output jumpers over to the drive. Shielded cable is required only if the very dirty cables enter a wireway. The sercos fiber-optic cables are immune to electrical noise. Figure - Establishing Noise Zones (catalog numbers 09-AL09 or 09-BL0) Dirty Wireway D Very dirty LIM/Drive connections segregated (not in wireway) Motor Power Cables Clean Wireway D VD D No sensitive equipment within 0 mm (6.0 in.) () D Line Interface Module (catalog number 09-AL09 is shown) D C C Drive/ System Module () I/O () and Feedback Cables Route V DC I/O Shielded Cable Route Encoder/Analog/Registration Shielded Cables () If drive system I/O cable contains (dirty) relay wires, route cable with module I/O cable in dirty wireway. () When space does not permit the 0 mm (6.0 in.) segregation, use a grounded steel shield instead. For examples, see the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM00. () The Kinetix 6000 drive is shown as an example of any drive or other device in configuration with the line interface module; however, noise zones of other products will vary. Rockwell Automation Publication 09-IN00I-EN-P - June 0

9 Line Interface Module 9 Connector Data Use the figures below to locate the line interface module connectors and indicators. Figure 6 - Connectors and Indicators (catalog numbers 09-ALxxS, 09-BL7xxS, and 09-XL7S-Cx) Auxiliary Power Input (APL) Connector () VAC Line (IPL) Connector VAC Load (OPL) Connector L/N 9-6 VAC LOAD, 0/60 Hz 9-6 VAC LINE, 0/60 Hz L L L L L' L' L' CTRL CTRL AUX AUX AUX AUX I/O_COM I/O_PWR I/O_COM I/O_PWR I/O_COM I/O_PWR 6 CONTROL VAC 0 VAC SUPPLY VDC SUPPLY Control Power Output (CPL) Connector Auxiliary Power Output (PL) Connector V DC Brake Power Output (PL) Connector Line Interface Module, Top View (catalog number 09-XL7S-Cx is shown) I/O (IOL) Connector Access Door V Power Status Indicator Main VAC I/O (IOL) Connector (staggered) IOL Connector (as viewed from side) CB FB CB Brake-I/O VAC Fuse Block Control/AUX VAC Line Interface Module, Front View (catalog number 09-XL7S-Cx is shown) I/O (IOL) Connector (straight) IOL Connector (as viewed from side) () Auxiliary Power Input (APL) connector is present only on the 09-XL7S-Cx line interface module. Rockwell Automation Publication 09-IN00I-EN-P - June 0

10 0 Line Interface Module Figure 7 - Connectors and Indicators (catalog numbers 09-AL09 and 09-BL0) Line Interface Module, Top View (catalog number 09-AL09 is shown) VAC Line (IPL) Connector 9-6 VAC LINE 0/60 Hz PE L L L MBRK PWR MBRK COM MBRK PWR MBRK COM VDC BRAKE SUPPLY L L/N PE L L L 0 VAC LOAD 9-6 VAC LOAD 0/60 Hz Control Power Output (CPL) Connector VAC Load (OPL) Connector V DC Brake Power Output (PSL) Connector Line Interface Module, Front View (catalog number 09-AL09 is shown) Brake Power Status Indicator MAIN VAC AUX VAC BRAKE - I/O VAC I/O Power Status Indicator CB CB CB Line Interface Module 09-AL09 00/0V AC 0A Output I/O (IOL) Connector Main VAC Control/AUX VAC Brake-I/O VAC Rockwell Automation Publication 09-IN00I-EN-P - June 0

11 Line Interface Module Line Interface Module Connectors Table - Connectors (catalog numbers 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx) Designator Description Connector IOL Status I/O -pin (plugable) terminal block IPL VAC LINE input power -position plug/header OPL VAC LOAD output power -position plug/header PL Brake and I/O power output (V DC) 6-position plug/header PL Auxiliary power output (0V AC) -position plug/header CPL Control power output -position plug/header APL () Auxiliary power input -position plug/header () Auxiliary power input (APL) connector is present only on the 09-XL7S-Cx module. Table - Connectors (catalog numbers 09-AL09 and 09-BL0) Designator Description Connector IOL Status I/O 6-pin high-density D-shell IPL VAC LINE input power -position terminals OPL VAC LOAD output power -position terminals PSL Brake and I/O power output (V DC) -position plug/header CPL Control power output -position plug/header I/O Connector These tables provide signal descriptions and pinouts for the I/O (IOL) connector. Table - IOL (-pin) Connector Pinouts (catalog numbers 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx) IOL Pin Description Signal IOL Pin Description Signal IO V supply IO_PWR Alarm common (CB) ALRM_COM IO V common IO_COM Contactor auxiliary contact (NC) # IN CONSTAT_ IO V supply IO_PWR Contactor auxiliary contact (NC) # OUT CONSTAT_ IO V common IO_COM Contactor auxiliary contact (NC) # IN CONSTAT_ IO V supply IO_PWR 6 Contactor auxiliary contact (NC) # OUT CONSTAT_ 6 IO V common IO_COM 7 Contactor auxiliary contact (NC) # IN CONSTAT_ 7 V contactor coil positive COIL_E 8 Contactor auxiliary contact (NC) # OUT CONSTAT_ 8 V contactor coil negative COIL_E 9 Contactor auxiliary contact (NO) # IN CONSTAT_ 9 Alarm make contact (CB) ALRM_M 0 Contactor auxiliary contact (NO) # OUT CONSTAT_ 0 SHIELD SHIELD SHIELD SHIELD Alarm break contact (CB) ALRM_B Rockwell Automation Publication 09-IN00I-EN-P - June 0

12 Line Interface Module Your IOL connector terminals may be staggered, as in Figure 8, or straight, as in Figure 9. Figure 8 - Pin Orientation for the IOL (-pin) Connector, Staggered I/O (IOL) Connector Access Door (door open) IOL IO_PWR IO_COM IO_PWR IO_COM IO_PWR 6 IO_COM 7 COIL_E 8 COIL_E 9 ALRM_M 0 SHIELD ALRM_B ALRM_COM CONSTAT_ CONSTAT_ CONSTAT_ 6 CONSTAT_ 7 CONSTAT_ 8 CONSTAT_ 9 CONSTAT_ 0 CONSTAT_ SHIELD Line Interface Module (catalog number 09-ALxxS is shown) IOL IO_PWR IO_COM IO_PWR IO_COM IO_PWR IO_COM COIL_E COIL_E ALRM_M SHIELD ALRM_B ALRM_COM CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ SHIELD Pin Pin -pin I/O Staggered Pin (IOL) Connector Pin 0 Figure 9 - Pin Orientation for the IOL (-pin) Connector, Straight I/O (IOL) Connector Access Door (door open) IOL IO_PWR IO_COM IO_PWR IO_COM IO_PWR 6 IO_COM 7 COIL_E 8 COIL_E 9 ALRM_M 0 SHIELD ALRM_B ALRM_COM CONSTAT_ CONSTAT_ CONSTAT_ 6 CONSTAT_ 7 CONSTAT_ 8 CONSTAT_ 9 CONSTAT_ 0 CONSTAT_ SHIELD Line Interface Module (catalog number 09-ALxxS is shown) IOL IO_PWR IO_COM IO_PWR IO_COM IO_PWR IO_COM COIL_E COIL_E ALRM_M SHIELD ALRM_B ALRM_COM CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ SHIELD Pin Pin -pin I/O StraightPin (IOL) Connector Pin 0 Rockwell Automation Publication 09-IN00I-EN-P - June 0

13 Line Interface Module Table - IOL (6-pin) Connector Pinouts (catalog numbers 09-AL09 and 09-BL0) IOL Pin Description Signal IOL Pin Description Signal Reserved Reserved Reserved Contactor auxiliary contact (NC) # IN CONSTAT_ Reserved 6 Contactor auxiliary contact (NC) # IN CONSTAT_ V contactor coil negative COIL_A 7 Contactor auxiliary contact (NC) # IN CONSTAT_ Reserved 8 Contactor auxiliary contact (NC) # IN CONSTAT_ 6 Contactor auxiliary contact (NC) # OUT CONSTAT_ 9 Reserved 7 Contactor auxiliary contact (NC) # OUT CONSTAT_ 0 IO V common IO_COM 8 Contactor auxiliary contact (NC) # OUT CONSTAT_ IO V common IO_COM 9 Contactor auxiliary contact (NC) # OUT CONSTAT_ IO V common IO_COM 0 Reserved Reserved Reserved IO V supply IO_PWR Reserved IO V supply IO_PWR V contactor coil positive COIL_A 6 IO V supply IO_PWR Figure 0 - Pin Orientation for the IOL (6-pin) Connector 6-pin I/O Connector Pin 6 Pin 8 Pin 9 Pin 9 Pin 0 Pin Auxiliary Power Input Connector This table provides the signal descriptions and pinouts for the auxiliary power input (-pin) APL connector. This connector applies only to 09-XL7S-C and 09-XL7S-C line interface modules. APL Pin Description Signal L/N Auxiliary power input L Rockwell Automation Publication 09-IN00I-EN-P - June 0

14 Line Interface Module Control Power Output Connector These tables provide signal descriptions and pinouts for the control power (-pin) CPL connector. Table - CPL (-pin) Connector Pinouts (catalog numbers 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx) CPL Pin Description Signal CTRL Control power output CTRL Table 6 - CPL (-pin) Connector Pinouts (catalog numbers 09-AL09 and 09-BL0) CPL Pin Description Signal L Control power LOAD output L/N V DC Brake Supply Connector These tables provide signal descriptions and pinouts for the V brake supply connector, intended for use with mechanical motor brake or Bulletin 090 resistive-brake module (RBM) applications. Table 7 - PL (6-pin) Connector Pinouts (catalog numbers 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx) PL Pin Description Signal +V DC supply IO_PWR +V DC common IO_COM +V DC supply IO_PWR +V DC common IO_COM +V DC supply IO_PWR 6 +V DC common IO_COM Table 8 - PSL (-pin) Connector Pinouts (catalog numbers 09-AL09 and 09-BL0) PSL Pin Description Signal +V DC supply MBRK PWR +V DC common MBRK COM +V DC supply MBRK PWR +V DC common MBRK COM Rockwell Automation Publication 09-IN00I-EN-P - June 0

15 Line Interface Module VAC LINE Connector These tables provide signal descriptions and pinouts for the -phase input power (-pin) IPL connector. Table 9 - IPL (-pin) Connector Pinouts (catalog numbers 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx) IPL Pin Description Signal Chassis ground -phase input power L L Table 0 - IPL (-pin) Connector Pinouts (catalog numbers 09-AL09 and 09-BL0) IPL Pin 09-AL09 09-BL0 Description Signal Chassis ground PE L -phase input power L L L IMPORTANT ATTENTION: Make the chassis (earth) ground connection from a grounded configuration only. Rockwell Automation Publication 09-IN00I-EN-P - June 0

16 6 Line Interface Module VAC LOAD Connector These tables provide signal descriptions and pinouts for the -phase output power (-pin) OPL connector. Table - OPL (-pin) Connector Pinouts (catalog numbers 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx) OPL Pin Description Signal Chassis ground -phase output power L L Table - OPL (-pin) Connector Pinouts (catalog numbers 09-AL09 and 09-BL0) OPL Pin 09-AL09 09-BL0 Description Signal Chassis ground PE L -phase output power L L L Auxiliary Power Connector This table provides signal descriptions and pinouts for the auxiliary power output (-pin) PL connector. Table - PL (-pin) Connector Pinouts (catalog numbers 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx) Cat. No. PL Pin Description Signal 0V AC power supply. Can be used with the Bulletin 090-XB0 resistive-brake module AUX_L 09-ALxxS, (RBM) or other as needed. AUX_L 09-BLxxS, and 09-XL7S-C 0V AC power supply. Can be used with the AUX_L Bulletin 090-XB0 resistive-brake module (RBM) or other as needed. AUX_L 09-XL7S-C AUX_L 0V AC power supply. For use as needed. AUX_L AUX_L 0V AC power supply. For use as needed. AUX_L Rockwell Automation Publication 09-IN00I-EN-P - June 0

17 Line Interface Module 7 Understanding Signal Specifications A description of the I/O (IOL), brake power (PL/PSL), control power (CPL), and auxiliary power (PL) signals and circuit specifications is provided on the following pages. See the Block Diagrams beginning on page for your line interface modules schematic. IOL Pin Signal Description IOL-8 IOL-7 COIL_E COIL_E I/O Signals The 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx line interface module I/O (IOL) signals include the contactor coil, alarm contacts, status contacts, and I/O power supply. This table provides a description and electrical specifications for the IOL connector signals. See Power Specifications on page for auxiliary contactor specifications. Table - IOL (-pin) Signal Specifications (catalog numbers 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx) Line contactor coil connections with an auxiliary contact from the control power circuit breaker wired in series with the contactor coil. The line contactor is a safety contactor that includes three main contacts with three auxiliary contacts (see the figure on page 9). IOL- ALRM_COM Non-voltage contact (ALRM_M) to indicate that CB is closed (make) when CB is tripped. (DC) IOL-9 IOL- IOL- IOL- IOL-6 IOL- IOL-8 IOL-7 IOL-0 IOL-9 IOL- IOL- IOL-6 IOL- IOL- IOL- ALRM_M ALRM_B CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ IO_COM IO_PWR Non-voltage contact (ALRM_B) to indicate that CB is closed (make) when CB is not tripped. See the figure on page 8. (DC) Voltage (Volts) Current (Amps) Min Nom Max Min Nom Max [AC] 0 [AC] 600 Three safety-rated auxiliary contacts that are normally-closed on the line contactor (see the figure on page 0). One auxiliary contact (normally-open) that is not safety rated and should not be used in a safety string. Power supply capable of supplying 0 A for I/O functions and switches. Each set of pins is capable of 8 A. To use the full rating of the supply, all pins must be used to provide the appropriate current rating (see the figure on page ) Rockwell Automation Publication 09-IN00I-EN-P - June 0

18 8 Line Interface Module IOL- IOL- IOL-6 IOL- IOL-7 IOL-6 IOL-8 IOL-7 IOL-9 IOL-8 IOL-0 IOL- IOL- IOL- IOL- IOL-6 For more information regarding the Bulletin 00S-C8x- contactor, see the Safety Products Catalog, website The 09-AL09 and 09-BL0 line interface module I/O (IOL) signals include the contactor coil, status contacts, and I/O power supply. Table - IOL (6-pin) Signal Specifications (catalog numbers 09-AL09 and 09-BL0) IOL Pin Signal Description COIL_A COIL_A CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ IO_COM IO_PWR Line contactor coil connections with an auxiliary contact from the control power circuit breaker wired in series with the contactor coil. The line contactor is a safety contactor that includes three main contacts with four auxiliary contacts (see figure on page 9). Four pairs of auxiliary contacts that are normally-closed on the line contactor (see figure on page ). Power supply capable of supplying 6 A for I/O functions and switches. Each set of pins is capable of A. To use the full rating of the supply, all pins must be used to provide the appropriate current rating (see figure on page ). See Power Specifications beginning on page for auxiliary contactor specifications. CB Alarm Operation The CB alarm circuitry (ALRM_M contact) in the 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx line interface modules is closed only when CB trips (meaning input current exceeds instantaneous current trip setting) and not dependant on the ON/OFF switch. The ALRM_B contact is closed when CB is manually set to the ON or OFF position, and open when CB is tripped. Figure - CB Alarm Operation (catalog numbers 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx) OFF ON TRIP AL B M B M B M c c c Rockwell Automation Publication 09-IN00I-EN-P - June 0

19 Line Interface Module 9 Contactor Coil For safety reasons, the internal wiring is arranged so that if the control power (CPL) circuit breaker (CB) trips, the opening contact will interrupt the coil voltage and remove main input power to the drive. The 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx line interface modules use an AC coil and a DC interface module allows the contactor coil to be controlled by the V DC output of the drive. Additional surge suppression is not required for these contactors. IMPORTANT ATTENTION: Do not apply AC voltage to COIL_E and COIL_E. Figure - IOL Contactor Coil (catalog numbers 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx) Line Interface Module CB_AUX A CR A DC Interface Module E A E IOL-7 IOL-8 COIL_E COIL_E FB CB The contactors in the 09-AL09 and 09-BL0 line interface modules use a DC coil. The contactor coil voltage is V DC with a suitably-rated surge suppressor fitted inside the line interface module. Figure - IOL Contactor Coil (catalog numbers 09-AL09 and 09-BL0) COIL_A CR IOL- CB_AUX A A IOL- COIL_A CB 6 D Line Interface Module Rockwell Automation Publication 09-IN00I-EN-P - June 0

20 0 Line Interface Module Safety Contactor The safety contactor includes three main contacts (normally-open) that close when coil power is applied. The three auxiliary (safety) contacts (used in 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx line interface modules) are volt-free, positively-guided, and mechanically-latched. IMPORTANT A fourth volt-free normally-open contact is also available, but is not safety rated and should not be used in a safety string. Figure - IOL Contactor Status (catalog numbers 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx) CR 6 CONSTAT_ IOL- IOL- CONSTAT_ CONSTAT_ IOL- IOL-6 CONSTAT_ CONSTAT_ IOL-7 IOL-8 CONSTAT_ CONSTAT_ IOL-9 IOL-0 CONSTAT_ A A Line Interface Module See Power Specifications on page for auxiliary contactor specifications. Rockwell Automation Publication 09-IN00I-EN-P - June 0

21 Line Interface Module The four auxiliary (safety) contacts (used in 09-AL09 and 09-BL0 line interface modules) are volt-free, positively-guided, and mechanically-latched. Figure - IOL Contactor Status (catalog numbers 09-AL09 and 09-BL0) CR 6 CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ IOL- IOL-6 IOL-7 IOL-8 IOL-6 IOL-7 IOL-8 IOL-9 CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ A A Line Interface Module See Power Specifications beginning on page for auxiliary contactor specifications. V Power Supply (catalog numbers 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx) The V DC power supply on 09-ALxxS, 09-BLxxS, and 09-XL7S-C line interface modules is capable of supplying 0 A for PLC I/O functions (IOL connector), mechanical motor brakes, and the Bulletin 090 resistive-brake module (RBM) I/O (PL connector). An AC line filter is placed on the input to the supply to provide conditioning. The supply is protected by circuit breaker CB. PLC I/O power is available to the user via the IOL (-pin) terminal block connector (as shown in the figure on page ). Motor brakes and the resistive-brake module I/O power is available to the user via the PL (6-pin) connector. Each PL output contains an LC circuit to prevent electrical noise contamination of the V supply and an MOV to prevent current surges from the motor brake. IMPORTANT Use the PL +V DC supply with devices that can potentially generate flyback currents (for example, brake coils and relays). Rockwell Automation Publication 09-IN00I-EN-P - June 0

22 Line Interface Module Figure 6 - IOL Power Supply (catalog numbers 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx) CB AC Line Filter L L PS 80 W, 0 A Power Supply V+ PE V- Line Interface Module IOL- IOL- IOL- IOL- IOL- IOL-6 IO_PWR IO_COM PL- PL- PL- IO_PWR PL- PL- PL-6 IO_COM Interface PCB IMPORTANT Each set of pins (IO_PWR and IO_PWR) is rated at 8 A (not to exceed 0 A for combined IOL and PL use). Rockwell Automation Publication 09-IN00I-EN-P - June 0

23 Line Interface Module I/O Power Supply (catalog numbers 09-AL09 and 09-BL0) The I/O power supply on 09-AL09 and 09-BL0 line interface modules is capable of supplying A for PLC I/O functions and switches. It is available to the user via the IOL (6-pin) D-sub connector. A single-phase filter is placed on the input to the supply to provide conditioning. The supply is protected by circuit breaker CB. ATTENTION: When current draw exceeds A (IOL-, IOL-, or IOL-6), multiple pins must be used to provide appropriate current rating and avoid connector damage. Figure 7 - IOL Power Supply (catalog numbers 09-AL09 and 09-BL0) AC Line Filter CB PS 0 W, 6 A Power Supply Line Interface Module IOL-6 IOL- IOL- IOL-0 IOL- IOL- IO_PWR IO_COM Rockwell Automation Publication 09-IN00I-EN-P - June 0

24 Line Interface Module Brake Power Supply (catalog numbers 09-AL09 and 09-BL0) A +V DC supply is provided on the PSL connector of the 09-AL09 and 09-BL0 line interface modules for mechanical motor brakes and the Bulletin 090 resistive-brake module I/O. The supply has over-current protection and is isolated from all other supplies. A single-phase filter placed on the input to the supply provides conditioning. The supply is protected by circuit breaker CB. The PSL brake power supply is rated at A. If more current is required, consider using the IOL power supply. IMPORTANT Use the PSL +V DC supply with devices that can potentially generate flyback currents (for example, brake coils and relays). This supply requires external flyback protection with either a diode or MOV. Figure 8 - PSL Power Supply (catalog numbers 09-AL09 and 09-BL0) AC Line Filter CB PS 0 W, A V DC Power Supply Line Interface Module PSL- PSL- MBRK PWR PSL- PSL- MBRK COM Rockwell Automation Publication 09-IN00I-EN-P - June 0

25 Line Interface Module Control Power Supply The control power supply on 09-ALxxS, 09-BLxxS, and 09-XL7S-C line interface modules is protected by FB and one -pole circuit breaker (CB). The control power supply on 09-AL09 and 09-BL0 line interface modules is protected by one -pole circuit breaker (CB). They all have a single-phase filter placed in the control VAC supply to provide protection/conditioning. For safety reasons, the internal wiring is arranged so that, if the control power (CPL) circuit breaker (CB) trips, the opening contact will interrupt the coil voltage. Circuit breaker CB and fuse block FB are field-replaceable. For FB replacement fuse part numbers, see the table on page 0. Table 6 - Control Power Output Source Cat. No. Input Voltage Control Power Source 09-ALxxS 0V AC Two phases of incoming power. 09-AL09 (internal connection) 09-XL7S-C Auxiliary 0V AC input (APL) connector. 0/60V AC 09-XL7S-C Auxiliary 0V AC input (APL) connector. 09-BLxxS 60V AC Internal step down transformer. 09-BL0 See Power Specifications beginning on page for control power output (CPL) specifications. Figure 9 - CPL Power Supply (catalog numbers 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx) CB_AUX Line Interface Module FB CB Single-phase AC Line Filter CPL- CPL- CTRL CTRL Figure 0 - CPL Power Supply (catalog numbers 09-AL09 and 09-BL0) Line Interface Module COIL_A (CR) COIL_A (IOL-) Single-phase AC Line Filter CB 6 CPL- CPL- L L/N Rockwell Automation Publication 09-IN00I-EN-P - June 0

26 6 Line Interface Module Auxiliary Power Output An auxiliary 0V AC output is provided for use with the Bulletin 090 resistive-brake module (RBM) or other customer requirement as needed on the PL connector. This supply is present with 09-ALxxS, 09-BLxxS, and 09-XL7S-C line interface modules. The supply is protected by circuit breaker CB. IMPORTANT Auxiliary power output (PL) is 0V AC with catalog number 09-XL7S-C. Figure - PL 0V Power (catalog numbers 09-ALxxS, 09-BLxxS, and 09-XL7S-C) FB CB Line Interface Module PL- AUX_L PL- AUX_L PL- AUX_L PL- AUX_L See Power Specifications beginning on page for Auxiliary Power Output (PL) specifications. Auxiliary Power Input The auxiliary power input (APL) connector is available only with the 09-XL7S-C and 09-XL7S-C line interface modules. This connector allows the customer to provide a separate auxiliary power source, independent from the mains supply, for control power and other uses. The APL connector will accept either 0V (09-XL7S-C) or 0V AC (09-XL7S-C) input voltage. As a result, the auxiliary power output (PL) and control power output (CPL) voltage is 0V or 0V AC, respectively. The V power supply is designed to operate on either 0V or 0V AC and will auto-detect the input voltage. See Power Specifications beginning on page for auxiliary power input (APL) and auxiliary power output (PL) specifications. See page 7 for the 09-XL7S-Cx line interface module block-diagram. Rockwell Automation Publication 09-IN00I-EN-P - June 0

27 Line Interface Module 7 Install the Line Interface Module This procedure assumes that you have prepared your panel and understand how to bond your system. See the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM00, for information on high-frequency bonding and reducing electrical noise. ATTENTION: To avoid hazard of electrical shock, mount your line interface module to the panel before applying power. Once power is applied, connector terminals may have voltage present even when not in use. IMPORTANT If you are using the 09 mounting brackets and plan to mount your line interface module over the AC line filter, you must install the line filter and brackets first. See the 09 Mounting Brackets Installation Instructions, publication 09-IN008, for that information. Only the 09-ALxxS and 09-XL7S-Cx line interface modules are compatible with the 09 mounting brackets. The 09-BLxxS, 09-AL09, and 09-BL0 line interface modules are not compatible. Mount the Line Interface Module Follow these steps to mount your line interface module to the panel.. Layout the position for your module in the enclosure. See Establishing Noise Zones beginning on page 6 for panel layout recommendations. See Product Dimensions beginning on page 8. IMPORTANT To improve EMC performance, mount the line interface module on the same panel as the drive and as close to the drive as possible.. Attach the line interface module to the cabinet. The recommended mounting hardware is M6 metric (/ in.) bolts. Make sure all fasteners are properly bonded to the subpanel.. Tighten all mounting fasteners. Rockwell Automation Publication 09-IN00I-EN-P - June 0

28 8 Line Interface Module 9.8 (0.) Product Dimensions Figure - Mounting Dimensions (catalog numbers 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx) 9-6 VAC LINE, 0/60 Hz 9-6 VAC LOAD, 0/60 Hz L L L L' L' L' CTRL CTRL AUX AUX AUX AUX I/O_COM I/O_PWR I/O_COM I/O_PWR I/O_COM I/O_PWR CONTROL VAC 0 VAC SUPPLY VDC SUPPLY Dimensions are in millimeters (inches) (catalog number 09-XL7S-Cx is shown) x (.0) Mounting features sized for M6 (/ ) hardware. Connectors not shown for clarity. 0.8 (0.) x 0.6 (.60) x.69 (0.0) 6.7 (.0) A 7.9 (.80) 09.9 (.0) x. (.87) 09.9 (.0) x (.0) 0 (8.66) Cat. No. Dimension A mm (in.) 09-ALxxS 09-XL7S-Cx 98. (7.8) 09-BLxxS 8.0 (9.76) Rockwell Automation Publication 09-IN00I-EN-P - June 0

29 Line Interface Module 9 Figure - Mounting Dimensions (catalog number 09-AL09) (.8) 8.7 (7.7) 87.7 (7.9) Dimensions are in millimeters (inches) x Ø 6 (0.6) 6x Ø 7.9 (0.).7 (0.) (0.87) 97 (7.7) 87.7 (7.9) x 8.7 (.) 86.8 (.9) (8.86). (9.97) 8.9 (0.) 0.9 (.) 0 (0.79). (.6) 8 (.).7 (0.) Flying-lead I/O Cable with 090-K6CK-D6M Low-profile Connector Kit 8 (.) IMPORTANT Additional clearance below the low-profile I/O connector is necessary to provide the recommended cable-bend radius. Rockwell Automation Publication 09-IN00I-EN-P - June 0

30 0 Line Interface Module Figure - Mounting Dimensions (catalog number 09-BL0) 00 (.7) 00 (.9) 77 (0.9) x 06 (8.) 80 (.0) Dimensions are in millimeters (inches) x 8. (.) 80 (.0) x 0. (.9) 7.6 (.09) x Ø 6 (0.6) x 8.7 (.) 6x Ø 7.9 (0.).7 (0.0) 89 (.7) (.8) 97 (7.8) 0 (9.8). (9.9) 78. (0.96) 8.9 (0.) 0 (0.79). () 80 (7.09) 60 (.7).7 (0.0) Flying-lead I/O Cable with 090-K6CK-D6M Low-profile Connector Kit. (0.) IMPORTANT Additional clearance below the low-profile I/O connector is necessary to provide the recommended cable-bend radius. Rockwell Automation Publication 09-IN00I-EN-P - June 0

31 Line Interface Module Wire the Line Interface Module This section provides wiring requirements for each connector on the line interface module. IMPORTANT The National Electrical Code and local electrical codes take precedence over the values and methods provided. Wire should be copper with 7 C (67 F) minimum rating. Phasing of main AC power is arbitrary and earth-ground connection is required for safe and proper operation. Use these tables to determine the recommended wire size, strip length, and torque value for wiring your line interface module. Table 7 - Wiring Requirements (catalog numbers 09-ALxxS, 09-BLxxS, and 09-XL7S-C) Description Connects to Terminals Pin Signal Recommended Wire Size mm (AWG) Strip Length mm (in.) Torque Value N m (lb in) VAC LINE VAC LOAD IPL- IPL- IPL- IPL- OPL- OPL- OPL- OPL- L L L L L L. ( ) 6.0 (0.6).7 () Auxiliary power input () APL- L/N 0..0 APL- L ( 0) 7.0 (0.8) (..) Control power output CPL- CTRL 0..0 CPL- CTRL ( 0) 7.0 (0.8) (..) Auxiliary power output PL- PL- PL- PL- AUX_L AUX_L AUX_L AUX_L 0..0 ( 0) 7.0 (0.8) (..) Brake and I/O power output PL- PL- PL- PL- PL- PL-6 IO_PWR IO_COM IO_PWR IO_COM IO_PWR IO_COM (8 6) 7.0 (0.8) (.9.) Status I/O (-pin terminal block) IOL- IOL- 0.. ( ) 6.0 (0.). (0) () The auxiliary power input (APL) connector is present only on the 09-XL7S-Cx line interface modules. Rockwell Automation Publication 09-IN00I-EN-P - June 0

32 Line Interface Module Table 8 - Wiring Requirements (catalog numbers 09-AL09 and 09-BL0) Cat. No. Description Connects to Terminals Pin Signal Recommended Wire Size mm (AWG) Strip Length mm (in.) Torque Value N m (lb in) 09-AL09 (0V) VAC LINE VAC LOAD IPL- IPL- IPL- IPL- OPL- OPL- OPL- OPL- L L L L L L. () 0.0 (0.8) (..) 09-BL0 (60V) VAC LINE VAC LOAD IPL- IPL- IPL- IPL- OPL- OPL- OPL- OPL- L L L L L L.0 () 0.0 (0.8)..8 (..9) Common (0V or 60V) Control power output Brake and I/O power output CPL- CPL- PSL- PSL- PSL- PSL- L L/N MBRK PWR MBRK COM MBRK PWR MBRK COM. () 0.0 (0.8) (..) ATTENTION: To avoid hazard of electrical shock, complete the wiring of your module before applying power. Once power is applied, connector terminals may have voltage present even when not in use. ATTENTION: The input power for Bulletin 09 line interface modules must come from a grounded configuration. When an ungrounded power configuration is used, phases L, L, and L (without a reference to earth ground) can drift and stress the line-filter components internal to the line interface module. Your Bulletin 09, 09, and 099 servo drive user manual includes examples of grounded and ungrounded power configurations. See Additional Resources on page 6 for publication numbers. Rockwell Automation Publication 09-IN00I-EN-P - June 0

33 Line Interface Module Wiring Guidelines Use these guidelines as a reference when wiring the connectors on your line interface module. IMPORTANT See Connector Data on page 9 for the connector locations of your line interface module. When tightening screws to secure the wires, see the tables beginning on page for torque values. When removing insulation from wires, see the tables beginning on page for strip lengths. IMPORTANT To ensure system performance, run wires and cables in wireways as shown in Establishing Noise Zones on page 6. See Wiring Diagrams beginning on page for interconnect diagrams including the line interface module. Follow these steps when wiring the connectors on your line interface module.. Prepare the wires for attachment to each connector plug by removing insulation equal to the recommended strip length. IMPORTANT Use caution not to nick, cut, or otherwise damage strands as you remove the insulation.. Route the cable/wires to your line interface module.. Insert wires into connector plugs. See connector pinout tables beginning on page.. Tighten the connector screws.. Gently pull on each wire to make sure it does not come out of its terminal. If any wires are loose, then repeat steps and. 6. Insert the connector plug into the appropriate connector. Rockwell Automation Publication 09-IN00I-EN-P - June 0

34 Line Interface Module Wiring the Auxiliary-input Power (APL) Connector The auxiliary-input power (APL) connector is present only on the 09-XL7S-Cx line interface modules. Figure - Line Interface Module (APL connector) L/N L Line Interface Module, Top View (catalog number 09-XL7S-Cx is shown) Table 9 - Auxiliary Input Power (APL) Connector Single-phase Supply APL Pin Signal Recommended Wire Size mm (AWG) Strip Length mm (in.) Torque Value N m (lb in) L L 0..0 L L/N ( 0) 7.0 (0.8) (..) Rockwell Automation Publication 09-IN00I-EN-P - June 0

35 Line Interface Module Wiring the VAC LINE (IPL) Connector Figure 6 - Line Interface Module (IPL connector) Line Interface Module, Top View (catalog number 09-XL7S-Cx is shown) L L L ATTENTION: The input power for Bulletin 09 line interface modules must come from a grounded configuration. When an ungrounded power configuration is used, phases L, L, and L (without a reference to earth ground) can drift and stress the line filter components internal to the line interface module. Your Bulletin 09, 09, and 099 servo-drive user manual includes examples of grounded and ungrounded power configurations. See Additional Resources on page 6 for publication numbers. Table 0 - VAC LINE (IPL) Connector (catalog numbers 09-AL09, 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx) -phase Supply IPL Pin Signal Recommended Wire Size mm (AWG) Strip Length mm (in.) Torque Value N m (lb in) L L L L L L. ( ) 6.0 (0.6).7 () Table - VAC LINE (IPL) Connector (09-BL0 module) -phase Supply IPL Pin Signal Recommended Wire Size mm (AWG) Strip Length mm (in.) Torque Value N m (lb in) L L L L L L.0 () 0.0 (0.8)..8 (..9) Rockwell Automation Publication 09-IN00I-EN-P - June 0

36 6 Line Interface Module Wiring the VAC LOAD (OPL) Connector Figure 7 - Line Interface Module (OPL connector) Line Interface Module, Top View (catalog number 09-XL7S-Cx is shown) L L L IMPORTANT The 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx line interface modules are capable of connecting to multiple drives, providing each drive has its own line filter and the maximum current specification is not exceeded. For example diagrams, see the user manual for your drive. See Additional Resources on page 6 for publications. Table - VAC LOAD (OPL) Connector (catalog numbers 09-ALxxS, 09-BLxxS, or 09-XL7S-Cx) -phase Supply OPL Pin Signal Recommended Wire Size mm (AWG) Strip Length mm (in.) Torque Value N m (lb in) L L L L L L. ( ) 6.0 (0.6).7 () Table - VAC LOAD (OPL) Connector (catalog number 09-AL09) -phase Supply OPL Pin Signal Recommended Wire Size mm (AWG) Strip Length mm (in.) Torque Value N m (lb in) L L L L L L. ( ) 6.0 (0.6).7 () Table - VAC LOAD (OPL) Connector (catalog number 09-BL0) -phase Supply OPL Pin Signal Recommended Wire Size mm (AWG) Strip Length mm (in.) Torque Value N m (lb in) L L L L L L.0 () 0.0 (0.8)..8 (..9) Rockwell Automation Publication 09-IN00I-EN-P - June 0

37 Line Interface Module 7 Wiring the Control Power Output (CPL) Connector Figure 8 - Line Interface Module (CPL connector) Line Interface Module, Top View (catalog number 09-XL7S-Cx is shown) CTRL CTRL Table - Control Power Output (CPL) Connector (catalog numbers 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx) CPL Pin Signal Recommended Wire Size mm (AWG) Strip Length mm (in.) Torque Value N m (lb in) CTRL 0..0 CTRL ( 0) 7.0 (0.8) (..) Table 6 - Control Power Output (CPL) Connector (catalog numbers 09-AL09 and 09-BL0) CPL Pin Signal Recommended Wire Size mm (AWG) Strip Length mm (in.) Torque Value N m (lb in) L. L/N () 0.0 (0.8) (..) Rockwell Automation Publication 09-IN00I-EN-P - June 0

38 8 Line Interface Module Wiring the Auxiliary Power Output (PL) Connector Figure 9 - Line Interface Module (PL connector) Line Interface Module, Top View (catalog number 09-XL7S-Cx is shown) AUX_L AUX_L AUX_L AUX_L Table 7 - Auxiliary Power Output (PL) Connector (catalog numbers 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx) PL Pin Signal Recommended Wire Size mm (AWG) Strip Length mm (in.) Torque Value N m (lb in) AUX_L AUX_L AUX_L 0..0 ( 0) 7.0 (0.8) (..) AUX_L Rockwell Automation Publication 09-IN00I-EN-P - June 0

39 Line Interface Module 9 Wiring the Brake Power Output (V DC) Connector Figure 0 - Line Interface Module (V connector) Line Interface Module, Top View (catalog number 09-XL7S-Cx is shown) 6 IO_PWR IO_COM IO_PWR IO_COM IO_PWR IO_COM Table 8 - Brake Power Output (V DC) Connector (catalog numbers 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx) PL Pin Signal Recommended Wire Size mm (AWG) Strip Length mm (in.) Torque Value N m (lb in) IO_PWR IO_COM IO_PWR IO_COM (8 6) 7.0 (0.8) (.9.) IO_PWR 6 IO_COM Table 9 - Brake Power Output (V DC) Connector (catalog numbers 09-AL09 and 09-BL0) PSL Pin Signal Recommended Wire Size mm (AWG) Strip Length mm (in.) Torque Value N m (lb in) MBRK PWR MBRK COM MBRK PWR. () 0.0 (0.8) (..) MBRK COM Rockwell Automation Publication 09-IN00I-EN-P - June 0

40 0 Line Interface Module Configure Branch-circuit Protection Branch-circuit protection for the line interface module is customer configurable. By moving the CB/CB wiring harness (P) from one side of CB to the other, you can change the module operation. To understand this option, see the simplified block diagram and table below. Figure - Simplified Block Diagram (catalog numbers 09-ALxxS and 09-BLxxS) -phase Input (OPL) Line Interface Module Fuse Block Transformer (60V only) Optional Connection (after CB) J_B P J Disconnect (0U-H-RMB) Circuit Breaker (CB) Default Connection (before CB) Circuit Breaker (CB) Circuit Breaker (CB) Safety Contactor Aux Power Output (PL) V DC I/O Power Output (IOL) V DC Aux Power Output (PL) 0V AC Control Power Output (CPL) 0V AC -phase Power Output (OPL) to Drive Table 0 - Branch-circuit Operation (catalog numbers 09-ALxxS and 09-BLxxS) Cat. No. Branch-circuit Protection Configurations Module Operation 09-ALS, 09-ALS, 09-AL0S, 09-AL7S () (0V) line interface modules 09-BL0S, 09-BLS, 09-BL0S, 09-BL7S () (60V) line interface modules () Applies to 09-ALxxS and 09-BLxxS (series B) line interface modules only. Input VAC to CB and CB before CB (default configuration) Input VAC to CB and CB after CB (optional configuration) Closing CB removes -phase power to the device (servo drive), however V DC (CB) and 0V AC (CB) auxiliary circuits remain energized. Closing CB removes all power to the line interface module. IMPORTANT For the input VAC to CB/CB before CB (default) configuration, no action is required. Follow these steps to move the CB/CB wiring harness to the optional configuration.. Remove all input power from the line interface module. ATTENTION: To avoid shock hazard or personal injury, verify that all power has been removed before proceeding. This system may have multiple sources of power. Multiple disconnect switches may be required to de-energize the system. Rockwell Automation Publication 09-IN00I-EN-P - June 0