Assembly. Front view. LED yellow/red: Channel I. LED yellow/red: Channel II. LED yellow/red: Channel III. LED yellow/red: Channel IV
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1 Switch Amplifier Features Assembly 4channel isolated barrier 24 V DC supply (Power Rail) Dry contact or NAMUR inputs 50 % less wiring, 2:1 technology Relay contact output Line fault detection (LFD) Reversible mode of operation Function Front view LED yellow/red yellow: Relay output red: LB/SC Channel CH1 CH2 PWR Removable terminals blue LED green: Power supply Switch S4 (mode of operation channel ) Switch S5 (mode of operation channel ) This isolated barrier is used for intrinsic safety applications. t transfers digital signals (NAMUR sensors/mechanical contacts) from a hazardous area to a safe area. Each sensor or switch controls one form A normally open relay contact for the safe area load. A special 2:1 wiresaving technology is available on this isolator, reducing field wiring by 50 %. Switch S1 is used to enable or disable line fault detection of the field circuit. The 2:1 mode is selected with switch S2 while the remaining switches, S3... S6, are used for reversing the normal output state of the relays. A unique collective error messaging feature is available when used with the Power Rail system. Channel Channel Channel V CH3 CH4 S Switch S6 (mode of operation channel ) Switch S3 (mode of operation channel V) Switch S2 (2:1 AC or not AC) Switch S1 (LBmonitoring) Removable terminals green Connection V Zone 0, 1, 2 Div. 1, 2 = 400 Ω R 2 kω = 10 kω ERR 24 V DC Power Rail V 24 V DC Refer to "General Notes Relating to PepperlFuchs Product nformation". 1
2 General specifications Signal type Digital nput Supply Connection Power Rail or terminals 14, 15 Rated voltage U r V DC Ripple 10 % Rated current r ma Power dissipation 1.2 W nput Connection side field side Connection terminals 1, 2, 3; 4, 5, 6 Rated values acc. to EN (NAMUR), see system description for electrical data Open circuit voltage/shortcircuit current approx. 8 V DC / approx. 8 ma Switching point/switching hysteresis ma / approx. 0.2 ma Pulse/Pause ratio 35 ms / 35 ms (nonac operation) 70 ms / 70 ms (AC operation) Line fault detection breakage 0.15 ma, shortcircuit > 6 ma Output Connection side control side Connection output : terminals 7, 8 ; output : terminals 8, 9 ; output : terminals 10, 11 ; output V: terminals 11, 12 Output... V Signal... Signal V ; relay Contact loading 253 V AC/2 A /cos φ > 0.7; 40 V DC/2 A resistive load; Energized/Deenergized delay approx. 30 ms / approx. 30 ms Mechanical life 5 x 10 6 switching cycles Collective error message Power Rail Transfer characteristics Switching frequency 10 Hz (nonac operation) 3 Hz (AC operation) Galvanic isolation nput/output nput/power supply Output/power supply Output/Output ndicators/settings reinforced insulation according to EC/EN , rated insulation voltage 300 V eff reinforced insulation according to EC/EN , rated insulation voltage 300 V eff reinforced insulation according to EC/EN , rated insulation voltage 300 V eff basic insulation according to EC/EN , rated insulation voltage 300 V eff Display elements LEDs Control elements DPswitch Configuration via DP switches Labeling space for labeling at the front Directive conformity Electromagnetic compatibility Directive 2014/30/EU EN :2013 (industrial locations) Low voltage Directive 2014/35/EU EN :2010 Conformity Electromagnetic compatibility NE 21:2006 Degree of protection EC 60529:2001 nput EN :2000 Ambient conditions Ambient temperature C ( F) Mechanical specifications Degree of protection P20 Connection screw terminals Mass approx. 150 g Dimensions 20 x 119 x 115 mm (0.8 x 4.7 x 4.5 inch), housing type B2 Mounting on 35 mm DN mounting rail acc. to EN 60715:2001 Data for application in connection with hazardous areas EUType Examination Certificate ZELM 99 ATEX 0009 Marking (1)G [Ex ia Ga] C (1)D [Ex ia Da] C (M1) [Ex ia Ma] nput Ex ia C Voltage U o 10 V Current o 14 ma Power P o 35 mw (linear characteristic) Supply Maximum safe voltage U m 40 V DC (Attention! U m is no rated voltage.) Refer to "General Notes Relating to PepperlFuchs Product nformation". 2
3 Output Contact loading 230 V AC 10 % / 2 A / 100 VA / cos φ 0.7; 40 V DC / 2 A resistive load Fault indication output Maximum safe voltage U m 40 V DC Galvanic isolation nput/input not available nput/output safe electrical isolation acc. to EC/EN , voltage peak value 375 V nput/power supply safe electrical isolation acc. to EC/EN , voltage peak value 375 V Directive conformity Directive 2014/34/EU EN :2012A11:2013, EN :2012, EN :2007, EN 50303:2000 nternational approvals UL approval Control drawing ECEx approval ECEx TUN Approved for [Ex ia Ga] C, [Ex ia Da] C, [Ex ia Ma] General information Supplementary information Observe the certificates, declarations of conformity, instruction manuals, and manuals where applicable. For information see Configuration Requirements for using the 2:1transfer method n the 2:1transfer method the switch amplifier transfers digital signals from the hazardous area by means of the patented new 2:1transfer method. This method allows to transfer two independent digital signals by means of a single pair of conductors. The prerequisite for the use of the 2:1transfer method is that sensors with reverse polarity protected diode are used. PepperlFuchs offers suitable sensors for alternating polarity. When using sensors without integrated reverse polarity protection diode, clamp modules FKDEx2 or FKDREx2 (with diode network) have to be fitted. n case of FKDREx2, a resistor combination has been fitted in addition for line fault detection of mechanical switches FKD*Ex2 5A 6B V FKD*Ex2 5A 6B V V DC Zone 1, 2 Power Rail ERR 24 V DC Comments When installing a serial diode, it has to be assured that the current in reverse direction is below a value of 0.15 ma in order to enable the line fault detection. Refer to "General Notes Relating to PepperlFuchs Product nformation". 3
4 Functions of the switches Line fault detection Pos. nput 10 kω 1 kω Line fault detection no Line fault detection AC function Pos. nput AC function (2:1 transfer technique) 1/4 3/6 1/4 3/6 1/4 2/5 1/4 2/5 none AC function 2/5 3/6 2/5 3/6 Mode of operation Pos. nput 1 signal S3: channel V S4: channel S5: channel S6: channel 0 signal energized deenergized 0 signal S3: channel V S4: channel S5: channel S6: channel 1 signal energized deenergized Refer to "General Notes Relating to PepperlFuchs Product nformation". 4
5 PepperlFuchs sensors for alternating polarity Refer to "General Notes Relating to PepperlFuchs Product nformation". 5
6 Model number Housing Model number Housing NCB1,56,5M25N0 6.5 mm metal NCN3F31N4V1Y F31 NCB1,56,5M25N010M 6.5 mm metal NCN3F31N5V18V1 F31 NCB1,56,5M25N05M 6.5 mm metal NCN412GK35N0 M12 plastic NCB1,56,5M25N0V1 6.5 mm metal NCN412GM35N0 M12 metal NCB1,58GM25N0 M8 metal NCN412GM35N010M M12 metal NCB1,58GM25N010M M8 metal NCN412GM35N05M M12 metal NCB1,58GM25N05M M8 metal NCN412GM35N0V1 M12 metal NCB1,58GM25N0V1 M8 metal NCN4V3N0 V3 NCB1030GM40N0 M30 metal NCN818GK40N0 M18 plastic NCB1030GM40N010M M30 metal NCN818GM40N0 M18 metal NCB1030GM40N015M M30 metal NCN818GM40N010M M18 metal NCB1030GM40N05M M30 metal NCN818GM40N05M M18 metal NCB1030GM40N0V1 M30 metal NCN818GM40N0V1 M18 metal NCB1530GM40N0 M30 metal NJ0,84,5N 4.5 mm metal NCB1530GM40N0V1 M30 metal NJ0,85GMN M5 metal NCB212GK35N0 M12 plastic NJ0,85GMN10M M5 metal NCB212GM35N0 M12 metal NJ0,85GMN5M M5 metal NCB212GM35N010M M12 metal NJ1,56,5N 6.5 mm metal NCB212GM35N021M M12 metal NJ1,56,5N15M 6.5 mm metal NCB212GM35N05M M12 metal NJ1,56,5N5M 6.5 mm metal NCB212GM35N0V1 M12 metal NJ1,56,5NY mm metal NCB2F1N0 F1 NJ1,58GMN M8 metal NCB2V3N0 V3 NJ1,58GMN10M M8 metal NCB2V3N0V5 V3 NJ1,58GMN5M M8 metal NCB412GM40N0 M12 metal NJ1,58GMND M18 metal NCB412GM40N0V1 M12 metal NJ1,58GMND10M M18 metal NCB518GK40N0 M18 plastic NJ1,58GMNDV1 M18 metal NCB518GM40N0 M18 metal NJ1,58GMNDV1Y29033 M18 metal NCB518GM40N010M M18 metal NJ1,58GMNV1 M8 metal NCB518GM40N015M M18 metal NJ1030GKSN M30 plastic NCB518GM40N05M M18 metal NJ1030GKSN10M M30 plastic NCB518GM40N0V1 M18 metal NJ1030GKSN15M M30 plastic NCB518GM70N0 M18 metal NJ1030GMN M30 metal NCB818GM40N0 M18 metal NJ1530GKSN M30 plastic NCB818GM40N0V1 M18 metal NJ1530GKSN20M M30 plastic NCN1530GM40N0 M30 metal NJ211N 11 mm plastic NCN1530GM40N010M M30 metal NJ211NG M14 metal NCN1530GM40N020M M30 metal NJ211NG15M M14 metal NCN1530GM40N0V1 M30 metal NJ211NG5M M14 metal NCN3F25FN4V1 F25 NJ211NGY28795 M14 metal NCN3F25FN4Y F25 NJ211SN 11 mm plastic NCN3F25FN4Y41364 F25 NJ211SNG M14 metal NCN3F25FN4Y47292 F25 NJ211SNG10M M14 metal NCN3F25N4 F25 NJ211SNG5M M14 metal NCN3F25N40,14 F25 NJ212GKN M12 plastic NCN3F25N45M F25 NJ212GKN5M M12 plastic NCN3F25N4K1V1 F25 NJ212GKSN M12 plastic NCN3F25N4V1 F25 NJ212GKSN10M M12 plastic NCN3F25N4V1Y F25 NJ212GMN M12 metal NCN3F31KN4 F31 NJ212GMN10M M12 metal NCN3F31KN4K F31 NJ212GMN21M M12 metal NCN3F31KN4V1V1 F31 NJ212GMN5M M12 metal NCN3F31N4K F31 NJ212GMNV1 M12 metal NCN3F31N4KK F31 NJ214GMNV1Y19784 M14 metal NCN3F31N4V1 F31 NJ2F1N F1 NCN3F31N4V16K F31 NJ2V3N V3 NCN3F31N4V16V16 F31 NJ2V3NV5 V3 NCN3F31N4V16V1Y F31 NJ318GKS1N M18 plastic NCN3F31N4V18 F31 NJ412GKN M12 plastic NCN3F31N4V18Y F31 NJ412GKN10M M12 plastic NJ412GKN5M M12 plastic PL1F25N4K Platine NJ412GMN M12 metal PL2F25N4K Platine NJ412GMN10M M12 metal PL2F25SN4K Platine Refer to "General Notes Relating to PepperlFuchs Product nformation". 6
7 Model number Housing Model number Housing NJ412GMN20M M12 metal PL3F25N4K Platine NJ412GMN5M M12 metal PL3F25SN4K Platine NJ412GMNV1 M12 metal PL4F25N4K Platine NJ430GMN200 M30 metal RC1014N0 Ring NJ430GMN20010M M30 metal RC1514N0 Ring NJ511N 11 mm plastic SC2N0 Slot 2 mm NJ511N15M 11 mm plastic SC3,5GN0 Slot 3.5 mm NJ511N5M 11 mm plastic SC3,5GN06M Slot 3.5 mm NJ511NG M14 metal SC3,5N0 Slot 3.5 mm NJ511NG10M M14 metal SC3,5N0BU Slot 3.5 mm NJ511NG5M M14 metal SC3,5N0GN Slot 3.5 mm NJ511NG6M M14 metal SC3,5N0WH Slot 3.5 mm NJ518GKN M18 plastic SC3,5N0Y37317 Slot 3.5 mm NJ518GKN10M M18 plastic SC3,5N0YE Slot 3.5 mm NJ518GKN5M M18 plastic SJ2N Slot 2 mm NJ518GKSN M18 plastic SJ2S1N Slot 2 mm NJ518GKSN10M M18 plastic SJ2SN Slot 2 mm NJ518GKSN5M M18 plastic SJ3,5N Slot 3.5 mm NJ518GMN M18 metal SJ3,5GN Slot 3.5 mm NJ518GMN10M M18 metal SJ3,5GNY26478 Slot 3.5 mm NJ518GMN5M M18 metal SJ3,5NBU Slot 3.5 mm NJ518GMNV1 M18 metal SJ3,5NGN Slot 3.5 mm NJ530GKS1N M30 plastic SJ3,5NLED Slot 3.5 mm NJ530GKS1N10M M30 plastic SJ3,5NLEDY43416 Slot 3.5 mm NJ530GKS1N5M M30 plastic SJ3,5NWESS Slot 3.5 mm NJ622SN 22 mm plastic SJ3,5NY08944 Slot 3.5 mm NJ622SNG PG21 metal SJ3,5NY33714 Slot 3.5 mm NJ622SNG10M PG21 metal SJ3,5NY41400WESS Slot 3.5 mm NJ622SNG3M PG21 metal SJ3,5NYE Slot 3.5 mm NJ818GKN M18 plastic SJ3,5S1N Slot 3.5 mm NJ818GKN10M M18 plastic SJ3,5SN Slot 3.5 mm NJ818GMN M18 metal SJ3,5SNY27487 Slot 3.5 mm NJ818GMN5M M18 metal SJ3,5SNY41402 Slot 3.5 mm NJ818GMNV1 M18 metal Accessories Power feed module KFD2EB2 The power feed module is used to supply the devices with 24 V DC via the Power Rail. The fuseprotected power feed module can supply up to 150 individual devices depending on the power consumption of the devices. A galvanically isolated mechanical contact uses the Power Rail to transmit collective error messages. Power Rail UPR03 The Power Rail UPR03 is a complete unit consisting of the electrical inset and an aluminium profile rail 35 mm x 15 mm. To make electrical contact, the devices are simply engaged. Profile Rail KDUCT with Power Rail The profile rail KDUCT is an aluminum profile rail with Power Rail insert and two integral cable ducts for system and field cables. Due to this assembly no additional cable guides are necessary. Power Rail and Profile Rail must not be fed via the device terminals of the individual devices! Clamp module FKDEx2 Clamp module with integrated diode network Clamp module FKDREx2 Clamp module with integrated diode and resistance network Refer to "General Notes Relating to PepperlFuchs Product nformation". 7
Assembly. Front view. LED yellow: Relay output. LED red: LB/SC Power Rail
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