Touch Control Panels. Precision Built Solutions
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1 Touch 2200 Control Panels Precision Built Solutions
2 The Touch 2200 provides world class technology and advanced features not available in other controls proving that east-to-use does not have to mean compromising on functionality. Designed for maximum productivity, the 2200 gives you everything you need to make parts fast and efficiently: Powerful pre-programmed machining cycles, tool life management, set-up hot keys, conversational or NC (G code) programming, ultra high speed machining, advanced solid model graphics and an automatic geometry creator just to name a few. Conversational Ease A One button fast setup simplifies setup process A Simple menu programming: No G code needed A Simultaneous verify makes programming faster and easier A Handwheel run feature makes proving out programs safer A Simple tool management increases productivity A Multi-lingual capability supports a diverse workforce True Digital Machining The heart of the Touch 2200 is the compact Digital Control System (DCS), which combines the spindle drive, axis drives and control CPU. This results in significantly higher performance than traditional analog systems used on most other machines. DCS provides more accurate circular interpolation and much faster high speed machining. In addition, the 2200 provides a regenerative drive system which reduces electrical consumption. Digital Drives A Compact Digital Control System (DCS) A Spindle drive, axis drive and control CPU integrated digitally A Extremely accurate linear and circular interpolation A Ultra reliable design featuring 15 years meantime between failures Digital Motors A Super precise AC brushless motors A Asynchronous spindle motor accelerates to 10,000 RPM in 1 second MB-14Q A Absolute encoders remember machine position even during a power failure A ACC/DEC faster than standard analog systems MC-40 Fast Processing A 300 block look ahead A 1,000 block/sec processing A High speed machining A Easy to use desktop programming software available Tool Management A Tool table graphically shows tool type and geometry A Workpiece count and tool-life monitoring with sister tools A Tool radius compensations with approach and retract strategies A Connection to RFID tool identification system -- MOBY E 2 3
3 Advanced Features The Touch 2200 provides world class technology and advanced features not available in other controls proving that easy-to-use does not have to mean compromising on functionality. Designed for maximum productivity, the 2200 gives you everything you need to make parts fast and efficiently: Powerful pre-programmed machining cycles, tool life management, set-up hot keys, conversational or NC (G-Code) programming, ultra high speed machining, advanced solid model graphics and an automatic geometry creator just to name a few. Future Flexibility We recognize that as businesses grow, their machining requirements also evolve. The control features you need today may vastly differ from your needs of the future. The Touch 2200 provides a unique modular concept that allows you to easily upgrade and reconfigure your control to suit tomorrow s needs. 5 Axis AInverse time function ASpline interpoltation for 5 axis ATool orientation programming using vector or RPY angles -- TRAORI function A3D tool nose radium compensation Touch Screen 15 touch screen features a high-resolution, digital color monitor. Mode Select Keys 15 touch screen features a high-resolution, digital color monitor. USB Port High-speed USB port for file transfer via standard flash drive. Set-up Hot Keys These buttons simplify set-up and operation of the machine. Soft Keys Each screen has individualized touch-activated function keys. Alpha Keypad Allows full text entry of part names, tool names, program names, etc. Numeric Keypad Allows fast data entry of dimensional information. Directional Keypad Allows simple navigation between fields, and features a Select-key for multi-option fields. Multi-Tasking AMill/turn live tooling and C axis AGrinding spindles with ID and OD integrated into turning center AMilling applications feature gauging, calculations and re-machining AIntegrated welding, turning and grinding Automation AConnects all popular robots AConnect automatic pallet shuttles AExtremely accurate linear and circular interpolation AAutomatic probing with gauging ALights out machining capability Offline Programming AFully integrates with all CAD/Cam Systems AEdit programs at the desktop or the control quickly with search, replace and auto-start features AFully simulates control - ideal for training new operators without losing valuable machine time 4 5
4 From Drawing to Finished Part The Touch 2200 makes shopfloor programming simple even for the most complex parts. One touch hot keys for quick and easy set-up; simultaneous verify helps spot program errors quickly; Handwheel Run lets you make the first part faster and safer than other controls. Part Drawing to Programming By using the dimensions shown on any part drawing the Touch 2200 is easily programmed. The control is so advanced that even if you are missing dimensions the 2200 will automatically calculate them making programming faster and easier. VERIFY the Part The Touch 2200 uses sophisticated solid model graphic verification to accurately show what your part will look like BEFORE you cut it. Also choose from wireframe or multi-view screen, which allow you to view your part from three different angles simultaneously. Step 1: Setup Step 3: Roughing Cycle RUN the Part For many people pressing Cycle Start is an act of faith, as new operators are not sure where the machine will go. The Touch 2200 builds confidence with its unique Handwheel Run function. By turning the handwheel, the program execution is controlled by you. This unique function allows you to move forward and backwards through a program easily and safely. Answer basic questions about the stack size and tool change position Step 2: Geometry Answer basic questions about the depth of cut, tool type and finish stock allowance. Step 4: Peck Drilling Cycle FINISHED Part The Touch 2200 s unique simple set up, easy conversational menus, automatic geometry calculator, solid model verification and Handwheel Run function allow you to produce your parts faster and easier than any other control on the market today. Enter part dimensions using the Simple Geometry Creator. The dimensions are drawn on the screen while you enter them and missing information is automatically calculated. Answer basic questions about the depth of hole, peck increment and tool clearance. 6 7
5 TOUCH 2200 FEATURES AND TECHNICAL DATA PROGRAMMING MODES Graphical Conversational Programming: - Simple fill-in-the-blank menus - No G-Code knowledge needed - Graphical help screens ease learning curve - Simple adding, deleting or modifying of work steps - Simultaneous verify draws each step as you program - Multi-lingual menus standard G-Code Programming: - Large standard memory for lengthy programs - Includes search, replace, cut, copy & paste functions - Translator for Fanuc G-Code - Merge both conversational & G-Code in the same program Contour Programming: - Automatic calculation of partially defined geometry - Powerful contour calculator for creating contours on the peripheral surface of cylindrical work pieces - True-to-scale representation of contours with up to 255 contour elements - Import DXF files via an optional CAD reader MACHINING CYCLES Milling: - Machining of contour pockets with up to 12 islands - Machining of contour bosses with up to 12 islands - Automatic detection and follow-up machining of residual material - Face milling cycle with safe zones - Rectangular & circular pockets with different insertion methods - Rectangular & circular bosses - Linear & circular grooves - Thread milling and engraving cycle Drilling: - Centering, reaming, boring - Boring with chip break or pecking function - Rigid tapping with chip break or pecking function High-Speed Machining: - Moldmaking cycle for the selection of the machining type & contour tolerance Position Pattern: - Position patterns such as a line, circle or grid - Deselection of individual position in position patterns Cylindrical Surface Machining: - Drilling & milling operations on cylindrical surfaces - Features conversational milling & drilling cycles on a live tool lathe Swivel: - Drilling & milling synchronized on swivel head machines - Flexible input of swivel angel makes changing from vertical to horizontal or any angle in-between easy GRAPHIC VERIFY - 3D solid model view - Wire frame graphics view - Special 3-side view with 3D elevation - Verify both conversational & G-Code programs - Run verify draws the part while machining in real time TOOL MANAGEMENT - Tool table graphically shows tool type & geometry - Workpiece count & tool-life monitoring with sister tools - Tool radius compensations with approach & retract strategies - 3D tool radius compensation - Look-ahead detection of contour violations - Tool management with extensive functionality such as empty location search & place positioning, tool loading/unloading, tool life & workpiece count - Connection to RFID tool identification system - MOBY E SET-UP FUNCTIONS - Graphic menu for setting tool lengths & diameters, milling & turning - Simple menu for automatic tool setting with optional tool probe - Menu driven part probe cycles AUTOMATIC FUNCTIONS - Block search to an interrupted point in a program - Block search to a specific point in a drilling pattern with all modal data automatically activated HIGH-SPEED MACHINING - Velocity feed-forward reduces following error to near zero - Jerk limitation for creating smooth ACC/DEC profiles - Spline interpolation featuring on-line compressor - Polynomial formatted programs can run directly without conversion to G-Code 5 AXIS MACHINING - Inverse time function - Spline interpolation for 5 axis - Tool orientation programming using vector or RPY angles -- TRAORI function - 3D tool nose radius compensation HARDWARE SPECIFICATIONS - 15 color touch screen monitor - High-speed CPU control up to 31 axes - Profibus I/O expandable to 4,096 digital inputs/outputs - Sinamics S120 modular digital drive system - Regenerative drive system reduces electrical consumption - USB port for standard memory stick - High-speed Ethernet port -- wired or wireless - Linux or Windows based platforms 2015 Fryer Machine Systems, Inc. Specifications subject to change without prior notice. 70 Jon Barrett Road A Patterson, NY A USA A A
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