FIELD REPLACEABLE UNIT DOCUMENTATION. Portege R100 GENERAL INFORMATION. Tools Required for Proper Disassembly and Reassembly:
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1 Portege TM GENERAL INFORMATION Tools Required for Proper Disassembly and Reassembly: 1. Phillips Screwdriver (Size 0) 2. Flat head Screwdriver 3. Case Separator 4. ESD Wrist Strap 5. ESD mat 6. Tweezers Before attempting any of the following procedures, make sure that the main battery and AC adaptor is not connected to the unit and the environment in which you are working on is protected from Electro-Static discharge(esd). Tough Enough for Today s World
2 TABLE OF CONTENTS: 1. BATTERY PACK REMOVAL 2. OPTIONAL PC CARD REMOVAL 3. MEMORY MODULE REMOVAL 4. HDD REMOVAL 5. KEYBOARD REMOVAL 6. TOP COVER REMOVAL 7. MINI PCI CARD REMOVAL 8. RTC REMOVAL 9. SPEAKER REMOVAL 10. MODEM BOARD REMOVAL 11. SOUND JACK BOARD REMOVAL 12. SYSTEM BOARD REMOVAL 13. TOUCH PAD REMOVAL 14. DISPLAY MASK REMOVAL 15. FL INVERTER AND LCD REMOVAL
3 BATTERY PACK REMOVAL OPTIONAL PC CARD REMOVAL Battery release lever Battery Pack PC card Eject button 1. Turn the computer upside down as shown. 2. Slide the battery release lever to the left to release the battery. 3. Lift out the battery. 1. Press the eject button of the PCCard you want to remove. 2. Press the extended eject button to pop the PC card out. 3. Grasp the PC card and remove it. Note: Before removing any PC Card device, make sure it is STOPPED in the PC Card manager. MEMORY MEMORY REMOVAL Memory cover M2x2.5 black screws 1. Turn the computer upside down. 2. Remove one M2x2.5 black screws securing the memory cover. Memory module Memory clips 3. Spread the memory clips outward and pull the memory module out of the connector on a 45 degree angle.
4 HDD REMOVAL HDD cover M2x4 black screws 1. Turn the computer upside down. 2. Remove two M2x4 black screws securing the HDD cover and lift it out. HDD REMOVAL HDD connector HDD assembly 3. Lift up the rubber handle and hold the HDD assembly as shown above. 4. Disconnect the HDD assembly from the HDD connector. CAUTION: Be very careful not to press on the TOP or BOTTOM of the HDD. Pressure can destroy data or damage the drive. KEYBOARD REMOVAL HDD pad HDD rubber holder 5. Remove the HDD rubber holder and the HDD pad. M2x4 black screw 1. Turn the computer upside down. 2. Remove one M2x4 black screw securing the keyboard.
5 KEYBOARD REMOVAL Latch Keyboard holder 3. Unlatch the keyboard holder at the top of the keyboard. M2x3 black flat head screws 4. Remove two M2x3 black flat head screws securing the keyboard. KEYBOARD REMOVAL TOP COVER REMOVAL M2x6 black screws PJ445 M2x6 black screws M2x4 black screws Keyboard Keyboard cable 5. Lift up the keyboard and lay it on the palm rest. 6. Disconnect the keyboard cable from PJ445 and lift out the keyboard. M2x6 black flat head screw 1. Turn the computer upside down. 2. Remove the rubber cover close to the HDD slot and remove one M2x4 brass screw. 3. Remove the following screws from the bottom cover: - 11 M2x6 black screws - 1 M2x6 black flat head screw - 2 M2x4 black screws
6 TOP COVER REMOVAL Power button/ LED board cable Top cover PJ7 Flexible PWB Touch Pad cable PJ334 PJ9 4. Turn the computer right side up and open the display. 5. Disconnect the following cables by carefully lifting the lever using from the PCB: - Touch Pad cable from PJ334 - Flexible PWB from Pj9 - Power Button/ LED board cable from PJ7 M2x4 brass screws 6. Remove five M2x4 brass screws securing the top cover. 7. Separate the top cover from the bottom cover. MINI PCI CARD REMOVAL White mini coax Mini PCIcard interface adaptor Mini PCI connector clips Wireless LAN card 1. Disconnect the Mini PCI card interface adaptor from the system board. 2. Carefully lift up the Mini PCI card interface adaptor and turn it over as shown on the next picture. Black mini coax 3. Disconnect the black and white mini coax from the Mini PCI wireless LAN card. 4. Spread the mini PCI connector clips and pull the wireless LAN card out of the connector about 30 degrees.
7 RTC REMOVAL SPEAKER REMOVAL RTC battery RTC harness Rubber holder Speaker Speaker harness PJ Disconnect the RTC harness from PJ Lift out the RTC battery from the plastic holder. 1. Disconnect the speaker harness from PJ6002 on the system board. 2. Lift out the speaker and separate the rubber holder. MODEM BOARD REMOVAL SOUND JACK BOARD REMOVAL Modem board Modem harness Guide pins M2x4 brass screws HDD/modem interface board 1. Disconnect the modem harness from the modem board. 2. Remove two M2x4 flat head brass screws securing the modem board to the HDD/Modem interface board. 3. Disconnect the modem board from PJ3 on the HDD/modem board. Sound jack board 1. Lift up the sound jack board to free it from the guide pins and pull it out. 2. Turn the board over as shown on the next picture.
8 SOUND JACK BOARD REMOVAL SYSTEM BOARD REMOVAL LAN harness Sound jack cable PJ4100 PJ999 Sound jack board 3. Disconnect the sound jack cable from PJ999 on the sound jack board. 4. Lift out the sound jack board. Glass tape PJ5601 PJ5600 LCD/FLharness 1. Peel off the glass tapes securing the modem harness and the LAN harness. 2. Disconnect the LAN harness from PJ4100 on the system board. 3. Disconnect the LCD/FL harness from PJ5600 and PJ5601 on the system board. SYSTEM BOARD REMOVAL M2x4 brass flat head screws PJ3 PC card slots PJ11 M2x4 brass flat head screws System board 4. Remove two M2x4 brass flat head screws securing the system board. 5. Remove two M2x4 brass flat head brass securing the PC card slots. 6. Lift out the system board. HDD/modem interface cable 7. Disconnect the PC card slots from PJ11 on the system board. 8. Disconnect the HDD/modem interface cable from PJ3 on the system board.
9 TOUCH PAD REMOVAL Touch pad board Touchpad cover 1. Remove the touchpad cover.. M2x3 flat head black screws 2. Remove two M2x4 black flat head screws securing the membrane switch. 3. Lift out the touch pad assembly. TOUCH PAD REMOVAL Touchpad board Membrane switch 4. Disconnect the membrane switch from the touchpad board.
10 DISPLAY MASK REMOVAL FL INVERTER AND LCD REMOVAL LCD cushions FL inverter cable LCD module M2x3 silver Flat head screw FL inverter board Display mask LCD mask seals 1. Remove one LCD cushions and six LCD mask seals using a pair of fine-tipped tweezers. 2. Remove one M2x3 black flat head screw and six M2x3 silver flat head screws securing the display mask. 3. Lift out the display mask. LCD cable LCD module FL cable 1. Remove one M2x3 silver flat head screw securing the FL inverter board. 2. Lift up the FL inverter board and disconnect the FL cable from CN2 and the FL inverter cable from CN1. 3. Carefully rotate out the top of the LCD module enough to access the LCD/FL cable.. 4. Disconnect the LCD/FL cable and lift it out.
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