Bulletin 800Z Zero-Force Touch Buttons
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- Erik Hampton
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1 Bulletin 800Z Zero-Force Touch Buttons IEC and NEMA Style General Purpose Range Heavy Industrial Range Protection Class 4/4X/3 and 4/3 IP66 Internationally Rated Ergonomically Designed Touch Buttons Table of Contents Page Page General Purpose Range mm Mounting Hole mm Mounting Hole Heavy Industrial Range - Momentary Touch Buttons Terminal Connection Accessories Quick Disconnect Cables Accessories for the General Purpose Range Accessories for the Heavy Industrial Range Specifications Wiring Diagrams Product Operation Dimensions Rockwell Automation -29
2 Product Selection General Purpose Range Momentary Touch Buttons 800Z-GL2Q5 800Z-GF3Q5B Mounting Hole Size 22.5 mm Mounting Hole 30.5 mm Mounting Hole Input Voltage Range and Output Type PNP/ NPN Output VDC VDC VAC Relay output VAC Relay output PNP/ NPN Output VDC VDC VAC Relay output VAC Relay output Electrical Connection No Guard Black Guard Cat. No. PQ Cat. No. PQ 4 Pin QD (NPN) 800Z-GN2Q4 800Z-GN2Q4B 4 Pin QD (PNP) 800Z-GP2Q4 800Z-GP2Q4B.8 m cabled (NPN) 800Z-GN Z-GN2064B.8 m cabled (PNP) 800Z-GP Z-GP2064B 5 Pin QD 800Z-GL2Q5 800Z-GL2Q5B.8 m cabled ➊ 800Z-GL Z-GL2065B 3.6 m cabled ➊ 800Z-GL Z-GL225B 7.2 m cabled ➊ 800Z-GL Z-GL2245B 5 Pin QD 800Z-GF2Q5 800Z-GF2Q5B.8 m cabled ➊ 800Z-GF Z-GF2065B 3.6 m cabled ➊ 800Z-GF Z-GF225B 7.2 m cabled ➊ 800Z-GF Z-GF2245B 4 Pin QD (NPN) 800Z-GN3Q4 800Z-GN3Q4B 4 Pin QD (PNP) 800Z-GP3Q4 800Z-GP3Q4B.8 m cabled (NPN) 800Z-GN Z-GN3064B.8 m cabled (PNP) 800Z-GP Z-GP3064B 5 Pin QD 800Z-GL3Q5 800Z-GL3Q5B.8 m cabled ➊ 800Z-GL Z-GL3065B 3.6 m cabled ➊ 800Z-GL Z-GL325B 7.2 m cabled ➊ 800Z-GL Z-GL3245B 5 Pin QD 800Z-GF3Q5 800Z-GF3Q5B.8 m cabled ➊ 800Z-GF Z-GF3065B 3.6 m cabled ➊ 800Z-GF Z-GF325B 7.2 m cabled ➊ 800Z-GF Z-GF3245B ➊ This device has a single common wire. If isolated commons are desired, replace the 5 in the Cat. No. with a 6. See Wiring Diagrams on page -36 PQ = Package Quantity Accessories - Page -33 Specifications - Page -38 Dimensions - Page Rockwell Automation
3 Product Selection General Purpose Range Momentary Touch Buttons 800Z G L B a b c d a Input Voltage and Output Type Relay Output L VDC and VAC Output: Relay VAC F Output: Relay Transistor Output 0 30 VDC N Output: NPN 0 30 VDC P Output: PNP b Mounting Hole Size mm mm c Electrical Connection Sink/ Source Output Q4 4 Pin QD m cabled m cabled m cabled Relay Output ➊ Q5 5 Pin QD m cabled m cabled m cabled Relay Output Isolated Commons➋ m cabled m cabled m cabled Blank B G R Y d Guard Option No guard Black guard Green guard Red guard Yellow guard ➊ hese devices have a N.O. and N.C. mechanically-linked relay output with one common wire. See Wiring Diagrams on page -36 for details ➋ These devices have a N.O. and N.C. mechanically-linked relay output with isolated commons. See Wiring Diagrams on page -36 for details Accessories - Page -33 Specifications - Page -38 Dimensions - Page -40 Rockwell Automation -3
4 Product Selection Heavy Industrial Range Momentary Touch Buttons 800Z-HF 800Z-HFM Mounting Style Flush Mount Input Voltage Range and Output Type VDC VAC Relay output VAC Relay output Electrical Connection No guard Yellow Guard Cat. No. PQ Cat. No. PQ Terminal Block 800Z-HL 800Z-HLM Terminal Block 800Z-HF 800Z-HFM 800Z H L M a b c L F a b c Voltage VDC VAC Output: Relay VAC Output: Relay Mounting Type / Connection ➊ Flush mounting / Terminal block Blank M Guard Option No guard Yellow metal guard ➊ Heavy industrial devices have a 6 position terminal block connection, which includes isolated commons and a 2 N.O. + 2 N.C. mechanicallylinked relay output in series. See Wiring Diagrams on page -36 for details PQ = Package Quantity Accessories - Page -33 Specifications - Page -38 Dimensions - Page Rockwell Automation
5 Accessories Quick Disconnect Cables For 22.5 mm Mounting Hole Version Length 4 Pin QD Cable (Micro) 5 Pin QD Cable (Micro) Cat. No. PQ Cat. No. PQ 2 m 889D-F4AC-2 889D-F5AC-2 5 m 889D-F4AC-5 889D-F5AC-5 0 m 889D-F4AC-0 889D-F5AC-0 2 m 889D-R4AC-2 889D-R5AC-2 5 m 889D-R4AC-5 889D-R5AC-5 0 m 889D-R4AC-0 889D-R5AC-0 For 30.5 mm Mounting Hole Version Length 4 Pin QD Cable (Mini) 5 Pin QD Cable (Mini) Cat. No. PQ Cat. No. PQ.8 m 889N-F4AE-6F 889N-F5AE-6F 3.6 m 889N-F4AE-2F 889N-F5AE-2F 6 m 889N-F4AE-20F 889N-F5AE-20F.8 m 889N-R4AE-6F 889N-R5AE-6F 3.6 m 889N-R4AE-2F 889N-R5AE-2F 6 m 889N-R4AE-20F 889N-R5AE-20F PQ = Package Quantity Product Selection - Page -30 Rockwell Automation -33
6 Accessories Accessories for the General Purpose Range General Accessories Guards Colour Cat. No. PQ Yellow 800Z-G3AG These guards prevent accidental activation of the touch button surface and protect it from damage. To be used for both the 22.5 mm and 30.5 mm mounting. Black Green 800Z-G3AG2 800Z-G3AG3 Guards Red 800Z-G3AG4 Front Ring Type Cat. No. PQ Mounting Ring Nut for 22.5 mm Holes Used on 22.5 mm devices. Plastic 800Z-G2AH Plastic mounting set Cat. No. 800Z-G2AH Mounting Ring Nut for 30.5 mm Holes Plastic 800Z-G3AH Used on 30.5 mm devices. Plastic mounting set Cat. No. 800Z-G3AH Metal mounting set Cat. No.. 800Z-G3AH2 Metal 800Z-G3AH2 Swivel/Tilt Mounting Assembly Size Cat. No. PQ 30.5 mm Swivel/Tilt Mounting Assembly Swivel mounting Cat. No This bracket allows you to orient the Touch Button in any position. It can be mounted on any vertical or horizontal surface. Compatible with 30.5 mm mounting only. 57 mm 2.25" extension 29 mm.5" extension Adapter Type Cat. No. PQ 30.5 mm to 22.5 mm Hole Size Adapter Shiny metal 800E-AHA This adapter allows a 22.5 mm Push Button operator to be installed in a panel with existing 30.5 mm mounting holes. Black metal 800E-AHA2 PQ = Package Quantity Product Selection - Page Rockwell Automation
7 Accessories for the Heavy Industrial Range General Accessories Bulletin 800Z Accessories Replaceable Output Relay Input Voltage Cat. No. PQ These replaceable output relays are used if the current output relay fails. For use with 800Z-HL devices VDC and VAC 800Z-N0 2 Replaceable Output Relay Cat. No. 800Z-N0, 800Z-N These replaceable output relays are used if the current output relay fails. For use with 800Z-HF devices VAC 800Z-N Guard Colour Cat. No. PQ Guard Cat. No. 800Z-HAG This guard prevents accidental activation of the touch surface and protects it from damage. Longer mounting screws are included. Note: Guards are required in most two hand safety applications (See applicable standards). Yellow 800Z-HAG Bases Style Cat. No. PQ Single hub 800P-B The Heavy Industrial Range products mount directly on these bases. The conduit hub(s) come with a 3 / 4 opening. Single Hub Base Cat. No. 800P-B Double Hub Base Cat. No. 800P-B2 Double hub 800P-B2 Legend Plates Marking Cat. No. PQ Blank (gray) 800P-X07 Blank (red) 800P-X29 START 800P-X30 These legend plates can be mounted onto the yellow STOP 800P-X3 guard. Each legend plate includes two mounting screws. INCH 800P-X32 RUN 800P-X33 RUN INCH 800P-X34 Legend Plates TOP-STOP 800P-X35 Mounting Screws Cat. No. PQ These replacement screws are the proper length to mount the Heavy Industrial Zero-Force Touch Button with metal guard to a 800P-B or 800P-B2 base, or a custom mounting surface. 800Z-HAH 4 Cat. No. 800Z-HAH Adapter Cat. No. PQ This adapter is used if mounting Zero-Force Touch Button onto a 4-/2 x 2-3/8 (4.3 x 60.3 mm) enclosure pattern. 800P-N50 PQ = Package Quantity Product Selection - Page -30 Rockwell Automation -35
8 Specifications Wiring Diagrams General Purpose Range Electrical Connections: Input voltage VDC and VAC (Relay Output) Input voltage VAC (Relay Output) Note: Utilizes one mechanically-linked output relay ( N.O. + N.C.). 5 conductor cabled (Relay output) For 800Z-GL _5 models For 800Z-GF _5 models 6 conductor cabled (assembled contacts build relay output) For 800Z-GL _6 models For 800Z-GF _6 models Brown (+) L Blue (-) L2 Black (N.O.) White (N.C.) Gray (common) Brown (+) L Blue (-) L2 Black (N.O.) White (N.C.) Gray (N.O.) Pink (N.C.) Electrical Connections: 4 conductor cabled (Relay output) Input voltage VDC and VAC (Relay Output) Input voltage VAC (Relay output) 4 conductor cabled (assembled contacts build relay output) (+) Brown (+) Load Load Blue (-) Black (N.O.) White (N.C.) (-) (+) Brown (+) Blue (-) Black (N.O.) Load White (N.C.) Load (-) Heavy Industrial Range Note: Utilizes two replaceable mechanically-linked output relays (each has a N.O. + N.C. circuit) internally connected is series for a total of 2 N.O. + 2 N.C. contacts. Advantages of replaceable relays Terminal block (+) L N.O. (-) L2 N.O., assembled contacts N.C., assembled contacts N.C. Product Selection - Page Rockwell Automation
9 Specifications Wiring Diagrams For 22.5 mm Mounting Hole Version 4 Pin Quick Disconnect Version (Mini) Brown (+) L White ( N.C.) M2X 27 (") Black ( N.O.) (0.57") Blue ( ) L2 42 (.7") 42.5 (.67") 5 Pin Quick Disconnect Version (Mini) Brown (+) L WHite ( N.C.) M2X Black ( N.O.) Gray (common) 4.48 (9/6) ~ Blue ( ) L2 38. (-/2) ~ For 30.5 mm Mounting Hole Version 4 Pin Quick Disconnect Version (Mini) White ( N.C.) Black ( N.O.) 7/8-6 UN-2B 30.5 (.2") Brown (+) L (") Blue ( ) L (2.2") 40.6 (.6") 5 Pin Quick Disconnect Version (Mini) White ( N.C.) Black ( N.O.) 7/8-6 UN-2B Brown (+) L Blue ( ) L2 Gray (common) 25.4 () ~ 42.5 (-43/64) ~ Product Selection - Page -30 Rockwell Automation -37
10 Specifications Specifications Mechanical Ratings General Purpose Range (800Z-G) Heavy Industrial Range (800Z-H) Vibration 0 55 Hz;.50 mm (0.06 in.) Mechanical Shock [G] 00 (mechanical durability) Degree of Protection Type 4/4X/3 IP66 Type 4/3 IP66 Water splash approx. 830 mbar Mechanical Design Life (Typical) [operations] min. Operating Force zero (slight pressure may be required if thick gloves are used) Environmental Ratings Temperature Range Operation [ C] /( F) (23 22) Storage [ C] /( F) (-40 85) Humidity 95 % RH from25 C 50 C full operation Materials Upper & Lower Housing Valox 357 Guard Valox 325 Gasket BUNA-N.6 mm /6 Cork-BUNA-N Agency Approvals Approvals culus, CE Standards Conformity UL508, UL50, EN550, EN , EN , EN , EN , EN , EN , EN Electrical Ratings 800Z-GL 800Z-HL 0 50 VDC and VAC at 50/60 Hz 800Z-GF 800Z-HF VAC at 50/60 Hz Electrical Design Life Relay output [operations] min. incl. load min. incl. load Terminal Block IP2X rated terminal block N/O Max. wire size #2-22 AWG (0.5 4 mm 2 ) Tightening torque: Nm Current Draw at 2 VDC at 24 VDC at 20 VAC at 240 VAC [ma] [ma] [ma] [ma] eff. 80 eff eff. 90 eff. Output Relay Ratings Utilization Category I th Volt 24 V 20 V 240 V General Purpose Range 30.5 mm B300, AC-5 5 Amp mm C300, AC Amp All Resistive, AC-3 2 A maximum at 24 VDC General Purpose Range B300, AC-5 5 Amp Resistive, AC-3 2 A maximum at 24 VDC Cable Data Electrical Ratings General Purpose Range 22.5 mm General Purpose Range 30.5 mm Cabled Devices Cabled options 5 wire (single common), or 6 wire (isolated common) 05 C, 300 V multiconductor cable Wire termination Window stripped individual wires 5 PIN Cable length [m] 2, 5, 0.8, 3.6, 6 QD Wire size [mm 2 ] 0.5 (No. 22 AWG) 0.75 (No. 8 AWG) Cables Wire termination Blunt Cut Product Selection - Page Rockwell Automation
11 Specifications Product Operation. When the power LED is lit, the Zero-Force touch button is ready for operation. 2. To send an output, simply place palm or fingers onto ergonomically contoured surface, covering both raised sensor pads (see Figure ). 3. Safety/redundancy has been incorporated by requiring both sensors to be touched within 0.2 seconds of each other, otherwise the device will not send an output. 4. The SPST (SPST - N.O. + SPST N.C.) electromechanical relay stays activated as long as both pads remain touched. The relay provides a one pin circuit breaker (SPST - N.O.) and a one pin circuit breaker (SPST - N.C.). LED «Power» LED «Run / Fault» 2 independant sensor surface Diagnostics 2: If the device is being touched during power up, the Fault LED will flash a code, and the microprocessor will disable the output. The device will resume operation 0 seconds after it is no longer being touched. 3: If an object, such as a wet rag, touches the device during operation, and remains in contact with the device after the operator removes their hand, the Fault LED will flash a code, and the device will be disabled until the object is removed. 4: Even if conductive films deposit on the sensor surface over time, a false output will NOT be triggered. The Fault LED will flash a code, and the device will be disabled until the sensor surface is cleaned. Type Fault LED Flash Sequence 2 Power Interruption Safety 3 Tie Down Protection 4 Margin Detection Product Selection - Page -30 Rockwell Automation -39
12 Dimensions Approximate Dimensions Dimensions in Millimetres (Inches). Dimensions are not intended to be used for manufacturing purposes. General Purpose Range 48.3 (-29/32 ) 48.3 (-29/32 ) 53.8 (2-/8 ) 69.9 (2-3/4) 69.9 (2-3/4) 96.5 (3-5/64) 40.9 (-39/64) 40.9 (-39/64) 86.6 (3-3/32 ) 40.9 (-39/64 ) 30 mm mounting hole Mini quick disconnect 39.4 (-35/64) 22 mm mounting hole Micro quick disconnect 35. (-3/8 ) Mini quick disconnect 40.9 (-39/64 ) 40.9 (-39/64 ) 86.6 (3-3/32) 30 mm mounting hole 22.4 (7/8 ) 22 mm mounting hole 22.4 (7/8 ) 40.9 (-39/64 ) Cable Cable Cable Heavy Industrial Range 5.8 (4-9/6) 73.2 (2-7/8 ) (2-7/8 ) (4-3/32) Terminal block Replacable relay 5.8 (4-9/6) 50 (-3/32 ) 7.3 (7/64 ) Cutout and mounting screw locations for a flush mounted cover 54.0 ( 2-/8) 35.9 (5-/32) 27.8 (5-/32) 25. (63/64) 82.6 (3-/4 ) Cutout 73.0 (2-7/8 ) 36.7 (5-3/8 ) 4 bore holes for # screws 47.6 ( -7/8) 58.5 (6-5/64) Product Selection - Page Rockwell Automation
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