SITOP Power Supply. SITOP PSU8600 Firmware V1.3: Faceplates and Communication Blocks V2.3 for SIMATIC STEP 7 V5.5. Warranty and liability 1.

Transcription

1 Warranty and liability 1 Preface 2 SITOP Power Supply SITOP PSU8600 Firmware V1.3: Faceplates and Communication Blocks V2.3 for SIMATIC STEP 7 V5.5 Function Manual Overview of the library 3 Hardware and software requirements 4 Blocks of the library 5 Integrating the library contents A5E

2 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: Trademarks WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. All names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Division Process Industries and Drives Postfach NÜRNBERG GERMANY A5E P 12/2017 Subject to change Copyright Siemens AG All rights reserved

3 Table of contents 1 Warranty and liability Security information Preface Overview of the library Hardware and software requirements Blocks of the library Introduction Explanation of SIMATIC STEP 7 blocks FB SITOP_PSU8600_V FB SITOP_CNX8600_V FB SITOP_CNX8600_8X_V FB SITOP_BUF8600_MS_V FB SITOP_PSU8600_MU_V FB SITOP_PSU8600_Output_V FB SITOP_PSU8600_S_V FB SITOP_BUF8600_S_V FB SITOP_PSU8600_MU_S_V FB SITOP_PSU8600_BUF_V FB SITOP_PSU8600_DIAG UDT_PSU8600_Data_V Explanation of WinCC faceplates View: State, main device View: State, expansion modules View: State, buffer modules View: State, Information View: Trends, main device View: Trends, expansion modules View: Alarms Integrating the library contents Working with the library in SIMATIC STEP Opening the library in SIMATIC STEP Integrating the library blocks into SIMATIC STEP Calling blocks in SIMATIC STEP Working with the library in WinCC flexible Overview Opening the library Inserting faceplates Connecting trends of the faceplates with data sources Function Manual, , A5E

4 Table of contents 6.3 Working with the library in WinCC V Overview Opening the library Inserting HMI tags Inserting screen windows in a WinCC project Working with the library in WinCC V Function Manual, , A5E

5 Warranty and liability 1 Note The application examples are not binding and do not claim to be complete with regard to configuration, equipment or any contingencies. The application examples do not represent customer-specific solutions. They are only intended to provide support for typical applications, you are responsible for the correct operation of the described products. These application examples do not relieve you from responsibilities of using, installing, operating and servicing the equipment safely and professionally. When using these application examples, you recognize that we are not liable for any damage/claims beyond the liability clauses described. We reserve the right to make changes to these application examples at any time and without prior notice. If there are any deviations in the recommendations provided in this application example and other Siemens publications, for example catalogs, the contents of the other documents shall have priority. We do not accept any liability for the information contained in this document. Any claims against us based on whatever legal reason resulting from the use of the examples, information, programs, engineering and performance data etc., described in this application example shall be excluded. Such an exclusion shall not apply in the case of mandatory liability, for example under the German Product Liability Act ("Produkthaftungsgesetz"), in case of intent, gross negligence, or injury of life, body or health, guarantee for the quality of a product, fraudulent concealment of a deficiency or breach of fundamental contractual obligations ("wesentliche Vertragspflichten"). The compensation for damages due to a breach of a fundamental contractual obligation is, however, limited to the foreseeable damage, typical for the type of contract, except in the event of intent or gross negligence or injury to life, body or health. The above provisions do not imply a change of the burden of proof to your detriment. Any form of duplication or distribution of these application examples or excerpts hereof is prohibited without the expressed consent of Siemens AG. Function Manual, , A5E

6 Warranty and liability 1.1 Security information 1.1 Security information Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines, and networks. In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement and continuously maintain a holistic, state-of-the-art industrial security concept. Siemens products and solutions constitute one element of such a concept. Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place. For additional information on industrial security measures that may be implemented, please visit: Siemens products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer s exposure to cyber threats. To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under 6 Function Manual, , A5E

7 Preface 2 Purpose of this documentation This document describes the PSU8600 Block Library. The block library provides tested code with clearly defined interfaces. You can use it as the basis for the task you wish to realize. The main focus of this document is to describe: All Function Blocks (FB) pertaining to the block library The functionality implemented through these blocks. The documentation furthermore illustrates the possible applications of the library, and stepby-step instructions to help you integrate the library into your SIMATIC STEP 7 project. Note In this document, the function blocks for S7-1200/1500 are described. Any deviations in the function blocks for S7-300/400 will be pointed out where applicable. References For more information on SITOP manuals and documentation, refer the following links: Siemens Industry Online Support ( SITOP PSU8600: Faceplates and Communication Bocks (TIA Portal, STEP 7 and WinCC) ( SITOP PSU8600 Power Supply System Manual: Basic devices with four outputs ( SITOP PSU8600 Power Supply System Manual: Basic devices with one output ( Function Manual, , A5E

8 Preface 8 Function Manual, , A5E

9 Overview of the library 3 Introduction SITOP PSU8600 allows you to integrate the power supply into your automation network. In the PROFINET network, SITOP PSU8600 behaves as an Input/output (I/O) device. Controllers and Human Machine Interface (HMI) systems can communicate with SITOP and exchange data. Example with S7-300 and Multi Panel Figure 3-1 Possible field(s) of application for the library State and diagnostics of SITOP at the HMI system Interaction of the automation process with the power supply, for example, setting the voltage (5 to 28 V, for a DC drive) or switching an output (in shift pauses). Function Manual, , A5E

10 Overview of the library Scope of validity of the library SIMATIC STEP 7 Professional V5.5 WinCC V7.3 WinCC V7.4 WinCC flexible 2008 SP3 10 Function Manual, , A5E

11 Hardware and software requirements 4 Hardware requirements Table 4-1 SIMATIC S7-300 CPU PN/DP MP 277 8" Touch Component Article number Number of components 6ES7317-2EK14-0AB0 6AV6643-0CB01-1AX5 SITOP PSU8600 DC 40 A/4 x 10 A 6EP3437-8MB00-2CY0 SITOP CNX8600 DC 4 x 10 A SITOP BUF ms/40 A 6EP4437-8XB00-0CY0 6EP4297-8HB00-0XY0 Alternative 1 Other S7-300 or S Other Multi Panels 1 Alternatively, you can also use: DC 20 A (6EP3436-8SB00-2AY0) DC 20 A/4 x 5 A (6EP3436-8MB00-2CY0) DC 40 A (6EP3437-8SB00-2AY0) Up to 4 Optional Alternatively, you can also use: SITOP CNX x 5 A (6EP4436-8XB00-0CY0) or\and SITOP CNX x 2.5A (6EP4436-8XB00-0DY0) Up to 2 Optional Alternatively, you can also use: SITOP BUF ms/40 A (6EP4297-8HB10-0XY0) or SITOP BUF s/40 A (6EP4293-8HB00-0XY0) or SITOP BUF s/40 A (6EP4295-8HB00-0XY0) Function Manual, , A5E

12 Hardware and software requirements Software requirements Table 4-2 Component Article number Number of components SIMATIC WinCC V7.3/V7.4 6AV Depends on the required SIMATIC WinCC flexible 2008 SP3 6AV target system. SIMATIC STEP 7 Professional V5.5 6ES7810-4C Function Manual, , A5E

13 Blocks of the library Introduction Scope of the library The library is basically divided into two parts: SIMATIC STEP 7 and WinCC. Each of the parts contains the individual library elements for the respective control and HMI system. Variants The library contains two basic variants of the faceplates for: WinCC WinCC flexible In addition to the faceplates, the library also contains User Data Types (UDT) for the data connection of SIMATIC STEP 7 blocks. Figure 5-1 Function Manual, , A5E

14 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks 5.2 Explanation of SIMATIC STEP 7 blocks Occupancy of the individual blocks Table 5-1 Block Symbol Block number FB SITOP_PSU8600_V2 FB /3 KB FB SITOP_CNX8600_V2 FB297 20/2 KB FB SITOP_CNX8600_8X_V2 FB KB/3.7KB FB SITOP_BUF8600_MS_V2 FB /0.4 KB FB SITOP_PSU8600_MU_V2 FB /1 KB FB SITOP_PSU8600_Output_V2 FB295 30/1.8 KB FB SITOP_PSU8600_S_V2 FB /2.4 KB FB SITOP_BUF8600_S_V2 FB /0.6 KB FB SITOP_PSU8600_MU_S_V2 FB /1 KB FB SITOP_PSU8600_BUF_V2 FB296 22/1.1 KB Size of Load/Work memory FB SITOP_PSU8600_DIAG FB KB/14.6KB UDT UDT_PSU8600_Data_V2 UDT /1.1 KB UDT UDT_BUF8600_S_OUT_V2 UDT 4010 UDT UDT_Buffering_OUT_V2 UDT 4011 UDT UDT_Cyclic_Input_BUF_M UDT 4012 UDT UDT_Cyclic_Input_BUF_S UDT 4013 UDT UDT_Cyclic_Input_Channel UDT 4014 UDT UDT_Cyclic_Input_PSU UDT 4015 UDT UDT_Data_ActBufStateInfo UDT 4016 UDT UDT_Data_BUF8600_MS_V2 UDT 4017 UDT UDT_Data_BUF8600_S_V2 UDT 4018 UDT UDT_Data_Buffering_V2 UDT 4019 UDT UDT_Device_info_PSU_V2 UDT 4020 UDT UDT_General_PSU_IN_V2 UDT 4021 UDT UDT_General_PSU_OUT_V2 UDT 4022 UDT UDT_General_PSU_S_IN_V2 UDT 4023 UDT UDT_MainUnit_OUT_V2 UDT 4025 UDT UDT_Output_CNX_IN_V2 UDT 4026 UDT UDT_Output_CNX_OUT_V2 UDT 4027 UDT UDT_Output_OUT_V2 UDT 4028 UDT UDT_Output_PSU_IN_V2 UDT 4029 UDT UDT_Output_PSU_OUT_V2 UDT 4030 UDT UDT_Slot_Info_Single_V2 UDT 4032 UDT UDT_Slot_Info_V2 UDT 4033 UDT UDT_State_Info_CNX_V2 UDT Function Manual, , A5E

15 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Block Symbol Block number UDT UDT_State_Info_CNX_8X_V2 UDT 4036 UDT UDT_State_Info_PSU_V2 UDT 4035 UDT SStartInf UDT8 Size of Load/Work memory FB SITOP_PSU8600_V2 Function principle The function block reads data of the SITOP PSU8600 main module (power supply with 4 outputs) and writes it to the global transfer Data Block (DB). Block diagram Figure 5-2 Function Manual, , A5E

16 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Function characteristics Figure 5-3 Input parameters Table 5-2 Parameter Data type Description HW_Ident_Head WORD Start address of the entire main module. Cyclic_IO_Head_in_addr WORD Input address of main module. Cyclic_IO_Out1_in_addr WORD Input address of the main module output 1. Cyclic_IO_Out2_in_addr WORD Input address of the main module output 2. Cyclic_IO_Out3_in_addr WORD Input address of the main module output 3. Cyclic_IO_Out4_in_addr WORD Input address of the main module output 4. Device_name_PSU8600 String Device names of SITOP PSU8600 (string with maximum of 30 characters, enter the PSU name to be displayed in the HMI in plain text. Example: PSU8600 ). Input/Output parameters Table 5-3 Parameter Data type Description Data UDT_PSU8600_Data_V2 Data block for global data exchange. DB must follow the UDT structure. 16 Function Manual, , A5E

17 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Start/diagnostic address of the connected modules To provide the start/diagnostic address of the connected modules, follow the procedure given below. 1. In the hardware configuration, select the connected PSU Note down the start address of your SITOP main module. (A) 3. Note down the start address of the I/O area of the individual outputs. Skip the PROFINET interface of the main module. (B) The following addresses for the individual outputs (B and C) result in the screen that is displayed. Main module, start address (A): 8183 Main module cyclic input address(b): 256 Cyclic input address/hw identification address(c) for Output 1, calculates: 266 Cyclic input address/hw identification address(c) for Output 2, calculates: 271 Cyclic input address/hw identification address(c) for Output 3, calculates: 276 Cyclic Input address/hw identification address(c) for Output 4, calculates: 281 Function Manual, , A5E

18 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Figure Function Manual, , A5E

19 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks FB SITOP_CNX8600_V2 Function principle The block reads the data of all SITOP CNX8600 4x5A and SITOP CNX8600 4x10A expansion modules and writes it to the global transfer data block. Block diagram Figure 5-5 Function Manual, , A5E

20 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Function characteristics Figure 5-6 Input parameters Table 5-4 Parameter Data type Description Module_number Int Number of the expansion module that is plugged. Starting on the left with 1. (Maximum of 4 can be plugged) Hw_Ident_Head WORD Start address of the expansion module. Cyclic_IO_Out1_in_addr WORD Input address of expansion module output 1. Cyclic_IO_Out2_in_addr WORD Input address of expansion module output 2. Cyclic_IO_Out3_in_addr WORD Input address of expansion module output 3. Cyclic_IO_Out4_in_addr WORD Input address of expansion module output 4. Input/output parameters Table 5-5 Parameter Data type Description Data UDT_PSU8600_Data_V2 Data block for global data exchange. DB must follow the UDT structure. 20 Function Manual, , A5E

21 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks FB SITOP_CNX8600_8X_V2 Function principle The block reads the data of all SITOP CNX8600 8x2.5A expansion modules and writes it to the global transfer data block. Block diagram Function Manual, , A5E

22 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Function characteristics Input parameters Table 5-6 Parameter Data type Description Module_number Int Number of the expansion module that is plugged. Starting on the left with 1. (Maximum of 4 can be plugged) Hw_Ident_Head WORD Start address of the expansion module. Cyclic_IO_Out1_in_addr WORD Input address of expansion module output 1. Cyclic_IO_Out2_in_addr WORD Input address of expansion module output 2. Cyclic_IO_Out3_in_addr WORD Input address of expansion module output 3. Cyclic_IO_Out4_in_addr WORD Input address of expansion module output 4. Cyclic_IO_Out5_in_addr WORD Input address of expansion module output 5. Cyclic_IO_Out6_in_addr WORD Input address of expansion module output 6. Cyclic_IO_Out7_in_addr WORD Input address of expansion module output 7. Cyclic_IO_Out8_in_addr WORD Input address of expansion module output 8. Input/output parameters Table 5-7 Parameter Data type Description Data UDT_PSU8600_Data_V2 Data block for global data exchange. DB must follow the UDT structure. 22 Function Manual, , A5E

23 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks FB SITOP_BUF8600_MS_V2 Function principle The block reads data of the SITOP BUF8600 (100 ms/40 A and 300 ms/40 A) buffer modules and writes it to the global transfer data block. Block diagram Figure 5-7 Function characteristics Figure 5-8 Function Manual, , A5E

24 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Input parameters Table 5-8 Parameter Data type Description Hw_Ident_Head WORD Start address of the buffer module. Module_number Int Number of the buffer module that is plugged. Starting on the left with 1. (Maximum of 2 can be plugged) Input/output parameters Table 5-9 Parameter Data type Description Data UDT_PSU8600_Data_V2 Data block for global data exchange. DB must follow the UDT structure. Output parameters Table 5-10 Parameter Data type Description Operating_state BYTE Operating state of the buffer module. 24 Function Manual, , A5E

25 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks FB SITOP_PSU8600_MU_V2 Function principle The block reads the main-module-specific data from the global data block for data exchange and outputs the data through its output parameters. On request, the block writes main-module-specific data first into Cyclic Output Memory area (if address is provided) and then into the PSU8600 device. Block diagram Figure 5-9 Function Manual, , A5E

26 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Function characteristics Figure Function Manual, , A5E

27 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Input parameters Table 5-11 Parameter Data type Description Execute Bool On the rising edge (0 > 1), data at the inputs of the block is written to the PSU. HW_Ident_Head WORD Start address of the entire main module. Cyclic_IO_OUT_Head_addr WORD Output address of main module I/O data submodule. Device_In_Parameters UDT_General_PSU_IN_V2 UDT for device input parameters. Structure of UDT_General_PSU_IN_V2 data type Table 5-12 Parameter Data type Description Priority_Buffered_Ch1 BYTE During a network failure, output 1 of the main module can be supplied with priority. (0 = no, 1 = yes) Startup_Mode BYTE Switch-on behavior. 0 = no switch-on delay 1 = switch-on delay of 25 ms 2 = switch-on delay of 100 ms 3 = load-optimized switch-on delay 4 = variable switch-on delay Ithreshold BYTE Pre-alarming threshold (0 to 100 %) for alarming. Parallel12 BYTE Outputs 1 and 2 are switched parallel. Output 2 follows output 1. (Values for output 2 are ignored.) Parallel34 BYTE Outputs 3 and 4 are switched parallel. Output 4 follows output 3. (Values for output 4 are ignored.) Reset BYTE Outputs switched off due to overload are switched on again, if they are ready for it. 0 = normal state (no actions taken) 1 = switched on again (attention, the value must be reset to 0 after switching on.) SysOverloadAlarmThr WORD System overload alarm threshold time (0 to ms) MainPowerOutageAlarmThr WORD Main power outage alarm threshold time (0 to 1000 ms) Function Manual, , A5E

28 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Input/output parameters Table 5-13 Parameter Data type Description Data UDT_PSU8600_Data_V2 Data block for global data exchange. DB must follow the UDT structure. Output parameters Table 5-14 Parameter Data type Description Device_Out_Parameters UDT_MainUnit_OUT_V2 UDT for main unit output parameters Busy Bool Block operation active Done Bool Block operation completed Error WORD Error at last block operation. Refer the section Description of Error parameter below. Structure of UDT_MainUnit_OUT_V2 data type Table 5-15 Parameter Data type Description Imax INT Maximum input current of the main module in milliampere. (10 ma resolution) Input_voltage INT Input voltage of the main module in millivolt. (100 mv resolution) Uzk INT Link voltage of the main module in millivolt. (10 mv resolution) Device_output_current INT Output current of the entire main module in milliampere. (10 ma resolution) Device_operating_state BYTE Operating state of the main module. Refer the section Description of Device_Operating_state parameter below. Uaok BYTE Output voltage OK 28 Function Manual, , A5E

29 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Description of Device_Operating_state parameter Error state Meaning 0 Power supply system is switched off. 1 Power supply system was automatically switched off due to operation under impermissible operating conditions. 2 The power supply system can be reactivated again after automatic shutdown due to an error by switching the supply voltage off and on. 3 The power supply system is starting up, all outputs are still switched off. 4 The power supply system is in normal operation. 5 A phase failure of the supply voltage was detected. The power supply system can continue normal operation without restriction for a limited time. 6 System overload within the permissible overload profile detected; the power supply system continues to operate in normal mode. 7 System overload outside the permissible overload profile detected; the power supply system can only operate with restrictions. 8 Very high, transient peak load detected. The power supply system is in normal operation. 9 The primary supply voltage has failed. The power supply system is in buffer mode. 10 System overload within the permissible overload profile detected; the power supply system continues to operate in buffer mode. 11 System overload outside the permissible overload profile detected; the power supply system is in buffer mode and operates only with restrictions. 12 Very high, transient peak load detected. The power supply system is in buffer mode. Description of Error parameter Table 5-16 Error state Meaning Remedy/notes 0 No error 1 Write operation not possible, last write operation still incomplete. Wait until Done = 1 (edge 0 > 1), only then write. Function Manual, , A5E

30 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks FB SITOP_PSU8600_Output_V2 Function principle The block reads the output-specific data from the PSU8600/CNX8600 and global DB for data exchange and outputs the data through its output parameters. On request, the block writes output-specific data into the PSU8600/CNX8600. Block diagram Figure Function Manual, , A5E

31 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Function characteristics Figure 5-12 Function Manual, , A5E

32 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Input parameters Table 5-17 Parameter Data type Description Execute Bool On the rising edge (0 > 1), data at the inputs of the block is written to PSU/CNX. HW_Ident_Head WORD Start address of the entire main module Cyclic_IO_IN_output_add WORD Cyclic input address of the output Cyclic_IO_OUT_output_add WORD Cyclic output address of the output Output_Number INT Number of the output Output_In_Parameter UDT_Output_PSU_IN_V2 UDT for output settings Note Output_Number parameter Irrespective of the type of the main module connected, output numbering of CNX8600 4X is 5 to 20. For main modules with 4 outputs, for example: PSU V/40 A/4x10 A: 1 to 4 + CNX V/4x10 A: 5 to 20 and for main modules with 1 output, for example: PSU V/40 A:1 + CNX V/4x10 A: 5 to 20. The output numbering of CNX8600 8X is 5 to 36. For main modules with 4 outputs, for example: PSU V/40 A/4x10 A: 1 to 4 + CNX V/8x2.5 A: 5 to 36 and for main modules with 1 output, for example: PSU V/40 A:1 + CNX V/8x2.5 A: 5 to 36 Structure of UDT_Output_PSU_IN_V2 data type Table 5-18 Parameter Data type Description Utarget_rem INT Target voltage of the output in millivolt. (10 mv resolution) Ilimit_rem INT Current limit of the output in milliampere. (10 ma resolution) Ithreshold_rem BYTE Pre-alarming threshold (0 to 100%) for alarming. OutputEnable_rem BYTE Switching the output on/off. (0 = off; 1 = on) Reset_rem BYTE Resetting the output (0 = no reset; 1=reset) Operation_Mode_rem BYTE Operating mode of the output. (0 = electronic switch-off and 1 = constant current) Startup_Delay_rem WORD Switch-on delay of the output. (0 to ms) 32 Function Manual, , A5E

33 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Input/output parameters Table 5-19 Parameter Data type Description Data UDT_PSU8600_Data_V2 Data block for global data exchange. DB must follow the UDT structure. Output parameters Table 5-20 Parameter Data type Description Output_Out_Parameter UDT_Output_OUT_V2 UDT for output values Busy BOOL Block operation active Done BOOL Block operation completed Error WORD Errors at last block operation. Refer the section Description of Error parameter below. Structure of UDT_Output_OUT_V2 data type Table 5-21 Parameter Data type Description Imax INT Maximal current of the output in milliampere. (Smallest resolution 10 ma) Output_voltage INT Current output voltage in millivolt. (10 mv resolution) Output_current INT Current output current in milliampere. (10 ma resolution) Operating_state BYTE Current operating state. 0 = Output manually switched off 1 = Output switched off (PROFINET/IE) 2 = Output switched off (prioritizing output 1) 3 = Output switched off (overload) 4 = Output ready for reset (reset) 5 = Output switched off (error) 6 = Output switched off (startup) 7 = Output switched on (normal operation) 8 = Output in overload mode 9 = Output current-limited (with derating) 10 = Output in overload mode (with derating) 11 = Output current-limited (with derating) Parallel_mode BYTE Parallel mode active (0 = normal; 1 = output switched parallel) valid only for main module with 4 outputs. Function Manual, , A5E

34 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Descriprtion of Error parameter Table 5-22 Error state Meaning Remedy/notes 0 No error 1 Output number not correct. Only use output numbers between 1 to PSU CNX8600 = 20 outputs in total. (4 + 4 x 4 = 20) CNX V/8x2.5A: 5 to FB SITOP_PSU8600_S_V2 Function principle The block reads data of the PSU8600 main module (power supply with 1 output) and writes it to the global transfer data block. Block diagram Figure Function Manual, , A5E

35 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Function characteristics Figure 5-14 Input parameters Table 5-23 Parameter Data type Description HW_Ident_Head WORD Start address of the entire main module. Cyclic_IO_Head_in_addr WORD Input address of main module IO data submodule. Cyclic_IO_Out1_in_addr WORD Input address of main module output 1. Device_name_PSU8600 String Device names of SITOP PSU8600 (string with maximum of 30 characters, enter PSU name to be displayed in the HMI in plain text. Example: PSU8600 ) Input/Output parameters Table 5-24 Parameter Data type Description Data UDT_PSU8600_Data_V2 Data block for global data exchange. DB must follow the UDT structure. Function Manual, , A5E

36 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks FB SITOP_BUF8600_S_V2 Function principle The block reads data of the SITOP BUF8600 (4 s/40 A and 10 s/40 A) buffer modules and writes it to the global transfer data block. Block diagram Figure 5-15 Function characteristics Figure Function Manual, , A5E

37 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Input parameters Table 5-25 Parameter Data type Description Hw_Ident_Head WORD Start address of the buffer module. Module_number INT Number of the expansion module that is plugged. Starting on the left with 1. (Maximum of 2 can be plugged) Input/output parameters Table 5-26 Parameter Data type Description Data UDT_PSU8600_Data_V2 Data block for global data exchange. DB must follow the UDT structure. Output parameters Table 5-27 Parameter Data type Description Buffer_Out_Param UDT_BUF8600_S_OUT_V2 UDT for main unit output parameters Structure of UDT_BUF8600_S_OUT_V2 data type Table 5-28 Parameter Data type Description Operating_state BYTE Operating state of the buffer module Charging_state BYTE Charging state of the buffer module Buf_disabled_by_input BYTE Buffering disabled by input terminals (example, for safety reasons during maintenance operation) Function Manual, , A5E

38 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks FB SITOP_PSU8600_MU_S_V2 Function principle This block is used for SITOP PSU8600 with single output only. The block reads the main module specific data from the global DB for data exchange and outputs the data through its output parameters. On request, the block writes the main module specific data first into Cyclic Output Memory area (if address is provided) and then into the PSU8600 device. Block diagram Figure Function Manual, , A5E

39 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Function characteristics Figure 5-18 Function Manual, , A5E

40 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Input parameters Table 5-29 Parameter Data type Description Execute BOOL On the rising edge (0 > 1), data at the inputs of the block is written to the PSU. HW_Ident_Head WORD Start address of the entire main module. Cyclic_IO_OUT_Head_addr WORD Output address of main module IO data submodule. Device_In_Parameters UDT_General_PSU_S_IN_V2 UDT for device input parameters Structure of UDT_General_PSU_S_IN_V2 data type Table 5-30 Parameter Data type Description Priority_Buffered_Ch1 BYTE During a network failure, output 1 of the main module can be supplied with priority. (0 = no, 1= yes) Startup_Mode BYTE Switch-on behavior. 0 = no switch-on delay 1 = switch-on delay 25 ms 2 = switch-on delay 100 ms 3 = load optimized switch-on delay 4 = variable switch-on delay Ithreshold BYTE Pre-alarming threshold (0 to 100 %) for alarming. Reset BYTE Outputs switched off due to overload and are switched back on if they are ready for it. 0 = normal state (no actions taken) 1 = switched back on (attention, the value must be reset to 0 after switching on.) Soft_Output_Char BYTE Soft output characteristics (False = 0, True = any non-zero value) Padding BYTE Unused SysOverloadAlarmThr WORD System overload alarm threshold time (0 to ms) MainPowerOutageAlarmThr WORD Main power outage alarm threshold time (0 to 1000 ms) 40 Function Manual, , A5E

41 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Input/output parameters Table 5-31 Parameter Data type Description Data UDT_PSU8600_Data_V2 Data block for global data exchange. DB must follow the UDT structure. Output parameters Table 5-32 Parameter Data type Description Device_Out_Parameters UDT_MainUnit_OUT_V2 UDT for main unit output parameters Busy BOOL Block operation active Done BOOL Block operation completed Error WORD Errors at last block operation. Refer the section Description of Error parameter below. Structure of UDT_MainUnit_OUT_V2 data type Table 5-33 Parameter Data type Description Imax INT Maximum input current of the main module in milliampere. (10 ma resolution) Intput_voltage INT Input voltage of the main module in millivolt. (100 mv resolution) Uzk INT Link voltage of the main module in millivolt. (10 mv resolution) Device_output_current INT Output current of the entire main module in milliampere. (10 ma resolution) Device_operating_state BYTE Operating state of the main module. Refer the section Description of Device_operating_state parameter below. Uaok BYTE Output voltage OK Function Manual, , A5E

42 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Description of Device_operating_state parameter Error state Meaning 0 Power supply system is switched off. 1 Power supply system was automatically switched off due to operation under impermissible operating conditions. 2 The power supply system can be reactivated again after automatic shutdown due to an error by switching the supply voltage off and on. 3 The power supply system is starting up, all outputs are still switched off. 4 The power supply system is in normal operation. 5 A phase failure of the supply voltage was detected. The power supply system can continue normal operation without restriction for a limited time. 6 System overload within the permissible overload profile detected; the power supply system continues to operate in normal mode. 7 System overload outside the permissible overload profile detected; the power supply system can only operate with restrictions. 8 Very high, transient peak load detected. The power supply system is in normal operation. 9 The primary supply voltage has failed. The power supply system is in buffer mode. 10 System overload within the permissible overload profile detected; the power supply system continues to operate in buffer mode. 11 System overload outside the permissible overload profile detected; the power supply system is in buffer mode and operates only with restrictions. 12 Very high, transient peak load detected. The power supply system is in buffer mode. Description of Error parameter Table 5-34 Error state Meaning Remedy/notes 0 No error 1 Write operation not possible, last write operation still incomplete. Wait until Done = 1 (edge 0 > 1), only then write. 42 Function Manual, , A5E

43 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks FB SITOP_PSU8600_BUF_V2 Function principle The block reads the main-module-specific data for buffering from the global DB for data exchange and outputs the data through its output parameters. On request, the block writes main-module-specific data first into Cyclic Output Memory area (if address is provided) and then into the PSU8600 device. Block diagram Figure 5-19 Function Manual, , A5E

44 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Function characteristics Figure Function Manual, , A5E

45 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Input parameters Table 5-35 Parameter Data type Description Execute BOOL On the rising edge (0 > 1), data at the inputs of the block is written to the PSU. HW_Ident_Head WORD Start address of the entire main module. Cyclic_IO_OUT_Head_addr WORD Output address of main module IO data submodule. Buffering_In_Param UDT_Data_Buffering_V2 UDT for buffering input parameters Structure of UDT_Data_Buffering_V2 data type Table 5-36 Parameter Data type Description Buffer_disable BYTE Enables or disables buffer mode Longlife_mode BYTE Long life mode (0 = no, Any other value = yes) (0 = no, Any other value = yes) Charge_ready_threshold WORD Charge ready threshold (10 to 90%,) Power_interrupt_enable BYTE Power interrupt enable Padding BYTE Unused Power_interrupt_deadtime WORD Power_interrupt_waittime DWORD (0 = no, Any other value = yes) Power interrupt dead time (0 to ms) Power interrupt wait time (0 to ms) Power_interrupt_inttime WORD Power interrupt interrupt time (0 to ms) Input/output parameters Table 5-37 Parameter Data type Description Data UDT_PSU8600_Data_V2 Data block for global data exchange. DB must follow the UDT structure. Output parameters Table 5-38 Parameter Data type Description Buffering_Out_Param UDT_Buffering_OUT_V2 UDT for buffering output parameters Function Manual, , A5E

46 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Structure of UDT_Buffering_OUT_V2 data type Table 5-39 Parameter Data type Description Buffering_disable_by_in BYTE Buffering disabled by inputs (0 = no, 255 = yes) Buffer_ready BYTE Buffer ready (0 = no, 255 = yes) Charging_state BYTE Charging state (0 to 100%) FB SITOP_PSU8600_DIAG Function principle The Block reads diagnostic interrupt data when OB82 is triggered and raises alarm if module address is equals to input Diag_Address. Block Diagram 46 Function Manual, , A5E

47 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Function Manual, , A5E

48 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Function characteristics Note This Diagnostic block holds only 100 alarms of assigned PSU8600. If there are more than 100 alarms, new alarms will be discarded. Input parameters Table 5-40 Parameter Declaration Data type Description Diag_Address INPUT INT PROFINET diagnostic address of the PSU8600 within the project.the diagnostic address must be specified in decimal format. MsgEvId001..MsgEvId100 INPUT DWORD Message event ids for Diagnostic alarms. 48 Function Manual, , A5E

49 Blocks of the library 5.2 Explanation of SIMATIC STEP 7 blocks Output parameters Parameter Declaration Data type Description ERROR OUTPUT INT Error = 1 If there are more than 100 alarms for PSU UDT_PSU8600_Data_V2 Structure of UDT Figure 5-21 Purpose of the UDT The UDT provides the structure in the global data block for data exchange. Function Manual, , A5E

50 Blocks of the library 5.3 Explanation of WinCC faceplates 5.3 Explanation of WinCC faceplates Navigation The faceplate offers various views. The views can be switched via two-layer navigation. The primary navigation to the individual information types is located at the top of the screen. The secondary navigation for the individual SITOP PSU8600 modules is located on the left. WinCC flexible faceplate for SITOP PSU8600 Figure Function Manual, , A5E

51 Blocks of the library 5.3 Explanation of WinCC faceplates View: State, main device Screen: State of main device Figure 5-23 Elements Table 5-41 Screen area Parameter PSU8600 information Operating state and <Text field> Description The operating state displays various colors depending on the state of PSU8600. The <text field> displays the operating state as plain text. Text Number Color Power supply system is switched off. 0 White Power supply system was automatically switched 1 Red off due to operation under impermissible operating conditions. The power supply system can be reactivated 2 Red, flashing again after automatic shutdown due to an error by switching the supply voltage off and on. The power supply system is starting up; all outputs 3 White are still switched off. The power supply system is in normal operation. 4 Green A phase failure of the supply voltage was detected. 5 Green, flashing The power supply system can continue normal operation without restriction for a limited time. System overload within the permissible overload 6 Green, flashing profile detected; the power supply system continues to operate in normal mode. Function Manual, , A5E

52 Blocks of the library 5.3 Explanation of WinCC faceplates Screen area Parameter Output information Input voltage [V] System load current [A] Uout [V]; (output n) Iout [A]; (output n) State; (output n) Description System overload outside the permissible overload 7 Green, flashing profile detected; the power supply system can only operate with restrictions. Very high, transient peak load detected. The power 8 Green, flashing supply system is in normal operation. The primary supply voltage has failed. The power 9 Yellow supply system is in buffer mode. System overload within the permissible overload 10 Yellow, flashing profile detected; the power supply system continues to operate in buffer mode. System overload outside the permissible overload 11 Yellow, flashing profile detected; the power supply system is in buffer mode and operates only with restrictions. Very high, transient peak load detected. The power supply system is in buffer mode. 12 Yellow, flashing Displays the network side input voltage in volt. Displays the sum of load current from all outputs, including outputs from CNX, in ampere Displays the output voltage of output n in volt. Displays the load current of output n in ampere. Shows the state of output n. The following states are displayed: Description Color Switched off manually Yellow Ready to start; the power supply can be switched back on. Red, flashing (For example, switched off remotely or after overload with idle time.) The output was switched off due to an error. Red Normal operation of the output. Green The output is in overload. (The output can supply a higher Green, flashing current for a limited amount of time or the output is in currentlimiting mode.) The diagnostic LED at device or web server is flashing in varying frequencies and can help determine the type of overload. 52 Function Manual, , A5E

53 Blocks of the library 5.3 Explanation of WinCC faceplates View: State, expansion modules Screen: State of CNX8600 4X expansion modules Screen: State of CNX8600 8X expansion modules Function Manual, , A5E

54 Blocks of the library 5.3 Explanation of WinCC faceplates Elements Table 5-42 Screen area Parameter Description CNX8600[1 4] information Operating state and <Text field> Output information Output information 1-4, 5-8 Uout [V]; (output n) Iout [A]; (output n) State; (output n) The operating state displays various colors depending on the state of CNX8600. The <text field> displays the operating state as plain text. Text Number Color Manual off 0 White Shutdown after error 1 Red Shutdown after error 2 Red, flashing Startup 3 White Normal operation 4 Green Buffer mode 5 Yellow If CNX8600_8X module is connected, you can select outputs 1 to 4 by clicking on "1-4" button and to select outputs 5 to 8, you can click on "5-8" button. Displays the output voltage of output n in volt. Displays the load current of output n in ampere. Shows the state of output n. The following states are displayed: Description Color Switched off manually Yellow Ready to start; the power supply can be Red, flashing switched back on. (example. switched off remotely or after overload with idle time.) The output was switched off due to an Red error. Normal operation of the output Green 54 Function Manual, , A5E

55 Blocks of the library 5.3 Explanation of WinCC faceplates Screen area Parameter Description Output is in overload. (The output can supply a higher current for a limited amount of time or the output is in currentlimiting mode.) The diagnostic LED at device or web server is flashing in varying frequencies and can help determine the type of overload. Green, flashing View: State, buffer modules Screen: State of buffer module (100 ms/40 A and 300 ms/40 A) Figure 5-24 Function Manual, , A5E

56 Blocks of the library 5.3 Explanation of WinCC faceplates Screen: State of buffer module (4 s/40 A and 10 s/40 A) Figure 5-25 Elements Table 5-43 Screen area Parameter Description BUF8600[1 2] information Operating state and <Text field> Charging State The operating state displays various colors depending on the state of BUF8600. The <text field> displays the operating state as plain text. Text Number Color Startup 1 White Normal operation 2 Green Buffer mode 3 Yellow Shutdown after error 4 Red Ready for restart 5 Red, flashing Ready for buffering 6 Green, flashing Not ready for buffering 7 Green, flashing Buffer component disabled 8 Red, flashing FW-Update 9 Red, flashing Amount of charge capacity remaining in the buffer module. 56 Function Manual, , A5E

57 Blocks of the library 5.3 Explanation of WinCC faceplates View: State, Information Screen: State, Information Elements Table 5-44 Screen area Parameter Description Device information Serial number Device Name Order number Product state SW Version Displays the serial number of the PSU8600 main device. Displays the Device name of the PSU8600 main device. Displays the order number of the PSU8600 main device. Displays the product state of the PSU8600 main device. Displays the software version (firmware version) of the PSU8600 main device. Function Manual, , A5E

58 Blocks of the library 5.3 Explanation of WinCC faceplates View: Trends, main device Screen: Trends of main device Elements Table 5-45 Screen area Parameter Description Trend PSU8600 Iout n Displays the time curve for the current of output n. In the configuration, the time axis (x-axis) is 5 minutes by default. The Trend type is Cyclical real time and starts at the start of HMI runtime. A legend for assigning colors to the individual outputs is located on the right side of the screen. 58 Function Manual, , A5E

59 Blocks of the library 5.3 Explanation of WinCC faceplates View: Trends, expansion modules Screen: Trends, CNX8600 4X expansion modules Screen: Trends, CNX8600 8X expansion modules Function Manual, , A5E

60 Blocks of the library 5.3 Explanation of WinCC faceplates Elements Table 5-46 Screen area Parameter Description Trend CNX8600 Iout n Displays the time curve for the current of output n. In the configuration, the time axis (x-axis) is 5 minutes by default. The Trend type is Cyclical real time and starts at the start of HMI runtime. A legend for assigning colors to the individual outputs is located on the right side of the screen View: Alarms Screen: Alarms Figure 5-26 Elements Pending alarms Displays the currently pending alarms. Alarm history Displays the alarm's history. 60 Function Manual, , A5E

61 Integrating the library contents Working with the library in SIMATIC STEP Opening the library in SIMATIC STEP 7 Procedure Table 6-1 Step number Instruction 1 Start the SIMATIC Manager. 2 Click "File > Open". The Open Project dialog box opens. 3 Click on the Libraries tab. 4 Click the Browse button, the Browse dialog box opens. 5 Select the storage location of the library from the drop-down list and then click OK. The library opens. Function Manual, , A5E

62 Integrating the library contents 6.1 Working with the library in SIMATIC STEP Integrating the library blocks into SIMATIC STEP 7 Hardware used in this description: S7-300 CPU PN/DP SITOP PSU8600 MP Touch The procedure for other SIMATIC S7-300/400 controllers is the same. System requirements It is assumed that you have created your SIMATIC STEP 7 project and completed both hardware and network configurations. Hardware configuration SITOP power supply (including the expansion modules) Controller Network configuration PROFINET connection between the controller and SITOP power supply 62 Function Manual, , A5E

63 Integrating the library contents 6.1 Working with the library in SIMATIC STEP 7 Inserting blocks from the library into the program The following table describes all steps for integrating the function blocks and the UDTs into a SIMATIC STEP 7 V5.5 project. Table 6-2 Step Instruction number 1 Open the project into which you want to insert the function block. 2 Open the global library PSU8600 V2-3 STEP 7 V Navigate through the folders PSU8600 V2-3 STEP 7 V5.5 > PSU8600 V2-3 > Blocks in the library. 4 Select all the blocks in the Blocks folder. 5 Drag and drop all the blocks into the Blocks folder in your target project folder. Note The function blocks work properly with both, English and German mnemonics. In case the source code of the function blocks is required for a project, consider the following constraints: In case the language setting of your project is English, then the source code of the function blocks can be used as it is. In case the language setting of your project is German, then the entries IB (Input Byte) and IW (Input Word) of the sources have to be replaced with EB (EingangsByte) Function Manual, , A5E

64 Integrating the library contents 6.1 Working with the library in SIMATIC STEP 7 Note The procedure for opening a global library is described in chapter Opening the library in SIMATIC STEP 7 (Page 61). Note You can now use the blocks you need. However, blocks SITOP_PSU8600_V2/SITOP_PSU8600_S_V2 (based on the power supply with 4 outputs/1 output) must always be available and called up. Inserting Text libraries from the library into the program Follow the procedure to integrate text libraries into a SIMATIC STEP 7 V5.5 project: Step number Instruction 1 In the "SIMATIC Manager", open the required project. 2 Open the "S7 Program" folder available in the connected PLC. Insert Text Library folder under S7 Program folder if it doesn t exist. 3 In the "SIMATIC Manager", open the global library PSU8600 V2-3 STEP 7 V5.5 and select " PSU8600_V The procedure for opening the library is described in Content of the library for SIMATIC STEP 7 V Copy "SITOP_MODULES", "SITOP_PSU8600_DiagText", "SITOP_PSU8600_HlpText" which are present under "Text Libraries" folder in the library and paste them into the "Text Libraries" folder of target project folder. 6 Open text library "SITOP_MODULES" and make an entry to the text library with index as modules diagnostic address and PSU8600/UPS1600 device name under English/ German Language column as shown below. 7 Save and close text library. 64 Function Manual, , A5E

65 Integrating the library contents 6.1 Working with the library in SIMATIC STEP Calling blocks in SIMATIC STEP 7 Create global block with UDT structure This global data block is interconnected at the respective Data input of the FBs. Table 6-3 Step number Instruction 1 Open your project and navigate to the "Blocks" folder. Right-click and select Insert New Object > Data Block. "Properties - Data Block" dialog box opens. Function Manual, , A5E

66 Integrating the library contents 6.1 Working with the library in SIMATIC STEP 7 Step number Instruction 2 In the "Properties - Data Block" dialog box, Enter a name and a number for your data block. In this example, the designation is DB15. Open the Type drop-down list and select Shared DB option. Enter a symbolic name as desired. In this example, the symbolic name is PSU_Global. Click OK. Your data block is created. 3 Open the newly created DB. Replace the Temporary placeholder variable at address +0.0 in the "Address" column with a tag "UDT_PSU8600_Data_V2 in the "Type" column. Name your tag. In this example, the tag name is PSU. Delete the initial value. 4 Close the window. 66 Function Manual, , A5E

67 Integrating the library contents 6.1 Working with the library in SIMATIC STEP 7 Calling up blocks Table 6-4 Step number Instruction 1 Navigate to the block in which you wish to call the library blocks. In this example, it is OB33. Open it in the FBD view. 2 In the Program elements tab, open the FB blocks folder. 3 Drag and drop the block FB291 SITOP_PSU8600_V2 SITOP into an empty network of OB33. Function Manual, , A5E

68 Integrating the library contents 6.1 Working with the library in SIMATIC STEP 7 Step number Instruction 4 Interconnect FB291 with an instance data block. In this example, it is DB30 DB_SITOP_PSU Use the remaining blocks as required. Note Further information about the blocks is available in chapter 5.2, Explanation of SIMATIC STEP 7 blocks (Page 14). 68 Function Manual, , A5E

69 Integrating the library contents 6.1 Working with the library in SIMATIC STEP 7 Interconnecting inputs and outputs of the block Table 6-5 Step number Instruction 1 For the block parameter HW_Ident_Head of FB291 enter the PROFINET diagnostic address of PSU8600 in hexa decimal format within your SIMATIC STEP 7 project. (1). (In the example: 8183.) Enter output address of the head module and for all the four outputs of the 5 parameters, shown in the figure below (2). Interconnect the global data block (in the example DB15 PSU_Global. PSU ) at input parameter Data of FB291 SITOP_PSU8600_V2 (3). Syntax: X.Y X = symbolic name of the block Y = name of the UDT_PSU8600_Data_V2 -type tag in the DB 2 Repeat step 2 for other function blocks (except FB300). 3 Interconnect the inputs and outputs of the function blocks with process tags or constants. A description of the inputs and outputs, as well as the expected formats, types and units are given in the chapter FB SITOP_PSU8600_V2 (Page 15). 4 Connect the remaining parameters as required. 5 Save the changes in Main [OB33]. This completes the integration of the function blocks. Function Manual, , A5E

70 Integrating the library contents 6.1 Working with the library in SIMATIC STEP 7 Note Function block FB291 SITOP_PSU8600_V2 For information about the block parameters, see chapter Explanation of SIMATIC STEP 7 blocks (Page 14). Note If your communication blocks are called cyclically (example. in OB1), results in a slow behavior of the web server integrated in SITOP PSU8600 due to high communication load. If there aren t any high demands regarding accurate time behavior, you can also call the communication blocks in a time-controlled block (example. OB33). Calling FB300 Step number Instruction 1 In the "Blocks" folder of the controller, create an instance DB. 2 Right click on the blocks element area and select "Insert New Object > Data block". The "Properties - Data Block" dialog box opens. 3 In the "Properties - Data Block" dialog box, Enter a name and number for the DB (DB3) in the "Name and type:" text box. For the same field, select "Instance DB" and "FB300" from the drop-down lists. Enter the symbolic name as "PSU8600_Diag_DB" in the "Symbolic name:" text box. Click "OK" 70 Function Manual, , A5E

71 Integrating the library contents 6.1 Working with the library in SIMATIC STEP 7 Step number Instruction 4 In the same "Blocks" folder, create an Organization Block (OB) with the name OB82 (Right click and select "Insert New Object > Organization block"). Open the created OB82. 5 In the "Program elements" tab, expand the "FB blocks" folder. 6 Drag-and-drop "FB300 (SITOP_PSU8600_DIAG)" onto the empty network area and Interconnect FB300 with instance data block which is created previously. In this example, it is DB3 PSU8600_Diag_DB. Function Manual, , A5E

72 Integrating the library contents 6.1 Working with the library in SIMATIC STEP 7 Step number Instruction 7 For the parameter Diag_Address, enter the PROFINET diagnostic address of the SITOP PSU8600 within your SIMATIC STEP 7 project (8183). 8 Save the changes and close the window. 9 Follow the same procedure to call FB300 in OB86 and cyclic interrupt OB. In this example OB33 with the same instance DB which is created in step 3. Note This Diagnostic block holds only 100 alarms of assigned PSU8600. If there are more than 100 alarms, new alarms will be discarded. To know the diagnostic and input address of FB300, refer section Start/diagnostic (Page 46)address of the connected modules. 72 Function Manual, , A5E

73 Integrating the library contents 6.2 Working with the library in WinCC flexible 6.2 Working with the library in WinCC flexible Overview System requirements To use the faceplates in WinCC flexible 2008 SP3, the following requirements must be met. SITOP power supply (including the expansion modules) exists. The GSD file of SITOP PSU8600 is installed in SIMATIC STEP 7 V5.5 and the PSU is configured as PROFINET node in the Hardware (HW) configuration of the CPU. S7 communication between SITOP PSU8600 and CPU must be configured. All program blocks from the PSU8600 V2-3 STEP 7 V5.5 library are integrated in SIMATIC STEP 7 user program and are executable. (See chapter Working with the library in SIMATIC STEP 7 (Page 61)) The library PSU8600 V2-3 library WinCC flexible 2008 for WinCC flexible 2008 SP3 is available. Supported control panels Faceplates are approved for the following control panels: TP OP MP Touch MP277 8 Touch / Key MP Touch / Key MP377 Touch / Key WinCC flexible Runtime 2008 SP3 Supported languages Faceplates support the following languages: English (USA) German (Germany) Chinese (PR China) Function Manual, , A5E

74 Integrating the library contents 6.2 Working with the library in WinCC flexible Opening the library Procedure Table 6-6 Step number Instruction 1 Open the WinCC flexible project into which you want to insert the faceplates. 2 Open the Library menu in the "Tools" window. 74 Function Manual, , A5E

75 Integrating the library contents 6.2 Working with the library in WinCC flexible Step number Instruction 3 In the toolbar of the "Tools" window, click on the fifth icon from left to open the library. The Open global library dialog box opens. 4 Open the drop-down list Search in: and navigate to the storage location of the library PSU8600 V2-3 library WinCC flexible 2008 on your computer. 5 Select the PSU8600 V2-3 library WinCC flexible 2008.wlf data and then click Open. Function Manual, , A5E

76 Integrating the library contents 6.2 Working with the library in WinCC flexible Inserting faceplates Procedure Table 6-7 Step number Instruction 1 In the "Project" view, open the project into which you want to insert the faceplate. 2 Open the library PSU8600 V2-3 library WinCC flexible 2008 in your project. 3 In your project, open the screen into which you want to insert the faceplates. 4 Select the Faceplates_PSU8600 folder of the library. 5 Drag and drop the Faceplates_PSU8600 faceplate onto the screen area. 6 Select the PSU8600 folder in the library. Drag and drop the PSU8600 folder to the "Tags" folder under Communication folder in your project. 7 In the "Project" window, navigate to Screens > Template. 8 Select the HMI Alarm views folder in the library. Drag and drop two message windows into the template. 9 Select "Alarm_window_PSU_Pending" alarm window, right-click on the "Properties" and select "Properties > Display > Enable "ACK" button. Repeat the same procedure for enabling "ACK" button in "Alarm_window_PSU_History" alarm window. 10 In the "Project' window, navigate through the folders Communication > Tags" and open "PSU Check the connection name entered for the control tags. The connection name must be identical with the name of the connection you created for the configured connection to your controller. 76 Function Manual, , A5E

77 Integrating the library contents 6.2 Working with the library in WinCC flexible Step number Instruction 12 Assign the global DB PSU_Global number (example: DB15 in this case) to the tag. 13 Assign PSU_Global tag to the faceplate. 1. Select the faceplate. 2. Go to Properties. 3. Select Dynamic Interface. 4. Assign PSU_Global tag to PSU_Data property as shown in figure below. Function Manual, , A5E

78 Integrating the library contents 6.2 Working with the library in WinCC flexible Step number Instruction 14 In the project window, navigate to "Project name > HMI device > Communication > Tags > PSU8600". 15 Assign symbol AlarmHistory from Global DB PSU_Global (DB15) to "PSU_Global.PSU.AlarmHistory" tag as shown below. Repeat the same procedure for assigning symbol AlarmPending to PSU_Global.PSU.AlarmPending. 16 If the "Properties" window has not opened yet, then right-click on the PSU_Global.PSU.AlarmHistory tag and select Properties. 17 In the "Properties" window, open the folders Events > Change value. 18 Check if the ShowAlarmsWindow function for the tag is entered. 19 If the function is not entered, then; Open the drop-down list via the triangle on the right, next to <No function>. Select the ShowAlarmWindow entry in System functions > Alarms. Open the drop-down list next to Object name and select the Alarm_window_PSU_history tag. 20 Select the PSU_Global.PSU.AlarmPending tag. 21 In the "Properties" window, open Events > Change value folders. 78 Function Manual, , A5E

79 Integrating the library contents 6.2 Working with the library in WinCC flexible Step number Instruction 22 Check whether the ShowAlarmsWindow function for the tag has been entered. 23 If the function has not been entered, then; Open the drop-down list via the triangle on the right, next to <No function>. Select the ShowAlarmWindow entry in System functions > Alarms. Open the drop-down list next to Object name and select the Alarm_window_PSU_pending tag. 24 In the "Project" window, open the folder Communication > Connections. 25 If you are using a different connection, then delete the connnection created by inserting tags from library. This completes the integration of faceplates. Note Connection_1 is created automatically when inserting the tags into tag folder PSU8600. If you have already created a different connection, Connection_1 must be deleted. Function Manual, , A5E

80 Integrating the library contents 6.2 Working with the library in WinCC flexible Connecting trends of the faceplates with data sources Procedure Connect the trends to the data sources of the individual outputs. This graphically displays the power consumption of the individual outputs over time. Table 6-8 Step Instruction number 1 Open the PSU8600 V2-3 library WinCC flexible 2008 library in your project. 2 Navigate to open the "Communication > Tags" folders. 3 Select the Trends folder in the library and drag-and-drop it to "Tags" folder. 4 Open Trends folder that is inserted in step 3. 5 Change the DB number in the "Address" column of all the tags to the PSU_Global DB number. 80 Function Manual, , A5E

81 Integrating the library contents 6.2 Working with the library in WinCC flexible Step number Instruction 6 Select the faceplate in your screen and go to "Properties > General". Select the PSUTrend option and click on the button (1) shown in figure below. 7 Add four trends by double clicking into the empty cell name. Select 600 trend points in the "Samples" column for the trend representation. Select "Trend type" as Realtime Cyclic Triggered for all trends. Function Manual, , A5E

82 Integrating the library contents 6.2 Working with the library in WinCC flexible Step number Instruction 8 Assign appropriate tags from the "Trends Tag" folder, which are created in step 4 to all four trends. Select "Pulse" as 0.5 seconds cycle for each data source. Data Sources: Trend 1: PSU_Output1_Trend_Current Trend 2: PSU_Output2_Trend_Current Trend 3: PSU_Output3_Trend_Current Trend 4: PSU_Output4_Trend_Current 9 Select the trend colors in the Foreground color column for the individual outputs according to the legend. Assign the following colors so they match the legend of the faceplate. 82 Function Manual, , A5E

83 Integrating the library contents 6.2 Working with the library in WinCC flexible Step number Instruction 10 Repeat the steps for each of your CNX8600 4X expansion modules. When selecting the trend tags, ensure that the correct HMI tag is mapped. For example, the following HMI tags should be mapped : Data Source for CNX8600 4X module1 to module 4: CNX8600 module1: CNX1_Output1_Trend_Current to CNX1_Output4_Trend_Current CNX8600 module2: CNX2_Output1_Trend_Current to CNX2_Output4_Trend_Current CNX8600 module3: CNX3_Output1_Trend_Current to CNX3_Output4_Trend_Current CNX8600 module4: CNX4_Output1_Trend_Current to CNX4_Output4_Trend_Current If you are using CNX8600 8X expansion modules ensure to add 4 more trends and ensure the following HMI tags are mapped: Data Source for additional trends: CNX8600 module1: CNX1_Output5_Trend_Current to CNX1_Output8_Trend_Current CNX8600 module2: CNX2_Output5_Trend_Current to CNX2_Output8_Trend_Current CNX8600 module3: CNX3_Output5_Trend_Current to CNX3_Output8_Trend_Current CNX8600 module4: CNX4_Output5_Trend_Current to CNX4_Output8_Trend_Current Function Manual, , A5E

84 Integrating the library contents 6.2 Working with the library in WinCC flexible Note Number of trends You can add maximum of 8 trends for a faceplate. To monitor trends, you need to add trend views in the screens and assign respective trend tags. Note Follow the same procedure for PSU8600 power supply with 1 output, for which only one trend has to be created. Displaying the PROFINET diagnostic alarms In order to display the PROFINET diagnostic alarms of SITOP PSU8600 within the faceplate, the respective WinCC flexible project must have already been configured for the display of PROFINET diagnostic alarms. Information on the display and configuration of diagnostic alarms in WinCC flexible is available under the entry ID: ( Further notes regarding the PROFINET diagnostic alarms of SITOP PSU8600 are available in the PSU8600 User Manual. 84 Function Manual, , A5E

85 Integrating the library contents 6.3 Working with the library in WinCC V Working with the library in WinCC V Overview System requirements To use the screen windows in WinCC V7.3, the following requirements must be met. The GSD file of SITOP PSU8600 is installed in SIMATIC STEP 7 V5.5 and the PSU is configured as PROFINET node in the HW configuration of the CPU. S7 communication between SITOP PSU8600 and CPU is configured. All the program blocks from the PSU8600 V2-3 STEP 7 V5.5 library are integrated in the SIMATIC STEP 7 user program and are executable. (See chapter Working with the library in SIMATIC STEP 7 (Page 61).) The PSU8600 V2-3 library WinCC V7.3 library for WinCC V7.3 is available. Existing WinCC OS (PC station) with already configured and active communication connection. Software requirements For software requirements of WinCC SCADA, install following package along with WinCC. Go to Setup > InstData > AdvancedPC -> Setup Run the Setup.exe file. PC Station The screen windows support the following PC Station: WinCC V7.3 Runtime Supported languages The screen windows support the following languages: English (USA) German (Germany) Chinese (PR China) Function Manual, , A5E

86 Integrating the library contents 6.3 Working with the library in WinCC V Opening the library Procedure Table 6-9 Step number Instruction 1 Open the project folder GraCS in your project directory. In this description, the path to project folder GraCS is: C:\Program Files\Siemens\Step7\S7Proj\Example\wincproj\OS(1)\GraCS. 2 Insert the following screens from library folder "HMI Screens (WinCC V7.3)" into the "GraCS" project folder. The screens are now present in WinCC V7.3 project. SITOP_8600.Pdl SITOP_8600_MAIN.pdl SITOP_8600_MSG.pdl SITOP_8600_STANDARD.pdl SITOP_8600_TREND.pdl Symbol.PDL SITOP_8600_ICON.fpt 86 Function Manual, , A5E

87 Integrating the library contents 6.3 Working with the library in WinCC V Inserting HMI tags Procedure The following steps describe how to import the files from library folder HMI Tag table (WinCC V7.3) into the WinCC project. Table 6-10 Step Instruction number 1 Save the folder HMI Tag table (WinCC V7.3) from the library on your hard disk. 2 Open the WinCC project. Function Manual, , A5E

88 Integrating the library contents 6.3 Working with the library in WinCC V7.3 Step Instruction number 3 Open Tag Management window. Select Structure Tags and go to Edit > Import. Browse to the storage location of the library and then go to PSU8600 V2-3 library WinCC V7.3 > HMI Tag table (WinCC V7.3). Select PSU8600_V2_3_UDT and click Import. 88 Function Manual, , A5E

89 Integrating the library contents 6.3 Working with the library in WinCC V7.3 Step number Instruction 4 Check whether the PSU8600 structure is created successfully. The tags required to display the parameters of the PSU8600 in the screen windows are now included in the WinCC project. 5 In Structure Tags (1) folder, select SITOP/PSU8600_V2_3 (2). Click the Structure tags tab (3). Select the PSU_Global_Tags tag and select a connection that is made between a PLC and an OS. Enter Global DB PSU_Global (DB15 in this case) address in the Address column. Function Manual, , A5E

90 Integrating the library contents 6.3 Working with the library in WinCC V Inserting screen windows in a WinCC project Adopting a screen in WinCC Table 6-11 Step number Instruction 1 Open the project folder Library in your project directory. In this description, the path to project folder Library is: C:\Program Files\Siemens\Step7\S7Proj\Example\wincproj\OS(1)\Library. 90 Function Manual, , A5E

91 Integrating the library contents 6.3 Working with the library in WinCC V7.3 Step number Instruction 2 Insert the library.pxl library from the library folder HMI Windows (WinCC V7.3) into the 'Library project folder and overwrite the existing library.pxl file. The screen windows are now included in your WinCC project in the project library. Function Manual, , A5E

92 Integrating the library contents 6.3 Working with the library in WinCC V7.3 Dragging screen windows into an HMI screen Table 6-12 Step number Instruction 1 Open the WinCC project. 2 Open the screen in which you want to configure the screen windows. In this example, the screen name is Startscreen.pdl. 3 In the "Library" window, select "Project library" folder. 92 Function Manual, , A5E

93 Integrating the library contents 6.3 Working with the library in WinCC V7.3 Step number Instruction 4 Drag and drop the PSU8600 component into the screen. 5 In the "Object properties" panel, navigate to "Properties > Picture window > Miscellaneous" and select "Tag Prefix" attribute. Assign structure tag to Tag Prefix which is created in step 5 of Table 6-10 (Page 87). If your structure tag name is StructureTag then you should assign it with a period (.) (For example, <Structure tag name>.) to the "Tag Prefix". (In the image below it is PSU_Global_Tags. ) Function Manual, , A5E