SITOP Power Supplies SITOP PSU8600 Firmware V1.4: Faceplates and Communication Blocks V2.4 for SIMATIC STEP 7 V14 SP1, V15 and V15.

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1 Warranty and liability 1 Preface 2 SITOP Power Supplies SITOP PSU8600 Firmware V1.4: Faceplates and Communication Blocks V2.4 for SIMATIC STEP 7 V14 SP1, V15 and V15.1 (TIA) Function Manual Overview of the library 3 Hardware and software requirements 4 SIMATIC STEP 7 function blocks 5 WinCC Faceplates 6 Working with the library A5E

2 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: Trademarks WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. All names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Division Process Industries and Drives Postfach NÜRNBERG GERMANY A5E P 11/2018 Subject to change Copyright Siemens AG All rights reserved

3 Table of contents 1 Warranty and liability Security information Preface Overview of the library Hardware and software requirements SIMATIC STEP 7 function blocks Introduction FB SITOP_PSU8600/SITOP_PSU8600_ Naming the PSU8600 device for S7-300/ Data type HW_IO for S7-300/ FB SITOP_CNX FB SITOP_CNX8600_8X FB SITOP_BUF8600_MS FB SITOP_PSU8600_MainUnit FB SITOP_PSU8600_Output FB SITOP_PSU8600_S/SITOP_PSU8600_S FB SITOP_BUF8600_S FB SITOP_PSU8600_MainUnitSingle FB SITOP_PSU8600_Buffering FB SITOP_UPS FB SITOP_PSU8600_Buffering_ FB SITOP_BAT_3P FB SITOP_BAT UDT_PSU8600_Data WinCC Faceplates Introduction View: State, main module View: State, UPS View: State, expansion modules View: State, buffer modules View: State, Information View: Trends, main module Function Manual, , A5E

4 Table of contents 6.8 View: Trends, expansion modules View: Trends, UPS View: Alarms Working with the library Opening the library in TIA Portal SIMATIC STEP Integrating the library blocks into SIMATIC STEP Calling up blocks WinCC Comfort/Advanced Inserting faceplates into a WinCC project Creating a connection to the data block for global data exchange Connecting the trends of the faceplate with data sources Configuring alarms displays WinCC Professional System requirements Inserting HMI tag table in WinCC Inserting screen in a WinCC project Function Manual, , A5E

5 Warranty and liability 1 Note The application examples are not binding and do not claim to be complete with regard to configuration, equipment or any contingencies. The application examples do not represent customer-specific solutions. They are only intended to provide support for typical applications, you are responsible for the correct operation of the described products. These application examples do not relieve you from responsibilities of using, installing, operating and servicing the equipment safely and professionally. When using these application examples, you recognize that we are not liable for any damage/claims beyond the liability clauses described. We reserve the right to make changes to these application examples at any time and without prior notice. If there are any deviations in the recommendations provided in this application example and other Siemens publications, for example catalogs, the contents of the other documents shall have priority. We do not accept any liability for the information contained in this document. Any claims against us based on whatever legal reason resulting from the use of the examples, information, programs, engineering and performance data etc., described in this application example shall be excluded. Such an exclusion shall not apply in the case of mandatory liability, for example under the German Product Liability Act ("Produkthaftungsgesetz"), in case of intent, gross negligence, or injury of life, body or health, guarantee for the quality of a product, fraudulent concealment of a deficiency or breach of fundamental contractual obligations ("wesentliche Vertragspflichten"). The compensation for damages due to a breach of a fundamental contractual obligation is, however, limited to the foreseeable damage, typical for the type of contract, except in the event of intent or gross negligence or injury to life, body or health. The above provisions do not imply a change of the burden of proof to your detriment. Any form of duplication or distribution of these application examples or excerpts hereof is prohibited without the expressed consent of Siemens AG. Function Manual, , A5E

6 Warranty and liability 1.1 Security information 1.1 Security information Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines, and networks. In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement and continuously maintain a holistic, state-of-the-art industrial security concept. Siemens products and solutions only form one element of such a concept. Customer is responsible to prevent unauthorized access to its plants, systems, machines and networks. Systems, machines and components should only be connected to the enterprise network or the internet if and to the extent necessary and with appropriate security measures (e.g. use of firewalls and network segmentation) in place. Additionally, Siemens guidance on appropriate security measures should be taken into account. You can find more information about industrial security by visiting: Siemens products and solutions undergo continuous development to make them more secure. Siemens strongly recommends you apply product updates as soon as available and always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer s exposure to cyber threats. To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under 6 Function Manual, , A5E

7 Preface 2 Purpose of this documentation This document describes the PSU8600 TIA Portal Block Library. The block library provides tested code with clearly defined interfaces. You can use it as the basis for the task you wish to realize. The main focus of this document is to describe: All blocks pertaining to the block library The functionality implemented through these blocks The documentation furthermore illustrates the possible applications of the library, and stepby-step instructions to help you integrate the library into your SIMATIC STEP 7 project. Note In this document, the function blocks for S7-1200/1500 are described. Any deviations in the function blocks for S7-300/400 will be pointed out where applicable. Note Difference between TIA V14 SP1, TIA V15 and TIA V15.1 In this document, working with function blocks in TIA V14 SP1, TIA V15 and TIA V15.1 is described keeping TIA V15.1 Portal as reference. To work with TIA V14 SP1 you need to import library package "PSU8600_Library_V14_SP1_V2-4" block library, to work with TIA V15 you need to open library package "PSU8600_Library_V15_V2-4" block library and to work with TIA V15.1 you need to open library package "PSU8600_Library_V15-1_V2-4" block library. References For more information on SITOP manuals and documentation, refer to the following links: Siemens Industry Online Support ( SITOP PSU8600: Faceplates and Communication Bocks (TIA Portal, STEP 7 and WinCC) ( SITOP PSU8600 Power Supply System Manual: Basic devices with four outputs ( SITOP PSU8600 Power Supply System Manual: Basic devices with one output ( Function Manual, , A5E

8 Preface 8 Function Manual, , A5E

9 Overview of the library 3 Introduction SITOP PSU8600 allows you to integrate the power supply into your automation network. In the PROFINET network, SITOP PSU8600 behaves as an Input/Output (I/O) device. Controllers and Human Machine Interface (HMI) systems can communicate with SITOP and exchange data. Example with S and Comfort Panel Figure 3-1 Function Manual, , A5E

10 Overview of the library Scope of the library The library is basically divided into two parts: SIMATIC STEP 7 and WinCC. Each of the parts contains individual library elements for the respective control and HMI system. Figure Function Manual, , A5E

11 Overview of the library Possible field(s) of application for the library State and diagnostics of SITOP at the HMI system Interaction of the automation process with the power supply, for example, setting the voltage (4 to 28 V, for a DC drive) or switching an output (in shift pauses). Scope of validity of the library SIMATIC STEP 7 V15.1, V15 and V14 SP1 WinCC V15.1, V15 and V14 SP1 Function Manual, , A5E

12 Overview of the library 12 Function Manual, , A5E

13 Hardware and software requirements 4 Hardware requirements Table 4-1 Component Article number No. of components required Alternative S ES7516-3AN00-0AB0 1 Other S or S Comfort Panel TP1200 Comfort 6AV2124-0MC01-0AX0 1 Other Comfort Panels SITOP PSU8600 6EP3437-8MB00-2CY0 1 Alternatively, you can also use: SITOP CNX8600 6EP4437-8XB00-0CY0 4 Optional SITOP BUF8600 (100 ms/40 A) 6EP4297-8HB00-0XY0 2 Optional 6EP3436-8MB00-2CY0 6EP3436-8SB00-2AY0 6EP3437-8MB00-2CY0 6EP3437-8SB00-2AY0 Alternatively, you can also use: SITOP CNX8600 (4 x 5 A). 6EP4436-8XB00-0CY0 SITOP CNX8600 (8 x 2.5 A). 6EP4436-8XB00-0DY0 Alternatively, you can also use SITOP BUF8600 (300 ms/40 A). (6EP4297-8HB10-0XY0) or SITOP BUF8600 (4 s/40 A). (6EP4293-8HB00-0XY0) or SITOP BUF8600 (10 s/40 A). (6EP4295-8HB00-0XY0). SITOP UPS8600 6EP4197-8AB00-0XY0 2 Either two BUF8600 only or two UPS8600 only or one BUF8600 and one UPS8600 can be added to PSU8600. SITOP BAT8600 LiFePO4 6EP4143-8JB00-0XY0 5 Five BAT8600 LiFePO4 can be added to UPS8600. Alternatively you can use BAT8600 Pb battery. All the batteries plugged should be of the same type. Third-party battery 1 Only one battery can be connected to UPS8600. Function Manual, , A5E

14 Hardware and software requirements Software requirements Table 4-2 Component Article number Number WinCC Comfort (for configuring Comfort Panels) WinCC Advanced (for configuring WinCC Runtime Advanced) WinCC Runtime Advanced WinCC Professional (for configuring WinCC Runtime Professional) 6AV2101-0AA03-0AA5 6AV2102-0AA03-0AA5 6AV WinCC Runtime Professional 6AV Depending on the required target system. SIMATIC STEP 7 V15.1/V15 and V14 SP1 6ES Function Manual, , A5E

15 SIMATIC STEP 7 function blocks Introduction Variants The library contains two variants of the Function Blocks (FB) and User Data Types (UDT) for the following controllers: S7-1200/1500 S7-300/400 The function blocks and UDTs have the same tasks and are almost identical. Occupancy of the individual blocks Table 5-1 Block Symbol Size of Load/Work-Memory Firmware Version Compatibility FB SITOP_PSU /4.269 KB FB SITOP_CNX /2.591 KB FB SITOP_CNX8600_8X /2.254 KB FB SITOP_BUF8600_MS /0.280 KB FB SITOP_PSU8600_MainUnit /0.764 KB FB SITOP_PSU8600_Output /1.325 KB FB SITOP_PSU8600_S /3.924 KB FB SITOP_BUF8600_S /0.466 KB FB SITOP_PSU8600_MainUnitSingle /0.756 KB FB SITOP_PSU8600_Buffering /0.828 KB UDT UDT_PSU8600_Data 5.048/1.418 KB FB SITOP_UPS /1.86 KB 1.4 FB SITOP_BAT /0.7 KB 1.4 FB SITOP_BAT_3P 13.26/0.35 KB 1.4 FB SITOP_PSU8600_ /4.269 KB 1.4 FB SITOP_PSU8600_S /4.269 KB 1.4 FB SITOP_PSU8600_Buffering_ /0.908 KB 1.4 Function Manual, , A5E

16 SIMATIC STEP 7 function blocks 5.2 FB SITOP_PSU8600/SITOP_PSU8600_1 5.2 FB SITOP_PSU8600/SITOP_PSU8600_1 Function principle The block reads data from the SITOP PSU8600 main module (power supply with 4 outputs) and writes it to the global transfer data block. Note SITOP_PSU8600 is compatible with Firmware version SITOP_PSU8600_1 is compatible with Firmware version 1.4. Block diagram Figure Function Manual, , A5E

17 SIMATIC STEP 7 function blocks 5.2 FB SITOP_PSU8600/SITOP_PSU8600_1 Function characteristics Figure 5-2 Input parameters Table 5-2 Parameter Data type Description HW_Ident_Head HW_IO Start address of the entire main module. Cyclic_IO_HeadModule_address HW_IO (Reference, system tag: here, "PSU_1" refers to the assigned PROFINET device name of the PSU main module) Address of the main module IO data submodule. (Reference, system tag: <PSU Device Name>~PSU8600_IO_Data_submodule. For example: PSU_1~PSU8600_IO_Data_submodule) Cyclic_IO_Output1_address HW_IO Start address of main module output 1. (Reference, system tag: "Output_1". For example: PSU_1~Output_1) Cyclic_IO_Output2_address HW_IO Start address of main module output 2. (Reference, system tag: "Output_2") Cyclic_IO_Output3_address HW_IO Start address of main module output 3. (Reference, system tag: "Output_3") Cyclic_IO_Output4_address HW_IO Start address of main module output 4. (Reference, system tag: "Output_4") Device_name_PSU8600 String Device names of SITOP PSU8600. (String with maximum of 30 characters. Enter PSU name to be displayed in the HMI in plain text. For example: PSU8600) Function Manual, , A5E

18 SIMATIC STEP 7 function blocks 5.2 FB SITOP_PSU8600/SITOP_PSU8600_1 Note For S7-300/400 The procedure for naming the device is slightly different from S7-1200/1500. The data type HW_IO is not used in S7-300/400. For more details, refer to the sections Device_name_PSU8600 (Page 19) and Data type HW_IO (Page 20). Input/Output parameters Table 5-3 Parameter Data type Description Data UDT_PSU8600_Data DB for global data exchange. DB must follow the UDT structure. Note The DB attribute "Optimized block access" must be unchecked. To do this, right click on the global DB in your project in the "Project tree" window and select "Properties". Navigate to "General > Attributes", clear the "Optimized block access" check box. (Reference, symbolic name of the DB for global data exchange) Note For S7-300/400 For S7-1200/1500 controller, it is sufficient to drag the appropriate DB onto the parameter. For S7-300/400 controllers, the procedure may change. 1. In the "Cyclic interrupt" window, click on the Data IO parameter field for manual specification entry. 2. Select the symbolic name of your data block. A list of global DB contents is displayed. 3. Select "UDT_PSU8600_Data" data type. 18 Function Manual, , A5E

19 SIMATIC STEP 7 function blocks 5.2 FB SITOP_PSU8600/SITOP_PSU8600_ Naming the PSU8600 device for S7-300/400 Device_name_PSU8600 The device name of SITOP PSU8600 must be entered in the instance data block of FB SITOP_PSU8600 as a start value (A) of input parameter Device_name_PSU8600 (B). Use the address of the input parameter as the address for the device name at FB SITOP_PSU8600 (C). Figure 5-3 Function Manual, , A5E

20 SIMATIC STEP 7 function blocks 5.2 FB SITOP_PSU8600/SITOP_PSU8600_ Data type HW_IO for S7-300/400 Data type HW_IO The data type HW_IO does not exist in S7-300/400 systems. Data type Word is used here. The addresses are available in the Hardware (HW) configuration of the respective modules. 1. In the "Device configuration", click "Device view > Device overview" tab. 2. Note down the start address of the SITOP main module (A). 3. Note down the start address of the I/O area of the individual outputs. Skip the PROFINET interface of the main module (B). The following addresses for the individual outputs (B and C) are displayed on the screen. Main module, start address (A): "8186" Main module cyclic Input address(b): "256" Cyclic Input address/hw identification address(b) for Output 1, "266" Cyclic Input address/hw identification address(b) for Output 2, "271" Cyclic Input address/hw identification address(b) for Output 3, "276" Cyclic Input address/hw identification address(b) for Output 4, "281" Main module Cyclic Output address: "256" Cyclic Output address for Output 1, "264" Cyclic Output address for Output 2, "272" Cyclic Output address for Output 3, "280" Cyclic Output address for Output 4, "288" Figure Function Manual, , A5E

21 SIMATIC STEP 7 function blocks 5.2 FB SITOP_PSU8600/SITOP_PSU8600_1 Note All the addresses in decimal values should be converted into hexa decimal format when they are assigned to FB. Note Requirements for reading cyclic data If the addresses of the configured modules are outside the process image address range, then the function block cyclic data parameters will be assigned to "zero" values. In order to avoid this problem, you can: 1. Increase the process image input size or change the addresses of the modules to keep the address in process image range. 2. Use peripheral addressing. For this you need to add ":P" in the function blocks where "%IW" instructions are there. Preferably, it is recommended to use first solution, because process image has following advantages: This is part of CPU system memory and updated periodically by CPU. Advantages of the process image access compared to direct access to the input/output modules, offers the advantage that a consistent image of process signals is made available to the CPU during cyclic program processing. If the signal state at an input module changes during program execution, the signal status in the process image is maintained until the process image is updated in the next cycle. Moreover, since the process image is stored in the CPU's system memory, access to the process image is significantly faster than direct access to the signal modules. Process image comparatively takes less time to access. For example, CPU DP takes 0.05 μs with process image and μs with peripheral addressing. Bit addressing is possible. For more details, please refer to the links below: Function blocks and input parameters are slightly different for 1200/1500 and 300/400 PLCs. Cyclic Input and output addresses are represented by single hardware identifier in 1200/1500 PLCs, whereas cyclic input and output addresses are different for 300/400 PLCs. For any input parameter with Cyclic_IO_IN_<submodule>_address (Cyclic_IO_IN_HeadModule_address), cyclic input address needs to be given as the input. For any output parameter with Cyclic_IO_OUT_<submodule>_address (Cyclic_IO_OUT_Output1_address), cyclic output address needs to be given as the ssinput. Function Manual, , A5E

22 SIMATIC STEP 7 function blocks 5.3 FB SITOP_CNX FB SITOP_CNX8600 Function principle The block reads data from all the SITOP CNX8600_4x5A and CNX8600_4x10A expansion modules and writes it to the global transfer data block. Block diagram Figure 5-5 Function characteristics Figure Function Manual, , A5E

23 SIMATIC STEP 7 function blocks 5.3 FB SITOP_CNX8600 Input parameters Table 5-4 Parameter Data type Description Module_number Int Number the plugged SITOP CNX8600_4X expansion module. Starting on the left with 1. (Maximum of 4 can be plugged) Hw_Ident_Head HW_IO Start address of the expansion module. (Reference, system tag: "CNX8600_4x10A". For example: PSU_1~CNX8600_4x10A_1~CNX8600) Cyclic_IO_Output1_address HW_IO Start address of the expansion module output 1. (Reference, system tag: "Output_1[AI](1)") For example: First CNX8600: PSU_1~CNX8600_4x10A_1~Output_1 Second CNX8600: PSU_1~CNX8600_4x10A_2~Output_1 Cyclic_IO_Output2_address HW_IO Start address of the expansion module output 2. (Reference, system tag: "Output_2") Cyclic_IO_Output3_address HW_IO Start address of the expansion module output 3. (Reference, system tag: "Output_3") Cyclic_IO_Output4_address HW_IO Start address of the expansion module output 4. (Reference, system tag: "Output_4") Note Cyclic_IO_Output1_address parameter The system tag is automatically generated by the TIA Portal when creating the expansion module. Note For S7-300/400 For addressing data type HW_IO, refer to the section Data type HW_IO (Page 20). Function Manual, , A5E

24 SIMATIC STEP 7 function blocks 5.3 FB SITOP_CNX8600 Input/Output parameters Table 5-5 Parameter Data type Description Data UDT_PSU8600_Data DB for global data exchange. DB must follow the UDT structure. Note Data parameter DB attribute "Optimized block access" must be unchecked. To do this, right click on the global DB of your project in the "Project tree" window and select "Properties". Navigate to "General > Attributes", clear the "Optimized block access" check box. (Reference, symbolic name of the DB for global data exchange) Note For S7-300/400 For S7-1200/1500 controller, it is sufficient to drag the appropriate DB onto the parameter. For S7-300/400 controllers, the procedure may change. 1. In the "Cyclic interrupt" window, click on the Data IO parameter field for manual specification entry. 2. Select the symbolic name of your data block. A list of global DB contents is displayed. 3. Select "UDT_PSU8600_Data" data type. 24 Function Manual, , A5E

25 SIMATIC STEP 7 function blocks 5.4 FB SITOP_CNX8600_8X 5.4 FB SITOP_CNX8600_8X Function principle The block reads data from all the SITOP CNX8600_8x2.5A expansion modules and writes it to the global transfer data block. Block diagram Figure 5-7 Function Manual, , A5E

26 SIMATIC STEP 7 function blocks 5.4 FB SITOP_CNX8600_8X Function characteristics Input parameters Figure 5-8 Table 5-6 Parameter Data type Description Module_number Int Number the plugged expansion module. Starting on the left with 1. (Maximum of 4 can be plugged) Hw_Ident_Head HW_IO Start address of the expansion module. (Reference, system tag: "CNX8600_8x2.5A". For example: PSU_1~CNX8600_8x2.5_1~CNX8600) Cyclic_IO_Output1_address HW_IO Start address of the expansion module output 1. (Reference, system tag: "Output_1[AI](1)") For example: First CNX8600: PSU_1~CNX8600_8x2.5A_1~Output_1 Second CNX8600: PSU_1~CNX8600_8x2.5A_2~Output_1 Cyclic_IO_Output2_address HW_IO Start address of the expansion module output 2. (Reference, system tag: "Output_2") Cyclic_IO_Output3_address HW_IO Start address of the expansion module output 3. (Reference, system tag: "Output_3") Cyclic_IO_Output4_address HW_IO Start address of the expansion module output 4. (Reference, system tag: "Output_4") Cyclic_IO_Output5_address HW_IO Start address of the expansion module output 5. (Reference, system tag: "Output_5") Cyclic_IO_Output6_address HW_IO Start address of the expansion module output 6. (Reference, system tag: "Output_6") Cyclic_IO_Output7_address HW_IO Start address of the expansion module output 7. (Reference, system tag: "Output_7") Cyclic_IO_Output8_address HW_IO Start address of the expansion module output 8. (Reference, system tag: "Output_8") 26 Function Manual, , A5E

27 SIMATIC STEP 7 function blocks 5.4 FB SITOP_CNX8600_8X Note Cyclic_IO_Output1_address parameter The system tag is automatically generated by the TIA Portal when creating the expansion module. Note For S7-300/400 For addressing data type HW_IO, refer to the section Data type HW_IO. Input/Output parameters Table 5-7 Parameter Data type Description Data UDT_PSU8600_Data DB for global data exchange. DB must follow the UDT structure. Note Data parameter DB attribute "Optimized block access" must be unchecked. To do this, right click on the global DB of your project in the "Project tree" window and select "Properties". Navigate to "General > Attributes", clear the "Optimized block access" check box. (Reference, symbolic name of the DB for global data exchange) Note For S7-300/400 For S7-1200/1500 controller, it is sufficient to drag the appropriate DB onto the parameter. For S7-300/400 controllers, the procedure may change. 1. In the "Cyclic interrupt" window, click on the Data IO parameter field for manual specification entry. 2. Select the symbolic name of your data block. A list of global DB contents is displayed. 3. Select "UDT_PSU8600_Data" data type. Function Manual, , A5E

28 SIMATIC STEP 7 function blocks 5.5 FB SITOP_BUF8600_MS 5.5 FB SITOP_BUF8600_MS Function principle The block reads data of the SITOP BUF8600 (100 ms/40 A and 300 ms/40 A) buffer modules and writes it to the global transfer data block. Block diagram Figure 5-9 Function characteristics Figure Function Manual, , A5E

29 SIMATIC STEP 7 function blocks 5.5 FB SITOP_BUF8600_MS Input parameters Table 5-8 Data type Description Parameter Hw_Ident_Head HW_IO Start address of the buffer module. (Reference, system tag: "BUF8600_100ms_40A_1" or "BUF8600_300ms_40A_1") Module_number Int Number of the plugged expansion module. Starting on the left with 1. (Maximum of 2 can be plugged) Note For S7-300/400 For addressing data type HW_IO, refer to the section Data type HW_IO (Page 20). Input/Output parameters Table 5-9 Parameter Data type Description Data UDT_PSU8600_Data DB or global data exchange. DB must follow the UDT structure. Note Data parameter The DB attribute "Optimized block access" must be unchecked. To do this, right click on the global DB of your project in the "Project tree" window and select "Properties". Navigate to "General > Attributes", clear the "Optimized block access" checkbox. (Reference, symbolic name of the DB for global data exchange) Note For S7-300/400 For S7-1200/1500 controller, it is sufficient to drag the appropriate DB onto the parameter. For S7-300/400 controllers, the procedure may change. 1. In the "Cyclic interrupt" window, click on the Data IO parameter field for manual specification entry. 2. Select the symbolic name of your data block. A list of global DB contents is displayed. 3. Select "UDT_PSU8600_Data" data type. Function Manual, , A5E

30 SIMATIC STEP 7 function blocks 5.5 FB SITOP_BUF8600_MS Output parameters Table 5-10 Parameter Data type Description Operating_state Byte Operating state of the buffer module. 30 Function Manual, , A5E

31 SIMATIC STEP 7 function blocks 5.6 FB SITOP_PSU8600_MainUnit 5.6 FB SITOP_PSU8600_MainUnit Function principle The block reads the main module specific data from the global DB for data exchange and supplies it at its output parameters. On request, the block writes main module specific data first into the Cyclic Output Memory area (if address is provided) and then into the PSU8600 device. Block Diagram Figure 5-11 Function Manual, , A5E

32 SIMATIC STEP 7 function blocks 5.6 FB SITOP_PSU8600_MainUnit Function characteristics Figure Function Manual, , A5E

33 SIMATIC STEP 7 function blocks 5.6 FB SITOP_PSU8600_MainUnit Input parameters Table 5-11 Parameter Data type Description Execute Bool On the rising edge (0 > 1), data at the inputs of the block is written to the PSU. HW_Ident_Head HW_IO Start address of the entire main module. (Reference, system tag: "PSU_1" refers to the already assigned PROFINET device name of the PSU) Cyclic_IO_output_ memory_address HW_IO Address of main module IO data submodule. (Reference, system tag: <PSU Device Name>~PSU8600_IO_Data_submodule) Device_In_Parameters UDT_General_PSU_IN UDT for device input parameters Structure of UDT_General_PSU_IN data type Table 5-12 Parameter Data type Description Priority_Buffered_ Channel_1 Byte During a network failure, output 1 of the main module can be supplied with priority. (0 = no, 1 = yes) Startup_Mode Byte Switch-on behavior 0 = no switch-on delay 1 = switch-on delay 25 ms 2 = switch-on delay 100 ms 3 = load-optimized switch-on delay 4 = variable switch-on delay Ithreshold Byte Pre-alarming threshold (0 to 100 %) for alarming. Parallel12 Byte Outputs 1 and 2 are switched parallel. Output 2 follows output 1. (Values for output 2 are ignored) Parallel34 Byte Outputs 3 and 4 are switched parallel. Output 4 follows output 3. (Values for output 4 are ignored) Reset Byte Outputs are switched off due to overload and are switched on again when they are ready for it. 0 = normal state (no actions taken) 1 = switched on again The value must be reset to 0 after switching on. SystemOverloadAlarm Threshold UInt System overload alarm threshold time (0 to ms) MainPowerOutageAlarm Threshold UInt Main power outage alarm threshold time (0 to 1000 ms) Function Manual, , A5E

34 SIMATIC STEP 7 function blocks 5.6 FB SITOP_PSU8600_MainUnit Input/Output parameters Table 5-13 Parameter Data type Description Data UDT_PSU8600_Data DB for global data exchange. DB must follow the UDT structure. Note Data parameter DB attribute "Optimized block access" must be unchecked. To do this, right click on the global DB of your project in the "Project tree" window and select "Properties". Navigate to "General > Attributes", clear the "Optimized block access" check box. (Reference, symbolic name of the DB for global data exchange) Note For S7-300/400 For S7-1200/1500 controller, it is sufficient to drag the appropriate DB onto the parameter. For S7-300/400 controllers, the procedure may change. 1. In the "Cyclic interrupt" window, click on the Data IO parameter field for manual specification entry. 2. Select the symbolic name of your data block. A list of global DB contents is displayed. 3. Select "UDT_PSU8600_Data" data type. Output parameters Table 5-14 Parameter Data type Description Device_Out_Parameters UDT_MainUnit_OUT UDT for main unit output parameters Busy Bool Block operation active Done Bool Block operation completed Error Word Error at last block operation. Refer to the section Description of Error parameter below. 34 Function Manual, , A5E

35 SIMATIC STEP 7 function blocks 5.6 FB SITOP_PSU8600_MainUnit Structure of UDT_MainUnit_OUT data type Table 5-15 Parameter Data type Description Imax Int Maximum input current of the main module in milliampere. (10 ma resolution) Intput_voltage Int Input voltage of the main module in millivolt. (100 mv resolution) Uzk Int Link voltage of the main module in millivolt. (10 mv resolution) Device_output_current Int Output current of the entire main module. Device_operating_state Byte Uaok Byte Output voltage OK. Operating state of the main module. Refer to the section Description of Device_Operating_state parameter below. Description of Device_Operating_state parameter Table 5-16 Status message Description 0 = Off Power supply system is shut down. 1 = ErrorOff The power supply system was automatically shut down as a result of operation under inadmissible operating conditions. 2 = ReadyForRestart After an automatic shutdown due to fault, the power supply system can be reactivated by switching off and switching on the supply voltage. 3 = Boot The power supply system is powering up, all of the outputs are still switched off. 4 = Running The power supply system is operating in the normal mode. 5 = Phasefail Phase failure of the supply voltage detected. The power supply system can continue to operate in normal mode without any restrictions for a limited period of time. 6 = SystemOverload (IP) System overload detected within the permissible overload profile. The power supply system is still operating in the normal mode. 7 = SystemOverload (OP) System overload detected outside the permissible overload profile. Power supply system only operating with some restrictions. 8 = SystemOverload (PL) Very high, brief load peak detected. Power supply system is operating in the normal mode. 9 = Buffering Primary supply voltage has failed. Power supply system is operating in the buffer mode. 10 = SystemOverload (IP) during buffering 11 = SystemOverload (OP) during buffering 12 = SystemOverload (PL) during buffering System overload outside the permissible overload profile detected. The power supply system is still operating in the buffer mode. System overload outside the permissible overload profile detected. The power supply system can only operate with restrictions. Very high, transient peak load detected. Power supply system is operating in the buffer mode. Function Manual, , A5E

36 SIMATIC STEP 7 function blocks 5.6 FB SITOP_PSU8600_MainUnit Description of Error parameter Table 5-17 Error state Meaning Remedy/notes 0 No error 1 Write operation not possible, last write operation still incomplete. Wait until Done = 1 (edge 0 > 1), only then write. 36 Function Manual, , A5E

37 SIMATIC STEP 7 function blocks 5.7 FB SITOP_PSU8600_Output 5.7 FB SITOP_PSU8600_Output Function principle The block reads the output-specific data of PSU8600/CNX8600 from the global DB for data exchange and supplies it at its output parameters. On request, the block writes output-specific data into the PSU8600/CNX8600. Note For S7-300/400 Input parameters are different for S7-300/400 controllers. For addressing data type HW_IO, refer to the section Data type HW_IO (Page 20). Block diagram Figure 5-13 Function Manual, , A5E

38 SIMATIC STEP 7 function blocks 5.7 FB SITOP_PSU8600_Output Function characteristics Figure Function Manual, , A5E

39 SIMATIC STEP 7 function blocks 5.7 FB SITOP_PSU8600_Output Input parameters Table 5-18 Parameter Data type Description Execute Bool On the rising edge (0 > 1), data at the inputs of the block is written to PSU/CNX. HW_Ident_Head HW_IO Start address of the entire main module. (Reference, system tag: PSU_1 refers to the assigned PROFINET device name of the PSU main module.) Cyclic_IO_output_address HW_IO Cyclic IO address of output channel. (Reference, system tag: <PSU Device Name>~Output_n. For example: PSU_1~Output_1) Output_number Int Number of the output. (For PSU8600:1 to 4, for CNX8600: 5 to 36) Output_In_Parameter UDT_Output_PSU_IN UDT for output settings. Structure of UDT_Output_PSU_IN data type Table 5-19 Parameter Data type Description Utarget_rem Int Target voltage of the output in millivolt. (10 mv resolution) Ilimit_rem Int Current limit of the output in milliampere. (10 ma resolution) Ithreshold_rem Byte Pre-alarming threshold (0 to 100 %) for alarming. OutputEnable_rem Byte Switching the output on/off. (0 = off; 1 = on) Reset_rem Byte Resetting the output (0 = no reset; 1 = reset) Operation_Mode_rem Byte Operating mode of the output (0 = electronic switch-off and 1 = constant current) Startup_Delay_rem UInt Switch-on delay of the output. (0 to ms) Function Manual, , A5E

40 SIMATIC STEP 7 function blocks 5.7 FB SITOP_PSU8600_Output Input/Output parameters Table 5-20 Parameter Data type Description Data UDT_PSU8600_Data DB for global data exchange. DB must follow the UDT structure. Note Data parameter DB attribute "Optimized block access" must be unchecked. To do this, right click on the global DB of your project in the "Project tree" window and select "Properties". Navigate to "General > Attributes", clear the "Optimized block access" checkbox. (Reference, symbolic name of the DB for global data exchange) Note For S7-300/400 For S7-1200/1500 controller, it is sufficient to drag the appropriate DB onto the parameter. For S7-300/400 controllers, the procedure may change. 1. In the "Cyclic interrupt" window, click on the Data IO parameter field for manual specification entry. 2. Select the symbolic name of your data block. A list of global DB contents is displayed. 3. Select "UDT_PSU8600_Data" data type. Output parameters Table 5-21 Parameter Data type Description Output_Out_Parameter UDT_Output_OUT UDT for output channel values Busy Bool Block operation active Done Bool Block operation completed Error Word Error at last block operation. Refer to the section Description of Error parameter below. 40 Function Manual, , A5E

41 SIMATIC STEP 7 function blocks 5.7 FB SITOP_PSU8600_Output Structure of UDT_Output_OUT data type Table 5-22 Parameter Data type Description Imax Int Maximal current of the output in milliampere. (Smallest resolution 10 ma) Output_voltage Int Current output voltage in millivolt. (10 mv resolution) Output_current Int Current output current in milliampere. (10 ma resolution) Operating_state Byte Current operating state 0 = Output manually switched off 1 = Output switched off (PROFINET/IE) 2 = Output switched off (prioritizing output 1) 3 = Output switched off (overload) 4 = Output ready for reset (reset) 5 = Output switched off (error) 6 = Output switched off (startup) 7 = Output switched on (normal operation) 8 = Output in overload mode 9 = Output current-limited (with derating) 10 = Output in overload mode (with derating) 11 = Output current-limited (with derating) 12 = Output is locked. Parallel_mode Byte Parallel mode active (0 = normal; 1 = output switched parallel) valid only for main module with 4 outputs. Description of Error parameter Table 5-23 State Meaning Remedy/notes 0 No error 1 Output number not correct. Only use output numbers between 1 to PSU CNX8600 8X = 36 outputs in total. (4 + 4x8 = 36) Function Manual, , A5E

42 SIMATIC STEP 7 function blocks 5.8 FB SITOP_PSU8600_S/SITOP_PSU8600_S1 5.8 FB SITOP_PSU8600_S/SITOP_PSU8600_S1 Function principle The block reads data of the PSU8600 main module (single power supply with 1 output channel) and writes it to the global transfer data block. Note SITOP_PSU8600_S is compatible with Firmware version SITOP_PSU8600_S1 is compatible with Firmware version 1.4. Block diagram Figure 5-15 Function characteristics Figure Function Manual, , A5E

43 SIMATIC STEP 7 function blocks 5.8 FB SITOP_PSU8600_S/SITOP_PSU8600_S1 Input parameters Table 5-24 Parameter Data type Description HW_Ident_Head HW_IO Start address of the entire main module. (Reference, system tag: PSU_1 refers to the already assigned PROFINET device name of the PSU main module) Cyclic_IO_HeadModule_ address HW_IO Address of main module IO data submodule. (Reference, system tag: <PSU Device Name>~PSU8600_IO_Data_submodule. For example: PSU_1~PSU8600_IO_Data_submodule) Cyclic_IO_Output1_address HW_IO Start address of main module output channel 1. (Reference, system tag: Output_1 For example: PSU_1~Output_1) Device_name_PSU8600 String Device names of SITOP PSU8600. (String with maximum of 30 characters, enter PSU name to be displayed in the HMI in plain text. For example: PSU8600) Note For S7-300/400 For addressing data type HW_IO, refer to the section Data type HW_IO (Page 20). Function Manual, , A5E

44 SIMATIC STEP 7 function blocks 5.8 FB SITOP_PSU8600_S/SITOP_PSU8600_S1 Input/Output parameters Table 5-25 Parameter Data type Description Data UDT_PSU8600_Data DB for global data exchange. DB must follow the UDT structure. Note Data parameter DB attribute "Optimized block access" must be unchecked. To do this, right click on the global DB of your project in the "Project tree" window and select "Properties". Navigate to "General > Attributes", clear the "Optimized block access" checkbox. (Reference, symbolic name of the DB for global data exchange) Note For S7-300/400 For S7-1200/1500 controller, it is sufficient to drag the appropriate DB onto the parameter. For S7-300/400 controllers, the procedure may change. 1. In the "Cyclic interrupt" window, click on the Data IO parameter field for manual specification entry. 2. Select the symbolic name of your data block. A list of global DB contents is displayed. 3. Select "UDT_PSU8600_Data" data type. 44 Function Manual, , A5E

45 SIMATIC STEP 7 function blocks 5.9 FB SITOP_BUF8600_S 5.9 FB SITOP_BUF8600_S Function principle The block reads data of the SITOP BUF8600 (4 s/40 A and 10 s/40 A) buffer modules and writes it to the global transfer data block. Block diagram Figure 5-17 Function characteristics Figure 5-18 Function Manual, , A5E

46 SIMATIC STEP 7 function blocks 5.9 FB SITOP_BUF8600_S Input parameters Table 5-26 Parameter Data type Description Hw_Ident_Head HW_IO Start address of the buffer module. (Reference, system tag: "BUF8600_4s_40A_1" or "BUF8600_10s_40A_1") Module_number Int Number of the plugged expansion module. Starting on the left with 1. (Maximum of 2 can be plugged) Note For S7-300/400 For addressing data type HW_IO, refer to the section Data type HW_IO (Page 20). Input/Output parameters Table 5-27 Parameter Data type Description Data UDT_PSU8600_Data Data block for global data exchange. DB must follow the UDT structure. Note Data parameter The DB attribute "Optimized block access" must be unchecked. To do this, right click on the global DB of your project in the "Project tree" window and select "Properties". Navigate to "General > Attributes", clear the "Optimized block access" checkbox. (Reference, symbolic name of the DB for global data exchange) Note For S7-300/400 For S7-1200/1500 controller, it is sufficient to drag the appropriate DB onto the parameter. For S7-300/400 controllers, the procedure may change. 1. In the "Cyclic interrupt" window, click on the Data IO parameter field for manual specification entry. 2. Select the symbolic name of your data block. A list of global DB contents is displayed. 3. Select "UDT_PSU8600_Data" data type. 46 Function Manual, , A5E

47 SIMATIC STEP 7 function blocks 5.9 FB SITOP_BUF8600_S Output parameters Table 5-28 Parameter Data type Description Buffer_Out_Param UDT_BUF8600_S_OUT Structure of BUF s/10 s output parameters Structure of UDT_BUF8600_S_OUT Table 5-29 Parameter Data type Description Operating_state Byte Operating state of the buffer module Charging_state Byte Amount of charge remaining in the buffer module (0 to 100 %) Buf_disabled_by_input Byte Buffering disabled by inputs (0 = no, 255 = yes) Function Manual, , A5E

48 SIMATIC STEP 7 function blocks 5.10 FB SITOP_PSU8600_MainUnitSingle 5.10 FB SITOP_PSU8600_MainUnitSingle Function principle This block is used for SITOP PSU8600 with single output only. The block reads the main module specific data from the global DB for data exchange and supplies it at its output parameters. On request, the block writes main module specific data first into Cyclic Output Memory area (if address is provided) and then into the PSU8600 device. Block diagram Figure Function Manual, , A5E

49 SIMATIC STEP 7 function blocks 5.10 FB SITOP_PSU8600_MainUnitSingle Function characteristics Figure 5-20 Function Manual, , A5E

50 SIMATIC STEP 7 function blocks 5.10 FB SITOP_PSU8600_MainUnitSingle Input parameters Table 5-30 Parameter Data type Description Execute Bool On the rising edge (0 > 1), data at the inputs of the block is written to the PSU. HW_Ident_Head HW_IO Start address of the entire main module. (Reference, system tag: <PSU Device Name>~PSU8600_IO_Data_submodule. For example: PSU_1~PSU8600_IO_Data_submodule) Device_In_Parameters UDT_General_PSUSingle_IN UDT for device input parameters. Structure of UDT_General_PSUSingle_IN data type Table 5-31 Parameter Data type Description Priority_Buffered_ Channel_1 Byte During a network failure, output 1 of the main module can be supplied with priority. (0 = no, 1 = yes) Startup_Mode Byte Switch-on behavior 0 = no switch-on delay 1 = switch-on delay 25 ms 2 = switch-on delay 100 ms 3 = load-optimized switch-on delay 4 = variable switch-on delay Ithreshold Byte Pre-alarming threshold (0 to 100 %) for alarming. Reset Byte Outputs are switched off due to overload and are switched on again when they are ready for it. 0 = normal state (no actions taken) 1 = switched on again. (Reference, system tag: PSU_1 refers to the assigned PROFINET device name of the PSU main module) Cyclic_IO_output_ memory_address HW_IO Address of main module IO data submodule. The value must be reset to 0 after switching on. Soft_Output_ Characteristic Byte Soft Output Characteristics (False = 0, True = Any non zero value) Padding Byte Unused SystemOverloadAlarmThreshold UInt System overload alarm threshold time (0 to ms) MainPowerOutageThreshold UInt Main power outage alarm threshold time (0 to 1000 ms) 50 Function Manual, , A5E

51 SIMATIC STEP 7 function blocks 5.10 FB SITOP_PSU8600_MainUnitSingle Input/Output parameters Table 5-32 Parameter Data type Description Data UDT_PSU8600_Data DB for global data exchange. DB must follow the UDT structure. Note Data parameter The DB attribute "Optimized block access" must be unchecked. To do this, right click on the global DB of your project in the "Project tree" window and select "Properties". Navigate to "General > Attributes", clear the "Optimized block access" checkbox. (Reference, symbolic name of the DB for global data exchange) Note For S7-300/400 For S7-1200/1500 controller, it is sufficient to drag the appropriate DB onto the parameter. For S7-300/400 controllers, the procedure may change. 1. In the "Cyclic interrupt" window, click on the Data IO parameter field for manual specification entry. 2. Select the symbolic name of your data block. A list of global DB contents is displayed. 3. Select "UDT_PSU8600_Data" data type. Output parameters Table 5-33 Parameter Data type Description Device_Out_Parameters UDT_MainUnit_OUT UDT for main unit output parameters Busy Bool Block operation active Done Bool Block operation completed Error Word Error at last block operation. See section Description of Device_Operating_state parameter below. Function Manual, , A5E

52 SIMATIC STEP 7 function blocks 5.10 FB SITOP_PSU8600_MainUnitSingle Structure of UDT_MainUnit_OUT data type Table 5-34 Parameter Data type Description Imax Int Maximum input current of the main module in milliampere. (10 ma resolution) Intput_voltage Int Input current of the main module in millivolt. (100 mv resolution) Uzk Int Link voltage of the main module. (10 mv resolution) Device_output_current Int Output current of the entire main module. Device_operating_state Byte Uaok Byte Output voltage OK Operating state of the main module. See section Description of Device_Operating_state parameter below. Description of Device_Operating_state parameter Table 5-35 Status message Description 0 = Off Power supply system is shut down. 1 = ErrorOff The power supply system was automatically shut down as a result of operation under inadmissible operating conditions. 2 = ReadyForRestart After an automatic shutdown due to fault, the power supply system can be reactivated by switching off and switching on the supply voltage. 3 = Boot The power supply system is powering up, all of the outputs are still switched off. 4 = Running The power supply system is operating in the normal mode. 5 = Phasefail Phase failure of the supply voltage detected. The power supply system can continue to operate in normal mode without any restrictions for a limited period of time. 6 = SystemOverload (IP) System overload detected within the permissible overload profile. The power supply system is still operating in the normal mode. 7 = SystemOverload (OP) System overload detected outside the permissible overload profile. Power supply system only operating with some restrictions. 8 = SystemOverload (PL) Very high, brief load peak detected. Power supply system is operating in the normal mode. 9 = Buffering Primary supply voltage has failed. Power supply system is operating in the buffer mode. 10 = SystemOverload (IP) during buffering 11 = SystemOverload (OP) during buffering 12 = SystemOverload (PL) during buffering System overload outside the permissible overload profile detected. The power supply system is still operating in the buffer mode. System overload outside the permissible overload profile detected. The power supply system can only operate with restrictions. Very high, transient peak load detected. Power supply system is operating in the buffer mode. 52 Function Manual, , A5E

53 SIMATIC STEP 7 function blocks 5.10 FB SITOP_PSU8600_MainUnitSingle Description of Error parameter Table 5-36 Error state Meaning Remedy/notes 0 No error 1 Write operation not possible, last write operation still incomplete. Wait until Done = 1 (edge 0 > 1), only then write. Function Manual, , A5E

54 SIMATIC STEP 7 function blocks 5.11 FB SITOP_PSU8600_Buffering 5.11 FB SITOP_PSU8600_Buffering Function principle The block reads the main module specific data for buffering from the global DB for data exchange and supplies it at its output parameters. On request, the block writes main module specific data first into Cyclic Output Memory area (if address is provided) and then into the PSU8600 device. Block diagram Figure Function Manual, , A5E

55 SIMATIC STEP 7 function blocks 5.11 FB SITOP_PSU8600_Buffering Function characteristics Figure 5-22 Function Manual, , A5E

56 SIMATIC STEP 7 function blocks 5.11 FB SITOP_PSU8600_Buffering Input parameters Table 5-37 Parameter Data type Description Execute Bool On the rising edge (0 > 1), data at the inputs of the block is written to the PSU. HW_Ident_Head HW_IO Start address of the entire main module. (Reference, system tag: here, "PSU_1" refers to the already assigned PROFINET device name of the PSU main module.) Cyclic_IO_output_ memory_address HW_IO Address of main module IO data submodule. (Reference, system tag: <PSU Device Name>~PSU8600_IO_Data_submodule. For example: PSU_1~PSU8600_IO_Data_submodule) Buffering_In_Param UDT_Data_Buffering UDT for buffering input parameters. Structure of UDT_Data_Buffering data type Table 5-38 Parameter Data type Description Buffer_disable Byte Enables or disables buffer mode Longlife_mode Byte Long life mode (0 = no, any other value = yes) (0 = no, any other value = yes) Charge_ready_threshold UInt Charge ready threshold (10 to 90 %) Power_interrupt_enable Byte Power interrupt enable (0 = no, any other value = yes) Padding Byte Unused Power_interrupt_deadtime UInt Power interrupt dead time (0 to ms) Power_interrupt_waittime UDInt Power interrupt wait time (0 to ms) Power_interrupt_interrupttime UInt Power interrupt - interrupt time (0 to ms) 56 Function Manual, , A5E

57 SIMATIC STEP 7 function blocks 5.11 FB SITOP_PSU8600_Buffering Input/output parameters Table 5-39 Parameter Data type Description Data UDT_PSU8600_Data DB for global data exchange. DB must follow the UDT structure. Note Data parameter The DB attribute "Optimized block access" must be unchecked. To do this, right click on the global DB of your project in the "Project tree" window and select "Properties". Navigate to "General > Attributes", clear the "Optimized block access" checkbox. (Reference, symbolic name of the DB for global data exchange) Note For S7-300/400 For S7-1200/1500 controller, it is sufficient to drag the appropriate DB onto the parameter. For S7-300/400 controllers, the procedure may change. 1. In the "Cyclic interrupt" window, click on the Data IO parameter field for manual specification entry. 2. Select the symbolic name of your data block. A list of global DB contents is displayed. 3. Select "UDT_PSU8600_Data" data type. Output parameters Table 5-40 Parameter Data type Description Buffering_Out_Param UDT_Buffering_OUT UDT for buffering output parameters Structure of UDT_Buffering_OUT data type Table 5-41 Parameter Data type Description Buffering_disable_by_input Byte Buffering disabled by inputs (0 = no, 255 = yes) Buffer_ready Byte Buffer ready (0 = no, 255 = yes) Charging_state Byte Charging state (0 to 100 %) Function Manual, , A5E

58 SIMATIC STEP 7 function blocks 5.12 FB SITOP_UPS FB SITOP_UPS8600 Function principle The block reads the data from UPS8600 and stores in the global DB for data exchange and supplies it at its output parameters. On request, the block writes UPS8600 module specific data first into Cyclic Output Memory area (if address is provided) and then into the UPS8600 device. Block diagram Figure Function Manual, , A5E

59 SIMATIC STEP 7 function blocks 5.12 FB SITOP_UPS8600 Function characteristics Figure 5-24 Input parameters (S7-300/400) Table 5-42 Parameter Data type Description Execute Bool On the rising edge (0 > 1), data at the inputs of the block is written to the PSU. UPS8600_No Int Number the plugged UPS8600 module. Cyclic_IO_IN_address Word Input address of UPS8600. Cyclic_IO_OUT_address Word Output address of UPS8600. Buffering_In_Param UDT_Data_Buffering UDT for UPS8600 general input parameters. Function Manual, , A5E

60 SIMATIC STEP 7 function blocks 5.12 FB SITOP_UPS8600 Input parameters (S7-1200/1500) Table 5-43 Parameter Data type Description Execute Bool On the rising edge (0 > 1), data at the inputs of the block is written to the UPS8600. UPS8600_No Int Number the plugged UPS8600 module. HW_Ident_Head HW_IO Start address of the entire main module. (Reference, system tag: here, "PSU~UPS8600_V1_4_1~UPS8600_V1_4". This refers to the UPS8600 submodule of first UPS8600 connected to the PSU) Buffering_In_Param UDT_UPS8600_BUF_IN UDT for UPS8600 general input parameters. Structure of UDT_UPS8600_BUF_IN data type Table 5-44 Parameter Data type Description Max_Charging_Power Byte Maximum charging power allowed. Bat_Test_Interval Byte Intervals of the battery test. Buf_Timer_Enable Byte Buffer time enable. Buf_Timer UDInt Buffer timer. Padding Byte Unused. 60 Function Manual, , A5E

61 SIMATIC STEP 7 function blocks 5.12 FB SITOP_UPS8600 Input/output parameters Table 5-45 Parameter Data type Description Data UDT_PSU8600_Data DB for global data exchange. DB must follow the UDT structure. Note Data parameter The DB attribute "Optimized block access" must be unchecked. To do this, right click on the global DB of your project in the "Project tree" window and select "Properties". Navigate to "General > Attributes", clear the "Optimized block access" checkbox. (Reference, symbolic name of the DB for global data exchange) Note For S7-300/400 For S7-1200/1500 controller, it is sufficient to drag the appropriate DB onto the parameter. For S7-300/400 controllers, the procedure may change. 1. In the "Cyclic interrupt" window, click on the Data IO parameter field for manual specification entry. 2. Select the symbolic name of your data block. A list of global DB contents is displayed. 3. Select "UDT_PSU8600_Data" data type. Output parameters Table 5-46 Parameter Data type Description Buffering_Out_Param UDT_UPS8600_BUF_OUT UDT for UPS8600 output parameters Structure of UDT_UPS8600_BUF_OUT data type Table 5-47 Parameter Data type Description Act_Charging_Power UInt Actual charging power. Max_Allowed_Charging_Power Byte Maximum allowed charging power. State_Of_Charge Byte State of charge. Operating_State Byte Operating state. Battery_State Byte Battery state. Function Manual, , A5E

62 SIMATIC STEP 7 function blocks 5.12 FB SITOP_UPS8600 Description of Operating_state parameter Table 5-48 Status message 0 Off Description 1 Startup 2 Normal operation 3 Buffer mode 4 Shutdown after error 5 The power supply system can be reactivated again after automatic shutdown due to an error by switching the supply voltage off and on. 6 Ready for buffering 7 Not ready for buffering 8 Buffer component disabled 9 Firmware update 10 End of buffering 11 Battery test Description of Battery_state parameter Table 5-49 Status message Description 0 Off 1 Startup 2 Normal operation 3 Shutdown after error 4 Limited charge 5 End of battery lifetime 6 Battery replacement required 7 Battery replacement completed 8 Battery defective 9 Not ready for buffering 10 Not completely loaded but ready for buffering 11 Ready for buffering 12 Deep discharge recovery 62 Function Manual, , A5E

63 SIMATIC STEP 7 function blocks 5.13 FB SITOP_PSU8600_Buffering_ FB SITOP_PSU8600_Buffering_1 Function principle The block reads the main module specific data for buffering from the global DB for data exchange and supplies it at its output parameters. On request, the block writes main module specific data first into Cyclic Output Memory area (if address is provided) and then into the PSU8600 device. Block diagram Figure 5-25 Function Manual, , A5E

64 SIMATIC STEP 7 function blocks 5.13 FB SITOP_PSU8600_Buffering_1 Function characteristics Figure Function Manual, , A5E

65 SIMATIC STEP 7 function blocks 5.13 FB SITOP_PSU8600_Buffering_1 Input parameters Table 5-50 Parameter Data type Description Execute Bool On the rising edge (0 > 1), data at the inputs of the block is written to the PSU. HW_Ident_Head HW_IO Start address of the entire main module. (Reference, system tag: here, "PSU_1" refers to the already assigned PROFINET device name of the PSU main module.) Cyclic_IO_output_ memory_address HW_IO Address of main module IO data submodule. (Reference, system tag: <PSU Device Name>~PSU8600_IO_Data_submodule. For example: PSU_1~PSU8600_IO_Data_submodule) Buffering_In_Param UDT_Data_Buffering_1 UDT for buffering input parameters. Structure of UDT_Data_Buffering_1 data type Table 5-51 Parameter Data type Description Buffer_disable Byte Enables or disables buffer mode Longlife_mode Byte Long life mode (0 = no, any other value = yes) (0 = no, any other value = yes) Charge_ready_threshold Byte Charge ready threshold (10 to 90 %) Power_interrupt_enable Byte Power interrupt enable (0 = no, any other value = yes) Padding Byte Unused Power_interrupt_deadtime UInt Power interrupt dead time (0 to ms) Power_interrupt_waittime UDInt Power interrupt wait time (0 to ms) Power_interrupt_ interrupttime UInt Power interrupt - interrupt time (0 to ms) Discharge_seq_sel Byte Discharge selection Pre_charg_buf_comp_bef_ out en Byte Charge buffer components before output activation Start_from_battery_start_ out1 only Byte Switch on only output 1 after start from battery Function Manual, , A5E

66 SIMATIC STEP 7 function blocks 5.13 FB SITOP_PSU8600_Buffering_1 Input/output parameters Table 5-52 Parameter Data type Description Data UDT_PSU8600_Data DB for global data exchange. DB must follow the UDT structure. Note Data parameter The DB attribute "Optimized block access" must be unchecked. To do this, right click on the global DB of your project in the "Project tree" window and select "Properties". Navigate to "General > Attributes", clear the "Optimized block access" checkbox. (Reference, symbolic name of the DB for global data exchange) Note For S7-300/400 For S7-1200/1500 controller, it is sufficient to drag the appropriate DB onto the parameter. For S7-300/400 controllers, the procedure may change. 1. In the "Cyclic interrupt" window, click on the Data IO parameter field for manual specification entry. 2. Select the symbolic name of your data block. A list of global DB contents is displayed. 3. Select "UDT_PSU8600_Data" data type. Output parameters Table 5-53 Parameter Data type Description Buffering_Out_Param UDT_Buffering_OUT_1 UDT for buffering output parameters 66 Function Manual, , A5E

67 SIMATIC STEP 7 function blocks 5.13 FB SITOP_PSU8600_Buffering_1 Structure of UDT_Buffering_OUT_1 data type Table 5-54 Parameter Data type Description Buffering_disable_by_input Byte Buffering disabled by inputs (0 = no, 255 = yes) Buffer_ready Byte Buffer ready (0 = no, 255 = yes) Charging_state Byte Charging state (0 to 100 %) Buffer_disable_by_cont Byte Buffer component disabled via control contact (0 = no, 255 = yes) Total_UPS_ChargingPower UInt Actual total UPS Charging Power in milliwatts (0 to 24000), (10 mw resolution) Sys_Start_From_Battery Byte System started from battery (0=System started from mains, 1=System started from UPS[1], 2=System started from UPS[2]) Function Manual, , A5E

68 SIMATIC STEP 7 function blocks 5.14 FB SITOP_BAT_3P 5.14 FB SITOP_BAT_3P Function principle The block reads data from third-party battery and supplies it at its output parameters. On request, the block writes general data to the third party battery. Block diagram Figure 5-27 Function characteristics Figure Function Manual, , A5E

69 SIMATIC STEP 7 function blocks 5.14 FB SITOP_BAT_3P Input parameters Table 5-55 Parameter Data type Description Execute Bool On the rising edge (0 > 1), data at the inputs of the block is written to the third-party battery. UPS8600_No Int Number of UPS800 to which this battery is connected Hw_Ident_Head HW_IO Start address of the UPS8600 submodule (Reference, system tag: here, "PSU~UPS8600_V1_4_2~Thirdparty_battery"). This refers to the UPS8600 submodule of second UPS8600 connected to the PSU. Battery_In_Param UDT_BAT_3P_IN UDT for general input parameters of third-party battery. Structure of UDT_BAT_3P_IN data type Table 5-56 Parameter Data type Description BatteryType Byte Battery type (Pb = 0, ppb = 1) OperatingTemperature Byte Operating temperature (Allowed values: 40 to 60) Capacity UInt Capacity (Allowed values: 0 to 30000) EndOfChargeVoltage UInt End-of-charge voltage at 20 C (Allowed values: 5240 to 5660) MaxChargeCurrent UInt Maximum charge current (Allowed values: 10 to 250) TempCoefficient UInt Temperature coefficient (Displayed as mv/k also on OPC and all other interfaces) (Allowed values: 0 to 100) StartOfPreserveVoltage UInt Start preserve change voltage (Allowed values: 4870 to 5660) EndOfDischargeVoltage UInt End of discharge voltage (Allowed values: 3920 to 4320) Output parameters Table 5-57 Parameter Data type Description Battery_Out_Param UDT_BAT_3P_OUT UDT for general output parameters of third-party battery. Function Manual, , A5E

70 SIMATIC STEP 7 function blocks 5.14 FB SITOP_BAT_3P Structure of UDT_BAT_3P_OUT data type Table 5-58 Parameter Data type Description Operating_State Byte Operating state of the battery. Calc_Battery_health Byte Calculate battery health. Description of Operating_state parameter Table 5-59 Status message Description 0 Off 1 Startup 2 Normal operation 3 Shutdown after error 4 Limited charge 5 End of battery lifetime 6 Battery replacement required 7 Battery replacement completed 8 Battery defective 9 Not ready for buffering 10 Not completely loaded but ready for buffering 11 Ready for buffering 12 Deep discharge recovery 70 Function Manual, , A5E

71 SIMATIC STEP 7 function blocks 5.14 FB SITOP_BAT_3P Input/Output parameters Table 5-60 Parameter Data type Description Data UDT_PSU8600_Data DB for global data exchange. DB must follow the UDT structure. Note Data parameter DB attribute "Optimized block access" must be unchecked. To do this, right click on the global DB of your project in the "Project tree" window and select "Properties". Navigate to "General > Attributes", clear the "Optimized block access" checkbox. (Reference, symbolic name of the DB for global data exchange) Note For S7-300/400 For S7-1200/1500 controller, it is sufficient to drag the appropriate DB onto the parameter. For S7-300/400 controllers, the procedure may change. 1. In the "Cyclic interrupt" window, click on the Data IO parameter field for manual specification entry. 2. Select the symbolic name of your data block. A list of global DB contents is displayed. 3. Select "UDT_PSU8600_Data" data type. Function Manual, , A5E

72 SIMATIC STEP 7 function blocks 5.15 FB SITOP_BAT FB SITOP_BAT8600 Function principle The block reads data from BAT8600 LiFePO4 and Pb batteries. Block diagram Figure 5-29 Function characteristics Figure Function Manual, , A5E

73 SIMATIC STEP 7 function blocks 5.15 FB SITOP_BAT8600 Input parameters Table 5-61 Parameter Data type Description UPS8600_No Int Number of UPS800 to which this battery is connected Hw_Ident_Head HW_IO Start address of the UPS8600 submodule (Reference, system tag: here, "PSU~UPS8600_V1_4_1~BAT8600_LiFePO4_264Wh_V1_4" for LiFePO4 battery and "PSU~UPS8600_V1_4_1~BAT8600_Pb_380Wh_V1_4" for Pb battery) Battery_No Int Number the plugged BAT8600 module. Output parameters Table 5-62 Parameter Data type Description Battery_Out_Param UDT_BAT8600_OUT Number the plugged UPS8600 module. Structure of UDT_BAT8600_OUT data type Table 5-63 Parameter Data type Description Operating_State Byte Operating state of the battery. Calc_Battery_health Byte Battery_temperature Int Calculate battery health. Battery temperature Description of Operating_state parameter Table 5-64 Status message Description 0 Off 1 Startup 2 Normal operation 3 Shutdown after error 4 Limited charge 5 End of battery lifetime 6 Battery replacement required 7 Battery replacement completed 8 Battery defective 9 Not ready for buffering 10 Not completely loaded but ready for buffering 11 Ready for buffering 12 Deep discharge recovery Function Manual, , A5E

74 SIMATIC STEP 7 function blocks 5.15 FB SITOP_BAT8600 Input/Output parameters Table 5-65 Parameter Data type Description Data UDT_PSU8600_Data DB for global data exchange. DB must follow the UDT structure. Note Data parameter DB attribute "Optimized block access" must be unchecked. To do this, right click on the global DB of your project in the "Project tree" window and select "Properties". Navigate to "General > Attributes", clear the "Optimized block access" checkbox. (Reference, symbolic name of the DB for global data exchange) Note For S7-300/400 For S7-1200/1500 controller, it is sufficient to drag the appropriate DB onto the parameter. For S7-300/400 controllers, the procedure may change. 1. In the "Cyclic interrupt" window, click on the Data IO parameter field for manual specification entry. 2. Select the symbolic name of your data block. A list of global DB contents is displayed. 3. Select "UDT_PSU8600_Data" data type. 74 Function Manual, , A5E

75 SIMATIC STEP 7 function blocks 5.16 UDT_PSU8600_Data 5.16 UDT_PSU8600_Data Structure of UDT_PSU8600_Data Figure 5-31 Note For S7-1200/1500 Parameter "PSUModulestatus" does not exist in S7-1200/1500 systems. Purpose of UDT_PSU8600_Data The UDT provides the structure in the global data block for data exchange. Function Manual, , A5E

76 SIMATIC STEP 7 function blocks 5.16 UDT_PSU8600_Data 76 Function Manual, , A5E

77 WinCC Faceplates Introduction Variants The library contains two basic variants of the function blocks for faceplates: Comfort Panels and WinCC Runtime Advanced WinCC Runtime Professional In addition to faceplates, UDTs for data connection of faceplates and SIMATIC STEP 7 blocks are also contained. UDTs are different for the controller types: S S S7-300 S7-400 Note The WinCC UDTs are principally identical. However, when creating an HMI UDT, the destination controller must be specified, which makes it subject to the controller types. Navigation Faceplates offer various views, these views can be switched through a two-layer navigation. Primary navigation to individual information types is located at the top of the screen. Secondary navigation towards individual SITOP PSU8600 modules is located on the left hand side of the faceplate. Function Manual, , A5E

78 WinCC Faceplates 6.1 Introduction SITOP PSU8600 faceplate Figure Function Manual, , A5E

79 WinCC Faceplates 6.2 View: State, main module 6.2 View: State, main module Screen: State of main module Figure 6-2 Elements Table 6-1 Screen area PSU8600 information Parameter Operating state and <Text field> Description The operating state displays various colors depending on the state of PSU8600. The <text field> displays the operating state as plain text. Text Number Color Power supply system is switched off. 0 White Power supply system was automatically switched off due to operation under impermissible operating conditions. The power supply system can be reactivated again after automatic shutdown due to an error by switching the supply voltage off and on. The power supply system is starting up, all outputs are still switched off. 1 Red 2 Red, flashing 3 White The power supply system is in normal operation. 4 Green A phase failure of the supply voltage was detected. The power supply system can continue normal operation without restriction for a limited time. System overload within the permissible overload profile detected; the power supply system continues to operate in normal mode. 5 Green, flashing 6 Green, flashing Function Manual, , A5E

80 WinCC Faceplates 6.2 View: State, main module Screen area Output information Parameter Input voltage [V] System load current [A] Uout [V]; (output n) Iout [A]; (output n) State; (output n) Description System overload outside the permissible overload profile detected; the power supply system can only operate with restrictions. Very high, transient peak load detected. The power supply system is in normal operation. The primary supply voltage has failed. The power supply system is in buffer mode. System overload within the permissible overload profile detected; the power supply system continues to operate in buffer mode. System overload outside the permissible overload profile detected; the power supply system is in buffer mode and operates only with restrictions. Very high, transient peak load detected. The power supply system is in buffer mode. Displays the network side input voltage in volt. 7 Green, flashing 8 Green, flashing 9 Yellow Displays the emitted current of all outputs in ampere. (Total of all outputs) Displays die output voltage of output n in volts. Displays die load current of output n in ampere. Shows the state of output n. The following states are displayed: Description Switched off manually. Ready to start. The power supply can be switched on again. (For example, switched off remotely or after overload with idle time.) The output was switched off due to an error. Normal operation of the output. The channel in overload. (The channel can supply a higher current for a limited period of time, or the channel is in current limiting mode.) The diagnostic LED at device or web server is flashing in varying frequencies and can help determine the type of overload. 10 Yellow, flashing 11 Yellow, flashing 12 Yellow, flashing Color Yellow Red, flashing Red Green Green, flashing 80 Function Manual, , A5E

81 WinCC Faceplates 6.3 View: State, UPS View: State, UPS8600 Screen: State when UPS8600 module connected to third-party battery Figure 6-3 Elements Table 6-2 Screen area UPS8600 information Parameter Operating state and <Text field> Description The operating state displays various colors depending on the state of UPS8600. The <text field> displays the operating state as plain text. Text Number Color Off 0 Grey Startup 1 Grey Normal operation 2 Green Buffer mode 3 Yellow Shutdown after error 4 Red The power supply system can be reactivated again after automatic shutdown due to an error by switching the supply voltage off and on. 5 Red, flashing Ready for buffering 6 Green, flashing Not ready for buffering 7 Green, flashing Buffer component disabled 8 Red, flashing Function Manual, , A5E

82 WinCC Faceplates 6.3 View: State, UPS8600 Screen area Parameter Description Firmware update 9 Red/Green, alternating flashing End of buffering 10 Red, flashing Battery test 11 Yellow, flashing Table 6-3 Screen area UPS8600 battery summary information Parameter Operating state and <Text field> Charge status Charging power Description The operating state displays various colors depending on the state of battery connected to UPS8600. The <text field> displays the operating state as plain text. Text Number Color Off 0 Grey Startup 1 Grey Normal operation 2 Green Shutdown after error 3 Red Limited charge 4 Yellow, flashing End of battery lifetime 5 Yellow, flashing Battery replacement required 6 Red, flashing Battery replacement completed 7 Red/Green, alternating flashing Battery defective 8 Red Not ready for buffering 9 Green, flashing Not completely loaded but ready for buffering 10 Green, flashing Ready for buffering 11 Green Deep discharge recovery 12 Red, flashing Amount of charge capacity remaining in the UPS8600 module. Actual charge power used in the UPS8600 module. 82 Function Manual, , A5E

83 WinCC Faceplates 6.3 View: State, UPS8600 Screen: Other view when UPS8600 connected battery summary information is shown Figure 6-4 Elements Table 6-4 Screen area UPS8600 battery summary information Parameter Operating state and <Text field> Description The operating state displays various colors depending on the state of battery connected to UPS8600. The <text field> displays the operating state as plain text. Text Number Color Off 0 Grey Startup 1 Grey Normal operation 2 Green Shutdown after error 3 Red Limited charge 4 Yellow, flashing End of battery lifetime 5 Yellow, flashing Battery replacement required 6 Red, flashing Battery replacement completed 7 Red/Green, alternating flashing Battery defective 8 Red Not ready for buffering 9 Green, flashing Not completely loaded but ready for buffering 10 Green, flashing Ready for buffering 11 Green Deep discharge recovery 12 Red, flashing Function Manual, , A5E

84 WinCC Faceplates 6.3 View: State, UPS8600 Screen area Parameter Charge status Charging power Description Amount of charge capacity remaining in the UPS8600 module. Actual charge power used in the UPS8600 module. Screen: State when LiFePO4 battery is connected to UPS8600 module Figure 6-5 Elements Table 6-5 Screen area UPS8600 battery summary information Parameter Operating state and <Text field> Description The operating state displays various colors depending on the state of battery connected to UPS8600. The <text field> displays the operating state as plain text. Text Number Color Off 0 Grey Startup 1 Grey Normal operation 2 Green Shutdown after error 3 Red Limited charge 4 Yellow, flashing End of battery lifetime 5 Yellow, flashing Battery replacement required 6 Red, flashing 84 Function Manual, , A5E

85 WinCC Faceplates 6.3 View: State, UPS8600 Screen area Parameter Calculated battery health Not OK OK Description Battery replacement completed 7 Red/Green, alternating flashing Battery defective 8 Red Not ready for buffering 9 Green, flashing Not completely loaded but ready for buffering 10 Green, flashing Ready for buffering 11 Green Deep discharge recovery 12 Red, flashing Shows the calculated health of the battery. The battery health is not OK and it should be replaced. The battery heath is OK. Screen: State when Pb battery is connected to UPS8600 module Figure 6-6 Function Manual, , A5E

86 WinCC Faceplates 6.3 View: State, UPS8600 Elements Table 6-6 Screen area UPS8600 battery summary information Parameter Operating state and <Text field> Calculated battery health Not OK OK Description The operating state displays various colors depending on the state of battery connected to UPS8600. The <text field> displays the operating state as plain text. Text Number Color Off 0 Grey Startup 1 Grey Normal operation 2 Green Shutdown after error 3 Red Limited charge 4 Yellow, flashing End of battery lifetime 5 Yellow, flashing Battery replacement required 6 Red, flashing Battery replacement completed 7 Red/Green, alternating flashing Battery defective 8 Red Not ready for buffering 9 Green, flashing Not completely loaded but ready for buffering 10 Green, flashing Ready for buffering 11 Green Deep discharge recovery 12 Red, flashing Shows the calculated health of the battery. The battery health is not OK and it should be replaced. The battery heath is OK. 86 Function Manual, , A5E

87 WinCC Faceplates 6.3 View: State, UPS8600 Screen: State when no battery is connected to UPS8600 module Figure 6-7 Elements Table 6-7 Screen area UPS8600 battery summary information Parameter No information available. Function Manual, , A5E

88 WinCC Faceplates 6.4 View: State, expansion modules 6.4 View: State, expansion modules Screen: State of CNX8600 4X expansion modules Figure 6-8 Screen: State of CNX8600 8X expansion modules Figure Function Manual, , A5E

89 WinCC Faceplates 6.4 View: State, expansion modules Figure 6-10 Elements Table 6-8 Screen area CNX8600 information Out Parameter Operating state and <Text field> Output information 1-4, 5-8 Uout [V]; (output n) Iout [A]; (output n) State; (output n) Description The operating state displays various colors depending on the state of CNX8600. The <text field> displays the operating state as plain text. Text Number Color off 0 White Shutdown after error 1 Red Ready for restart 2 Red, flashing Startup 3 White Normal operation 4 Green Buffer mode 5 Yellow If CNX8600_8X module is connected, you can select outputs 1 to 4 by clicking on "1-4" button and to select outputs 5 to 8, you can click on "5-8" button. Displays the output voltage of output n in volts. Displays the load current of output n in ampere. Shows the state of output n. The following states are displayed: Description Switched off manually. Ready to start. The power supply can be switched back on. (For example, switched off remotely or after overload with idle time.) The output was switched off due to an error. Color Yellow Red, flashing Red Function Manual, , A5E

90 WinCC Faceplates 6.4 View: State, expansion modules Screen area Parameter Description Normal operation of the output. The channel in overload. (The channel can supply a higher current for a limited period of time, or the channel is in current-limiting mode.) The diagnostic LED at device or web server is flashing in varying frequencies and can help determine the type of overload. Green Green, flashing 90 Function Manual, , A5E

91 WinCC Faceplates 6.5 View: State, buffer modules 6.5 View: State, buffer modules Screen: State of buffer module (100 ms/40 A and 300 ms/40 A) Figure 6-11 Screen: State of buffer module (4 s/40 A and 10 s/40 A) Figure 6-12 Function Manual, , A5E

92 WinCC Faceplates 6.5 View: State, buffer modules Elements Table 6-9 Screen area Parameter Description BUF8600 information Operating state and <Text field> Charge status The operating state displays various colors depending on the state of BUF8600. The <text field> displays the operating state as plain text. Text Number Color Off 0 Grey Startup 1 Grey Normal operation 2 Green Buffer mode 3 Yellow Shutdown after error 4 Red The power supply system can be reactivated again after automatic shutdown due to an error by switching the supply voltage off and on. 5 Red, flashing Ready for buffering 6 Green, flashing Not ready for buffering 7 Green, flashing Buffer component disabled 8 Red, flashing Firmware update 9 Red End of buffering 10 Red/Green alternating flashing Amount of charge capacity remaining in the buffer module. 92 Function Manual, , A5E

93 WinCC Faceplates 6.6 View: State, Information 6.6 View: State, Information Screen: State, Information Figure 6-13 Elements Table 6-10 Screen area Parameter Description Device information Device name Serial number Order number Product state SW version Displays the device name of the PSU8600 main module. Displays the serial number of the PSU8600 main module. Displays the order number of the PSU8600 main module. Displays the product state of the PSU8600 main module. Displays the software version (firmware version) of the PSU8600 main module. Function Manual, , A5E

94 WinCC Faceplates 6.7 View: Trends, main module 6.7 View: Trends, main module Screen: Trends of main module Figure 6-14 Element Table 6-11 Screen area Parameter Description Trend PSU8600 Ioutn Displays the time curve for the current of output n. In the configuration, the time axis (x-axis) is 5 minutes by default. The Trend type is "Cyclical real time" and starts at the beginning of HMI runtime. A legend for assigning colors to the individual outputs is located on the right side of the screen. 94 Function Manual, , A5E

95 WinCC Faceplates 6.8 View: Trends, expansion modules 6.8 View: Trends, expansion modules Screen: Trends, CNX8600 4X expansion modules Figure 6-15 Screen: Trends, CNX8600 8X expansion modules Figure 6-16 Function Manual, , A5E

96 WinCC Faceplates 6.8 View: Trends, expansion modules Elements Table 6-12 Screen area Parameter Description Trend CNX8600 Ioutn Displays the time curve for the current of output n. In the configuration, the time axis (x-axis) is 5 minutes by default. The Trend type is "Cyclical real time" and starts at the start of HMI runtime. A legend for assigning colors to the individual outputs is located on the right side of the screen. 96 Function Manual, , A5E

97 WinCC Faceplates 6.9 View: Trends, UPS View: Trends, UPS8600 Screen: Trends of UPS8600 module Figure 6-17 Element Table 6-13 Screen area Parameter Description Trend UPS8600 SOC Amount of charge capacity remaining in the UPS8600 module. Pcharge Actual charge power used in the UPS8600 module. Function Manual, , A5E

98 WinCC Faceplates 6.10 View: Alarms 6.10 View: Alarms Screen: Alarms Figure 6-18 Elements Pending alarms Displays the currently pending alarms. Alarm history Displays the history of the alarm. 98 Function Manual, , A5E

99 Working with the library Opening the library in TIA Portal Procedure To open the library, follow the instructions given below. Table 7-1 Step number Instruction 1 Open TIA Portal and click the "Libraries" task card. Function Manual, , A5E

100 Working with the library 7.1 Opening the library in TIA Portal Step number Instruction 2 In the "Libraries" window, under the "Global libraries" palette, click on the second icon from the left to import PSU8600_Library_V15-1_V2-4 block library. The "Open global library" dialog box appears. 3 From the "Look in:" drop-down list, select the storage location of the library on your computer. 4 Click "Open". The library opens and is displayed in the "Global libraries" palette. Note For S7-300/400 When using S7-300/400 controllers, use appropriate library elements from the respective library folders. 100 Function Manual, , A5E

101 Working with the library 7.2 SIMATIC STEP SIMATIC STEP Integrating the library blocks into SIMATIC STEP 7 Hardware requirements CPU 1214C DC/DC/RLY SITOP PSU8600 TP1200 Comfort System requirements You have created your TIA Portal project and completed hardware and network configurations. Hardware configuration SITOP power supply (including the expansion modules) Controller Network configuration PROFINET connection between the controller and SITOP power supply Function Manual, , A5E

102 Working with the library 7.2 SIMATIC STEP 7 Inserting blocks from the library into the program Follow these steps to integrate the function blocks and the associated data blocks into a SIMATIC STEP 7 V15.1 project: Table 7-2 Step number Instruction 1 In TIA Portal, open the project into which you want to insert the function block. 2 In the "Libraries" window, under the "Global libraries" palette, open "PSU8600_Library_V15-1_V2-4" block library. Navigate to "Master copies > PSU8600 STEP7 > S7-1200/S > UDT_PSU8600_1200/1500". 102 Function Manual, , A5E

103 Working with the library 7.2 SIMATIC STEP 7 Step number Instruction 3 Drag-and-drop "UDT_PSU8600_1200/1500" data type into the "PLC data types" folder in the project folder of your existing controller. Function Manual, , A5E

104 Working with the library 7.2 SIMATIC STEP 7 Step number Instruction 4 In the "Libraries" window, under the "Global libraries" palette, open "PSU8600_Library_V15-1_V2-4" block library. Navigate to "Master copies > PSU8600 STEP7 > S7-1200/S > Function blocks". 104 Function Manual, , A5E

105 Working with the library 7.2 SIMATIC STEP 7 Step number Instruction 5 Drag-and-drop the required function blocks into the "Program blocks" folder in the project folder of your existing controller. Note The function blocks work properly with both, English and German mnemonics. In case the source code of the function blocks is required for a project, consider the following constraints: In case the language setting of your project is English, then the source code of the function blocks can be used as it is. In case the language setting of your project is German, then the entries IB (Input Byte) and IW (Input Word) of the sources have to be replaced with EB (EingangsByte) Note You can now use the blocks you need. However, there are some dependencies. Function blocks SITOP_PSU8600 or SITOP_PSU8600_S depending on the type must always be available and called. If SITOP outputs of an expansion module shall be processed with the "SITOP_PSU8600_Output" block, then block "SITOP_CNX8600 / SITOP_CNX8600_8X" must also exist for the respective module and be called. Function Manual, , A5E

106 Working with the library 7.2 SIMATIC STEP Calling up blocks Creating a data block for global access with UDT Follow these steps to create a data block for general access with UDT: Table 7-3 Step number Instruction 1 In the "Project tree", open the "Program blocks" folder double click the "Add new block" option. A dialog box for creating new blocks appears. 106 Function Manual, , A5E

107 Working with the library 7.2 SIMATIC STEP 7 Step number Instruction 2 In the "Add new block" dialog box, Select "Data block". From the "Type" drop-down list, select "UDT_PSU8600_Data". Enter the name of the block in the "Name" field. Click "OK". Note The DB attribute "Optimized block access" must be unchecked. To do this, right click on the global DB of your project in the "Project tree" window and select "Properties". Navigate to "General > Attributes", clear the "Optimized block access" checkbox. Function Manual, , A5E

108 Working with the library 7.2 SIMATIC STEP 7 Calling up blocks Table 7-4 Step number Instruction 1 Drag-and-drop the "SITOP_PSU8600" function block into your network. The "Call options" dialog box appears. 2 In the "Call options" dialog box, keep the default settings and click "OK". 108 Function Manual, , A5E

109 Working with the library 7.2 SIMATIC STEP 7 Step number Instruction 3 Drag-and-drop your data block for global access to input parameter "Data". Function Manual, , A5E

110 Working with the library 7.2 SIMATIC STEP 7 Step number Instruction 4 Assign the remaining tags. Use the default tags and drag-and-drop the appropriate tag onto the input of the block. Descriptions of the inputs and the respective reference of the default tags are given in the section FB SITOP_PSU8600/SITOP_PSU8600_1 (Page 16). 5 Follow the same procedure for the other function blocks: SITOP_PSU8600_MainUnit SITOP_CNX8600 SITOP_CNX8600_8X SITOP_PSU8600_MainUnitSingle SITOP_BUF8600_MS SITOP_BUF8600_S SITOP_PSU8600_Buffering SITOP_PSU8600_Output Interconnect the inputs and outputs of the function blocks with your process tags or constants. Descriptions of the inputs and outputs, as well as the expected formats, types and units are given in the chapter SIMATIC Step 7 function blocks (Page 15). Note Use the predefined UDTs (refer to the respective function block description for which UDT is to be used) for different input and output parameters to create necessary data fields in the DBs. 110 Function Manual, , A5E

111 Working with the library 7.2 SIMATIC STEP 7 Note If your communication blocks are called cyclically (for example, in OB1), it results in a slow behavior of the web server integrated in SITOP PSU8600 due to high communication load. If there are not any high demands regarding accurate time behavior, you can also call the communication blocks in a time-controlled block (for example, OB35). Function Manual, , A5E

112 Working with the library 7.3 WinCC Comfort/Advanced 7.3 WinCC Comfort/Advanced Inserting faceplates into a WinCC project System requirements You have created your TIA Portal project and the hardware and network configurations are completed. Hardware configuration SITOP power supply (including the expansion modules) Controller HMI operator panel (Comfort Panel or Runtime Advanced) Network configuration PROFINET connection between controller and SITOP power supply HMI connection between controller and operator panel You have integrated the SIMATIC STEP 7 blocks into your control project. (See chapter Integrating the library blocks into SIMATIC STEP 7 (Page 101)) 112 Function Manual, , A5E

113 Working with the library 7.3 WinCC Comfort/Advanced Inserting faceplates Follow these steps to insert faceplates: Table 7-5 Step number Instruction 1 In the "Project tree", open the project into which you want to insert the faceplate. 2 Open the "Screens" folder and add a new screen to your project. Function Manual, , A5E

114 Working with the library 7.3 WinCC Comfort/Advanced Step number Instruction 3 In the "Libraries" window, navigate to "Global libraries > PSU8600_Library_V15-1_V2-4 > Types > PSU8600 WinCC > Screens > Faceplate_Comfort/Advanced" and select "Faceplate_PSU8600_1200" faceplate. 114 Function Manual, , A5E

115 Working with the library 7.3 WinCC Comfort/Advanced Step number Instruction 4 In the "Project tree", under the "Screens" folder, select and open your screen. 5 Drag-and-drop the faceplate from the "Libraries" window into your screen. Function Manual, , A5E

116 Working with the library 7.3 WinCC Comfort/Advanced Creating a connection to the data block for global data exchange Procedure Follow these steps to create a connection to the data block for global data exchange: Table 7-6 Step number Instruction 1 In the "Project tree", open "HMI tags" folder. 2 Add a new tag table. 3 Select required connection for the controller and the operator panel. 116 Function Manual, , A5E

117 Working with the library 7.3 WinCC Comfort/Advanced Step number Instruction 4 In the "Project tree", select and open the screen with your faceplate. 5 Click "Properties > Interface". 6 Select the "PSU_Data" tag and connect an HMI tag to it. Select your HMI tag with the data type "PSU8600_Data_1200 ". Function Manual, , A5E

118 Working with the library 7.3 WinCC Comfort/Advanced Connecting the trends of the faceplate with data sources Introduction Connect the trends to the data sources of the individual outputs. This graphically displays the power consumption of the individual outputs over time. Connecting the trends for the PSU8600 main module Follow these steps to connect the trends for the PSU8600 main module: Table 7-7 Step number Instruction 1 In the "Project tree", select and open the screen with your faceplate. 2 Select the screen and go to the "Properties > Interface" tab. 3 Double click to open the settings for the trends of the PSU8600 main module. 118 Function Manual, , A5E

119 Working with the library 7.3 WinCC Comfort/Advanced Step number Instruction 4 Add four trends and assign the appropriate tags from the PSU_Global. Select 600 trend points for the trend representation. Select a 0.5 seconds cycle. 5 Select the trend colors for the individual outputs according to the legend. Assign the following colors so they match the legend of the faceplate. Function Manual, , A5E

120 Working with the library 7.3 WinCC Comfort/Advanced Step number Instruction 6 Repeat the steps for each of your CNX8600 4X expansion modules. When selecting the trend tags, ensure that the correct HMI tag is mapped. For example, the following HMI tags should be mapped: CNX8600 module1: CNX1_Output1_Trend_Current to CNX1_Output4_Trend_Current CNX8600 module2: CNX2_Output1_Trend_Current to CNX2_Output4_Trend_Current CNX8600 module3: CNX3_Output1_Trend_Current to CNX3_Output4_Trend_Current CNX8600 module4: CNX4_Output1_Trend_Current to CNX4_Output4_Trend_Current If you are using CNX8600 8X expansion modules ensure to add 4 more trends and ensure the following HMI tags are mapped: CNX8600 module1: CNX1_Output5_Trend_Current to CNX1_Output8_Trend_Current CNX8600 module2: CNX2_Output5_Trend_Current to CNX2_Output8_Trend_Current CNX8600 module3: CNX3_Output5_Trend_Current to CNX3_Output8_Trend_Current CNX8600 module4: CNX4_Output5_Trend_Current to CNX4_Output8_Trend_Current 120 Function Manual, , A5E

121 Working with the library 7.3 WinCC Comfort/Advanced Step number Instruction 7 In the same way add two trends for each of the UPS8600 modules. When selecting the trend tags, ensure that the correct HMI tag is mapped: For example, the following HMI tags should be mapped: UPS6800 module 1: UPS1_Trend_SOC, UPS1_Trend_Pcharge UPS8600 module 2: UPS2_Trend_SOC, UPS2_Trend_Pcharge Select left side axis for SOC and right side axis for Pcharge. Note Follow the same procedure for PSU8600 Single Power Supply Device where one trend has to be created. Function Manual, , A5E

122 Working with the library 7.3 WinCC Comfort/Advanced Configuring alarms displays Activating the alarms display To activate the alarms, follow the steps below: Table 7-8 Step number Instruction 1 In the "Project tree", open your project. 2 Open "Runtime settings" of the HMI, click "Alarms" tab. 3 Enable the "S7 diagnostic alarms" and "With event text" checkboxes. Note When configuring an S7-300/400 controller in TIA Portal, you also need to activate the S7 diagnostic alarm on the controller side. For more details, see Configuration of Messages and Alarms in WinCC (TIA Portal) ( 122 Function Manual, , A5E

123 Working with the library 7.3 WinCC Comfort/Advanced Configuring the alarms display Follow these steps to configure the alarm display: Table 7-9 Step number Instruction 1 In the "Libraries" window, navigate to "Global libraries > PSU8600_Library_V15-1_V2-4 > Master copies > PSU8600 WinCC > Screens > Comfort Panel/Advanced". 2 Select the "Alarm_windows" screen. Function Manual, , A5E

124 Working with the library 7.3 WinCC Comfort/Advanced Step number Instruction 3 In the "Project tree", open the "Screen management" folder and select the "Global screen". 4 Drag-and-drop the "Alarm windows" library element into your global screen. The alarm displays for pending and historical alarms are created. 124 Function Manual, , A5E

125 Working with the library 7.3 WinCC Comfort/Advanced Configuring the alarms display call Follow these steps to configure the alarm display call: Table 7-10 Step number Instruction 1 In the "Project tree", navigate to the "Tag table_1200_comfort". 2 Select your HMI connection for both the tags. Use the acquisition mode "Cyclic continuous" for both the tags. From the Global Transfer DB of the "UDT_PSU8600_Data" block, select the control tag "AlarmHistory" as the first and "AlarmPending" as the second tag. Function Manual, , A5E

126 Working with the library 7.3 WinCC Comfort/Advanced Step number Instruction 3 Select the HMI tag you linked to the control tag "AlarmHistory"and select "Properties" and "Events". Insert the "ShowAlarmWindow" action and select "Alarmview_PSU_history" as the object. 4 Repeat step 3 for the HMI tag you linked to the control tag "AlarmPending" and click "Properties > Events" tab. Insert the "ShowAlarmWindow" action and select "Alarmview_PSU_pending" as the object. 126 Function Manual, , A5E

127 Working with the library 7.4 WinCC Professional 7.4 WinCC Professional System requirements Prerequisites You have created your TIA Portal project and the hardware and network configurations are completed. Hardware configuration SITOP power supply (including the expansion modules) Controller HMI operator panel (Comfort Panel or Runtime Advanced) Network configuration PROFINET connection between controller and SITOP power supply HMI connection between controller and operator panel You have integrated the SIMATIC STEP 7 blocks into your control project. (See chapter Integrating the library blocks into SIMATIC STEP 7 (Page 101)) Function Manual, , A5E

128 Working with the library 7.4 WinCC Professional Inserting HMI tag table in WinCC Procedure Follow these steps to insert HMI tag table in WinCC: Table 7-11 Step number Instruction 1 In the "Project tree", open the project into which you want to insert the faceplate. 2 In the "Libraries" window, open the global library "PSU8600_Library_V15-1_V2-4" and navigate through the folders "Master copies > PSU8600 WinCC > S7-1200" and select "Tag Table Professional" tag table. 128 Function Manual, , A5E

129 Working with the library 7.4 WinCC Professional Step number Instruction 3 In the "Project tree", select the "HMI tags" folder of your WinCC project. 4 Drag-and-drop the library element "Tag Table-1200_Professional" into the "HMI tag" folder. Function Manual, , A5E

130 Working with the library 7.4 WinCC Professional Configuring connections of the HMI tag table Follow these steps to configure connections in the HMI tag table: Table 7-12 Step number Instruction 1 In the "Project tree", navigate to the "HMI tags" folder of your WinCC project. Open the tag table "Tag Table-1200_Professional". 2 Adjust the connections for all the tags. Select your HMI connection of the controller and Runtime Professional. 3 For the "PSU_Data" tag, define the address of the data block for global data exchange. 130 Function Manual, , A5E

131 Working with the library 7.4 WinCC Professional Inserting screen in a WinCC project Adopting a screen in WinCC Follow these steps to adopt a screen in WinCC: Table 7-13 Step number Instruction 1 In the "Project tree", open the project into which you want to insert the screen. 2 In the "Libraries" window, under the "Global libraries" palette, open "PSU8600_Library_V15-1_V2-4" block library. Navigate through the folders "Master copies > PSU8600 WinCC > Screens > Professional" and select "PSU8600_Professional" screen. Function Manual, , A5E

132 Working with the library 7.4 WinCC Professional Step number Instruction 3 In the "Project tree", select the "Screens" folder of WinCC screens of your project. 4 Drag-and-drop the "PSU8600_Professional" library element to the "Screens" folder of your WinCC project. 132 Function Manual, , A5E

133 Working with the library 7.4 WinCC Professional Dragging screen windows into an HMI screen Table 7-14 Follow these steps to drag screen windows into an HMI screen: Step number Instruction 1 In the "Project tree", open the screen to which you want to add the screen window for SITOP PSU8600 power supply. 2 Drag-and-drop the "Screen_window_PSU8600" library element into your screen. Your screen window is created. Function Manual, , A5E

134 Working with the library 7.4 WinCC Professional Step number Instruction 3 Below the "Screen Window", click "Properties" tab. 4 In the "Properties" tab, click "General". Assign the "Tag prefix" of the screen window created in step 2. (For example: "PSU_Data" from HMI Tag Table) 134 Function Manual, , A5E