SITOP PSU8600: Faceplates and Communication Blocks. S7-1200/S7-1500, S7-300/S7-400, TIA Portal, WinCC, STEP 7. Library Description 11/2014

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1 Library Description 11/2014 SITOP PSU8600: Faceplates and Communication Blocks S7-1200/S7-1500, S7-300/S7-400, TIA Portal, WinCC, STEP 7

2 Warranty and Liability Warranty and Liability Note The Application Examples are not binding and do not claim to be complete with regard to configuration, equipment or any contingencies. The Application Examples do not represent customer-specific solutions. They are only intended to provide support for typical applications. You are responsible for the correct operation of the described products. These Application Examples do not relieve you of the responsibility of safely and professionally using, installing, operating and servicing equipment. When using these Application Examples, you recognize that we cannot be made liable for any damage/claims beyond the liability clause described. We reserve the right to make changes to these Application Examples at any time and without prior notice. If there are any deviations between the recommendations provided in this Application Example and other Siemens publications e.g. Catalogs the contents of the other documents shall have priority. We do not accept any liability for the information contained in this document. Any claims against us based on whatever legal reason resulting from the use of the examples, information, programs, engineering and performance data etc., described in this Application Example shall be excluded. Such an exclusion shall not apply in the case of mandatory liability, e.g. under the German Product Liability Act ( Produkthaftungsgesetz ), in case of intent, gross negligence, or injury of life, body or health, guarantee for the quality of a product, fraudulent concealment of a deficiency or breach of fundamental contractual obligations ( wesentliche Vertragspflichten ). The compensation for damages due to a breach of a fundamental contractual obligation is, however, limited to the foreseeable damage, typical for the type of contract, except in the event of intent or gross negligence or injury to life, body or health. The above provisions do not imply a change of the burden of proof to your detriment. Any form of duplication or distribution of these Application Examples or excerpts hereof is prohibited without the expressed consent of Siemens Industry Sector. Security information Siemens provides products and solutions with industrial security functions that support the secure operation of plants, solutions, machines, equipment and/or networks. They are important components in a holistic industrial security concept. With this in mind, Siemens products and solutions undergo continuous development. Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept. Third-party products that may be in use should also be considered. For more information about industrial security, visit To stay informed about product updates as they occur, sign up for a productspecific newsletter. For more information, visit Entry ID: , V1.0, 11/2014 2

3 Table of Contents Table of Contents Warranty and Liability Library Overview User scenario Hardware and software requirements Blocks of the Library STEP 7 blocks WinCC faceplates Explanation of the STEP 7 blocks FB SITOP_PSU FB SITOP_CNX FB SITOP_BUF FB SITOP_PSU8600_Mainunit FB SITOP_PSU8600_Output UDT PSU8600_Data Explanation of WinCC faceplates View: State, main device View: State, expansion modules View: State, buffer modules View: State, Information View: Trends, main device View: Trends, expansion modules View: Alarms How to Work with the Library Opening the library in TIA Portal STEP Integrating the library blocks into STEP Calling up blocks WinCC Comfort/Advanced Inserting faceplates into a WinCC project Creating a connection to the data block for global data exchange Connecting the trends of the faceplate with data sources Configuring alarms displays WinCC Professional Inserting HMI tags in WinCC Inserting screen windows in a WinCC project Reducing the trend tags and trend displays References History Entry ID: , V1.0, 11/2014 3

4 1 Library Overview 1 Library Overview What will I get here? This document describes the PSU8600 TIA Portal Library block library. The block library provides tested code with clearly defined interfaces. You can use it as the basis for the task you wish to realize. The main focus of this document is to describe: all blocks pertaining to the block library the functionality implemented through these blocks. The present documentation furthermore illustrates possible applications, and the included step-by-step instructions help you integrate the library into your STEP 7 project. Scope of validity of the library STEP 7 V13 WinCC V13 Entry ID: , V1.0, 11/2014 4

1 Library Overview 1.1 User scenario Introduction SITOP PSU8600 gives you the opportunity to integrate the power supply into your automation network.

5 1 Library Overview 1.1 User scenario Introduction SITOP PSU8600 gives you the opportunity to integrate the power supply into your automation network. In the PROFINET network, SITOP PSU8600 behaves as the I/O device. A controller as well as HMI systems can communicate with SITOP and exchange data. Possible field(s) of application for the library State and diagnostics of SITOP at the HMI system Interaction of the automation process with the power supply, for example, setting the voltage ( V, for a DC drive) or switching a channel (in shift pauses). Example with S and Comfort Panel Figure 1-1 NET IE Comfort Panel 600 upply CNX8600 channel expansion S controller Entry ID: , V1.0, 11/2014 5

6 1 Library Overview 1.2 Hardware and software requirements Requirements for this library Hardware Table 1-1 To make use of the full functionality of the library described here, the hardware and software requirements listed below must be met: Component Article number Alternative 1. S ES7516-3AN00-0AB0 1 Other S or S Comfort Panel TP1200 Comfort 6AV2124-0MC01-0AX0 1 Other Comfort Panels also possible 3. SITOP PSU8600 6EP3437-8MB00-2CY SITOP CNX8600 6EP4437-8XB00-0CY0 3 Optional 5. SITOP BUF8600 (100ms) 6EP4297-8HB00-0XY0 2 Optional Alternatively, you can also use SITOP BUF8600 (300ms). (6EP4297-8HB10-0XY0) Software Table 1-2 Component Article number Number 1. WinCC Comfort (for configuring Comfort Panels) 6AV2101-0AA03-0AA5 2. WinCC Advanced 6AV2102-0AA03-0AA5 (for configuring WinCC Runtime Advanced) WinCC Runtime Advanced 6AV WinCC Professional (for configuring WinCC Runtime Professional) WinCC Runtime Professional 6AV STEP 7 V13 6ES Depending on the required target system Entry ID: , V1.0, 11/2014 6

7 2 Blocks of the Library 2 Blocks of the Library Scope of this library The library is basically divided into a STEP 7 part and a WinCC part which each then contain the individual library elements for the respective control and HMI system. Figure 2-1 STEt 7 blocks WinCC blocks S Comfort Advanced RT Prof FB1-5 UDT UDT S UDT Comfort Advanced RT Prof UDT UDT S7-300 S7-400 FB1-5 UDT Comfort Advanced UDT RT Prof UDT Legend FB CB: function block Faceplate CCt: faceplate UDT U5T: user-defined data type (HaI/STEt 7) Entry ID: , V1.0, 11/2014 7

8 2 Blocks of the Library STEP 7 blocks Variants Note The library contains two variants of the library elements. Function blocks and UDTs for the following controllers... S7-1200/S S7-300/S7-400 The function blocks and UDTs all have the same tasks and are almost identical (see Figure 2-1). In this document, the blocks for S7-1200/S are described. Any deviations between the blocks for S7-300/S7-400 will be pointed out. Occupancy of the individual blocks Table 2-1 Block Symbol Size of main memory FB SITOP_PSU8600 approx. 32kB FB SITOP_CNX8600 approx. 41kB FB SITOP_BUF8600 approx. 12kB FB SITOP_PSU8600_Mainunit approx. 14kB FB SITOP_PSU8600_Output approx. 21kB UDT UDT_PSU8600_Data as DB approx. 6.5kB WinCC faceplates Variants The library contains two basic variants of the blocks: Faceplates for... Comfort Panels and WinCC Runtime Advanced WinCC Runtime Professional In addition to the faceplates, UDTs for the data connection of faceplate and STEP 7 block are also contained. The UDTs are different for the controller types. (See Figure 1-2): S S S7-300/S7-400 Note The WinCC UDTs are principally identical. However, when creating an HMI UDT, the destination controller must be specified, which makes it subject to the controller types. Entry ID: , V1.0, 11/2014 8

2 Blocks of the Library 2.2 Explanation of the STEP 7 blocks This chapter discusses any STEP 7 blocks which are part of the library. 2.2.1 FB SITOP_PSU8600 Figure 2-2 Function principle The block reads data of the PSU8600 main device and writes it to the global transfer data block.

9 2 Blocks of the Library 2.2 Explanation of the STEP 7 blocks This chapter discusses any STEP 7 blocks which are part of the library FB SITOP_PSU8600 Figure 2-2 Function principle The block reads data of the PSU8600 main device and writes it to the global transfer data block. On request, the block writes new setpoint values or mode changes into the PSU main device. Entry ID: , V1.0, 11/2014 9

10 2 Blocks of the Library Function characteristics Figure 2-3 Block call Read data records main module tsu8600 power supply Write data records main module Data input SITOt_tSU8600_Data_DB Enable No Yes Write request Yes No Read data records main module Write data records main module Data output SITOt_tSU8600_Data_DB tsu8600 power supply Input parameters Table 2-2 Parameter Data type Description Enable Bool Enables write access to the PSU8600 main module. (0= read only ; 1= write enabled ; see also block SITOP_PSU8600_Mainunit or SITOP_PSU8600_Output) HW_Ident_Head HW_IO Start address of the entire main device. (Reference, system tag: here, PSU_1 refers to the already assigned PROFINET device name of the PSU main module) Hw_Ident_Output1 HW_IO Start address of main module output channel 1. (Reference, system tag: Output_1[AI] ) Hw_Ident_Output2 HW_IO Start address of main module output channel 2. (Reference, system tag: Output_2[AI] ) Hw_Ident_Output3 HW_IO Start address of main module output channel 3. (Reference, system tag: Output_3[AI] ) Hw_Ident_Output4 HW_IO Start address of main module output channel 4. (Reference, system tag: Output_4[AI ) Entry ID: , V1.0, 11/

11 2 Blocks of the Library Parameter Data type Description Device_name_PSU8600 String Device names of SITOP PSU8600 (string with max. 30 characters, enter PSU name to be displayed in the HMI in plain text. Example: PSU8600 ) Note S7-300 S7-400 Device_name_PSU8600 The device name of SITOP PSU8600 must be entered in the instance data block of FB SITOP_PSU8600 as a start value (A) of input parameter Device_name_PSU8600 (B). Use the address of the input parameter as the address for the device name at FB SITOP_PSU8600 (C). B A C Data type HW_IO Data type HW_IO does not exist in S7-300/S7-400 systems. Data type Word is used here. The addresses are available in the HW configuration of the respective modules. 1. In the hardware configuration you navigate to Device view > Device overview 2. Note down the start address of your SITOP main module. (A) 3. Note down the start address of the I/O area of the individual outputs. Skip the PROFINET interface of the main module. (B) The following addresses for the individual outputs (C) result in the displayed screen. Main module, start address (A): 8186 Output 1, calculates (PROFINET interface taken into account (B)): 263 Output 2, calculates: 268 Output 3, calculates: 273 Output 4, calculates: 278 Entry ID: , V1.0, 11/

12 2 Blocks of the Library A B C 4. Convert all addresses into hexadecimal format. Main module, start address: FFA Output 1, calculates: Output 2, calculates: C Output 3, calculates: Output 4, calculates: Assign the addresses in the following format: DW#16#1FFA. Input and output parameters Table 2-3 Parameter Data type Description Data UDT_PSU8600_Data Data block for global data exchange. DB must follow the UDT structure. (Reference, symbolic name of the DB for global data exchange) Note S7-300 S7-400 For an S or S controller it is sufficient to drag the appropriate DB onto the parameter. For S7-300 or S7-400 controllers the procedure may deviate. 1. At the block you click on the field for manual specification of the parameter. 2. Select the symbolic name of your data block. A selection aid appears. 3. Here you select your data block. Another selection with the contents of the data block appears. 4. Here you select UDT PSU8600_Data. Entry ID: , V1.0, 11/

2 Blocks of the Library 2.2.2 FB SITOP_CNX8600 Display Figure 2-4 Function principle The block reads the data of all CNX8600 expansion modules and writes it to the global transfer data block.

13 2 Blocks of the Library FB SITOP_CNX8600 Display Figure 2-4 Function principle The block reads the data of all CNX8600 expansion modules and writes it to the global transfer data block. On request, the block writes new setpoint values or mode changes into the CNX8600 expansion modules. Entry ID: , V1.0, 11/

14 2 Blocks of the Library Function characteristics Figure 2-5 Block call Read data records exp. modules tower supply tsu CNX8600 Write data records main module Data input SITOt_tSU8600_Data_D. EnaNle No Yes Write request Yes No Read data records exp. modules Write data records exp. module Data output SITOt_tSU8600_Data_D. tower supply tsu CNX8600 Input parameters Table 2-4 Parameter Data type Description Enable Bool Enables write access to all CNX8600 expansion modules. (0= read only ; 1= write enabled ; see also block SITOP_PSU8600_Mainunit or SITOP_PSU8600_Output) Module_Number Int Number the plugged expansion module. Starting on the left with 1. (Max. 3 can be plugged) Hw_Ident_Head HW_IO Start address of the expansion module. (Reference, system tag: CNX8600_4x10A ) Hw_Ident_Output1 HW_IO Start address of expansion module output channel 1. (Reference, system tag: Output_1[AI](1) ) Note The system tag is automatically generated by the TIA Portal when creating the expansion module. The number is continuous at equal tag names. Entry ID: , V1.0, 11/

15 2 Blocks of the Library Parameter Data type Description Example: first CNX8600 "Output_1[AI](1)" second CNX8600 "Output_1[AI](2)" If the second CNX8600 was created after the first. Hw_Ident_Output2 HW_IO Start address of expansion module output channel 2. (Reference, system tag: Output_2[AI](1) ) Hw_Ident_Output3 HW_IO Start address of expansion module output channel 3. (Reference, system tag: Output_3[AI](1) ) Hw_Ident_Output4 HW_IO Start address of expansion module output channel 4. (Reference, system tag: Output_4[AI](1) ) Note S7-300 S7-400 For addressing data type HW_IO parameters, please proceed analog to the Note for S7-300 and S7-400 controllers of the SITOP_PSU8600 block. Input and output parameters Table 2-5 Parameter Data type Description Data UDT_PSU8600_Data Data block for global data exchange. DB must follow the UDT structure. (Reference, symbolic name of the DB for global data exchange) Note S7-300 S7-400 For an S or S controller it is sufficient to drag the appropriate DB onto the parameter. For S7-300 or S7-400 controllers the procedure may deviate. 1. At the block you click on the field for manual specification of the parameter. 2. Select the symbolic name of your data block. A selection aid appears. 3. Here you select your data block. Another selection with the contents of the data block appears. 4. Here you select UDT PSU8600_Data. Entry ID: , V1.0, 11/

2 Blocks of the Library 2.2.3 FB SITOP_BUF8600 Display Figure 2-6 Function principle The block reads data of the PSU8600 main device and writes it to the global transfer data block.

Input parameters Table 2-6 Parameter Data type Description Hw_Ident_Head HW_IO Start address of the buffer module.

16 2 Blocks of the Library FB SITOP_BUF8600 Display Figure 2-6 Function principle The block reads data of the PSU8600 main device and writes it to the global transfer data block. Function characteristics Figure 2-7 Block call Read data records exp. modules tower supply tsu CNX8600 Write data records main module Data input SITOt_tSU8600_Data_D. Input parameters Table 2-6 Parameter Data type Description Hw_Ident_Head HW_IO Start address of the buffer module. (Reference, system tag: BUF8600_100ms_40A_1[AI] or BUF8600_300ms_40A_1[AI] ) Module_Number Int Number of the plugged expansion module. Starting on the left with 1. (Max. 2 can be plugged) Note S7-300 S7-400 For addressing data type HW_IO parameters, please proceed analog to the Note for S7-300 and S7-400 controllers of the SITOP_PSU8600 block. Entry ID: , V1.0, 11/

2 Blocks of the Library Output parameters Table 2-7 Parameter Data type Description Data UDT_PSU8600_Data Data block for global data exchange. DB must follow the UDT structure.

17 2 Blocks of the Library Output parameters Table 2-7 Parameter Data type Description Data UDT_PSU8600_Data Data block for global data exchange. DB must follow the UDT structure. (Reference, symbolic name of the DB for global data exchange) Note S7-300 S7-400 For an S or S controller it is sufficient to drag the appropriate DB onto the parameter. For S7-300 or S7-400 controllers the procedure may deviate. 1. At the block you click on the field for manual specification of the parameter. 2. Select the symbolic name of your data block. A selection aid appears. 3. Here you select your data block. Another selection with the contents of the data block appears. 4. Here you select UDT PSU8600_Data FB SITOP_PSU8600_Mainunit Display Figure 2-8 Entry ID: , V1.0, 11/

18 2 Blocks of the Library Function principle The block reads the main-module-specific data from the global DB for data exchange and supplies it at its output parameters. On request, the block writes main-module-specific data into the global DB for data exchange and sends a write request to the PSU8600. Function characteristics Figure 2-9 Block call Read data records main module Data input SITOt_tSU8600_Data_DB Write output parameter Execute Read input parameter Write data records expb module Yes No Data output SITOt_tSU8600_Data_DB Set write request Data output SITOt_tSU8600_Data_DB Input parameters Table 2-8 Parameter Data type Description Execute Bool On rising edge (0>1), data at the inputs of the block is written to the transfer DB. (When the Enable of FB SITOP_PSU8600 is set, the data is transferred to the PSU.) Priority_buffered_channel_1 Byte During a network failure, output 1 of the basic device can be supplied with priority. (0= no, 1= yes) Entry ID: , V1.0, 11/

19 2 Blocks of the Library Parameter Data type Description Startup_mode Byte Switch-on behavior 0 = no switch-on delay 1 = switch-on delay 25 ms 2 = switch-on delay 100 ms 3 = load-optimized switch-on delay 4 = variable switch-on delay Parallel12 Byte Outputs 1 and 2 are switched parallel. Output 2 follows output 1. (Values for output 2 are ignored.) Parallel34 Byte Outputs 3 and 4 are switched parallel. Output 4 follows output 3. (Values for output 4 are ignored.) Ithreshold Byte Pre-alarming threshold (0 100%) for alarming. Reset Byte Outputs switched off due to overload are switched back on if they are ready for it. 0= normal state (no actions taken) 1= switched back on (attention, the value must be reset to 0 after switching on.) Input and output parameters Table 2-9 Parameter Data type Description Data UDT_PSU8600_Data Data block for global data exchange. DB must follow the UDT structure. (Reference, symbolic name of the DB for global data exchange) Note S7-300 S7-400 For an S or S controller it is sufficient to drag the appropriate DB onto the parameter. For S7-300 or S7-400 controllers the procedure may deviate. 1. At the block you click on the field for manual specification of the parameter. 2. Select the symbolic name of your data block. A selection aid appears. 3. Here you select your data block. Another selection with the contents of the data block appears. 4. Here you select UDT PSU8600_Data. Entry ID: , V1.0, 11/

20 2 Blocks of the Library Output parameters Table 2-10 Parameter Data type Description Imax Int Maximum input current of the main module in milliampere. (10mA resolution) Intput_voltage Int Input current of the main module in millivolt. (100mV resolution) Uzk Int Link voltage of the main module. (10mV resolution) Device_Output_current Int Output current of the entire main module. Device_Operating_state Byte Operating state of the main module. See section below. Uaok Byte Output voltage OK Busy Bool Block operation active Done Bool Block operation completed Error Word Error at last block operation. See section below. State and error displays Device_Operating_state Table 2-11 Error state Meaning 0 The power supply system was automatically switched off due to operation under inadmissible operating conditions. 1 After automatic switch-off due to an error, the power supply system can be reactivated by switching the power supply off and back on again. 2 The power supply system is starting up; all outputs are still switched off. 3 The power supply system is working in normal operation. 4 A phase failure of the supply voltage was detected. The power supply system can, for a limited amount of time, continue to be operated in normal operation without any restrictions. 5 System overload detected within the permitted overload profile; the power supply system is still working in normal operation. 6 System overload detected outside the permitted overload profile; the power supply system is only working to a limited extend. 7 Very high, momentary load peak detected. The power supply system is in normal operation. 8 The primary supply voltage has failed. The power supply system is in buffer mode. 9 The power supply system was automatically switched off due to operation under inadmissible operating conditions. Entry ID: , V1.0, 11/

2 Blocks of the Library State and error displays Error Table 2-12 Error state Meaning Remedy / notes 0 No error 1 Write operation not possible, last write operation still incomplete.

21 2 Blocks of the Library State and error displays Error Table 2-12 Error state Meaning Remedy / notes 0 No error 1 Write operation not possible, last write operation still incomplete. Wait until Done=1 (edge 0>1), only then write FB SITOP_PSU8600_Output Display Figure 2-10 Function principle The block reads the output-specific data from the global DB for data exchange and supplies it at its output parameters. On request, the block writes output-specific data into the global DB for data exchange and sends a write request to the CNX8600. Entry ID: , V1.0, 11/

22 2 Blocks of the Library Function characteristics Figure 2-11 Block call Read data records main module Data input SITOt_tSU8600_Data_DB Write output parameter Execute No Yes Read input parameter Write data records expb module Set write request Data output Data output SITOt_tSU8600_Data_DB SITOt_tSU8600_Data_DB Input parameters Table 2-13 Parameter Data type Description Execute INT On rising edge (0>1), data at the inputs of the block is written to the transfer DB. (When the Enable of FB SITOP_PSU8600 is set, the data is transferred to the PSU.) Output_number Bool Number of the output. Target_voltage Int Target voltage of the output in millivolt. (10mV resolution) Ilimit Int Current limit of the output in milliampere. (10mA resolution) Ithreshold Byte Pre-alarming threshold (0 100%) for alarming. Operating_mode Byte Operating mode of the output (0= electronic switch-off and 1= constant current ) Output_enable Byte Switching the output on/off. (0 = off; 1 = on) Entry ID: , V1.0, 11/

23 2 Blocks of the Library Parameter Data type Description Reset Byte Resetting the output (0= no reset; 1=reset) Startup_delay UInt Switch-on delay of the output. (0 to milliseconds) Input and output parameters Table 2-14 Parameter Data type Description Data UDT_PSU8600_Data Data block for global data exchange. DB must follow the UDT structure. (Reference, symbolic name of the DB for global data exchange) Note S7-300 S7-400 For an S or S controller it is sufficient to drag the appropriate DB onto the parameter. For S7-300 or S7-400 controllers the procedure may deviate. Output parameters Table At the block you click on the field for manual specification of the parameter. 2. Select the symbolic name of your data block. A selection aid appears. 3. Here you select your data block. Another selection with the contents of the data block appears. 4. Here you select UDT PSU8600_Data. Parameter Data type Description Imax Int Maximal current of the output in milliampere. (Smallest resolution 10mA) Output_voltage Int Current output voltage in millivolt. Output_current INT Current output voltage in milliampere. Operating_state Byte Current operating state 1. Output switched off (PROFINET/IE) 2. Output switched off (prioritizing output 1) 3. Output switched off (overload) 4. Output ready for reset (reset) 5. Output switched off (error) 6. Output switched off (startup) 7. Output switched on (normal operation) 8. Output in overload mode 9. Output current-limited (with derating) 10. Output in overload mode (with derating) 11. Output current-limited (with derating) Parallel_mode Byte Parallel mode active (0= normal; 1=output switched parallel) only possible for main module Entry ID: , V1.0, 11/

24 2 Blocks of the Library Parameter Data type Description Busy Bool Block operation active Done Bool Block operation completed Error Word Error at last block operation. See section below. State and error displays Error Table 2-16 State Meaning Remedy / notes 0 No error 1 Output number not correct. Only use output numbers between 1 and 16. Entry ID: , V1.0, 11/

2 Blocks of the Library 2.2.6 UDT PSU8600_Data The figure

Figure 2-12 Purpose of the UDT The UDT provides the structure

25 2 Blocks of the Library UDT PSU8600_Data The figure below shows a reduced structure of the UDT. Figure 2-12 Purpose of the UDT The UDT provides the structure in the global data block for data exchange. Entry ID: , V1.0, 11/

26 2 Blocks of the Library 2.3 Explanation of WinCC faceplates The following section describes the individual views of the faceplates and the navigation between the individual views. Navigation The faceplate offers various views. The views can be switched via two-layer navigation. The primary navigation to the individual information types is located at the top of the screen. The secondary navigation towards the individual SITOP PSU8600 modules is located on the left. Figure 2-13 Entry ID: , V1.0, 11/

27 2 Blocks of the Library View: State, main device Screen: State of main device Figure 2-14 Entry ID: , V1.0, 11/

28 2 Blocks of the Library Elements Table 2-17 Screen area Parameter Description Operating state and The State display takes on different colors depending on the state. The <text field> displays the operating state as plain text. PSU8600 information Output information <Text field> Input voltage [V] System load current [A] U out [V]; (output n) I out [A]; (output n) State; (output n) Text Color 0 White The Power supply system was automatically switched off due to operation under impermissible operating conditions. 1 Red The power supply system can be reactivated again after automatic shutdown due to an error by switching the supply voltage off and on. The power supply system is starting up, all outputs are still switched off. The power supply system is in normal operation. A phase failure of the supply voltage was detected. The power supply system can continue normal operation without restriction for a limited time. System overload within the permissible overload profile detected; the power supply system continues to operate in normal mode. System overload outside the permissible overload profile detected; the power supply system can only operate with restrictions. Very high, transient peak load detected. The power supply system is in normal operation. The primary supply voltage has failed. The power supply system is in buffer mode. Displays the network side input voltage in volt. 2 Red, flashing 3 White 4 Green 5 Green, flashing 6 Green, flashing 7 Yellow, flashing 8 Green, flashing 9 Yellow Displays the emitted current of all outputs in ampere. (Total of all outputs) Displays die output voltage of output n in volt. Displays die load current of output n in Ampere. Shows the state of output n. The following states are displayed: Description Color Switched off manually Yellow Ready to start, the power supply can be Red, flashing switched back on. (e.g. switched off remotely or after overload with idle time.) The output was switched off due to an error. Red Normal operation of the output Green Entry ID: , V1.0, 11/

2 Blocks of the Library Screen area Parameter Description The channel in overload. (The channel can supply a higher current for a limited period of time, or the channel is in current limiting mode.

29 2 Blocks of the Library Screen area Parameter Description The channel in overload. (The channel can supply a higher current for a limited period of time, or the channel is in current limiting mode.) The diagnostic LED at device or web server is flashing in varying frequencies and can help determine the type of overload. Green, flashing View: State, expansion modules Screen: State of expansion modules Figure 2-15 Elements Screen area Parameter Description Operating state and The State display takes on different colors depending on the state. The <text field> displays the operating state as plain text. PSU8600 information O u t <Text field> U out [V]; (output n) Text Color 0 White Shutdown after error 1 Red Shutdown after error 2 Red, flashing Startup 3 White Normal operation 4 Green Buffer mode 5 Yellow Displays die output voltage of output n in volt. Entry ID: , V1.0, 11/

30 2 Blocks of the Library Screen area Parameter Description I out [V]; (output n) State; (output n) Displays die load current of output n in Ampere. Shows the state of output n. The following states are displayed: Description Color Switched off manually Yellow Switched off manually Ready to start, the power supply can be switched back on. (e.g. switched off remotely or after overload with idle time.) The output was switched off due to an error. Red, flashing Red Ready to start, the power supply can be switched back on. (e.g. switched off remotely or after overload with idle time.) The output was switched off due to an error. Normal operation of the output Green Normal operation of the output The channel in overload. (The channel can supply a higher current for a limited period of time, or the channel is in current-limiting mode.) The diagnostic LED at device or web server is flashing in varying frequencies and can help determine the type of overload. Green, flashing The channel in overload. (The channel can supply a higher current for a limited period of time, or the channel is in current-limiting mode.) The diagnostic LED at device or web server is flashing in varying frequencies and can help determine the type of overload. Entry ID: , V1.0, 11/

31 2 Blocks of the Library View: State, buffer modules Screen: State of buffer module Figure 2-16 Entry ID: , V1.0, 11/

2 Blocks of the Library Elements Table 2-18 Screen area Parameter Description Operating state and The State display takes on different colors depending on the state.

32 2 Blocks of the Library Elements Table 2-18 Screen area Parameter Description Operating state and The State display takes on different colors depending on the state. The <text field> displays the operating state as plain text. PSU8600 information <Text field> Text Color Startup 1 White Normal operation 2 Green Buffer mode 3 Yellow Shutdown after error 4 Red Ready for buffering 5 Green, flashing Not ready for buffering 6 Green, flashing View: State, Information Screen: State, Information Figure 2-17 Entry ID: , V1.0, 11/

2 Blocks of the Library Elements Table 2-19 Screen area Parameter Description Device information Device name Serial number Article number Product version SW Version Displays the device name of the

33 2 Blocks of the Library Elements Table 2-19 Screen area Parameter Description Device information Device name Serial number Article number Product version SW Version Displays the device name of the PSU8600 main device. Displays the serial number of the PSU8600 main device. Displays the article number of the PSU8600 main device. Displays the product version of the PSU8600 main device. Displays the software version (firmware version) of the PSU8600 main device View: Trends, main device Screen: Trends of main device Figure 2-18 Elements Table 2-20 Screen area Parameter Description Trend PSU8600 I out n Displays the time curve for the current of output n. In the configuration, the time axis (x-axis) is default on 5 minutes. The Trend type is Cyclical real time and starts at the start of HMI runtime. A legend for assigning colors to the individual outputs is located on the right side of the screen. Entry ID: , V1.0, 11/

34 2 Blocks of the Library View: Trends, expansion modules Screen: Trends, expansion modules Figure 2-19 Elements Table 2-21 Screen area Parameter Description Trend PSU8600 I out n Displays the time curve for the current of output n. In the configuration, the time axis (x-axis) is default on 5 minutes. The Trend type is Cyclical real time and starts at the start of HMI runtime. A legend for assigning colors to the individual outputs is located on the right side of the screen. Entry ID: , V1.0, 11/

35 2 Blocks of the Library View: Alarms Screen: Alarms Figure 2-20 Elements Pending alarms Only displays the currently pending alarms. Alarm history Displays the history of the alarm. Entry ID: , V1.0, 11/

3 How to Work with the Library What will I learn here? This chapter includes directions on how to integrate the library into your STEP 7 project as well as using the library blocks.

36 3 How to Work with the Library What will I learn here? This chapter includes directions on how to integrate the library into your STEP 7 project as well as using the library blocks. The chapter is divided into a STEP 7 part and a WinCC part. 3.1 Opening the library in TIA Portal The following steps describe how to open the library in TIA Portal. Table Open WinCC in the Project view. Entry ID: , V1.0, 11/

37 2. Open the Libraries task card. 3. Under the Global libraries palette, click on the second icon from the left to open a global library. The Open global library dialog box opens. Entry ID: , V1.0, 11/

38 4. In the Look in: drop-down list you select the storage location of the library on your computer. 5. Click on the Open button. Note S7-300 S7-400 The library is opened and displayed in the Global libraries palette. The description in the following chapters is given using the example of S and S controllers. When using S7-300 or S7-400 controllers, you need to use the appropriate library elements from the respective library folders. 3.2 STEP Integrating the library blocks into STEP 7 Hardware used in this description: CPU PN/DP SITOP UPS8600 TP1200 Comfort The procedure for other SIMATIC S7-1200/1500 controllers is the same. Entry ID: , V1.0, 11/

39 System requirements You have created your TIA Portal project and the hardware configuration as well as completed the network configuration. Hardware configuration SITOP power supply (incl. the expansion modules) Controller Network configuration PROFINET connection between controller and SITOP power supply Inserting blocks from the library into the program The following table describes all steps for integrating the function block and the associated data blocks into a STEP 7 V12 project. Table Open the project into which you want to insert the function block in the Project view. Entry ID: , V1.0, 11/

40 2. Open the global library PSU8600 Library TIA Portal. 3. In the library you open the folder Master copies > PSU8600 library > PSU8600 library STEP 7 (TIA Portal) > S7-1200/S Open the Data types folder. Entry ID: , V1.0, 11/

41 5. Drag and drop data type UDT_SITOP_PSU8600 into the PLC data types folder in the project folder of your existing controller. 6. In the library you open the folder Master copies > PSU8600 library > PSU8600 library STEP 7 (TIA Portal) > S7-1200/S Entry ID: , V1.0, 11/

42 7. Open the Function blocks folder. Entry ID: , V1.0, 11/

43 8. Drag and drop the required blocks into the Program blocks folder in the project folder of your existing controller. Note You can now use the blocks you need. However, there are the following dependencies. Block SITOP_PSU8600 must always be available and called. If SITOP outputs of an expansion module shall be processed with the SITOP_PSU8600_Output block, block SITOP_CNX8600 must also exist for the respective module and be called. Entry ID: , V1.0, 11/

3.2.2 Calling up blocks Creating a data block for global access with UDT Table 3-2 12.

44 3.2.2 Calling up blocks Creating a data block for global access with UDT Table In the project tree, you navigate to the Program blocks of your CPU. Open the folder and double click on Add new block. Entry ID: , V1.0, 11/

45 13. The dialog box for creating new blocks opens. Select Data block. Open drop-down list Type and select UDT UDT_PSU8600_Data. Enter a name as desired. Confirm with OK. Subsequently, your data block is created. Entry ID: , V1.0, 11/

46 Calling up blocks Table Navigate to the block in which you wish to call the library blocks. 2. Then, drag the SITOP_PSU8600 block into your network. The Call options dialog appears. Keep the default settings and confirm with OK. Entry ID: , V1.0, 11/

3. Drag your data block for global access to input Data. 4.

A description of the inputs and the respective reference of the default tags are given in

47 3. Drag your data block for global access to input Data. 4. For the Enable input, you assign your [Bool] tag for write enable to the power supply. Assign the remaining tags. Use the default tags and drag the appropriate tag onto the input of the block. A description of the inputs and the respective reference of the default tags are given in Chapter FB SITOP_PSU8600. The picture below illustrates the process using the example of the Hw_ident_IOSystem input. 5. Repeat steps 2 to 4 for the blocks... SITOP_CNX8600 SITOP_BUF8600 Entry ID: , V1.0, 11/

48 6. Repeat steps 2 and 3 for the blocks... SITOP_PSU8600_MainUnit SITOP_PSU8600_Output Interconnect the inputs and outputs of the function blocks with your process tags or constants. A description of the inputs and outputs, as well as the expected formats, types and units are given in Chapter FB SITOP_PSU8600_Mainunit or FB SITOP_PSU8600_Output. Entry ID: , V1.0, 11/

Note Automatically created system tags for the Hw_Ident_Head parameter The system tags for the Hw_Ident_Head parameter are automatically created at the first compilation.

Use the continuous numbering of the name for the system tag connecting the HW_Ident_Head parameter as well.

49 Note Automatically created system tags for the Hw_Ident_Head parameter The system tags for the Hw_Ident_Head parameter are automatically created at the first compilation. The system tag numbering corresponds to the insert order in the hardware configuration. Check whether the module position matches the numbering. Use the continuous numbering of the name for the system tag connecting the HW_Ident_Head parameter as well. Checking for correct interconnection Select the expansion or main module in HW Config. Navigate to Properties > Hardware identifier. Check whether the value of the hardware identifier matches your assumed system tag; otherwise, search for the correct one Entry ID: , V1.0, 11/

50 Note If your communication blocks are called cyclically (e.g. in OB1), a slow behavior of the web server integrated in SITOP PSU8600 may result due to the high communication load. If there aren t any high demands regarding accurate time behavior, you can also call the communication blocks in a time-controlled block (e.g. OB35). Entry ID: , V1.0, 11/

51 3.3 WinCC Comfort/Advanced Inserting faceplates into a WinCC project The following table describes the procedure for integrating the faceplates from Master copies into an existing WinCC flexible project. System requirements You have created your TIA Portal project and the hardware configuration as well as completed the network configuration. Hardware configuration SITOP power supply (incl. the expansion modules) Controller HMI operator panel (Comfort Panel or Runtime Advanced) Network configuration PROFINET connection between controller and SITOP power supply HMI connection between controller and operator panel You have integrated the STEP 7 blocks into your control project. (See Chapter 3.2 STEP 7.) Entry ID: , V1.0, 11/

52 Inserting faceplates Table In the Project view, you open the project into which you want to insert the faceplate. 2. Open the global library PSU8600 Library TIA Portal. 3. In the library, you open the folder Master copies > PSU8600 Library TIA Portal > PSU8600 Library WinCC (TIA Portal) > S > Faceplate_Comfort/Advanced. Entry ID: , V1.0, 11/

53 4. Open the Faceplate_Comfort/Advanced folder. 5. In the project tree, navigate to your screen and open it. Entry ID: , V1.0, 11/

54 6. Drag the faceplate from the opened library folder into your screen. In the following screen you can see the successfully inserted faceplate. Entry ID: , V1.0, 11/

3.3.2 Creating a connection to the data block for global data exchange Table 3-4 1. In the project tree, navigate to the Default tag table. 2.

55 3.3.2 Creating a connection to the data block for global data exchange Table In the project tree, navigate to the Default tag table. 2. Add a new tag via the Enter PLC tag entry. 3. Select your connection for controller and operator panel. 4. Select data type PSU8600_Data_1500. Entry ID: , V1.0, 11/

5. Adjust the acquisition type of the tag to Cyclic continuous. Select the tag. In the inspector window, you navigate to Properties > Properties > Settings.

56 5. Adjust the acquisition type of the tag to Cyclic continuous. Select the tag. In the inspector window, you navigate to Properties > Properties > Settings. Change Acquisition mode to Cyclic continuous. Change Acquisition cycle to 500ms Create a further tag as data source for the trends of the outputs of the main module. Repeat steps 2 to 5. Select data type PSU8600_General_ Repeat step 6 for each expansion module. When assigning the address, ensure the correct instance DB of the respective expansion module. Select data type CNX8600_General_ In the project tree, navigate to the screen with your faceplate. Open the screen. Entry ID: , V1.0, 11/

57 9. Select the screen and go to Properties > Interface. 10. Select PSU_Data and connect an HMI tag. Select your HMI tag with data type PSU8600_Data_1500. Repeat the process for PSU_General and select your HMI tag with data type PSU8600_General_ Connecting the trends of the faceplate with data sources Connect the trends to the data sources of the individual outputs. This graphically displays the power consumption of the individual outputs over time. Entry ID: , V1.0, 11/

58 Connecting the trends for the PSU8600 main module Table In the project tree, navigate to the screen with your faceplate. Open the screen. 2. Select the screen and go to Properties > Interface. Entry ID: , V1.0, 11/

Select 600 trend points for the trend representation. Select a 0.5 seconds cycle.

59 3. Open the settings for the trends of the PSU8600 main module. 4. Assign the appropriate tags from the instance DB of the SITOP_PSU8600 block to all of the four outputs. Select 600 trend points for the trend representation. Select a 0.5 seconds cycle. Note The value for the acquisition cycle cannot be set via the up or down arrows. These buttons only control the unit column, not the decimal. Type the value 0.5 into the field with your keyboard. Entry ID: , V1.0, 11/

5. Select the trend colors ( Select ) for the individual outputs according to the legend. 2 3 1 Assign the following colors so they match the legend of the faceplate. 6.

60 5. Select the trend colors ( Select ) for the individual outputs according to the legend Assign the following colors so they match the legend of the faceplate. 6. Repeat the steps for each of your expansion modules. When selecting the trend tags, ensure that the correct HMI tag which matches the according instance DB of the respective SITOP_CNX8600 expansion modules has been selected. Entry ID: , V1.0, 11/

3.3.4 Configuring alarms displays Activating the alarms display Table 3-6 1.

Activate both options S7 diagnostic alarms and With event text.

61 3.3.4 Configuring alarms displays Activating the alarms display Table In the project tree, you navigate to the Runtime settings of your operator panel. Then go to the Alarms settings. 2. Activate both options S7 diagnostic alarms and With event text. Note When configuring an S7-300/S7-400 controller in TIA Portal, you also need to activate the S7 diagnostic alarm on the controller side. The following entry describes how to proceed: See Chapter Configuring CPU system diagnostic alarms, description Settings in STEP 7 Professional. Entry ID: , V1.0, 11/

62 Configuring the alarms display Table Open the global library PSU8600 Library TIA Portal. 2. In the library, you open the folder Master copies > PSU8600 Library TIA Portal > PSU8600 Library WinCC (TIA Portal) > S > Faceplate_Comfort/Advanced. Entry ID: , V1.0, 11/

63 3. Open the Faceplate_Comfort/Advanced folder. Entry ID: , V1.0, 11/

4. In the project tree, you navigate to Screen

64 4. In the project tree, you navigate to Screen management > Global screen under your operator panel. Open the Global screen. 5. Drag the Alarm window library element into your global screen. The alarm displays for pending and historical alarms are created. Entry ID: , V1.0, 11/

Configuring the alarms display call Table 3-8 1. In the project tree, navigate to the Default tag table. 2. Add two new tags via the Enter PLC tag entry. Use data type Bool.

65 Configuring the alarms display call Table In the project tree, navigate to the Default tag table. 2. Add two new tags via the Enter PLC tag entry. Use data type Bool. Select your HMI connection for both tags. Use acquisition mode Cyclic continuous for both tags. From the instance DB of the SITOP_PSU8600 block you select control tag HMI_alarmview_history as the first and HMI_alarmview_pending as the second tag. Entry ID: , V1.0, 11/

3. Select the HMI tag you linked to control tag HMI_alarmview_history ; select Properties and Events. Insert the ShowAlarmWindow action and select Alarmview_PSU_history as the object. 4.

66 3. Select the HMI tag you linked to control tag HMI_alarmview_history ; select Properties and Events. Insert the ShowAlarmWindow action and select Alarmview_PSU_history as the object. 4. Repeat step 3 for the HMI tag you linked to control tag HMI_alarmview_pending ; select Properties and Events. Insert the ShowAlarmWindow action and select Alarmview_PSU_pending as the object. 3.4 WinCC Professional System requirements You have created your TIA Portal project and the hardware configuration as well as completed the network configuration. Hardware configuration SITOP power supply (incl. the expansion modules) Controller HMI operator panel (Runtime Professional) Network configuration PROFINET connection between controller and SITOP power supply HMI connection between controller and operator panel You have integrated the STEP 7 blocks into your control project. (See Chapter 3.2 STEP 7.) Entry ID: , V1.0, 11/

67 3.4.1 Inserting HMI tags in WinCC Inserting HMI tag table in WinCC Table In the Project view, you open the project into which you want to insert the faceplate. 2. Open the global library PSU8600 Library TIA Portal. 3. In the library, you open the folder Master copies > PSU8600 Library TIA Portal > PSU8600 Library WinCC (TIA Portal) > S > Faceplate_Professional. Entry ID: , V1.0, 11/

68 4. Open the Faceplate_Professional folder. Entry ID: , V1.0, 11/

69 5. In the project tree, you navigate to the HMI tags of your WinCC project. 6. Drag library element Tag_Table_PSU8600 into the HMI tag folder of your WinCC project. Entry ID: , V1.0, 11/

70 HMI tag table, configuring connections Table In the project tree, you navigate to the HMI tags of your WinCC project. 2. Go to the HMI tags folder and open tag table PSU Adjust the connections for all tags. Select your HMI connection of controller and Runtime Professional. Entry ID: , V1.0, 11/

4. For the PSU_Data tag you define the address of the data block for global data exchange. Note 5. Repeat the process for the following tags. (The tags contain data for the trend display.

71 4. For the PSU_Data tag you define the address of the data block for global data exchange. Note 5. Repeat the process for the following tags. (The tags contain data for the trend display.) Define the addresses of the respective instance DB. PSU_General (instance DB of FB SITOP_PSU8600 ) CNX1_General (first instance DB of FB SITOP_CNX8600 for the first expansion module) CNX2_General (second instance DB of FB SITOP_CNX8600 for the second expansion module) CNX3_General (third instance DB of FB SITOP_CNX8600 for the third expansion module) When using no, or less than three CNX8600 expansion modules, you need to reduce the number of trend tags. See Chapter Reducing the trend tags and trend displays. Entry ID: , V1.0, 11/

72 3.4.2 Inserting screen windows in a WinCC project Adopting a screen in WinCC Table In the Project view, you open the project into which you want to insert the faceplate. 2. Open the global library PSU8600 Library TIA Portal. 3. In the library, you open the folder Master copies > PSU8600 Library TIA Portal > PSU8600 Library WinCC (TIA Portal) > S > Faceplate_Professional. Entry ID: , V1.0, 11/

73 4. Open the Faceplate_Professional folder. Entry ID: , V1.0, 11/

74 5. In the project tree, you navigate to the WinCC screens of your project. Entry ID: , V1.0, 11/

75 6. Drag the Screen_PSU8600 library element to the Screens folder of your WinCC project. Entry ID: , V1.0, 11/

Dragging screen windows into an HMI screen Table 3-11 1.

76 Dragging screen windows into an HMI screen Table Open your screen to which the screen window for the SITOP PSU8600 power supply shall be added. Entry ID: , V1.0, 11/

2. Drag the Screen_window_PSU8600 library element into your

3 Reducing the trend tags and trend displays The library is

77 2. Drag the Screen_window_PSU8600 library element into your screen. Your screen window has now been created Reducing the trend tags and trend displays The library is dimensioned for a theoretically fully equipped power supply system. If some of the expansion modules are not needed, unnecessary tags and trends of the trend displays can be removed. Entry ID: , V1.0, 11/

Note It is also possible to delete the trend displays entirely if they are no longer needed. However, a retrospective expanding/adding will become more elaborate.

78 Note It is also possible to delete the trend displays entirely if they are no longer needed. However, a retrospective expanding/adding will become more elaborate. Removing trends Table In the project tree, navigate to the PSU8600 screen and open it. 2. In the inspector window, you navigate to Properties > Properties > Layers. Entry ID: , V1.0, 11/

79 3. Deactivate the first checkbox no. 23 State_PSU. Activate the first checkbox no. 12 Trend_CNX3. Entry ID: , V1.0, 11/

80 4. Select the trend display and navigate to Properties > Properties > Trends in the inspector window. Entry ID: , V1.0, 11/

5. Select any unnecessary trends and remove them. 6. Repeat this process for further modules/trends which are no longer required. Removing trend tags Table 3-13 1.

81 5. Select any unnecessary trends and remove them. 6. Repeat this process for further modules/trends which are no longer required. Removing trend tags Table In the project tree, you navigate to the HMI tags of your WinCC project. 2. Go to the HMI tags folder and open tag table PSU Trend tags for the modules which are no longer used. Entry ID: , V1.0, 11/

82 Entry ID: , V1.0, 11/

SITOP Power Supplies SITOP PSU8600 Firmware V1.4: Faceplates and Communication Blocks V2.4 for SIMATIC STEP 7 V14 SP1, V15 and V15.

Warranty and liability 1 Preface 2 SITOP Power Supplies SITOP PSU8600 Firmware V1.4: Faceplates and Communication Blocks V2.4 for SIMATIC STEP 7 V14 SP1, V15 and V15.1 (TIA) Function Manual Overview of