UltraLED PRODUCT MANUAL
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1 UltraLED PRODUCT MANUAL
2 UltraLED ) Warning Lights Ambers activate when bus slows, reds activate with when door opens 2) Park / Signal Lights Either amber or red. Activates during turn signal and parking /hazards 3) Stop/Turn/Tail Lights (S/T/T) Activate with headlights, greater brightness upon turn signal, hazards or brakes 4) Reverse Lights Most popular are 4 and 7 round, located on rear of bus. Sometimes next to S/T/T lights, sometimes below S/T/T lights 5) 4 S/T/T Stud mounted 4 lights will usually have a license light. Flush/grommet/flange mount will not. The flush mounted lights typically create a sales opportunity for a license plate light 6) Stop Arm Lights These activate with the red overheads during loading/unloading. We do not have a sealed light at this time. Our LEDstop arm bulb is our number one moving item which directly replaces the existing incandescent bulb 7) Third / Auxiliary Brake Light Some districts will mount a light to their rear bumper for additional safety. Our light rapid flashes for five seconds then becomes solid when the driver applies the brakes 8) Clearance / Marker Lights There are 12 on a bus. The front 2/3 rds of the bus will have ambers and the rear 1/3 rd should be reds. That makes 5 total reds, three rear facing and two on the back right/left corners and 7 ambers, three forward facing and four on the left/ right sides. It is very common to see rectanuglar lights on the left/right sides and triangular on the front/back of bus.
3 UltraLED
4 General Definitions/ Information Sealed Unit: A sealed unit is a light fixture that undergoes a process called sonic sealing. This process essen ally melts two plas cs together to create a weather proof seal, elimina ng dust, water, etc. from entering the light fixture. All sealed light fixtures have a 5 year warranty. Serviceable Unit: A serviceable unit is a light fixture in which the lens and light source are removeable. This style of light is exposed to weather, though if an in-tact inner gasket is used, it should not affect the light source. It is reccommended to replace inner gaskets at a minimum rate of once per year. If in harsher weather condi ons, fleet operators should consider replacing on a more frequent basis. Due to the variables on installa on and preventa ve maintenance, an 18 month warranty is offered with all serviceable ligh ng. Fillament Light: A fillament style light is typically an incandescent or halogen bulb that has a fillament that heats up to the point where light is emmi ed. Due to the heat, fillament style ligh ng does not last as long and is more suscep ble to fail due to weather condi ons or simple on the road vibra on. 8-Ways: 8 Ways is a term used in the USA for the eight overhead warning lights, four red and four amber. However, the best term to use should be Overhead Warning Lights, or simply Overheads as they do not use ambers up in Canada. The majority of Overheads on the road today u lize an H3 Halogen (fillament style) bulb, which has an average lifespan of 150 hours, compared to the average lifespan of 50,000 hours of an LED. P.C.B.: A P.C.B. is a Printed Circuit Board. S.M.D.: S.M.D. stands for Surface Mount Display. Most lights u lize S.M.D. LEDs right now C.O.B.: C.O.B. Ligh ng is a newer LED technology being used more widespread for ligh ng applica ons. The C.O.B. term is best said as three le ers, not as cob - like corn on the cob. If you are speaking with somebody that knows LEDs, this would be considered a faux pas use of the term. C.O.B. is short for Chip On Board. The easy way to define this is that there are several diodes located on the P.C.B. that are appear to be on light source. We use the term Plasma to describe our C.O.B. lights, as we feel that it is a more marektable term. Part Number Prefix Breakdown 07-XXXXX - Complete Light Fixture 08-XXXXX - Lens for Light Fixture 09-XXXXX - Electrical Component (future) 10-XXXXX - Switch Related Item (future) 15-XXXXX - Bulb / Replacement Fxiture for Light 88-XXXXX - Assembly Item - Such as a Rubber Grommet or Plug 1951XXXX- Prevost Part Number
5 Park/ Turn Lights # 2 Warning Lights (#1) H3X LED Fixture (15-H3XC1) Reflective Cone -9 SMD LEDs -Red and Blue Wires Sealed LED Park / Turn Light ( ) Holes in Lens - Smooth Outer Lens - Red & Black Wires - 12 SMD LEDs Visible When Lit 7 Round Halogen Warning Lights -Serviceable -8 Holes in Lens -Smooth Lens -Halogen Bulb -3 Aiming Pads -Black & white wires RED ( ) Round Sealed LED Warning Lights Amber ( ) Red ( ) -Sonic Sealed Unit SMD LEDs -Smooth Outer Lens Amber ( ) -4 Mounting Holes Red, blue and white wires Incandescent Park / Turn Light ( ) Wire, Ground to Base Incandescent Bulb Serviceable LED Park/Turn Light ( ) Wire, Ground to Base - White 1156 LED Plasma Bulb Incandescent Park/ Turn Light ( ) Wire, Ground to Base Incandescent Bulb Serviceable LED Park/ Turn Light ( ) Wire, Ground to Base - White 1156 LED Plasma Bulb
6 7 Stop/ Turn/ Tail (STT) Lights # 3 Sealed STT Light ( ) Holes in Lens - Smooth Outer Lens - Three Wires - 12 SMD LEDs Visible When Lit Incandescent STT Light ( ) Wire, Ground to Base Incandescent Bulb Serviceable LED STT Turn Light ( ) Wire, Ground to Base - Red 1157 LED Plasma Bulb 4 Reverse Lights #4 Sealed Reverse Light ( ) Smooth Outer Lens - 10 SMD LEDs 4 Stop/ Turn/ Tail (S/T/T) Lights #5 Sealed STT Light ( ) Holes in Lens - Smooth Outer Lens - Three Wires - 12 SMD LEDs Visible When Lit Halo Ring STT Light ( ) Halo Illuminates in Tail Light Mode - Center Illuminates in Turn/Brake Modes - 3 Wires 7 Reverse Lights #4 LED Reverse Light ( ) Smooth Surface Lens - 4 Mounting Screw Holes - 2 Wires - 20 SMD LEDs Incandescent Reverse Light ( ) Wire, Ground to Base Incandescent Bulb Serviceable LED Reverse Light ( ) Wire, Ground to Base LED Plasma Bulb Stud Mount LED STT & License Light ( ) Two Screws in Lens - Two Holes in Back for Stud Mounting - 3 Wires - 9 SMD LEDs - License Light on Bottom Stud Mount Incandescent STT & License Light ( ) Two Screws in Lens - Two Extruded Studs for Mounting - 2 Wires, Ground to Base Incadescent Bulb - License Light on Bottom Serviceable LED Stud Mount STT & License Light ( ) Two Screws in Lens - Two Extruded Studs for Mounting - 2 Wires, Ground to Base Plasma LED Bulb - License Light on Bottom
7 Stop Arm Lighting #6 Bumper Lighting #7 Auxiliary lamp ( ) Connected to brake wire - Sealed LED -Rapid flash then solid red -Reduces rear end collisions Auxiliary lamp 5 pattern ( )
8 Red Marker Lights #8 Amber Marker Lights #8 Incandescent Triangular Marker Light ( ) -194 Incandescent Bulb Two Mounting Screw Holes on Base Serviceable Triangular Marker Light ( ) SMD LED Bulb Sealed Triangular Marker Light ( ) - Sonic Sealed Fixture Two Screw Hole in Lens Incandescent Triangular Marker Light ( ) -194 Incandescent Bulb Two Mounting Screw Holes on Base Serviceable Triangular Marker Light ( ) SMD LED Bulb Sealed Triangular Marker Light ( ) - Sonic Sealed Fixture Two Screw Hole in Lens Incandescent Rectangular Marker Light ( ) Incandescent Bulb Single Wire, Ground to Base - One Srew in the Middle of Lens - Two Mounting Screw Holes on Base Incandescent Rectangular Marker Light ( ) Incandescent Bulb Single Wire, Ground to Base - One Srew in the Middle of Lens - Two Mounting Screw Holes on Base Serviceable Rectangular Marker Light ( ) Serviceable Rectangular Marker Light ( ) SMD LED Bulb SMD LED Bulb Sealed Slimline Rectangular Marker Light ( ) - Sonic Sealed Fixture Two Screw Hole in Lens Sealed Slimline Rectangular Marker Light ( ) - Sonic Sealed Fixture Two Screw Hole in Lens
9 1156 LED Bulb ( ) Replaces 1156 Incandescent Bulb - Plasma LED Technology - Instant LED upgrade Rubber Grommet for 4 Light (88-G140) LED Bulb ( ) Replaces 1157 Incandescent Bulb - Plasma LED Technology - Instant LED upgrade Rubber Grommet for 6 Oval Light (88-G160) Snap-in Flange for 4 Light (88-B824F-B) Interior 1156 SMD LED Bulb ( ) Replaces 1156 Incandescent Bulb - Interior Lighting Application - Instant SMD LED upgrade **Should not be used for tail lights Snap-in Flange for 6 Oval Light (88-B826F-B) SMD LED Bulb ( ) Replaces 194 Incandescent Bulb - Popular use on Marker Lights - Instant SMD LED upgrade Stepwell 1156 SMD LED Bulb ( ) TBD - Replaces Stepwell 1156 Incandescent Bulb - Instant SMD LED upgrade - Transit/Coach Interior Application LED Drop Light ( ) Rechargeable - Magnetic - Swivel hook 3 Wire Plugs for 4 & 6 Lights Screw Mount 3 Oval Reflectors - 90 Degree plug - For 4 Halo Light (right) P/N: 88-P Standard plug for 4 & 6 Lights (left) P/N: 88-P188R Red P/N: Amber P/N: Screw Mount 2-3/8 Round Reflectors 3M Tape 3-3/16 Round Reflectors Red P/N: Amber P/N: Red P/N: Amber P/N:
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