Architecture for Services Composition in OPC UA Servers using FORTE
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1 ETFA th 4DIAC Users Workshop Architecture for Services Composition in OPC UA Servers using FORTE Federico Pérez, Marga Marcos, Darío Orive
2 Contents CPPS OPC Unified Architecture Architecture on OPC UA OPC UA Server Library OPC UA Static Server OPC UA SIFB Set 4DIAC Implementation OPC UA Dynamic Server Tags 4DIAC Implementation FORTE Comlayer 2
3 Cyber-Physical Production Systems (CPPS): Computation and process for production systems Collaborative entities communicating in factory automation environments Industrial communications Complex Different solutions at the different layers Middleware solutions OPC UA: OPC Unified Architecture Trends: Open software and hardware Assorted communication technologies Miniaturization of the hardware (Single Board Computer SBC) Reduction of cost 3
4 OPC UA (Unified Architecture) is a set of specifications trying to cover real-time requirements to exchange information and use commands in industrial control. OPC UA promoted by OPC Foundation and standardized as IEC
5 Production Process Model Plant Topology Model Plant Intelligent Device Model Information Exchange Model Atomic Services Logical Process Nodes CPS Logical Devices Plant Information Model Connectivity IC service Information Exchange Model (IEM) atomic services CPS Logical Device Logical Process Node 1.. Located in Deployed in Plant Information Model Information Component (IC) IC filtering capture field data processing Panel PC Field Data Field Data PLC CPS FD Process Unit Plant Intelligent Devices Model Station Plant Topology Model Production Process Model IC IC IC 5
6 Connectivity IC service Information Exchange Model (IEM) atomic services CPS Logical Device Logical Process Node 1.. Located in Panel PC Deployed in CPS PLC Plant Intelligent Devices Model Field Data Plant Information Model IC Information Component (IC) IC filtering capture field data Process Unit Station IC Field Data processing FD Plant Topology Model IC Production Process Model 6
7 in OPC UA CPPS model included as an OPC UA specific layer IEC, ISA, EDDL, FDT, PLCopen OPC UA Información Model OPC UA Base Services OPC UA Basis 7
8 in OPC UA CPPS model included as an OPC UA specific layer CPS Information Model OPC UA Información Model OPC UA Base Services OPC UA Basis 8
9 in OPC UA CPPS model included as an OPC UA specific layer RESTful Adapter CPS Information Model OPC UA Información Model OPC UA Base Services OPC UA Basis 9
10 Industrial Information Communications S7 Communications Cloud ERP MES SCADA PLC/DCS ModbusTCP Embedded Device TCP/IP Plant Floor Data Access Communications 10
11 OPC UA Server Library Multiplatform (Windows, Linux, Linaro ARM) Unified Automation SDK XML Configuration Address Space (PLC likeness) Field Data Access S7 Communications (Siemens) ModbusTCP (Schneider) TCP/IP (Embedded Devices) PiFace Digital (RaspberryPi) Tested for own and third-party clients 11
12 OPC UA Server Implementation OPC UA Server Application Configuration XML File Server Identification Server Access <> Configuration file Address Space Node Types Objects Types Data Variable Types Industrial Information View Server provides Node Instances Objects Data Variables Field Devices Field Devices Field Data Data Mappings Object + Data <> FD + FData Plant Floor Data View Mapping from Data to Information Server consumes 12
13 OPC UA Server Implementation OPCUA Server Application Configuration XML File 13
14 OPC UA Server Implementation OPCUA Server Application Configuration XML File 14
15 4DIAC-FORTE Implementation OPCUA Server SIFB 15
16 4DIAC-FORTE Implementation OPCUA Client SIFBs 16
17 4DIAC-FORTE Implementation OPCUA Client-Subscription SIFB 17
18 4DIAC-FORTE Implementation OPCUA Test IEC System 18
19 4DIAC-FORTE Implementation OPCUA Test 1 Server Application Server Address Space 19
20 4DIAC-FORTE Implementation OPCUA Test 1 Client Application 20
21 4DIAC-FORTE Implementation OPCUA Test 2 Server Application FORTE ComLayer Server Address Space 21
22 4DIAC-FORTE Implementation OPCUA Test 2 Server Application FORTE ComLayer 22
23 OPC UA Server Dynamic Configuration TAGs: TagName <ObjectName.VariableName> Memory Tags Local Memory Access Driver LocalMemory <TagName>,<Type>,<AccessLevel> Process Tags Field Data Access Drivers S7 (Siemens devices) ModbusTCP (Schneider devices) TCPDataLink (Embedded devices) PiFaceDigital (RaspberryPi PiFace Digital) <TagName>,<Type>,<AccessLevel>,<FDname>,<FDAddress> 23
24 OPC UA Server Dynamic Configuration OPCUA[<params>] Server Parameters Server name [o] svr:<servername> Configuration file [m] cnf:<configfile> Field device [o] fd:<fdname,driver,params,...> Process Tag [o] tg[num]:<proctag> SD parameter (memory tag) [o] sd[num]:<memtag> RD parameter (memory tag) [o] rd[num]:<memtag> Client Parameters Client name [o] cln:<clientname> Server name [o] svr:<servername> (memory access) Server URL [o] opc.tcp://<url> (opc ua access) SD parameter [o] sd[num]:<tagname> RD parameter [o] rd[num]:<tagname> 24
25 4DIAC-FORTE Implementation OPCUA Test 3 Dynamic Server Application FORTE ComLayer Server Address Space 25
26 4DIAC-FORTE Implementation OPCUA Test 3 Dynamic Client Application FORTE ComLayer 26
27 4DIAC-FORTE Implementation OPCUA Test 4 Dynamic Server Application FORTE ComLayer Server Address Space 27
28 4DIAC-FORTE Implementation OPCUA Test 4 Dynamic Client Application FORTE ComLayer 28
29 4DIAC-FORTE Implementation OPCUA Test 5 Dynamic Server Application FORTE ComLayer Server Address Space 29
30 4DIAC-FORTE Implementation OPCUA Test 6 Dynamic Server Application FORTE ComLayer Server Address Space 30
31 Conclusions SIFB architecture for services composition Model-based architecture IEC compliant FORTE ComLayer Making use of well-established standards Seamless integration within Industry 4.0 contexts Future work RESTful access for cloud FORTE integration in OPC UA server using methods 31
32 Questions 32
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