Backplane. System integration. Backplane

Transcription

1 Backplane System integration Backplane

2 Backplanes designed for minimum overall life cycle costs Simple, reliable and professional design Using standard cost-optimised DIN-rail devices Flexible connection set-up to fit the different DCS systems Connection for both master and slave PLC and connection between the two Redundant power supply Easy access via HART modem HART point-to-point connectivity 5 years guarantee Safety The backplane gives you the greatest possible guarantee of a faultless connection as wiring is carried out automatically on our state-of-the-art SMT machine. Each backplane is given a unique identification which is controlled and documented according to our ISO 9001 quality system. This is your guarantee for delivery of identical backplanes, be it for OEM projects or extensions of existing installations with the same configuration. Cost saving The backplane is the optimum solution for installations with several built-in devices. The wiring between the device and the SCADA system has been replaced by a multi-cable which reduces wiring costs to a minimum. Furthermore, the start-up time is reduced to an absolute minimum. HART connectivity Point-to-point HART connectivity can be achieved by making a separate cable line for the HART signals. Alternatively, a HART pocket can be installed on the output connection on the devices 5106 & 5107 for easy measurement with HART modem. Redundant system with diagnostics The backplane can be set up for redundant connection, covering both signals and power supply. By power failure or short circuit, a potential-free signal is fed back to the PLC/DCS system. The power lines are also fuse-protected. 2

3 Intelligent surveillance The redundant power supply connection ensures the best possible operating conditions. In case of a supply interruption, an alarm signal is immediately transmitted via the relay output. The output signals and the supply to each device can be looped through a fail-safe controller which will then determine whether a device is on or off. World wide safety standards The many versatile devices in the 5000 series are certified for world wide installation with approvals for: ATEX UL GOST The devices have also passed vibration tests according to the DNV marine standard. To further ensure a reliable and durable design, the backplane board is made of galvanised steel. 3

4 For safety applications The backplane 7300 series also comes in a version suitable for all PR s system 9000 barriers with SIL - full assessment according to IEC The 9000 series features the unique 4501 front display that offers you: Configuration in no time Overview of the process Password protection Quick copying of the configuration With the backplane 7300 series we have cultivated the art of achieving the largest number of possible combinations while still keeping it simple. The 7300 series is thus the optimum solution for: Analogue input signals Analogue output signals Digital input signals Digital output signals Temperature input signals Devices with up-to-date intrinsically safe design The backplane is designed for intrinsically safe devices which eliminates the need for complex and expensive grounding. In addition to the intrinsically safe design, the devices are also characterised by a high degree of isolation which ensures noise-free signal conditioning as well as increased safety. Something more than usual The unique design combined with the flexibility of the PR devices allow the backplane to handle signals in more than the usual way, e.g.: Mixing of signals Duplication of signals Point-to-point HART connnectivity 4

5 C O M M U N I C AT I O N F O U N D AT I O N Grounding terminal The ground connection, on the connector board, is easy to install. A redundant grounding can also be established in order to optimise safety. DIN rail click-on system All devices for the backplanes are standard stock units available on a day-to-day basis. They are mounted on the backplane with a reliable click-on system. Plug n play The backplane comes in 2 standard sizes with room for either 8 or 16 devices allowing up to 32 channels. All devices from the PR 5000 series in both Ex and non-ex versions are suitable. The standard connection allows integration with the following system vendors: ABB Automation Allen-Bradley Emerson Foxboro GE-Fanuc Honeywell Invensys Mitsubishi Schneider Electric Siemens Yokogawa Tagging strip Easy servicing is also taken into account with the backplane as a tagging strip is provided. Mounting The backplanes are designed for fast and easy installation directly in the switch cabinet. They can be installed both HORIZONTALLY and VERTICALLY to suit the different applications. Optimisation of spare parts stock A backplane solution helps optimise your stock of spare parts as the same type of device can be used for both backplane and conventional DIN rail mounting. 5

6 Block diagram BACKPLANE 7300 A 2AT Supply RE1 Supply PLC / DCS Redundant device 2AT connection connection Backup RE2 Backup Cross wiring Power failure RE1 RE2 BACKPLANE 7300 B 2AT Supply RE1 Supply PLC / DCS Assembly board Redundant device 2AT connection connection Backup RE2 Backup 2AT Cross wiring Cross wiring Supply 2AT RE4 Backup Power failure RE1 RE2 RE3 RE4 6

7 Backplane order code: 7300 Type Devices Channels Configuration Input / output : A 16 : B 1 : 1 2 : 2 8 devices - single / dual : A 8 devices - redundant : B 16 devices - single / dual : C 16 devices - redundant : D Analogue & : 1 temperature input Analogue output : 2 Digital (5202B2) : 3 Digital (5202B4) : 4 Digital (5203) : 5 AI + AO : 6 Cable order code: 7301 Type System vendor Input / output connector Cable length 7301 Yokogawa - Centum CS3000-R3 : J1 MIL 40 : A 1 m : 1 Yokogawa - ProSafe : J2 MIL 50 : B 2 m : 2 3 m : 3 5 m : m : 5 10 m : m : 7 15 m : 8 20 m : 9 25 m : m : m : 12 7

8 Mechanical specifications Output connector I Output connector II 5.5 mm 20 mm 240 mm 225 mm BACKPLANE 11 mm 205 mm mm H x W with 8 devices mm D with 8 and 16 devices Assembly board 455 mm 440 mm BACKPLANE Output connector I B A C K P L A N E Output connector II 205 mm mm H x B with 16 devices Electrical specifications: Specifications range: -20 to +60 C Common specifications: Supply voltage VDC Internal consumption, without devices.. 2 W (7300A) Internal consumption, without devices.. 4 W (7300B) Fuse... 2 A SB / 250 VAC Isolation voltage, test / operation VAC / 50 VAC Dimensions with devices (HxWxD) x 240 x mm Dimensions with devices (HxWxD) x 455 x mm Weight 7300A (without devices) g Weight 7300B (without devices) g Relay outputs: Max. voltage VRMS Max. current... 1 A / AC Max. AC power VA Max. current at 24 VDC... 1 A Observed authority requirements: Standard: EMC 2004/108/EC... EN

9 BACKPLANES for Centum CS3000 R3 ProSafe 9

10 Backplanes YOKOGAWA Centum CS3000 R3 BACKPLANE Signal Part number Yokogawa Centum VP - card type PR devices AI AO DI DO 7300A2A6 7300A2A1 7300A2A2 7300B2C3 7300B2C5 AAI841 AAI143 AAI543 AD151, ADV157 ADV551, ADV , 5106 (HART), 5114, 5115 & & 5107 (HART) 5202B2 (2 relays)

11 Backplanes YOKOGAWA - AAI841 Type: 8 x AI & 8 x AO PR item no.: 7300A2A6 PR devices: 5104 & 5105 Cable connection: 7301J1Axx - AAI841 (xx specify length) For AAI841 (MIL 40-pin) MIL 40-pin female Supply Principle diagram: 205 mm 240 mm AAI841 as 4-wire input: Input + Current CH1 Gnd. Current OUT+ PR CH1 Gnd. OUT PR5105 OUT AAI 841 output: YOKOGAWA AAI841 Setting pin: 4-wire input 11

12 Backplanes YOKOGAWA - AAI143 Type: 16 x AI PR item no.: 7300A2A1 PR devices: 5104 Cable connection: 7301J1Axx - AAI143 (xx specify length) For AAI143 (MIL 40-pin) MIL 40-pin female Supply Principle diagram: 205 mm 240 mm Output + Output - Output + Output PR CH CH2 21 Current + Gnd., backplane V+ Current - 50 YOKOGAWA AAI

13 Backplanes YOKOGAWA - ADV151 Type: 32 x DI PR item no.: 7300B2C3 PR devices: channels Cable connection: 7310J1Ax - ADV151 (xx specify length) For ADV151 (MIL 40-pin) MIL 40-pin female 205 mm 455 mm Note: The extemally supplied power 24 VDC to COM 16 and COM must be the same polarity. 32 digital inputs: NAMUR CH2 Power supply, Input backplane V+ 50 Principle diagram: Rs Rp Input NAMUR CH Gnd., backplane V+ 48 YOKOGAWA ADV PR5202 Gnd. +24 VDC 13

14 Backplanes YOKOGAWA - ADV551 Type: 32 x DO PR item no.: 7300B2C5 PR devices: channels Cable connection: 7301J1Bxx - ADV551 (xx specify length) For ADV551 (MIL 50-pin) MIL 50-pin female 205 mm 455 mm Note: Connect the positive (+) side of the externally supplied power 24 VDC, and the negative (-) side to COM 1-16 and COM Principle diagram: 14 Output + Output - Output CH2 Output PR CH Gnd., backplane Gnd., backplane V+ V+ Gnd., backplane 32 digital outputs: YOKOGAWA ADV

15 Backplanes YOKOGAWA ProSafe BACKPLANE P ro S a f e R S BACKPLANE Signal Part number Yokogawa ProSafe RS - card type PR devices AI 7300A2A1 SAI143 (HART) 5104, 5106 (HART), 5114, 5115 & 5116 AO 7300A1A2 SAI , 5107 (HART) DI 7300B1A3 SDV B2 (2 relays) DO 7300B2C5 SDV

16 P ro S a f e R S Backplanes YOKOGAWA - SAI143 Type: 16 x AI PR item no.: 7300A2A1 PR devices: 5104, 5114, 5115 & channels Cable connection: 7301I1J2Axx - SAI143 (xx specify length) For SAI143 (MIL 40-pin) MIL 40-pin female Principle diagram: 205 mm 240 mm Supply Output + Output - Output + Output Current + 13 CH Gnd., backplane V+ CH2 21 Current PR

17 Backplanes BACKPLANE P ro S a f e R S YOKOGAWA - SAI533 Type: 8 x AO PR item no.: 7300A1A2 PR devices: channel Cable connection: 7301J2Axx - SAI553 (xx specify length) For SAI533 (MIL 40-pin) MIL 40-pin female Supply Principle diagram: 205 mm 240 mm Input + Current Gnd. Current PR5105 V V+ Input + Current - 41 PR

18 P ro S a f e R S Backplanes YOKOGAWA - SDV144 Type: 16 x DI PR item no.: 7300B1A3 PR devices: channel For SDV144 (MIL 50-pin) Cable connection: 7301J2Bxx - SDV144 (xx specify length) MIL 50-pin female 205 mm 455 mm Input Current + Principle diagram: 18 Rs Rp Gnd. Current V+ PR Input + Current PR5202 V+

19 Backplanes BACKPLANE P ro S a f e R S YOKOGAWA - SDV541 Type: 16 x DO PR item no.: 7300B2C5 PR devices: channel Cable connection: 7301J2Bxx - SDV541 (xx specify length) For SDV541 (MIL 50-pin) MIL 50-pin female 205 mm 455 mm Input Current + Principle diagram: Gnd. Current PR5203 OUT OUT+ Gnd. OUT PR

20 Signals the Best Around the world, PR electronics helps create increased efficiency and safety via industrial signal conditioning. The means to achieve this is reliable, flexible and user-friendly devices, thorough technical documentation, fast delivery and competent technical support in short, all aspects which are of importance to our customers. This is why PR electronics always...»signals the Best« UK-01 (1106)