General Machine Control

Transcription

1 General Machine Control Automation solutions for industrial machines Catalogue 0

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5 Improve your machine & business performance The choice of automation solutions is now, more than ever, a determining factor to supply machines with shorter lead-times that are more efficient, productive and reliable, at a reduced cost. Machines must be: > > Productive > > Reliable > > Flexible > > Available > > Energy efficient > > Easily integrated into the factory processes > > Easily integrated with machine safety solutions The requirements of a competitive market: > > Quicker time to market > > Optimised machines > > Increased performance > > Easily upgradeable > > Compliance with worldwide standards > > Worldwide assistance To meet this demand, Schneider Electric offers MachineStruxure TM, automation solutions, which help machine manufacturing OEMs to quickly design machines that are optimized regarding costs and energy efficiency, whilst maximising their performance throughout the service life of the machine. MachineStruxure TM solutions allow you to: > > Increase your machine performances using an optimised and flexible control system > > Reduce your machine s time-to-market using ready-to-use solutions > > Gain a competitive advantage and optimize the global cost of your machine achieving more with less at each stage of your machine life cycle

6 General contents

7 Contents General Machine Control Automation solutions for industrial machines General presentation Hardware control platforms I/O extension modules Communication SoMachine Software suite Machine safety Related products Appendices

8 chapter General presentation

9 Contents General presentation How can you improve the performance of your machine while reducing your cost? Using an innovative flexible control system... / How can you reduce your machine s time-to-market? Using the solid base of Tested, Validated and Documented Architectures and function blocks... / General machine control solutions overview Discover a selection of Tested, Validated, Documented automation Architectures... / How can you develop your business? We supply services and support throughout the complete machine life cycle... / Rely on a dependable partner From simple stand-alone control products up to global process automation systems... /0 Innovative and reliable automation products using the broadest best in class product offer... / 0 /

10 Presentation General presentation How can you improve the performance of your machines while reducing your costs? Using an innovating flexible control system. Machines today are characterised by a growing need to be faster and more flexible, and to solve more complex automation functions than ever before. There is a move towards servomotors and servo drives to get more accuracy and speed range. There is also a trend of decentralized control which can be accomplished by embedding or integrating logic controllers inside HMI or variable speed drives. In addition, the mix in development costs have changed, demanding an even greater emphasis on design efficiency. Flexibility is the key in providing an optimized control solution and embedded intelligence lets you put the right amount of control right where it is needed. software environment SoMachine > > Simplify machine programming & commissioning Multiple hardware control platforms > > Embedded Intelligence where it is needed In order to ensure the most optimised control solution to meet your demands, Schneider Electric proposes a Flexible Machine Control approach, a key part of MachineStruxure TM solutions, that focuses on embedded intelligence in its hardware control platforms and a single software suite that provides a single, easy to use environment for developing, programming and commissioning your machines. 0 /

11 Presentation General presentation types of control platform > > Embedded intelligence > > Complete controller ranges > > Extendable performances > > Open to standard networks (Ethernet, CANopen, etc.) HMI controllers > > compact To meet the needs for compactness, the HMI controller is best suited Selecting the control platform best suited to the specific requirements of your machine in terms of functions and performance, you also optimize your costs. For more sophisticated automation systems operating synchronised axes, motion controllers (PAC) offer the highest performance solutions. Motion controllers > > performance A single software suite to create and manage your complete automation solution from control and HMI, to remote devices: > > One software > > One download > > One connection > > One file Drive controller > > efficient For simple movement of axes, control integrated in the drive provides an economic solution Logic controllers > > Flexibility For applications requiring considerable flexibility and scalable performance (I/O), the selection of programmable logic controllers (PLCs) is recommended. Simplifying machine programming and commissioning with a single software suite. Modular and reusable, the SoMachine software suite simplifies programming and commissioning of the machine. It also allows you to capitalize on prior application development efforts by reusing your code on new applications which can also be applied to any of the other controller platforms support by SoMachine. Simple and complete, SoMachine takes full control from the engineering process up to commissioning of the machines and this doesn t stop at controller level: It enables programming and complete transparent access to the various automation system components, Human Machine Interfaces, motor control, sensors, implementation of networks 0 00% flexibility and optimization of your machines /

12 Presentation General presentation How can you reduce your machine s time-to-market? Using the solid base of Tested, Validated and Documented Architectures and function blocks. Based upon our Flexible Machine Control approach, MachineStruxure TM solutions propose Tested, Validated and Documented Architectures with standard or application function block libraries. > > Predetermined equipment lists > > Tested: in all possible configurations for proper function relative to performance > > Validated: full functional compatibility of devices > > Documented: a complete system user guide, predefined CAD panel design and wiring diagrams Each of the architecture including: > > system user guides (SUG) for easy installation & programming, > > E-plan wiring diagrams to speed up panel & system design > > technical support for effective trouble-shooting. System user guide Wiring diagrams and predetermined CAD panels Optimized in cost, footprint and performance, our architectures are integrated in SoMachine Software suit e and available: 0 > > for generic applications with ready-to-use Standard functions blocks libraries (Tesys U Motor Management, Controller logic algorithms, and PLCopen motion libraries on CANopen for your motion functions, ) See next page Hoisting, Material Handling, Packaging > > for dedicated applications with ready-to-use Application functions libraries ( Grouping/ungrouping, anti-sway, temperature control, ) Consult your Customer Care Centre /

13 Presentation General presentation Our pre-programmed function blocks offer speed in development for your applications. They can be configured with a simple copy and paste. They can be quickly implemented in the machine programs, reducing the effort required to create an application and reducing the risk of errors. Reduce the complexity of your program design and implementation time with SoMachine software suite. Due to a rich set of templates and libraries: > > Programming and automation architectures templates, > > Graphical libraries, > > Logic libraries, > > Application function blocks libraries. Due to a variety of integrated expert functions: > > Variable indexing and tracing, > > Fast and easy sharing of variables between control and HMI, > > Smart coding, > > Commissioning screens. IEC - MachineStruxure TM solutions use open standards through IEC languages, open networks and transparency through FDT/DTM technology, providing you time savings. Customise your machines and upgrade them without increasing the design phases or costs Simple customisation and integration > > With our existing function blocks you can simply modify, reuse or create your own. > > Easily integrate your own systems into our architectures utilizing FDT/DTM technology. Compliance with global standards for maximum flexibility and durability > > SoMachine and the control platforms support the programming > > languages (FBD, ST, SFC, LD, IL, CFC) and is compliant with IEC -, > > PLCopen function blocks for movement control, > > Integrated open and standard networks in devices, > > SoMachine software combined with our control platforms allow you to simply upgrade your architectures. 0 Save up to 0% of design and implementation time /

14 Presentation General presentation General machine control solutions overview Discover a selection oftested, Validated, Documented automation Architectures that span the range from simple to complex machines. Our Architectures serve several types of machines and installations in industry, infrastructure, and building markets with a selection of different controllers designed to meet your required balance between price and performance. Optimized automation architectures...for compact or modular machines Optimized cost, footprint and performance, all you need to do is adapt them to your applications. Compact / Hardwired / Logic controller / M An excellent solution using simple controls architecture... Compact / CANopen / Logic controller / M Simple setup with easy installation & maintenance......for compact or modular HMI centric machines Compact / CANopen / HMI controller / XBT GC A compact cost-effective architecture for simple applications......for drives and motion centric machines Compact / CANopen / HMI controller / XBT GC/ GT/GK A highly adaptable and compact architecture... Compact / CANopen / Drive controller / ATV IMC An innovative solution for drive centric application 0 /

15 Presentation General presentation Performance automation architectures Compact / Hardwired / Logic controller / M An excellent performant solution using simple controls architecture Compact / CANopen / Logic controller / M Performance and flexibility for your Machine Compact / CANmotion / Motion controller / LMC0 Improved machine profile with advanced intelligence and ease-of-use Select easily your right automation architectures with our online selector tools: Dedicated Application control solutions With our dedicated automation architecture solutions, you integrate ready-to-use professional know-how to support your expertise. Therefore, you can always provide higher performance and more innovative machines without compromising their reliability. Hoisting, Material Handling, Packaging Example for packaging Application Function Blocks 0 Discover our application architectures and application function block libraries on /

16 Presentation General presentation How can you develop your business? We supply services and support throughout the complete machine life cycle. In order to increase customer satisfaction, your sales and profitability you must achieve excellence in each stage of your machine s life cycle. From design to maintenance, you can rely on us for assistance throughout the process. MachineStruxure TM is much more than products and architectures adapted to your needs; it also includes services and support. Our expertise and experience allow you to increase your efficiency and competitiveness throughout the life cycle of your machines or installation. Enabling more to be achieved with less at each stage, Machine Struxure TM keeps you one step ahead > > Innovation and competitiveness right from the start Speed up concept to design > > Energy efficient solutions Conception & Design > > Optimize machine production flow and capacity Assembly Your machine Operation & Maintenance Sales > > Maximize machine > > Optimize on-site continuity of operation intervention costs > > Expand business by addressing new markets > > Access international markets while minimizing associated risks 0 /

17 Presentation General presentation Your challenges are our challenges Conception & Design Your benefits > > Fully customized solution making your design unique > > Energy efficient solutions > > Solutions compliant with new safety standard > > Tested and validated automation configurations > > Guaranteed intellectual protection > > Innovation Make your machines stand out right from the start Design energy efficient & optimized automation solutions with the help of our design engineers What do we offer? Compliment your design team by adding one of our Schneider Electric Application Design Engineers. Our Application Design Engineer could provide: > > Assistance at the design and programming phase > > Optimized designs and integrated combinations to increase energy efficiency > > Performance testing, co-engineering, commissioning, panel building, project management, and turn-key solution for machines. Our Engineers expertise lies in a unique blend of hands-on industry application knowledge and intimate understanding of the Schneider Electric offer. Design machines that are compliant with the new machine safety standards with our team of engineers > > Risk analysis and assessment, > > Application of functional safety specifications. Improve your performance: > > A global network of training centers. International After-Sales support Your benefits > > Reduced costs: no travel abroad, technical capabilities available locally > > Fast response: Intervention provided by local technician at end-user site > > Ease of communication: speaking the language of your customer > > Global reach: Schneider electric is active all over the world > > Development of your own service activity using Schneider Electric local resources Worldwide customer assistance and post sales support: What do we offer? Schneider Electric has put in place a unique program called Customer International Support (CIS) based on: > > A network of 0 dedicated local country correspondents > > A web collaborative platform for most efficient communication > > Our local service teams The simple fact that your machine is equipped with Schneider Electric components entitles you to: > > Request for a local technician intervention on site where your machine is operating > > Access to local spare parts Terms and conditions follow normal local practice Stay One step ahead 0 /

18 Presentation General presentation Rely on a dependable partner From simple stand-alone control products up to global process automation systems. Easily integrate your machines into factory processes Our equipment platforms and software suite are equipped with an integrated Ethernet connection for gains in performance and to allow easy integration with a factory-level information system. As a supplier of industrial process solutions for over 0 years, we understand the production environment of your customers and can assist them in reaching their objectives via the Plantstruxure TM system and associated tools. Our expertise > > Simple connectivity Transparent operation > > Consistent diagnostics > > Single company for support PlantStruxure TM is a collaborative system that meets the requirements of industries in terms of automation, and at the same time is able to address the increasing requirements of energy management. In a single environment, it is possible to manage production, to analyse and to use energy measurements to optimise the site at all levels. System Software System Software System Software System Software System Software System Software System Software Remote IO 0 /0

19 Presentation General presentation Innovative and reliable automation products using the broadest best in class product offer. > Wide range > > > > Simple to use > Network opening > Worlwide availability innovation dedicated to the reduction: > > of the size of the enclosures of wiring time > > of installation time...for increased performance By relying on the world leader in automation, you are certain to benefit from the latest technological developments to guarantee the durable commercial success of your machines. From the actuator to the control systems, you are certain to find the solution best suited to your specific needs. See chapter Motor control, movement control Maximum productivity > > improve the efficiency of your machine, > > reduce their energy consumption, > > optimize their control mecanisms. Man/machine Interface Design, ergonomics, availability > > easy integration, > > easy and efficient to use thanks to tactile, biometric, wireless technologies, etc, > > effective configuration of your dialogue applications. Robotics packs Flexibility and maximum performance > > simplify your designs, > > reduce the footprint, > > far more flexible processes. Detecting, informing distributing energy and switching Perfectly coherent offerings. Assembly and supply systems, protection and control of LV power circuits, RFID detection & solutions... a large and varied product offering that helps to make up complete and coherent solutions. > > Certification easily obtained for your installation > > minimize the risks of accidents and increase productivity > > quick response to incidents with events diagnosis See chapter...for increased safety One provider for the complete safety chain Reduce cost on your safety machine applications through only one automation and complete safety chain provider. certified Machine Safety Chain Solutions can help you reduce your machine design time and simplify the determination of safety integrity (SIL) and performance (PL) levels. Conventional safety solutions with TÜV certification 0 /

20 chapter Hardware control platforms

21 Contents Hardware control platforms Logic controllers, motion controller, drive controller, HMI controllers General selection guide... / Modicon M logic controller Modicon M logic controller Selection guide... / Presentation... / Configuration, description... / References... / Modicon Telefast ABE pre-wired system for Modicon M logic controller Presentation... / References... / Modicon M logic controller Selection guide... / Presentation... / Configuration, description... / References... / Modicon LMC0 motion controller Selection guide... / Presentation... / Configuration, description... / References... / Drive controller: Altivar IMC integrated controller card for b Altivar and Altivar variable speed drives Presentation... / Configuration, description... /0 References... / HMI controllers Magelis XBT GC, Magelis XBT GT/GK Advanced Panels + control function Selection guide... / Presentation... / Configuration, description... / References... /0 Modicon Telefast ABE pre-wired system for HMI controller Presentation... / References... / 0 /

22 General selection guide Hardware control platforms Logic controllers, motion controller, drive controller and HMI controllers Applications High speed counter control and simple position control Speed control, high speed counter control and motion control Machines Packaging, conveying, hoisting Packaging, conveying, hoisting Configuration software SoMachine Power supply V c and 00/0 V a V c Embedded inputs (depending on model) Embedded outputs (depending on model) I/O expansion digital inputs, of which can be configured as fast inputs transistor outputs + relay outputs or 0 transistor outputs, of which can be configured as fast outputs With Modicon TM modules: Digital I/O (see page /0) Analog I/O (see page /) Counter I/O (see page /) to digital inputs including counter inputs (00 khz) analog inputs to transistor outputs including reflex outputs Up to relay outputs With Modicon TM compact blocks: Digital and analog I/O (see page /) With Modicon TM modules: Digital (see pages / and /) Digital/Analog (see page /) Analog (see page /) Expert (see page /) Integrated functions HSC PTO PWM PID control Event processing HSC Analog Position control PWM Communication Embedded Master/slave type isolated serial link Protocols: SoMachine-Network, Modbus master/slave RTU/ASCII, ASCII CANopen master Option Ethernet Profibus DeviceNet Serial links: RS/RS Web/FTP servers Protocols: SoMachine-Network, Modbus master/slave RTU/ASCII, ASCII CANopen master Ethernet Modbus RS serial link Modbus RS serial link Profibus DP (slave) 0 User memory RAM 00 or 000 KB (depending on model) MB (program + data) Flash MB MB Controller Modicon M logic controllers Modicon M logic controllers Pages / / /

23 Speed control, high speed counter control and motion control for synchronized axes Control by integration of automation functions on Altivar and Altivar variable speed drives Packaging, conveying, assembly Textile, hoisting, pumping, woodworking, etc. All machine types Data control and parameter-setting IEC - control function Display of text messages, graphic objects and mimics V c V c V c to digital inputs including counter inputs analog inputs to transistor outputs including reflex outputs 0 digital inputs including available for HSC inputs or incremental encoders analog inputs transistor outputs analog outputs to digital outputs to transistor outputs With Modicon TM compact blocks: Digital and analog I/O (see page /) With Modicon TM modules: Digital (see pages / and /) Digital/Analog (see page /) Analog (see page /) Expert (see page /) With expansion card VWA0p: Digital, analog, relay, frequency control and probe I/O (s ee page /) With Modicon TM expansion modules: Digital I/O (see page /0) Analog I/O (see page /) HSC Analog Position control Master encoder PWM Serial links: RS/RS Web/FTP servers Protocols: SoMachine-Network, Modbus master/ slave RTU/ASCII, ASCII CANopen and CANmotion (master) Ethernet Modbus RS serial link Modbus RS serial link Profibus DP (slave) HSC Analog Position control Protocols: Ethernet Modbus TCP, SoMachine, UDP, TCP, SNMP Web/FTP servers CANopen master Ethernet ModbusPlus Uni-Telway InterBus-S Profibus DP DeviceNet Ethernet Modbus/TCP Fipio EtherNet IP CC-Link Lonworks (ATV ) METASYS N (ATV ) APOGEE FLN (ATV ) BACnet (ATV ) Display of animated mimics and current date and time Control and modification of numeric or alphanumeric variables Real-time and trending curves with log Multiwindow management Page calls initiated by the operator Multilingual application management Recipe management Data processing via Java script Application support and external memory logs Management of printers and barcode readers Execution of programmed logic sequences CANopen fieldbus device management Management of digital/analog I/O on expansion modules Serial links: RS C/RS / Protocols: Uni-TE, Modbus, Modbus TCP/IP Ethernet Parallel printer CANopen master MB (program + data) MB KB (SRAM) MB MB to MB (Flash EEPROM) Modicon LMC0 motion controllers ATV IMC integrated controller card XBT GC, XBT GT, XBT GK HMI controller / / / 0 /

24 Selection guide Hardware control platforms Modicon M logic controller Application Control solutions for Hoisting Packaging Conveying v v... Voltage c (- % / + 0 %) Certifications e, UL, CSA, ACA (C-Tick), GOST (pending) Digital I/O No. of V c inputs, of which can be configured as fast inputs No. of outputs 0 transistor, of which can be configured as fast outputs I/O expansion Max. number of modules : digital, analog, high-speed counter, ( high-speed counter TM00HSC00pp) Max. number of digital I/O // () Embedded function HSC x 00 khz simple channels, x 00 khz simple channels and x 00 khz advanced channel () or x 00 khz advanced channels () Motion or Reflex functions PID regulation advanced channels, frequency: PMW: 0 khz ; PTO: 00 khz Yes channels, frequency: 00 Hz Event processing Yes, up to event tasks can be activated by the fast inputs or by the integrated counter channels (on threshold) Connection via Embedded communication removable screw terminal blocks (supplied as standard) removable spring terminal blocks with optional unit TM RSSPT (ordered separately) RS /RS serial port Master/slave type isolated serial link Master/slave type isolated serial link RJ port, marking on front panel SL : channel Protocols: Default : Modbus slave, Modbus master/slave RTU/ASCII, ASCII RJ port, marking on front panel SL : channel Protocols: Default : Modbus slave, Modbus master/slave RTU/ASCII, ASCII RS serial port Master/slave type isolated serial link RJ port, marking on front panel SL : channel Protocols: Default : Modbus slave, Modbus master/slave RTU/ASCII, ASCII Terminal port Prg. Port USB.0 (Mini B USB connector): Programming port for SoMachine software CANopen Conformity class M0, limited to slaves for master User zone in internal RAM Capacity 00 KB 000 KB 0 No. of instructions 0 K instructions depending on the language and type of instruction used K instructions depending on the language and type of instruction used Type of compact base TMLDDDT TM LFDCDT Page / () The st value corresponds to the maximum number of I/O (base and expansions) with expansion modules with screw terminals, the nd to expansion modules with spring terminals and the rd to expansion modules with HE 0 connectors.. () Advanced channel with two-phase signal inputs for encoder, threshold detection function and reflex function. /

25 00-0 V a (+ 0% / - %) e, UL, CSA, ACA (C-Tick), GOST (pending), CSA (Class, Division, Groups A, B, C, D), of which can be configured as fast inputs transistor + relay : digital, analog, high-speed counter, ( high-speed counter TM00HSC00pp) // () x 00 khz simple channels, x 00 khz simple channels and x 00 khz advanced channel () or x 00 khz advanced channels () advanced channels, frequency: PWM: 0 khz ; PTO: 00 khz Yes channels, frequency: 00 Hz Yes, up to event tasks that can be activated by the base's fast inputs or by the integrated counter channels (threshold attained) removable screw terminal blocks (supplied as standard) removable spring terminal blocks with optional unit TM RSSPT (ordered separately) Master/slave type isolated serial link RJ port, marking on front panel SL : channel Protocols: Default : Modbus slave, Modbus master/slave RTU/ASCII, ASCII Master/slave type isolated serial link RJ Port, marking on front panel SL : channel Protocols: Default : Modbus slave, Modbus master/slave RTU/ASCII, ASCII Master/slave type isolated serial link RJ port, marking on front panel SL : channel Protocols: Default : Modbus slave, Modbus master/slave RTU/ASCII, ASCII USB.0 (Connecteur type USB mini-b): Programming port for SoMachine software Conformity class M0, limited to slaves for master 00 KB 000 KB 0 K instructions depending on the language and type of instruction used K instructions depending on the language and type of instruction used TM LDADR TM LFACDR / 0 /

26 Presentation Hardware control platforms Modicon M logic controller TM LFDCDT TM LFACDR Presentation The Modicon M logic controller is a compact, high-performance and fully expandable PLC. It forms a part of Flexible Machine Control approach, a key component of MachineStruxure TM, which brings you maximum flexibility and ensures the most optimised control solution. Modicon M compact logic controllers offer an all-in-one solution in a compact unit ( x x mm excluding expansion modules). Four models are available, with different embedded communications and supply voltages. Models TM LDDDT and TM LFDCDT, powered with V c offer: x V c inputs, including fast inputs, dedicated to special functions such as high-speed counting (HSC) 0 x V c solid state outputs, including fast outputs, dedicated to special functions such as PWM and PTO. An RS /RS serial link (SoMachine-Network, Modbus, ASCII protocols) Model TM LFDCDT also has: A CANopen bus master link A second RS serial link (SoMachine-Network, Modbus, ASCII protocols) Models TM LDADR and TM LFACDR, powered with 00-0 V a offer: x V c inputs, including fast inputs, dedicated to special functions such as high-speed counting (HSC) x V c solid state outputs, dedicated to HSC reflex functions, and relay outputs (PMW and PTO functions not supported on these models) An RS /RS serial link (SoMachine-Network, Modbus, ASCII protocols) Model TM LFACDR also has: A CANopen bus master link A second RS serial link (SoMachine-Network, Modbus, ASCII protocols). The number of I/O can be expanded on all four models by adding up to expansion modules () of the following type on the right-hand side of the base unit: -- Digital TM DDI/DDO/DMM/DRA -- Analog TM AMI/ALM/ARI/AMO/AVO/AMM -- up to High-speed counter TM00 HSC0DT/DF Modems or communication gateways can be connected to the serial links in order to expand the connectivity capability to include Ethernet Modbus/TCP, Profibus DP, DeviceNet, etc. Note: - A serial link on each controller delivers a V c voltage dedicated primarily to powering a Magelis display unit or Small panel terminal XBT Np00/R00/RT00 or the Ethernet gateway TWD Communication for Modicon M logic controller: More details in chapter. The compact controller solution also has great flexibility in terms of wiring. With digital I/O expansion modules, several connection options are available, including removable screw terminals, spring terminals and HE 0 connectors, providing simple, quick, safe wiring. The Advantys Telefast ABE prewiring system can be used for easy connection of expansion modules with HE 0 connectors. () The addition of expansion modules allows a maximum number per configuration of // I/O (depending on whether expansion modules with screw terminals, spring terminals or HE 0 connectors are being used). 0 /

27 Presentation (continued) Hardware control platforms Modicon M logic controller SoMachine software platform Presentation Design and installation of Modicon M applications Schneider Electric s SoMachine software platform can be used to program Modicon M controllers using: IEC - programming languages: Instruction List (IL), Ladder Diagram (LD), Function Block Diagram (FBD), Sequential Function Chart/Grafcet (SFC) and Structured Text (ST) CFC (Continuous Function Chart) language. See page /. Program loader The TM USBABDEV program loader is an accessory which is designed to simplify updating or duplication of applications on Modicon M logic controllers without the need for a programming terminal. For updating: an application generated by SoMachine, stored on a USB memory stick, will be transferred by the program loader to an M controller. For duplication: an application is transferred from an M controller to the program loader. The application is stored on a USB memory stick, then transferred from the program loader to another M controller. The front panel of the TMUSBABDEV program loader features: A USB port (marked PLC) for the connection cable to the mini-b USB port (marked Prg. Port) on the Modicon M logic controller. A USB port (marked key) for the USB memory stick (holding the application). An On/Off button to start the transfer. Four operation LED indicators (PWR, COM, ERR, STS). Modicon M, the solution for packaging and conveying machines The Modicon M controller s languages, dedicated function blocks and integrated functions (HSC (high-speed counting), PTO (Pulse Train Outputs)and PWM (Pulse Width Modulation) mean that Modicon M controllers are ideal for use with Altivar variable speed drives, Lexium servo drives and Magelis HMI terminals in packaging machine applications: Vertical bagg ing machines Vertical packaging machines Rotary or linear labelling machines Conveyors Etc. Compact base configuration mini B USB port dedicated to the programming terminal / program loader CANopen integrated link (with model TM LFDCDT or TM LFACDR) V c power supply: TM LpppDT 00-0 V a power supply: TM LpppDR TM LpppDp I/O expansion modules (Up to ) Digital I/O TM DpI TM DpO Analog I/O TM AMI/ARI/ApO TM ApM Counter with x 0 khz channels TM00 HSC0Dp 0 transistor outputs (including PWM/PTO outputs) with TM LpppDT transistor outputs + relay outputs with TM LpppDR digital inputs (including fast inputs) - RS /RS serial link, SoMachine-Network/Modbus/ASCII protocols with all TM models - RS serial link, SoMachine-Network/Modbus protocols with model TM LFDCDT or TM LFACDR 0 /

28 Description Hardware control platforms Modicon M logic controller 0 Description The Modicon M logic controller bases TM LDDDT/LFDCDT and TM LDADR/LFACDR comprise: A mini B USB connector, marked Prg. Port, for connecting a programming terminal A hinged access cover with cable glands ( removable for the terminal cordset and for the CANopen cable) A removable screw terminal block ( terminals) for connecting the sensors ( V c fast inputs) A removable screw terminal block ( terminals) for connecting the sensors ( V c inputs) A connector for up to digital TM Dpp, analog TM App and up to counter TM00 HSC0Dp I/O expansion modules A display unit showing: -- The controller status by means of LEDs (PWR, RUN, Batt and Err) -- The integrated communication port status by means of LEDs (SL, SL, CAN Run and CAN Err) A display unit showing the I/O states (I0 I and Q0 Q) A removable screw terminal block (0 terminals) for connecting preactuators A removable screw terminal block ( terminals) for connecting preactuators 0 A removable screw terminal block ( terminals marked CANopen) for connection to the CANopen bus, with model TM LFDCDT or TM LFACDR Accessible from the underside of the controller: A removable screw terminal block ( terminals): v v+, -, t marked VDC for connecting the V c power supply L, N, t marked 00-0 VAC for connecting the 00-0 V a power supply One RJ connector marked SL (with model TM LDDDT or TM LDADR) or RJ connectors marked SL and SL (with model TM LFDCDT or TM LFACDR) for connecting the serial links A hinged cover for accessing the RAM backup battery (optional) and the internal real-time clock The compact bases are mounted as standard on a symmetrical rail or on a metal plate (two Ø. holes). 0 /

29 References Hardware control platforms Modicon M logic controller TM LFDCDT TM LFACDR TSX PLP 0 TCS XCN AMUMP TM00 RSRCEMC TWD 000 SR MOD0 References Number b of I/O Inputs Outputs No. of I/O expansion modules Compact bases, V c power supply I/O (removable battery to be ordered separately) x V c inputs (sink/ source) x V c fast inputs (sink) 0 transistor outputs (source) including fast modules max. Compact bases, 00-0 V a power supply I/O (removable battery to be ordered separately) x V c inputs (sink/ source) x V c fast inputs (sink) transistor outputs (source) and relay outputs modules max. Integrated serial port Integrated master CANopen port RS / () (marked SL) RS / (marked SL) RS () (marked SL) RS / () (marked SL) RS / (marked SL) RS () (marked SL) Separate parts Designation Use Length Sold Removable backup batteries Terminal port/usb port cordset RS serial link cordsets for DTE/DCE terminal device Removable spring connectors for digital I/O Shielding connection clamps Modbus communication gateways GSM/GPRS modem (DCE terminal) Designation Modbus cables equipped with RJ connectors Lithium thionyl chloride type for Modicon M compact bases TM Lppppp Reference Weight kg TM LDDDT 0.0 TM LFDCDT 0. TM LDADR 0.0 TM LFACDR 0. Reference Weight kg Individual TSX PLP Pack of 0 TSX PLP 0 0. From the mini B USB port on the Modicon M base m TCS XCN AMUMP 0.0 to the type A USB port on the PC terminal for programming and updating firmware RJ connector and one -way SUB-D connector For DTE terminal (printer) m TCS MCNMFC 0.0 For DCE terminal (modem, converter) Set of removable spring connectors. Replaces the screw connectors supplied with Modicon M compact bases Attachment and earthing of the cable shielding Pack of clamps including 0 clamps for Ø. mm cable and for Ø. mm cable m TCS MCNMMS 0.0 TM RSSPT 0.0 Pack of TM00 RSRCEMC Connection of Ethernet Modbus/TCP () TWD Modicon M base to network/ Profibus DP () LUF P 0. bus DeviceNet () LUF P 0. -band 00/00 MHz (Europe) and 0/00 MHz (United States) IP casing supplied with:. m power cable SMA-M magnetic GSM -band aerial with. m cable Fixed on panel or. V c supply voltage Use From Serial port marked SL/SL To SR MOD0 0. Length Reference Weight kg Ethernet gateway TWD 000. m XBT Z0 Profibus DP LUF P or DeviceNet LUF P, TSX CUSB converter m VW A 0 R m VW A 0 R m VW A 0 R () RS link delivering a V c/00 ma power supply. () Connection to serial port SL on controllers TM LDDDT and TM LDADR or to serial port SL on controllers TM LFDCDT and TM LFACDR via Modbus cable XBT Z0 (to be ordered separately). () Connection to serial port SL on controller controllers TM LDDDT and TM LDADR, to serial port SL or SL on controllers TM LFDCDT and TM LFACDR via Modbus cable VW A 0 Rpp (to be ordered separately). Requires a V c external power supply. Gateway configurable via the ABC Config Tool software, downloadable from our website 0 /

30 References (continued) Hardware control platforms Modicon M logic controller HMI ZSUSBB References Accessories Designation Description Length Reference Weight kg Remote location of the USB port for M controllers and XBT GTpp0 GT0, GTpp, GKppp, GTWppp terminals Used to locate the USB port of M controllers (front) and XBTG terminals (rear) remotely on panel or enclosure door (Ø mm fixing device) m HMI ZSUSBB 0.00 Program loader Kit consisting of the program loader, a cable (USB/mini-B USB), and batteries (type AA/LR) Used to update and duplicate applications Requires the use of a USB memory stick (not supplied) m (cable) TM USBABDEV 0.0 TM USBABDEV TSX CUSB Connection elements for RS OS download port for M version V.0 () Designation Use Length Reference Weight kg USB/RS converter Used to connect the RS port (SL) to the USB port on the PC to update the controller operating system. Requires Modbus cable VW A 0 Rpp for the connection at the controller end 0. m (integrated cable at PC end) TSX CUSB 0. Replacement parts Designation Use Reference Weight kg Removable screw connectors, supplied with Modicon M bases Set of removable screw connectors for digital I/O TM RSSCT 0.0 One -way connector with line terminator for CANopen link TM CNTLSCT 0.00 () For later versions, use the USB port and cable. 0 /0

31 Memory structure Hardware control platforms Modicon M logic controller Memory structure Internal RAM Protected internal RAM and first 000 %MW words User zone 0 KB %MW located variables System + system variables + relocation table Symbols ( KB + 0. KB/symbols) Program (eg. bytes per ST instruction) Unlocated variables Libraries CANopen variables Retain and Retain Persistent remanent variables Modicon M controllers offer great flexibility in memory management. Depending on the model used, they have a user memory zone of: 00 KB with TM LDDDT or TM LDADR base 0 KB with TM LFDCDT or TM LFACDR base. This user memory zone is divided according to the application program requirements and the volume needed by the symbols, unlocated variables and libraries required by the application. The memory structure of Modicon M controllers is shown opposite. The table below lists the maximum memory capacities depending on the model (values are given for information only). TM LDDDT/LDADR LFDCDT/LFACDR Internal RAM KB 0 0 Located variables KB 0 (0,000 %MW) 0 (0,000 %MW) System + system variables + relocation table KB User zone KB Symbols KB 00 (max. 00 symbols) 00 (max. 000 symbols) Program (including online program modification) As required by the application, within the limits of the size Unlocated variables of the user zone Libraries CANopen variables KB + 0 per slave Protected internal RAM KB 0 0 Retain variables Bytes Retain Persistent variables Bytes First 000 %MW words Bytes Storing variables Remanent variables can be one of two types depending on their declaration in the application: v v Retain variables, bytes maximum v v Retain Persistent variables, 00 bytes maximum. The first 000 located variables (first 000 %MW words) and all the unlocated variables configured as Retain and Retain Persistent type are backed up by the internal battery or by the optional external battery. They are maintained when the power returns if the startup context allows this (see Restart context below). In addition, Retain Persistent type variables are maintained on a change of application if the startup context allows this (see Restart context below). Restart context The state of the remanent memory before disconnection is restored on the next power-up when the internal battery and/or the optional external battery is/are capable of protecting the internal RAM (no memory checksum error). If the internal battery or optional external battery does not have enough charge to back up the internal RAM, the values of the Retain and Retain Persistent remanent variables are reset to 0. In SoMachine V, a new option accessible by configuration allows the choice of modes to restart after powering off the controller; run / stop / original state when powered off. In this third case, the optional battery is required in case of powering off more than three days (autonomy of the battery after an initial charge of hours ). If there is no optional battery, the controller will start in the stop mode after a three-day power off. The external battery can be monitored by the GetBatteryLevel software function, and its charging status is visible from the status of the Batt LED on the front of the controller. Storing the program Regardless of the context and status of the internal battery and/or optional external battery, the program is backed up in the Flash RAM during the boot application creation procedure (SoMachine software procedure). 0 /

32 Presentation, compatibility Hardware control platforms Modicon Telefast ABE pre-wired system for Modicon M logic controller Connection sub-bases for discrete I/O expansion modules Presentation Modicon M logic controller. Discrete I/O modules with 0-way HE 0 connectors. The modular sizes available are or I/O. Cable (ABF T0Epp0) equipped with a 0-way HE 0 connector at each end. This cable is available in 0.,, and m lengths (AWG /0.0 mm ). channel sub-base (ABE ESPN or ABE ESRM0) for output expansion modules. channel sub-base (ABE EEPN0 or ABE ESPN0) for input or output expansion modules. Compatibility with I/O expansion modules Discrete I/O expention modules Terminal block types Inputs TM DDI DK ( inputs) TM DDI DK ( inputs) HE 0 connectors, 0-ways Outputs (source) TM DDO TK ( outputs) TM DDO TK ( outputs) Connection to I/O expansion modules ABF T0Epp0 (HE 0, 0-ways) Passive connection sub-bases channels ABE EEPN0 ABE ESPNp Output adapter bases channels ABE ESRM0 0 Compatible /

33 References Hardware control platforms Modicon Telefast ABE pre-wired system for Modicon M logic controller Connection sub-bases for discrete I/O expansion modules ABE EEPN0 ABE ESRM0 References For discrete I/O expention modules Number of inputs Sink c V Number of outputs Source c V Type of inputs Compatibility LED per Fuse Reference Weight channel kg TM DDIDK, TM DDIDK No No ABE EEPN0 0.0 Type of outputs Compatibility LED per Fuse Reference Weight channel kg Relay c /a 0 V, A TM DDOTK, TM DDOTK TM DDOTK, TM DDOTK Connection cordset for discrete I/O expention modules Type of signal Compatibility Type of connection TM side Telefast Gauge/ C.s.a. side Discrete inputs/ outputs TM DDIDK, TM DDIDK, TM DDOTK, TM DDOTK HE 0 0-ways HE 0 0-ways No No ABE ESPN0 0.0 Yes Yes ABE ESPN 0.0 No No ABE ESRM0 0.0 Length () Reference Weightb b kg AWG 0, m ABF T0E mm m ABF T0E m ABF T0E Accessories Description Number of shunted terminals Characteristics Sold b in b lots of Unit b reference Weight kg Optional 0 ABE BV snap-on terminal blocks + ABE BV0TB 0.00 Quick-blow 0. A 0 ABE FU fuses for 0. A 0 ABE FU ABE ESPN b sub-basesb A 0 ABE FU x 0, 0 V, UL A 0 ABE FU () For lengths > m, please contact us. Separate for connection components Description Type Compatibility unit reference Weightb kg Connectorsb Sold in lots of Screw terminal blocksb Sold in lots of HE 0 female 0-ways 0-ways -ways TM DDIDK, TM DDIDK, TM DDOTK, TM DDOTK TM DDIpDT, TM DAIDT, TM DDOpT, TM DRApRT TM DMMDRT, TM AMIppT, TM ARIHT Type of signal Compatibility Type of connection Gauge/ TM side Other C.s.a. side Cables b for discrete b I/O TM DDIDK, TM DDIDK, TM DDOTK, TM DDOTK HE 0 0-ways Bare wires TWD FCNK0 TWD FBTT0 TWD FTBT Length Reference Weight kg AWG m TWD FCW0K mm m TWD FCW0K 0.0 Pre-formed cable, rolled 0 conductors AWG 0.0 mm 0 m ABF C0R /

34 Selection guide Hardware control platforms Modicon M logic controller Applications General machine control: Packaging Conveying Hoisting v v... b digital I/O digital I/O User memory RAM MB (program + data) Flash Mbytes Typical Boolean instruction timeb ns User program sizeb program K instructions Power supply Channel connectionb V c With removable spring terminal blocks (supplied) Inputs Digital x V c inputs including counter inputs (00 khz) Analog Digital outputs Transistor outputs (0. A) including reflex outputs Relay Built-in communication ports USB-B mini-port Programming port for SoMachine software USB-A port Connection of a USB memory stick for transferring programs, data files, firmware updates RJ port (MBS) RS serial link, RS serial link (supplies 0 ma, V for HMI power supply) Protocols: Master/Slave Modbus ASCII/RTU, ASCII (character string) SUB-D connector (male -way) (CAN0) Master CANopen bus ( slaves) RJ port (Ethernet) Ethernet TCP IP, Web Server, FTP, Ethernet Modbus TCP Optional communication ports Logic controller typeb TM LDDT TM LFDT Page / 0 More technical information on /

35 digital I/O + analog inputs digital I/O + analog inputs digital I/O digital I/O + analog inputs MB (program + data) Mbytes ns program K instructions V c With removable spring terminal blocks (supplied) x V c inputs including counter inputs (00 khz) x V c inputs including counter inputs (00 khz) inputs + 0 V/- 0 V, -0 ma/0-0 ma, -bit resolution inputs + 0 V/- 0 V, -0 ma/0-0 ma, -bit resolution outputs (0. A) including reflex outputs reflex outputs (0. A) outputs (0. A) including reflex outputs Programming port for SoMachine software Connection of a USB memory stick for transferring programs, data files, firmware updates RS serial link, RS serial link (supplies 0 ma, V for HMI power supply) Protocols: Master/Slave Modbus ASCII/RTU, ASCII (character string) Master CANopen bus ( slaves) Ethernet TCP IP Modbus slave, Web Server, FTP PCI slots available on controller for optional communication modules TM PCppp (): Modbus or ASCII serial link connection to Profibus DP bus (slave) TM LDDTL TM LFDTL TM LFDR TM LFDTL / () To be ordered separately, see page /. 0 /

36 Presentation Hardware control platforms Modicon M logic controller 0 Modicon M logic controller SoMachine software platform The Modicon M logic controller is a compact, high-performance and fully expandable PLC. It forms a part of Flexible Machine Control approach, a key component of MachineStruxure TM, which brings you maximum flexibility and ensures the most optimised control solution. This PLC is designed for machine manufacturers (OEMs) focusing on applications such as packaging, hoisting, conveying and storage, textiles and woodworking, hoisting, etc. It offers high-performance solutions for speed control, counting, axis control and communication functions. Performance In terms of performance, the Modicon M logic controller has a Dual-Core processor: Core is dedicated exclusively to managing program tasks and offers the maximum resources for real-time execution of the application code. Core is dedicated to executing communication tasks, which then have no further impact on the application execution performance. With an execution speed of ns for a Boolean instruction i.e. more than,000 Boolean instructions per ms, the capacity to manage up to 00 I/O, a MByte RAM memory that can store data and programs as well as a MByte Flash memory for application and data backup, the Modicon M logic controller eliminates any doubts about the machine s limits. In developing the Modicon M logic controller, the cost aspect was taken into account, the CPUs are equipped as standard with: or digital I/O Embedded serial link and Ethernet port analog inputs (TM ppppl references) Development and technology In all its characteristics, the Modicon M logic controller has been developed to minimize the costs of assembly, cabling, commissioning and maintenance. To this end: All the modules have removable terminals. All the electrical connections are made on spring terminals, speeding up the wiring process and also avoiding the need for periodic retightening. In addition, each terminal has a test point for a voltage sensing device. The embedded serial link and Ethernet port on the Modicon M logic controller have an RJ connection at for quick visible connection of your communication channels. The modularity of the various bases and expansion modules has been optimized in order to reduce significantly the number of references to be ordered and assembled, while ensuring the minimum investment in your configuration is necessary, thanks to a capacity of to channels per expansion module. Mec hanical assembly of the various parts has been designed to save a considerable amount of time during assembly. Software configuration Configuration and programming of all M controllers and equipment in Schneider Electric's Flexible Machine Control concept are both designed to cut costs and optimize machine performance. The SoMachine software offers six IEC - programming languages: Instruction List language (IL) Ladder language (LD) Function Block Diagrams (FBD) Grafcet language (SFC) Structured Text language (ST) CFC language: Continuous Function Chart As well as PLCopen function blocks, for managing motion control and axis control on your machines. Integration in the Schneider Electric product offer Combined with other products dedicated to machine manufacturers in the Schneider Electric offer, such as ATV variable speed drives, Lexium servo drives, Magelis HMI terminals, TeSys motor starters and contactors, the Modicon M logic controller is now a must-have element in machine architectures, with hitherto unrivalled ease and speed of installation. /

37 Presentation Hardware control platforms Modicon M logic controller Pressure control > Analog functions CANopen ( Mbps) up to high-speed counters (00 khz) < Speed control High-speed counter function (one-phase or two-phase) Position control function < Temperature control < Pick & Place Functions Analog functions For machines that require functions to process data issued by analog sensors/ actuators (voltage or current), temperature sensors or PID control sensors, a complete range of expansion modules as well as advanced programming functions are included in the Modicon M logic controller offer. In order to minimize the number of product references of your machines, optimize assembly time and cut costs, all M logic controllers with the reference TM LppppL include as standard voltage or current analog inputs with -bit resolution. The different expansion modules are available in,, or -channel versions and with either or -bit resolution. The powerful performance of the M logic controller enables up to 00 analog I/O and/or temperature modules to be connected, thus extending the limits of machine requirements. High-speed counter function (HSC) In order to meet requirements for machine productivity, the Modicon M logic controller has embedded high-speed counters with a counting frequency of 00 khz for each channel as well as reflex outputs. The availability of these embedded counters and also the presence of the Master CANopen link in TML Fpppp controllers makes it quick and easy to create low-cost, highperformance multi-axis functions that suit the machines' limitations. With the availability of PLCopen function blocks specific to the motion control functions in the SoMachine software, you can be sure that developing your applications will be quick and reliable. Moreover, a complete range of high-speed counter modules is available so you can adapt your configuration to your machine's specific requirements. Position control function Several options are offered in terms of position control: Either creating a sequence in Lexium servo drives, with communication with the M logic controller achieved by the use of digital I/O Or creating an application in the M logic controller and controlling Lexium servo drives and/or SDpp steppers via the integrated Master CANopen link available on TML Fppp bases. Nota Pick & Place function is available only on MS0 logic controllers: see page /. Communication functions Ethernet All M logic controller references have an embedded RJ Ethernet port (0/00 Mbps, MDI/MDIX) with Ethernet TCP Modbus, Ethernet IP Device, SoMachine on Ethernet, UDP, TCP and SNMP protocols. In addition, all the M logic controllers have an embedded Web Server and FTP Server. As well as the default address based on the MAC address, it is possible to assign a controller IP address via a DHCP server or via a BOOTP server. CANopen Depending on the reference, M logic controllers have an embedded CANopen master. The link can be configured between Kbps and Mbps and supports up to slaves. Architectures based on CANopen can be used to distribute I/O modules as close to the sensors and actuators as possible, thus reducing wiring costs and times, and to communicate with different devices such as variable speed drives, servo drives, etc. The CANopen configurator is integrated in the SoMachine software and can also be used to import standard description files in EDS format. Modbus serial link All M logic controllers have as standard a serial link that can be configured as either RS/RS and incorporates the two most commonly used protocols on the market: Master or Slave Modbus ASCII/RTU Character string (ASCII) Profibus DP (Decentralized Peripherals) The Modicon TM LDDTL, TM LFDTL, TM LFDR and TM LFDTL logic controllers equipped with the TM PCDPS communication module can be connected to Profibus bus: for controlling decentralized sensors, actuators or PLCs via a central master controller 0 /

38 Presentation Hardware control platforms Modicon M logic controller TM LDDT logic controller TM LDDTL logic controller TM LFDT logic controller TM PCpp communication modules Presentation Range The M logic controller range is divided into two controller sizes: TM LDDT and TM LFDT are mm wide. TM LDDTL, TM LFDTL, TM LFDR, and TM LFDTL are at least. mm wide as they have two free PCI slots for optional Modicon TM communication modules (Modbus or ASCII serial link, and connection to Profibus DP bus). The M logic controller range is completed by an expansion module offer: Modicon TM Compact blocks Modicon TM Digital modules Modicon TM Digital/Analog module Modicon TM Analog modules Modicon TM Expert modules Modicon TM Common Distribution modules Modicon TM Power Distribution modules Modicon TM Transmitter and receiver modules Functions The main component in a system is the controller: M logic controller models are offered to cover different control requirements (pressure, temperature, counting, speed, position control, motion, etc.). M logic controllers and I/O modules are programmed with the SoMachine software. TM C compact blocks TM SD digital modules Reference TM LDDT, TM LDDTL TM LFDT, TM LFDTL, TM LFDR, TM LFDTL Embedded functions digital I/O including high-speed counters (00 khz) Depending on the reference, voltage/current analog inputs can be added or digital I/O including high-speed counters (00 khz) Depending on the reference, voltage/current analog inputs can be added Up to independent axes CANopen master TM SMMDL digital/analog module TM SA and TM SEAISG analog modules All M controllers have two groups of high-speed I/O with, for each group: Four sink type high-speed inputs (up to 00 KHz), standard inputs and source type high-speed outputs (up to 00 KHz) dedicated to HSC or PWM functions A high-speed input which can be used as an Encoder capture input Two commons for the inputs One common for the outputs A power supply ( V c) consisting of units: -- One for the CPU -- One for the high-speed I/O modules -- One for other modules (internal I/O Bus) TM SE Expert modules Conformity to standards Type Performance Surge immunity VDC circuit EN/IEC kv in common mode 0. kv in differential mode Surge immunity 0 VAC circuit EN/IEC kv in common mode kv in differential mode Induced electromagnetic field EN/IEC Veff (0...0 MHz) 0 TM SPD Common Distribution modules TM SPS Power Distribution modules Conducted emission EN 0 (IEC/CISPR) khz, quasi peak dbμv 00 khz...0 MHz, quasi peak dbμv Radiated emission EN 0 (IEC/CISPR) MHz, 0 0 dbμv/m 0 MHz... GHz, 0 dbμv/m TM SBET transmitter module TM SBER receiver module /

39 Presentation Hardware control platforms Modicon M logic controller Assembly and mounting The components of this system have been designed for simple interlocking mechanical assembly. An -way expansion bus connection ( for the power supply, for the bus and for the data) is used to distribute data and the power supply when assembling the components: the M controller with compact blocks and modules (digital, digital/ analog, analog, Expert, common distribution, power distribution, expansion bus). All the elements which make up the system are mounted and dismounted on a symmetrical rail using the locking levers located on top of each device. Wiring and maintenance of devices is simplified since they are fitted with removable spring terminals. The spring terminals are undone by pressing a locking tab. Ethernet Modbus/TCP Embedded b I/O I/O I/O expansion expansion The system is integrated into communication networks: all the connectors (RJ, USB, mini-usb and SUB-D type depending on the model) are accessible, as they are located on the controller front panels. Local or remote architecture Local I/O A PLC configuration can be local or remote. It consists of an M controller with its embedded input and output channels, used in conjunction with compact blocks and/or modules which are used to increase the number of channels and/or Application-specific functions. Local I/O Ethernet Modbus/TCP Embedded b I/O I/O I/O expansion expansion Remote I/O Remote I/O Remote I/O expansion Compact blocks represent a way of adding a large number of I/O with a single reference. This possibility reduces both the cost per channel, and also assembly times. These compact blocks are available in references offering a high level of flexibility in configurations. I/O modules (a combination of a bus base, an electronic module and a terminal block) complete this configuration and, being modular with between and channels, make it possible to adjust the number of channels to exactly that required. Addition of digital or analog modules, temperature or high-speed modules increases the processing capabilities of applications. Configuration of local I/O XBT GT supervision graphic touch screen terminal M controller Compact blocks or I/O modules Remote I/O Because of its backplane bus management, the TM system can be used to control I/O remotely. The same modules can be used in either a local and/or remote configuration, linked together with expansion bus cables. The total maximum distance between remote islands is 00 m and the maximum number of islands is, i.e. a total distance of up to 00 m. This function ensures a high level of flexibility, while retaining synchronization of all data acquisition, since all the expansion modules are on the same backplane bus. Configuration of remote I/O XBT GT supervision graphic touch screen terminal M controller Compact blocks or I/O modules Transmitter modules Receiver modules TM expansion bus cables Common distribution modules 0 Remote I/O expansion /

40 Presentation Hardware control platforms Modicon M logic controller 0 Communication M logic controllers have the following built-in communication ports: References Communication ports Use TM LDDT, TM LDDTL TM LFDT, TM LFDTL, TM LFDR, TM LFDTL RJ Configurable as RS or RS x RJ (MDI/MDIX port) v ASCII or RTU exchange with Modbus communication protocol v FTP server Web server Modbus TCP server Modbus TCP client Manager SoMachine SNMP Ethernet IP device Modbus device x USB-A Connection of a USB memory stick for transferring (uploading/ downloading) programs, data and/ or firmware x mini-usb Programming port (0 Mbps) PCI slots for communication modules = x -way male SUB-D x RJ Configurable as RS or RS Addition of optional communication modules for a serial link and a connection on the bus Profibus DP () ASCII or RTU exchange with Modbus communication protocol x RJ (MDI/MDIX port) FTP server Web server Modbus TCP server Modbus TCP client Manager SoMachine SNMP Ethernet IP device Modbus device x USB-A Connection of a USB memory stick for transferring (uploading/ downloading) programs, data and/ or firmware x mini-usb Programming port (0 Mbps) x -way male SUB-D Master CANopen connection PCI slots for communication modules = x -way male SUB-D Addition of optional communication modules for a serial link and a connection on the bus Profibus DP () Embedded Ethernet M logic controllers have an embedded Ethernet link via a direct connection to their RJ port. Speed: 0 BaseT and 00 BaseTX with auto-negotiation RJ port (MDI/MDIX): automatic adaptation to a straight or crossed cable References Protocols Number of connections TM LDDT, Modbus server TM LDDTL, Modbus device TM LFDT, TM LDDTL, SoMachine () TM LFDR, Ethernet IP device TM LFDTL FTP server Web server 0 () Only on TM LDDTL. () Only on TM LFDTL, TM LFDR and TM LFDTL. () The Oscilloscope function uses one connection. Nota: Communication for Modicon M logic controller: More details in chapter /0

41 Description Hardware control platforms Modicon M logic controller 0 Description The TM LDDT and TM LFDT logic controllers comprise: A display block with: -- controller status LEDs (RUN/MS, BATTERY, APP0 and APP) -- built-in communication port status LEDs (Eth LA, Eth ST, Eth NS, USB Host, MBS COM, CAN 0 STS) Locking lever for mounting/dismounting on symmetrical rail. A V c power supply module with removable terminal block and locking lever, display block and slot for a label. I/O modules, each one with: a removable terminal block with locking lever, a display block showing the I/O states and a slot for a label-holder. Removable terminal block with locking lever for locking/unlocking. On the side, an expansion bus connection for the link with the next module. A slot for the RTC (Real Time Clock) battery. A USB-A connector (marked Host) for connection of a USB memory stick for transferring programs, data or firmware updates. A USB-B mini-connector (marked Pgr Port) for connection to the programming PC 0 An RJ connector (marked Ethernet) for connection to the Ethernet network and/or connection to the Magelis XBT GT graphic terminal. An RJ connector (marked MBS) for the RS or RS serial link. A -way male SUB-D connector, marked CAN 0, for connection to the CANopen bus (TM LFDT only). 0 The TM LDDTL/LFDTL/LFDR/LFDTL logic controllers comprise: A display block with: -- controller status LEDs (RUN/MS, BATTERY, APP0 and APP) -- built-in communication port status LEDs (Eth LA, Eth ST, Eth NS, USB Host, MBS COM, CAN 0 STS) Locking lever for mounting/dismounting on symmetrical rail. Two free PCI slots for the communication module. A V c power supply module with removable terminal block and locking lever, display block and slot for a label. I/O modules, each one with: a removable terminal block with locking lever, a display block showing the I/O states and a slot for a label-holder. Removable terminal block with locking lever for locking/unlocking. On the side, an expansion bus connection for the link with the next module. A slot for the RTC (Real Time Clock) battery. A USB-A connector (marked Host) for connection of a USB memory stick for transferring programs, data or firmware updates. 0 A USB-B mini-connector (marked Pgr Port) for connection to the programming PC. An RJ connector (marked Ethernet) for connection to the Ethernet network and/or connection to the Magelis XBT GT graphic terminal. An RJ connector (marked MBS) for the RS or RS serial link. A -way male SUB-D connector, marked CAN 0, for connection to the CANopen bus (TM LFDTL, TM LFDR and TM LFDTL only). 0 /

42 References Hardware control platforms Modicon M logic controller TMLDDT TMLFDT TMLDDTL References Logic controllers, V c power supply () Nbr. b of I/O Inputs Outputs Built-in communication ports Reference Weight kg I/O x V c digital inputs including counter inputs (00 khz) + b I/O x V c digital inputs including counter inputs (00 khz) analog inputs 0 V/- 0 V, -0 ma/0-0 ma, -bit resolution transistor digital outputs (0. A) including reflex outputs digital transistor outputs (0. A) including reflex outputs RJ port: Ethernet USB-A port: program transfer USB-B mini-port: software programming RJ port: RS/RS serial link TM LDDT 0.00 RJ port: Ethernet SUB-D port (-way male): CANopen master USB-A port: program transfer USB-B mini-port: software programming RJ port: RS/RS serial link TM LFDT 0.0 RJ port: Ethernet USB-A port: program transfer USB-B mini-port: software programming RJ port: RS/RS serial link TM LDDTL 0.0 v v+ free PCI slots for optional communication module (): RS/ RS serial link and Profibus DP bus RJ port: Ethernet SUB-D port (-way male): CANopen master USB-A port: program transfer USB-B mini-port: software programming RJ port: RS/RS serial link TM LFDTL 0.0 v v+ free PCI slots for optional communication modules (): RS/ RS serial link and Profibus DP bus TMLFDTL I/O x V c digital inputs including counter inputs (00 khz) digital RJ port: Ethernet transistor (reflex) SUB-D port (-way male): CANopen outputs (0. A) master relay outputs USB-A port: program transfer USB-B mini-port: software programming RJ port: RS/RS serial link TM LFDR 0.00 v v+ free PCI slots for optional communication modules (): RS/ RS serial link and Profibus DP bus TMLFDR + b I/O x V c digital inputs including counter inputs (00 khz) analog inputs + 0 V/- 0 V, -0 ma/0-0 ma, -bit resolution digital transistor outputs (0. A) including reflex outputs RJ port: Ethernet SUB-D port (-way male): CANopen master USB-A port: program transfer USB-B mini-port: software programming RJ port: RS/RS serial link v v+ free PCI slots for optional communication modules (): RS/ RS serial link and Profibus DP bus TM LFDTL TMLFDTL () The Modicon M logic controllers require a power supply with a nominal voltage of V c. The V c power supply must be rated Separated Extra Low Voltage (SELV-rated) according to IEC 0. The SELV-rating means that SELV isolation is provided between the electrical input and output of the power supply. () To be ordered separately see page /. /

43 References (continued) Hardware control platforms Modicon M logic controller TM ACTLC00 TM ACTCH00 TM ACLITW TM ACLT References Accessories Type Used for Colour Sold in lots of Plain text cover holder b (label-holder) Marking the terminal blocks on the I/O channels Plain text cover holder locking Locking plain text cover holder clip TM ACTCH00 (Order with plain text cover holder TM ACTCH00) Precut legend strips of paper Plain text cover holder TM ACTCH00 Coloured plastic b identifiers Metal tool Connection cables Description Labelling connection channel terminals Inserting/removing TM ACLITp identifiers Use from Software programming cable PC USB port Baud rate: 0 Mbps max. Protocol: Modbus, HTTP, FTP, Code sys or virtual, non-isolated Programming cable PC USB port USB-B mini-port on M controllers RS serial link cables Modbus protocol RS serial link cables Character mode () DTE: Data Terminal Equipment. () DCE: Data Communication Equipment. SUB-D port (-way) on RJ port on M Small Panel compact controllers display units: XBT N0, XBT N0, XBT R0, XBT R, XBT GT... GT RJ port on XBT GT graphic touch screen terminals SUB-D port (-way female) on DTE equipment (): printer, hand-held bar code reader, etc. SUB-D port (-way female) on DCE equipment (): GSM modem Unit b reference Weight b kg Transparent 00 TM ACTCH Transparent 00 TM ACTLC White 00 TM ACTLS White TM ACLITW 0.0 Red TM ACLITR 0.0 Blue b TM ACLITB 0.0 Black TM ACLT 0.00 Length Reference b Weight b to kg USB mini-port on M m TCS XCN AM UMP 0.0 controllers, the Altivar IMC card or XBT GT graphic touch screen terminals RJ port on M controllers RJ port on M controllers RJ port on M controllers. m BMX XCA USB H m XBT Z 0.0. m XBT m TCS MCN MFC 0.0 m TCS MCN MMS /

44 Selection guide Hardware control platforms Modicon LMC0 Motion controller Applications b General machine control with motion: Packaging Conveying v v... digital I/O User memory RAM MB (program + data) Flash MB Typical Boolean instruction timeb ns User program sizeb program Kinstructions Power supplyb V c Channel connectionb Via removable spring terminal blocks (supplied) Inputs Digital x V c inputs including counter inputs (00 khz) Analog Digital outputs Transistor outputs (0. A) including reflex outputs Relay Built-in communication ports USB-B mini-port Programming port for SoMachine V.0 software USB-A port Connection of a USB memory stick for transferring programs, data files, firmware updates RJ port (MBS) RS serial link RS serial link (supplies 0 ma, V for HMI power supply) Protocols: Modbus ASCII/RTU Master/Slave, ASCII (character string) SUB-D connector (-way male) CANopen bus master ( slaves) (CAN0) SUB-D connector (-way male) CANmotion bus master ( synchronized axis or slaves) (CAN) SUB-D connector (-way Encoder input (incremental or SSI) female) (Encoder) RJ port (Ethernet) Ethernet TCP IP, Web Server, FTP, Ethernet Modbus TCP Optional communication ports Motion controller typeb LMC0 LF Page / 0 More technical information on /

45 General machine control with motion: Packaging Conveying Machine control with motion digital I/O + analog inputs MB (program + data) MB ns program Kinstructions V c Via removable spring terminal blocks (supplied) x V c inputs including counter inputs (00 khz) inputs + 0 V/- 0 V, -0 ma/0-0 ma -bit resolution outputs (0. A) including reflex outputs Programming port for SoMachine V.0 software Connection of a USB memory stick for transferring programs, data files, firmware updates RS serial link, RS serial link (supplies 0 ma, V for HMI power supply) Protocols: Modbus ASCII/RTU Master/Slave, ASCII (character string) CANopen bus master ( slaves) CANmotion bus master ( synchronized axis or slaves) Encoder input (incremental or SSI) Ethernet TCP IP Modbus slave, Web Server, FTP PCI slots available on controller for optional communication modules TM PCppp (): Modbus or ASCII serial link connection to Profibus DP bus (slave) LMC0 LF / () To be ordered separately, see page /. 0 /

46 Presentation Hardware control platforms Modicon LMC0 motion controller 0 Modicon LMC0 motion controller The Modicon LMC0 motion controller is the optimum solution for axis control and positioning, including automation functions. It forms a part of Flexible Machine Control approach, a key component of MachineStruxure TM, which brings you maximum flexibility and ensures the most optimised control solution The Modicon LMC0 motion controller meets the needs of a wide range of applications in all business sectors. This motion controller is designed for machine manufacturers (OEMs) who require synchronized axes, focusing on applications such as packaging, conveying and storage machines, metal and wood working machines, etc. and offers highperformance solutions for velocity control, counting, axis control and communication functions. To this end, the LMC0 master motion controller includes as standard: A CANopen master A CANmotion master dedicated to control of up to synchronized axes, with a performance of ms for axes With Motion controllers Modicon LMC0, Lexium and Lexium SD drives, and BSH and BDH servo motors, Schneider Electric offers a complete, highperformance and cost-effective solution. Applications The Modicon LMC0 motion controller performs axis synchronization and coordination, via a fieldbus, for applications requiring control of up to synchronized axes. It integrates the standard motion control functions: Velocity control and torque control Relative or absolute positioning Cam profiles for slave axes and control of programmable cam switches Virtual axes Electronic gearing function for velocity and position, linear and circular interpolations (½D) Master axis using an external encoder Distance measurement and position capture on high-speed (0 µs) digital input This is specifically designed for applications such as: Material handling machines (conveyors, palletizers, storage and retrieval systems, etc.) and transfer machines (cranes, etc.) Assembly machines (tool fixing, clamping, etc.) Inspection and quality control machines Packaging machines working on the fly (flying shear, printing, marking, etc.) Wood and metal working machines Performance In terms of performance, the Modicon LMC0 motion controller has a Dual-Core processor: Core is dedicated exclusively to managing program tasks and offers the maximum resources for real-time execution of synchronized axis control and the application code. Core is dedicated to executing communication tasks, which then have no further impact on the application execution performance. Execution of the Motion task is synchronized with the CANmotion bus cycle time. This task calculates the position of the synchronized axes and is programmed with SoMachine software, which offers six IEC - programming languages: Instruction List (IL) Ladder (LD) Function Block Diagram (FBD) Grafcet (SFC) Structured Text (ST) Continuous Function Chart (CFC) The ease of use of PLCopen function blocks significantly reduces the time taken to program motion control and control independent and synchronized axes on machines. The ability to combine motion functions with standard automation functions offers both maximum flexibility and a high level of performance. The LMC0 master motion controller is able to control synchronization of real, remote and virtual axes. /

47 Presentation Hardware control platforms Modicon LMC0 motion controller SoMachine software platform Performance (continued) To improve the performance and reliability of your machines, the LMC0 motion controller has a -way SUB-D connection for a master encoder (incremental or SSI). With an execution speed of ns for a Boolean instruction i.e. more than,000 Boolean instructions per ms, the capacity to manage up to 00 I/O, a MB RAM that can store data and programs as well as a MB Flash memory for application and data backup, the Modicon LMC0 motion controller greatly enhances the machine's capabilities. In developing the Modicon LMC0 motion controller, the cost aspect was taken into account, and the CPUs are equipped as standard with: digital I/O Embedded serial link and Ethernet port analog inputs (reference LMC0 LF) A CANopen master A CANmotion master Development and technology In all its characteristics, the Modicon LMC0 motion controller has been developed to minimize the costs of assembly, cabling, commissioning and maintenance. To this end: All the modules have removable terminals. All the electrical connections are made on spring terminals, speeding up the wiring process and also avoiding the need for periodic retightening. In addition, each terminal has a test point for a voltage sensing device. The embedded serial link and Ethernet port on the Modicon LMC0 motion controller have an RJ connection at for quick visible connection of the communication channels. The modularity of the various bases and expansion modules has been optimized in order to significantly reduce the number of references to be ordered and assembled, while ensuring the minimum investment in your configuration is necessary, thanks to a capacity of between and channels per expansion module. Mechanical assembly of the various parts has been designed to save a considerable amount of time during assembly. Software configuration Configuration and programming of all Modicon LMC0 motion controller s and equipment in Schneider Electric's Flexible Machine Control concept are both designed to cut costs and optimize machine performance, using SoMachine. To reduce the configuration time of device, a selection of function blocks is available in the Motion Library : Library for ATV on CANopen Lexium library for Lexium and Lexium SD on CANopen and CANmotion Lexium library for the whole ILx range on CANopen This PLCopen-compliant library consists of administrative function blocks (read/ write parameters, states, etc.) and single-axis and multi-axis function blocks. The main functions are as follows: Power On, stop, reset Relative, absolute or additional positioning Continuous positioning (reaching a position at a predefined speed) Velocity control Velocity profile Position profile Cam profile Electronic gearing Phasing Programmable cam switch Linear or circular interpolation User library With SoMachine software, it is very easy to create your own function blocks (user library) to reduce programming times. Creating a user library simplifies the standardization and reuse of programs and also allows the user to protect proprietary information. 0 /

48 Presentation Hardware control platforms Modicon LMC0 motion controller CANopen ( Mbps) Master encoder Up to high-speed counters (00 khz) High-speed counter function (one-phase or two-phase) Lexium servo drives: monitoring cutting to length Application function blocks (AFB) This is a library of functions developed specifically by Schneider Electric. It contains application functions currently encountered in applications in the fields of assembly, material handling and cutt to length applications. Each function block has a large number of mechanical and application variants. The use of function blocks: Saves programming time Saves setup time Simplifies reading The function blocks available in the library are: Flying shear Rotary knife Grouping/ungrouping Clamping with torque control Etc. Nota: AFB are available only on the type S motion controllers : LMC0pppS0 with SoMachine extension. See page /. Functions Analog functions For machines that require functions to process data issued by analog sensors/ actuators (voltage or current), temperature sensors or PID control sensors, a complete range of expansion modules as well as advanced programming functions are included in the Modicon LMC0 motion controller offer. In order to minimize the number of machine product references, optimize assembly time and cut costs, the LMC0 LF motion controller includes voltage or current analog inputs with -bit resolution as standard. The different expansion modules are available in, or -channel versions and with either or -bit resolution. The powerful performance of the LMC0 motion controller enables up to 00 analog I/O and/or temperature modules to be connected, thus extending the limits of machine requirements. High-speed counter function (HSC) In order to meet requirements for machine productivity, the LMC0 motion controller has embedded high-speed counters with a counting frequency of 00 khz for each channel and reflex outputs. These embedded counters, together with the CANopen master link, make it quick and easy to create cost-effective, high-performance multi-axis functions to suit the machines' limitations. With the availability of PLCopen function blocks specific to the motion control functions in the SoMachine software, you can be sure that developing your applications will be quick and reliable. Moreover, a complete range of high-speed counter modules is available so you can adapt your configuration to your machine's specific requirements. Position control function Several options are offered in terms of position control: Creating a sequence in Lexium servo drives, with communication with the LMC0 motion controller achieved by the use of digital I/O Creating an application in the LMC0 motion controller and controlling Lexium drives and servo drives and/or Lexium SD stepper drives via the integrated CANopen master link available on LMC0 motion controllers (in this case the Motion tasks are independent axis Motion tasks) Creating an application in the LMC0 motion controller and controlling the Lexium drives and servo drives and/or Lexium SD stepper drives via the integrated CANmotion master link available on all LMC0 motion controllers (in this case the Motion tasks are independent and/or synchronized axis Motion tasks - cam profiles, electronic gearing, interpolation) 0 /

49 Presentation Hardware control platforms Modicon LMC0 motion controller LMC0 motion controller CANopen Altivar CANmotion LXMp LXMp LXMp LXMp Servo motor Ethernet communication All Modicon LMC0 motion controller references have an embedded RJ Ethernet port (0/00 Mbps, MDI/MDIX) with Ethernet TCP Modbus, Ethernet IP Device, SoMachine on Ethernet, UDP, TCP and SNMP protocols. In addition, all the LMC0 motion controllers have an embedded Web Server and FTP Server. As well as the default address based on the MAC address, it is possible to assign a motion controller IP address via a DHCP server or BOOTP server. CANmotion/CANopen communication The CANopen machine bus is now very widely used in industry because of its high performance. In accordance with international standard ISO promoted by the CAN in Automation association of users and manufacturers, it offers a high level of openness and interoperability thanks to its standardized communication and equipment profiles. CANmotion and CANopen buses use a double shielded twisted pair. Each end of the bus must be equipped with a line terminator. A staged CANmotion and CANopen connectivity solution reduces costs and optimizes your architecture, thanks to: Reduced cabling time Greater reliability of the cabling Flexibility should you need to add or remove a device CANmotion All Modicon LMC0 motion controller references have an embedded CANmotion master. This bus is dedicated to synchronizing the drives (conforming to standard CiA DSP 0, the Device Profile for Drives & Motion Control). This CANmotion link can be configured between 0 kbps and Mbps, and offers the option of configuring and controlling up to Lexium servo drives and/or Lexium SD stepper drives. The CANmotion bus cycle time ensures that the axis positions will be refreshed. To ensure maximum performance on the motion bus, we recommend using a daisy chain cabling architecture. CANopen All Modicon LMC0 motion controller references have an embedded CANopen master. This bus is dedicated to expansion of the automation capabilities, such as the I/O, drives, encoders, etc. The link can be configured between kbps and Mbps and supports up to slaves. Architectures based on CANopen can be used to distribute I/O modules as close to the sensors and actuators as possible, thus reducing wiring costs and times, and to communicate with different devices such as variable speed drives, servo drives, etc. The CANopen configurator is integrated in the SoMachine software and can also be used to import standard description files in EDS format. Modbus communication All motion controllers Modicon LMC0 have a serial link as standard that can be configured as either RS or RS and incorporates the two most commonly used protocols on the market: Modbus ASCII/RTU Master or Slave Character string (ASCII) Profibus DP (Decentralized Peripherals) The Modicon LMC 0LF motion controller equipped with the TM PCDPS communication module can be connected to Profibus bus for controlling decentralized sensors, actuators or PLCs via a central master controller. Integration in the Schneider Electric product offer Combined with other products dedicated to machine manufacturers in the Schneider Electric offer, such as ATV variable speed drives, Lexium servo drives, Magelis HMI terminals, TeSys motor starters and contactors, the Modicon LMC0 motion controller is now a must-have element in machine architectures, with hitherto unrivalled ease and speed of installation. Nota: Communication for Modicon LMC0 motion controller: More details in chapter 0 /

50 Presentation Hardware control platforms Modicon LMC0 motion controller LMC0 LF motion controller LMC0 LF motion controller TM C compact block TM PCpp communication modules TM SD digital module Presentation Range The LMC0 motion controller range is divided into two sizes: The LMC0 LF motion controller is mm wide. The LMC0 LF motion controller is. mm wide as it has two free PCI slots for optional Modicon TM communication modules (Modbus or ASCII serial link, connection to Profibus DP bus). This range is completed by an extensive expansion module offer: Modicon TM Compact blocks Modicon TM Digital modules Modicon TM Digital/Analog module Modicon TM Analog modules Modicon TM Expert modules Modicon TM Common Distribution modules Modicon TM Power Distribution modules Modicon TM Transmitter and receiver modules Functions The main component in a system is the motion controller: two LMC0 motion controller models are offered to cover different control requirements (pressure, temperature, counting, velocity, positioning, motion, etc.). LMC0 motion controllers and I/O modules are programmed using SoMachine software. Reference LMC0 LF LMC0 LF Embedded functions digital I/O including high-speed counters (00 khz) CANopen master CANmotion master digital I/O including high-speed counters (00 khz) voltage/current analog inputs CANopen master CANmotion master TM SMMDL digital/analog module TM SA analog module TM SE Expert module All LMC0 motion controllers have two groups of high-speed I/O with, for each group: Four sink type high-speed inputs (up to 00 khz), standard inputs and source type high-speed outputs (up to 00 khz) dedicated to HSC or PWM functions A high-speed input which can be used as an Encoder capture input Two commons for the inputs One common for the outputs A power supply ( V c) consisting of units: -- One for the CPU -- One for the high-speed I/O modules -- One for other modules (internal I/O Bus). Conformity to standards Type Performance 0 TM SPD Common Distribution module TM SBET transmitter module TM SPS Power Distribution modules TM SBER receiver module Surge immunity VDC circuit EN/IEC kv in common mode 0. kv in differential mode Surge immunity 0 VAC circuit EN/IEC kv in common mode kv in differential mode Induced electromagnetic field EN/IEC Veff (0...0 MHz) Conducted emission EN 0 (IEC/CISPR) khz, quasi peak dbμv 00 khz...0 MHz, quasi peak dbμv Radiated emission EN 0 (IEC/CISPR) MHz, 0 0 dbμv/m 0 MHz... GHz, 0 dbμv/m /0

51 Presentation Hardware control platforms Motion controller Modicon LMC0 Assembly and mounting The components of this system have been designed for simple interlocking mechanical assembly. An -way expansion bus connection ( for the power supply, for the bus and for the data) is used to distribute data and the power supply when assembling the components: the LMC0 motion controller with compact blocks and modules (Digital, analog, Expert, Common Distribution, Power Distribution, bus expansion). All the elements which make up the system are mounted on a symmetrical rail using the locking levers located on top of each device. Wiring and maintenance of devices is simplified by the use of removable spring terminals. The spring terminals are undone by pressing a locking tab. Modbus Ethernet TCP Local I/O Embeddedb I/O I/O I/O expansion expansion The system is integrated into communication networks: all connectors (RJ, USB, mini-usb and SUB-D type) are accessible, as they are located on the motion controller front panels. Local or remote architecture Local I/O A PLC configuration can be local or remote. It consists of an LMC0 motion controller with its embedded input and output channels, used in conjunction with compact blocks and/or expansion modules which are used to increase the number of channels and/or application-specific functions. Modbus Ethernet TCP Compact blocks represent a way of adding a large number of I/O with a single component, and thus only a single product reference. I/O modules (combination of a bus base, an electronic module and a terminal block) complete this configuration and, being modular with between and channels, make it possible to adjust the number of channels to exactly that required. The addition of digital or analog modules, temperature or high-speed counter modules increases the processing capabilities of applications. Local I/O configuration XBT GT supervisory graphic touch screen terminal LMC0 motion controller Compact blocks or I/O modules Embeddedb I/O I/O I/O expansion expansion Remote I/O Remote I/O expansion Remote I/O Because of its backplane bus management, the TM system can be used to control I/O remotely. The same modules can be used in either a local and/or remote configuration, linked together with bus expansion cables. The maximum distance between two remote islands is 00 m and the maximum number of islands is, i.e. a total distance of up to 00 m. This function ensures a high level of flexibility, while retaining synchronization of all data acquisition, since all the expansion modules are on the same backplane bus. Remote I/O Remote I/O configuration XBT GT supervisory graphic touch screen terminal LMC0 motion controller Compact blocks or I/O modules Transmitter modules Receiver modules TM expansion bus cables Common distribution modules 0 Remote I/O expansion /

52 General presentation Hardware control platforms Modicon LMC0 motion controller Communication LMC0 motion controllers have the following built-in communication ports: References Communication ports Use LMC0LF RJ Configurable as RS or RS ASCII or RTU exchange with Modbus communication protocol x RJ (MDI/MDIX port) FTP server Web server Modbus TCP server Modbus TCP client SoMachine Manager SNMP Ethernet IP device Modbus device x USB-A Connection of a USB memory stick for transferring (uploading/ downloading) programs, data and/or firmware x mini-usb Programming port (0 Mbps) x -way male SUB-D CANopen master connection LMC0LF x -way male SUB-D CANmotion master connection x -way female SUB-D Master encoder x RJ Configurable as RS or RS ASCII or RTU exchange with Modbus communication protocol x RJ (MDI/MDIX port) FTP server Web server Modbus TCP server Modbus TCP client SoMachine Manager SNMP Ethernet IP device Modbus device x USB-A Connection of a USB memory stick for transferring (uploading/ downloading) programs, data and/or firmware x mini-usb Programming port (0 Mbps) x -way male SUB-D CANopen master connection x -way male SUB-D CANmotion master connection x -way female SUB-D Master encoder 0 PCI slots for communication modules = x -way male SUB-D Addition of optional communication modules for a serial link and a connection on the bus Profibus DP Embedded Ethernet LMC0 motion controllers have an embedded Ethernet link via a direct connection to their RJ port. Speed: 0 BaseT and 00 BaseTX with auto-negotiation RJ port (MDI/MDIX): automatic adaptation to a straight or crossed cable References Protocols Number of connections LMC0LF Modbus server LMC0LF Modbus device Ethernet IP device FTP server Web server 0 /

53 Description Hardware control platforms Modicon LMC0 motion controller 0 Description The LMC0LF motion controller comprises: A display block with: -- motion controller status LEDs (RUN/MS, BATTERY, APP0 and APP) -- built-in communication port status LEDs (Eth LA, Eth ST, Eth NS, USB Host, MBS COM, CAN 0 STS, CAN STS) Locking lever for mounting/dismounting on symmetrical rail A V c power supply module with removable terminal block and locking lever, display block and slot for a label I/O modules, each one with a removable terminal block with locking lever, a display block showing the I/O states and a slot for a label-holder Removable terminal block with locking lever for locking/unlocking On the side, an expansion bus connector for connecting to the next module A slot for the RTC (Real Time Clock) battery A USB-A connector (marked Host) for connecting a USB memory stick for transferring programs, data or firmware updates A USB-B mini-connector (marked Pgr Port) for connecting to the programming PC 0 An RJ connector (marked Ethernet) for connecting to the Ethernet network and/or Magelis XBT GT graphic terminal An RJ connector (marked MBS) for the RS or RS serial link A -way female SUB-D connector, marked ENCODER, for connecting the master encoder and a selector switch for the encoder supply voltage states ( V, Off, V) A -way male SUB-D connector, marked CAN0, for connecting to the CANopen bus A -way male SUB-D connector, marked CAN, for connecting to the CANmotion bus 0 The LMC0LF motion controller comprises: A display block with: -- motion controller status LEDs (RUN/MS, BATTERY, APP0 and APP) -- built-in communication port status LEDs (Eth LA, Eth ST, Eth NS, USB Host, MBS COM, CAN 0 STS, CAN STS) Locking lever for mounting/dismounting on symmetrical rail Two free PCI slots for the communication modules A V c power supply module with removable terminal block and locking lever, display block and slot for a label I/O modules, each one with a removable terminal block with locking lever, a display block showing the I/O states and a slot for a label-holder Removable terminal block with locking lever for locking/unlocking On the side, an expansion bus connection for the link with the next module A slot for the RTC (Real Time Clock) battery A USB-A connector (marked Host) for connecting a USB memory stick for transferring programs, data or firmware updates 0 A USB-B mini-connector (marked Pgr Port) for connecting to the programming PC An RJ connector (marked Ethernet) for connecting to the Ethernet network and/or Magelis XBT GT graphic terminal An RJ connector (marked MBS) for the RS or RS serial link A -way female SUB-D connector, marked ENCODER, for connecting the master encoder and a selector switch for the encoder supply voltage states ( V, Off, V) A -way male SUB-D connector, marked CAN0, for connecting to the CANopen bus A -way male SUB-D connector, marked CAN, for connecting to the CANmotion bus 0 /

54 References Hardware control platforms Modicon LMC0 motion controller LMC0LF LMC0LF References LMC0 motion controllers, V c power supply () No. b of I/O Inputs Outputs Built-in communication ports Reference Weight (kg) I/O x V c digital inputs including counter inputs (00 khz) + b I/O x V c digital inputs including counter inputs (00 khz) analog inputs 0 V/- 0 V, -0 ma/ 0-0 ma, -bit resolution digital RJ port: Ethernet LMC0LF 0.0 transistor outputs SUB-D port (-way male): (0. A) CANopen master including reflex SUB-D port (-way male): outputs CANmotion master SUB-D port (-way female): master encoder USB-A port: program transfer USB-B mini-port: software programming RJ port: RS/RS serial link digital transistor outputs (0. A) including reflex outputs RJ port: Ethernet SUB-D port (-way male): CANopen master SUB-D port (-way male): CANmotion master SUB-D port (-way female): master encoder USB-A port: program transfer USB-B mini-port: software programming RJ port: RS/RS serial link v v+ free PCI slots for optional communication modules (): RS/ RS serial link and Profibus DP bus LMC0LF 0.0 () The motion controllers Modicon LMC0 require a power supply with a nominal voltage of V c. The V c power supply must be rated Separated Extra Low Voltage (SELV-rated) according to IEC 0. The SELV-rating means that SELV isolation is provided between the electrical input and output of the power supply. () To be ordered separately, see page /. 0 /

55 References (continued) Hardware control platforms Modicon LMC0 motion controller References Accessories Designation Used for Colour Sold in lots of Plain text cover holder (label-holder) Labelling the terminal blocks on the I/O channels Unit b reference Weight b kg Transparent 00 TM ACTCH TM ACTLC00 TM ACTCH00 Terminal block shield locking clip (Order with plain text cover holder TM ACTCH00) Sheet of precut paper b labelsb Locking plain text cover holder TM ACTCH00 Plain text cover holder TM ACTCH00 Transparent 00 TM ACTLC White 00 TM ACTLS TM ACLITW TM ACLT Coloured plastic markers Metal tool Connection cables Designation Software programming cable Baud rate: 0 Mbps max. Protocol: Modbus, HTTP, FTP, Codesys or virtual, non-isolated Labelling connection channel terminals Inserting/removing TM ACLITp markers Used from PC USB port Programming cable PC USB port USB-B mini-port on LMC0 motion controllers RS serial link cables Modbus protocol RS serial link cables Character mode Cable for master encoderb input () DTE: Data Terminal Equipment () DCE: Data Communication Equipment SUB-D port (-way) on RJ port on LMC0 Small Panels: XBT N0, motion controllers XBT N0, XBT R0, XBT R, XBT GT... GT RJ port on XBT GT graphic touch screen terminals SUB-D port (-way female) on DTE (): printer, hand-held bar code reader, etc. SUB-D port (-way female) on DCE (): GSM modem Incremental encoders or SSI serial absolute encoders ( stripped end) White TM ACLITW 0.0 Red TM ACLITR 0.0 Blue b TM ACLITB 0.0 Black TM ACLT 0.00 Length Reference b Weight b to kg USB mini-port on m TCS XCN AM UMP 0.0 LMC0 motion controllers, the ATV-IMC card or XBT GT graphic touch screen terminals. m BMX XCA USB H0 0.0 RJ port on LMC0 motion controllers RJ port on LMC0 motion controllers RJ port on LMC0 motion controllers -way female SUB-D port on LMC0 motion controllers ( High Density -way male SUB-D connector). m XBT Z 0.0. m XBT m TCS MCN MFC 0.0 m TCS MCN MMS 0.0 m VW M 0 0 /

56 Presentation description Hardware control platforms Drive controller Altivar IMC integrated controller card for Altivar and Altivar variable speed drives Altivar IMC integrated controller card Presentation The Altivar IMC integrated controller card forms a part of Flexible Machine Control approach, a key component of MachineStruxure TM, which brings you maximum flexibility and ensures the most optimised control solution. The Altivar IMC integrated controller card VW A is a compact optimised solution developed for Altivar and variable speed drives. When equipped with the ATV IMC card, Altivar and drives become controllers capable of meeting the needs of machine manufacturers (OEMs) in applications such as textiles, hoisting, pumping or woodworking, etc. The Altivar IMC integrated controller card VW A is configured and programmed using SoMachine software (see page /). The expansion capability of the Altivar IMC card is based on Schneider Electric's Flexible Machine Control concept. The Altivar IMC card boosts the expansion capability of machines and allows us to meet the OEM market's requirements in terms of performance, simplicity of use and openness. Installation The Altivar IMC card is designed for integration on Altivar and variable speed drives in conjunction with other Altivar and -specific cards, such as I/O expansion cards and communication cards. Altivar / Altivar drive and graphic display terminal Altivar IMC card VW A I/O expansion card VW App or communication card VW App 0 Note: Only one I/O expansion card or communication card can be mounted simultaneously with the Altivar IMC card on an Altivar or drive. Special features User memory RAM MB Flash Data storage memory FRAM (Ferroelectric RAM) MB KB Typical time (for 000 Boolean instructions) µs User program size Power supply MB V c Inputs Digital 0 x V c inputs, of which can be used for high-speed counter inputs (00 khz) or incremental encoders (A/B) (00 khz) Analog x 0 0 ma inputs Outputs Digital transistor outputs ( A) - source Built-in communication b ports Real-time clock Analog RJ port SUB-D connector (male -way) USB Mini-B port x 0 0 ma outputs Ethernet Modbus TCP, Web/FTP Server Master CANopen bus ( slaves) SoMachine software programming Integrated /

57 Presentation description Hardware control platforms Drive controller Altivar IMC integrated controller card for Altivar and Altivar variable speed drives SoMachine software platform Performance Reduce the time it takes to develop your machines The use of a single SoMachine programming software environment offers a number of advantages: A single project file A single software program A single download for the whole application The ease of use of PLCopen function blocks significantly reduces the time needed to program motion control and independent axis control on machines. A more powerful machine The Altivar IMC integrated controller card has tasks to suit different machine requirements (cyclic, event-triggered, free). A task can be synchronized with the task of the drive in which it is embedded. This task manages the speed reference, the torque reference, the speed feedback, the torque feedback, the number of encoder pulses feedback in order to increase machine performance. A more intelligent drive Performs more complex operations ( MB memory) Reduces program loading time (Mini-B USB connectors) Communication with all the other system devices (built-in Ethernet and CANopen connection ports) Transparency of your machines Access to all the other devices in the system architecture via CANopen is totally transparent due to FDT/DTM technology. Development and technology The Altivar IMC integrated controller card has been developed with two criteria in mind: low cost and practicality. Low cost because the standard equipment for the Altivar IMC card comprises: Sixteen discrete I/O A built-in Ethernet port Two analog inputs Two analog outputs And a CANopen master Practicality because the Altivar IMC card is ideal for integration in Altivar and drives, and can therefore use: Their inputs/outputs Their communication cards Their parameters: speed, current, torque, etc. Their remote graphic display terminal And also the inputs/outputs in their I/O expansion cards Plus the speed feedback counter in the encoder interface cards Software configuration Configuration and programming of the Altivar IMC integrated controller card and equipment in Schneider Electric's Flexible Machine Control concept are both designed to cut costs and optimize your machine performance. The SoMachine software offers six IEC - programming languages: Instruction List (IL) Ladder (LD) Function Block Diagrams (FBD) Grafcet (SFC) Structured Text (ST) CFC: Continuous Function Chart As well as PLCopen function blocks, for handling motion control and axis control on your machines. Integration in the Schneider Electric product offer Combined with other dedicated OEM products in the Schneider Electric offer, such as Altivar variable speed drives, Lexium servo drives, Magelis HMI terminals, TeSys motor starters and contactors, the Altivar IMC integrated controller card can be integrated transparently in a number of architectures. 0 /

58 Functions description Hardware control platforms Drive controller Altivar IMC integrated controller card for Altivar and Altivar variable speed drives Functions Analog functions For machines that require functions to process data issued by analog sensors/ actuators (voltage or current), temperature sensors, pressure or PID control sensors, the Altivar IMC card has, as standard, analog inputs (voltage or current) with 0-bit resolution and analog outputs (current) with 0-bit resolution. Altivar IMC integrated controller card installed on Altivar Pressure sensor Variable speed pump Fixed speed pumps Analog functions Altivar + Altivar IMC integrated controller card up to high-speed counters (00 khz) CANopen ( Mbps) High-speed counter function (one-phase or two-phase) HSC high-speed counting and/or incremental encoder function In order to meet requirements for machine productivity, the Altivar IMC has embedded high-speed counters with a counting frequency of 00 khz for each channel as well as reflex outputs. The availability of these embedded counters and also the presence of the master CANopen link makes it quick and easy to create low-cost, high-performance multi-axis functions that suit the machines limitations. With the availability of PLCopen function blocks specific to the motion control functions in the SoMachine software, application development is sure to be quick and reliable. In addition, these high-speed counting inputs can be used as an incremental encoder (A/B) with a frequency of 00 khz in order to adapt to the machine's specific requirements. 0 Machine with CANopen architecture: - Lifting motion: Altivar - Translatory motion: Altivar - Carriage motion: Altivar Position control function Several options are offered in terms of position control: Either creating a sequence in Lexium servo drives, with communication with the Altivar IMC integrated controller card achieved by the use of discrete I/O Or creating an application in the Altivar IMC card and controlling the Lexium A/ Lexium M servo drives and/or SDpp stepper motor drives via the master CANopen integrated link. /

59 Functions description Hardware control platforms Drive controller Altivar IMC integrated controller card for Altivar and Altivar variable speed drives Menu. Functions (continued) Communication function Ethernet The Altivar IMC integrated controller card has a built-in RJ Ethernet port (0/00 Mbps, MDI/MDIX) with Ethernet TCP Modbus, SoMachine on Ethernet, UDP, TCP and SNMP protocols. In addition, the Altivar IMC card has an embedded Web Server and FTP Server. As well as the default address based on the MAC address, it is possible to assign a controller IP address via a DHCP server or via a BOOTP server. CANopen The Altivar IMC integrated controller card has an embedded CANopen master which can be used to control devices on a communication bus with ease. The link can be configured between 0 kbps and Mbps and supports up to slaves. Architectures based on CANopen can be used to distribute I/O modules as close to the sensors and actuators as possible, thus reducing wiring costs and times, and to communicate with different devices such as variable speed drives, servo drives, etc. The CANopen configurator is integrated in the SoMachine software and can also be used to import standard description files in EDS format. See page /. Nota: Communication for Altivar IMC integrated controller card: More details in chapter Customization function on the graphic display terminal Menu. The remote graphic display terminal on Altivar or drives includes a menu dedicated to the Altivar IMC integrated controller card. The user is offered a graphic display of lines of characters. This menu can be customized simply and directly using the SoMachine software. The user can define the language, name, unit, decimal point, and the type of parameter he wishes to customize for his own application. The user can also define alarms and error messages for his application. Clock function A time and date-stamping function combined with a clock backed up by a lithium battery makes it possible to keep a log of events that have occurred. When the Altivar IMC integrated controller card is installed in the drive, drive faults are automatically time and date-stamped without the need for any special programming. 0 /

60 Presentation, description Hardware control platforms Drive controller Altivar IMC integrated controller card for Altivar and Altivar variable speed drives Communication The Altivar IMC integrated controller card has the following built-in communication ports: Communication ports Use x RJ (MDI/MDIX port) FTP server Web server Modbus TCP server Modbus TCP client Manager SoMachine SNMP Modbus device x mini-usb Programming port (0 Mbps) x -way male SUB-D Master CANopen connection Embedded Ethernet The Altivar IMC integrated controller card has an embedded Ethernet link via a direct connection to its RJ port. Speed: 0 BaseT and 00 BaseTX with auto-negotiation RJ port (MDI/MDIX): automatic adaptation to a straight or crossed cable Protocols Number of connections Modbus server Modbus device FTP server Web server 0 Description The Altivar IMC integrated controller card comprises: Three spring connectors for: 0 digital inputs digital outputs analog inputs analog outputs commons A connector with removable screw terminals, contacts at intervals of. for the V c power supply A mini USB-B connector for programming using SoMachine software A -way SUB-D connector for connection to the CANopen machine bus An RJ connector for connection of the SoMachine software workshop and/or connection to an Ethernet Modbus TCP network Five LEDs: green/yellow ETH LED for Ethernet activity green/red NS (Network status) LED green/red MS (Module status) LED green/red CAN (CANopen activity) LED green/red LED programmable by the user Four configuration selector switches 0 /0

61 References description Hardware control platforms Drive controller Altivar IMC integrated controller card for Altivar and Altivar variable speed drives Variable speed drives Designation Altivar variable speed drives Altivar variable speed drives Reference Refer to the Altivar variable speed drives catalogue or visit our website Refer to the Altivar variable speed drives catalogue or visit our website Altivar variable speed drives Cards for Altivar and variable speed drives Altivar IMC integrated controller card Designation Voltage Reference Weight kg Altivar IMC integrated controller card V c VW A 0. VW A I/O expansion cards () Designation Type of I/O Reference Weight I/O expansion cards () Logic input Logic b output Analog input Analog b output PTC probe input () Frequency control input kg VW A VW A VW A 0 For more information about digital I/O cards, visit our website Communication cards Designation Protocols available (depending on model) Reference VW A pp communication cards Modbus Plus Uni-Telway InterBus-S Profibus DP DeviceNet Ethernet Modbus TCP Fipio EtherNet IP CC-Link Lonworks (ATV ) METASYS N (ATV ) APOGEE FLN (ATV ) BACnet (ATV ) Refer to Altivar variable speed drives or Altivar variable speed drives catalogue, or visit our website () Altivar and variable speed drives can only take one I/O expansion card with the same reference. () This PTC probe input must never be used to protect an ATEX motor in applications in explosive atmospheres. Please refer to the ATEX guide which is available on our website 0 /

62 Selection guide Hardware control platforms HMI Controllers Magelis XBT GC HMI Controller, Magelis XBT GT, XBT GK Advanced Panels + control function Applications Terminal type Display of text messages, graphic objects and mimics Control and configuration of data IEC - control function HMI Controllers Display Type Back-lit monochrome (amber or red mode) STN LCD (0 x 0 pixels) Backlit monochrome STN LCD (0 x 0 pixels) Colour STN LCD (0 x 0 pixels) Capacity. (monochrome). (monochrome). (colour) Data entry Via touch screen Static function keys Dynamic function keys Service keys Alphanumeric keys Memory capacity Application MB EPROM Flash Extension Functions Maximum number of pages and maximum number of instructions Variables per page Programmed logic Counting/positioning Control (PID) Representation of variables Recipes Curves Alarm logs Real-time clock I/O Integrated x V c digital inputs sink or source transistor outputs () Limited by internal Flash EPROM memory capacity Unlimited (000 variables max.) languages according to IEC - (LD, ST, FBD, SFC, IL) x 00 khz fast counter inputs/ x khz pulse train outputs Yes Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, indicator groups of recipes comprising 0 ingredients max. Yes, with log Yes Built-in x V c digital inputs sink or source transistor outputs () I/O modular extensions Two M I/O modules max. Three M I/O modules max. 0 Communication Downloadable protocols Uni-TE, Modbus, Modbus TCP/IP () and for PLC brands: Mitsubishi, Omron, Allen-Bradley and Siemens Asynchronous serial link RS C/RS / (COM) USB ports Buses and networks CANopen master with optional module (XBT ZGC CAN) Ethernet TCP/IP (0BASET/00 BASE-TX) Printer link USB port for parallel printer Design software SoMachine with Windows XP and Vista (see page /) Operating system Magelis ( MHz RISC CPU) Terminal type XBT GC 00 T/U XBT GC 0 T/U XBT GC 0 T/U Pages /0 /0 /0 () Depending on model /

63 Display of text messages, graphic objects and mimics Control and configuration of data IEC - control function Touch screen Advanced Panels + control function Advanced Panels with keypad + control function Back-lit monochrome or colour STN LCD or colour TFT LCD (0 x 0 pixels to 0 x 0 pixels) (). (monochrome or colour)., 0.,. or (colour) () + + Monochrome STN LCD or colour TFT LCD (0 x 0 pixels or 0 x 0 pixels) (). (monochrome or colour) or 0. (colour) () Via touch screen Via keypad and/or touch screen (configurable) and/or by industrial pointer 0 or () or () MB Flash EPROM or MB Flash EPROM () By MB to GB CF card () Limited by internal Flash EPROM memory capacity Unlimited (000 variables max.) languages according to IEC - (LD, ST, FBD, SFC, IL) Yes Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, indicator groups of recipes comprising 0 ingredients max. Yes, with log Yes Built-in Uni-TE, Modbus, Modbus TCP/IP () and for PLC brands: Mitsubishi, Omron, Allen-Bradley and Siemens RS C/RS / (COM) and RS (COM) or () CANopen master with external module (XBT ZG CANM) which is mandatory for the control function Ethernet TCP/IP (0BASET/00BASE-TX) () USB port for parallel printer SoMachine with Windows XP and Vista (see page /) Magelis ( MHz RISC or MHz RISC CPU) () Magelis ( MHz RISC CPU) XBT GT p/p/p// + XBT ZG CANM / XBT GK p/ + XBT ZG CANM 0 /

64 General Hardware control platforms HMI Controllers Magelis XBT GC HMI Controller, Magelis XBT GT/GK Advanced Panels + control function Presentation The Magelis HMI Controller offer forms a part of Flexible Machine Control approach, a key component of MachineStruxure TM, which brings you maximum flexibility and ensures the most optimised control solution. The Magelis HMI Controller offer brings together HMI and control functions within in a single product. This reduces the amount of equipment required and the associated costs throughout the life cycle of the machine. Magelis XBT GC HMI Controller This offer comprises two ranges: The compact range: Magelis XBT GC HMI Controller The modular range: Magelis XBT GT/GK Advanced Panels + XBT ZC CANM CANopen module Magelis XBT GC HMI Controllers (compact range) Magelis XBT GC HMI Controllers optimize setup due to their compact design. This range comprises touch screen terminals, with the following, depending on the model:. monochrome screen, integrated inputs/ integrated outputs (sink or source). monochrome or colour screen, integrated inputs/ integrated outputs (sink or source) A wide choice of communication interfaces: USB, serial link, CANopen and Ethernet In order to adapt easily to different configurations, it is possible to add discrete I/O expansion modules at the rear of the Controller. XBT GT Advanced panels + Magelis XBT GT/GK Advanced Panels + XBT ZC CANM CANopen module (modular range) This range comprises complete Magelis XBT GT or Magelis XBT GK Advanced Panel offers to which a control part is added with the CANopen module XBT ZG CANM. During operation, this module controls the I/O and the peripherals distributed via the CANopen bus. XBT GK Advanced panels XBT ZG CANM module The combination with Magelis XBT GT or Magelis XBT GK Advanced Panels gives a wide choice of screen sizes and types of data entry, depending on the model: XBT GT touch screen terminals:. monochrome or colour screens., 0.,. and colour screens XBT GK terminals with keypad and/or touch screen:. monochrome or colour screens 0. colour screens This combination also offers numerous advanced functions such as video, data management (sharing of data, log), etc. HMI function: Magelis XBT GT/GK Advanced Panels + Control function: XBT ZG CANM CANopen master module Operation With their fast, multitasking processors, all the HMI Controllers combine HMI and control functions and share the same screen and communication features and dimensions. The internal memory can be freely used by both the HMI function and the control function. Processing is split % on the HMI part and % on the control part. The processing can be configured for tasks, including master task. XBT GC HMI Controllers also have the same I/O modules, the same Telefast pre wired system and the same peripherals on the CANopen bus as the M logic controller. 0 /

65 General (continued) Hardware control platforms HMI Controllers Magelis XBT GC HMI Controller, Magelis XBT GT/GK Advanced Panels + control function Configuration Magelis XBT GC HMI Controllers and Magelis XBT GT/GK Advanced Panels can be configured with Schneider Electric's unique machine automation software: SoMachine. (See page /) Vijeo Designer (included in SoMachine) This software, combining both HMI and control functions, is based on the Vijeo Designer software in the Windows XP and Windows Vista environment. The SoMachine software boasts an advanced user interface with many configurable windows, enabling unique projects to be developed quickly and easily. SoMachine Communication SoMachine: WebGate function Ethernet XBT GC XBT GT/GK + XBT ZG CANM + Module XBT ZG CANM ATV Serial link CANopen ATV CANopen ATV TeSys U Lexium Lexium OTB Examples of communication architectures OTB Depending on the model, Magelis XBT GC HMI Controllers and Magelis XBT GT/GK Advanced Panels communicate with automation equipment via or integrated serial links, based on communication protocols: Schneider Electric (Uni-TE, Modbus) Third party: Mitsubishi Electric, Omron, Allen-Bradley and Siemens Depending on the model, they can be connected to Ethernet TCP/IP networks with the Modbus TCP protocol or a third-party protocol, and can be used as the CANopen master to control all the peripherals which can be connected on this bus. Nota: Communication for Magelis controllers: More details in chapter 0 /

66 Functions Hardware control platforms HMI Controllers Magelis XBT GC HMI Controller, Magelis XBT GT/GK Advanced Panels + control function Functions Magelis XBT GC HMI Controllers and Magelis XBT GT/GK Advanced Panels offer the following HMI functions: Display of animated mimics with types of animation (pressing the touch panel, colour changes, filling, movement, rotation, size, visibility and value display) Control, modification of numeric and alphanumeric values Display of current date and time Real-time curves and trend curves with log Alarm display, alarm log and management of alarm groups Multi-window management Page calls initiated by the operator Multilingual application management (0 languages simultaneously) Recipe management Data processing via Java script Application support and USB key external memory logs Management of serial printers and barcode readers Magelis XBT GC HMI Controllers and Magelis XBT GT/GK Advanced Panels () have been designed for Transparent Ready architectures and equipment (combination of web and Ethernet TCP/IP technologies). With the WebGate function, it is possible to control or carry out maintenance remotely. They offer the following control functions: Execution of programmed logic sequences with the IEC - languages (LD, ST, FBD, SFC, IL) Management of equipment on the CANopen fieldbus In addition to these functions, Magelis XBT GC HMI Controllers can manage: Discrete I/O on integrated or remote expansion modules Analog I/O on remote expansion modules () Depending on model 0 /

67 Functions (continued) Hardware control platforms HMI Controllers Magelis XBT GC HMI Controller, Magelis XBT GT/GK Advanced Panels + control function Operating modes for the terminals The illustrations below show which equipment can be connected to XBT terminals based on their two operating modes. Edit mode Ethernet network () USB key Connecting cable XBT ZG XBT GC or XBT GT/GK + XBT ZG CANM Run mode PC with SoMachine software USB port duplicator Ethernet network () Barcode reader () Barcode reader () Parallel printer () Mouse Keyboard XBT GC + I/O modules () or XBT GT/GK + XBT ZG CANM COM Twido COM () CANopen () Modicon M0 OTB Lexium ATV () With XBT GC 0T/U, XBT GTpp0, XBT GTpp0, XBT GKpp0 () With XBT GC ppppt/u () Should be a DataLogic Gryphon barcode reader () Should be a Hewlett Packard printer via a USB/PIO converter () Requires: - For XBT GC: XBT ZGC CAN CANopen master module - For XBT GT/GK: XBT ZG CANM CANopen master module () With XBT GT/GK 0 /

68 Description Hardware control platforms HMI Controllers Magelis XBT GC HMI Controller with. screen Description Magelis XBT GC00 T/U HMI Controller The front panel comprises: A touch screen for displaying mimics (. amber or red mode monochrome) A control indicator showing the terminal's operating mode The rear panel comprises: A removable screw terminal block for the V c power supply A type A USB master connector for peripheral connection and application transfer A removable terminal block for discrete inputs and discrete outputs An interface for connecting M logic controller I/O expansion modules An interface for connecting the CANopen bus master module (see page /) Discrete I/O expansion module (TM Dpp). To be ordered separately (see page /0) 0 /

69 Description Hardware control platforms HMI Controllers Magelis XBT GCwith. screen Description Magelis XBT GCp0 and XBT GCp0 HMI Controller The front panel comprises: A touch screen for displaying mimics (." monochrome or colour) A multicolour indicator (green, orange and red) showing the terminal's operating mode The rear panel comprises: A removable screw terminal block for V c supply A type A USB master connector for peripheral connection and application transfer A -way male SUB-D connector for RS C or RS / serial link to PLCs (COM) An interface for connecting the M logic controller I/O expansion module An interface for connecting the CANopen bus master module (see page /) A removable terminal block for discrete inputs and discrete outputs On XBT GC0 only: An RJ connector for Ethernet TCP/IP, 0BASE-T/00BASE-TX connection Discrete I/O expansion module (TM Dpp). To be ordered separately (see page /0) 0 /

70 References Hardware control platforms HMI Controllers Magelis XBT GC Advanced Panels Magelis XBT GC HMI Controller () Type of screen No. of ports Application memory capacity Compact Flash memory Integrated I/O No. of Reference Ethernet ports Weight kg. screen XBT GC00p STN amber or red. screen STN black and white mode USB MB No I/ O source - XBT GC00T 0.00 I/ O sink - XBT GC00U 0.00 COM MB No I/ O source - XBT GC0T.000 USB I/ O sink - XBT GC0U.000 XBT GCppp. screen STN colour COM MB No I/ O source XBT GC0T.000 USB I/ O sink XBT GC0U.000 Separate parts Designation Compatibility Size Reference Weight kg Protective sheets XBT GC 00 XBT ZG0 ( peel-off sheets) XBT GCpp0 XBT ZG 0.00 Designation Description Length Reference Weight kg Remote USB port location for Enables the USB port to be located remotely on m XBT ZGUSB type A XBT terminal the rear of the XBT terminal on a panel or cabinet door (Ø mm fixing device) XBT ZGUSB Remote USB port location for mini type B XBT terminal XBT GC connection to CANopen master fieldbus - XBT ZGUSBB Connection via card on expansion bus - XBT ZGCCAN Cable for transferring application to PC USB connector, type TTL m XBT ZG Replacement parts Designation Use for Reference Weight kg Installation gaskets XBT GC00 XBT ZG 0.00 XBT GTp0 XBT ZG 0.00 USB spring clip XBT GC 00 XBT ZGCLP XBT GC pp0 XBT ZGCLP Mounting kit clips and screws (max. tightening torque: 0. Nm), supplied XBT ZG FIX 0.00 with all XBT GC terminals Spring clip for expansion XBT GCpp0 terminals XBT ZGCHOK 0.00 modules on XBT GC Power supply connector XBT GCppp/GCppp XBT ZGPWS 0.00 Direct I/O connector XBT GC000 XBT ZG DIO XBT GC000 XBT ZG DIO () Terminals supplied with fixing kit (clips with screws), locking catch for USB connectors, spring clip for expansion modules (except XBT GC 00) and instruction sheets. The setup documentation for XBT GC terminals is supplied in electronic format with the SoMachine software (see page /). 0 /0

71 Combinations Hardware control platforms HMI Controllers I/O expansion modules XBT GCppp Combining two TM expansion modules () Combinations Type Type Total thickness (mm) Combination A A. Authorized A B. B B.0 A C. B C. A D. C C. B D. Prohibited C D. D D. XBT GCppp Combining two TM expansion modules () Combinations Type Type Total thickness (mm) Combination A A. Authorized A B. B B.0 A C. B C. A D. C C. B D. Prohibited C D. D D. Combining three TM expansion modules () Combinations Type Type Type Total thickness (mm) Combination A A A. Authorizedb with hookb A A B. () A B B. B B B 0. Any other combination () Modicon TM expansion modules: see page /. () Hook supplied with the product Prohibited 0 /

72 Combinations (continued) Hardware control platforms HMI Controllers Modicon Telefast ABE pre-wired system for Magelis XBT GC HMI Controller Presentation 0 XBT GC equipped with direct I/O or -way connectors. The modularity options offered have or I/O. Input and output modules equipped with 0-way HE 0 connectors. The modularity options offered have or I/O. m AWG /0.0 mm cables, depending on the model: For XBT GC 00T/U: XBT ZG ABE cable equipped with a -way HE 0 connector and a -way direct I/O-XBT GC connector at each end. For XBT GC pppt/u: XBT ZG ABE cable equipped with two 0-way HE0 connectors and a -way direct I/O-XBT GC connector. ABF T0Epp0 cable equipped with a 0-way HE 0 connector at each end. This cable is available in 0.,, and metre lengths (AWG /0.0 mm ). Depending on model: For XBT GC00T: ABE B0MPNp or ABE B0MRM0 0 channel sub-base for bases. For XBT GC pppt: ABE EEPN0 or ABE ESPNp -channel sub-base. ABE ESPN or ABE ESRM0 -channel sub-base for output expansion modules. ABE EEPN0 or ABE ESPN0 -channel sub-base for input or output expansion modules. /

73 Combinations (continued) Hardware control platforms HMI Controllers Modicon Telefast ABE pre-wired system for Magelis XBT GC HMI Controller Combinations involving modular bases and I/O expansion modules XBT GC Integrated in Twido programmable controllers I O source b Types of connection terminal block b Connection to XBT GC HMI programmable controller Discrete I/O expansion modules Integrated I/O Inputs Outputs (source) XBT GC 00T XBT GC pppt TM DDI DK ( I) I O TM DDI DK ( I) source Direct I/O, -way b XBT ZG ABE Passive connection sub-bases b 0 channels ABE B0MPNp () b channels ABE EEPN0 b ABE ESPNp Output adaptor sub-bases b 0 channels ABE B0MRM0 () b channels ABE ESRM0 Direct I/O, -way b XBT ZG ABE HE 0, 0-way b ABF T0Epp0 (HE 0, 0-way) TM DDO TK ( O) TM DDO TK ( O) Compatible Not compatible Note: Telefast cables and modules are not compatible with XBT GC which have sink outputs (suffix U). () channels used out of available () channels used out of available with transistor outputs and relay outputs 0 /

74 Combinations (continued) Hardware control platforms HMI Controllers Modicon Telefast ABE pre-wired system for Magelis XBT GC HMI Controller ABE B0MPN0 ABE EEPN0 ABE ESRM0 References For XBT GC 00T bases Number of I/O No./ b type of input 0, sink V c, sink V c No./ b type of output, source V c, source V c, A and, relay /0 V c a, A Compatibility LED per channel Fuse Reference Weight kg XBT GC00T No No ABE B0MPN0 0.0 Yes Yes ABE B0MPN 0.0 XBT GC00T No No ABE B0MRM0 0.0 For expansion modules or for XBT GC pp0t bases Number Type of input Compatibility LED per Fuse Reference Weight of inputs channel kg Sink V c Number Type of output of outputs Source V c Relay /0 V c a, A TM DDIDK/ DDIK and XBT GCpppT Compatibility LED per channel TM DDOTK/ DDOTK and XBT GCpppT Connection cables for XBT GC Type b Compatibility Connection type of b XBT GC Telefast signal side side Discreteb XBT GC I/O 00T XBT GC pp0t TM DDIDK/ DDIDK/ DDOTK/ DDOTK Direct I/O -way Direct I/O -way HE 0 0-way HE 0 -way x HE 0 0-way HE 0 0-way No No ABE EEPN0 0.0 Fuse Reference Weight kg No No ABE ESPN0 0.0 Yes Yes ABE ESPN 0.0 No No ABE ESRM0 0.0 Gauge Crosssect. Length () Reference Weight kg AWG.0 m XBT ZG ABE mm.0 m XBT ZG ABE 0.0 AWG 0. m ABF T0E mm m ABF T0E m ABF T0E Accessories Designation Optional snap-on terminal blocks Quick-blow fusesb x 0, 0 V, UL Number Characteristics of shunted terminals Sold in lots of Unit reference Weight kg 0 ABE BV ABE BV0TB A 0 ABE FU A 0 ABE FU A 0 ABE FU A 0 ABE FU () Please contact us for lengths > m /

75 Combinations (continued) Hardware control platforms HMI Controllers Modicon Telefast ABE pre-wired system for Magelis XBT GC HMI Controller References (continued) Separate parts Description Type Compatibility Reference Weight kg Connectorsb Sold in lots of Screw terminalsb Sold in lots of HE 0 female -way HE 0 female 0-way 0-way -way TWD LMDA0DTK/ LMDA0DTK TM DDIDK/ DDIDK/ DDOTK/ DDOTK TM DDIpDT/DAIDT/ DDOpT/DRApRT TM DMMDRT/ AMIppT/ARIHT Designation Compatibility Connection type Gauge/b Twido side Other side Cross-sect. Cables for discreteb I/O Rolled rion cable TM DDIDK/ DDIDK/ DDOTK/ DDOTK HE 0 0-way TWD FCNK TWD FCNK0 TWD FTBT0 TWD FTBT Length Reference Weight kg Flying leads AWG 0.0 mm m TWD FCW0K 0.0 m TWD FCW0K conductors AWG 0.0 mm 0 m ABF C0R /

76 chapter I/O expansion modules

77 Contents I/O expansion modules I/O expansion modules Local and remote I/O expansion modules Selection guide... / Distributed I/O expansion modules Selection guide... / Modicon TM modules for Modicon M logic controller and HMI controllers XBT GC Modicon TM Digital modules Selection guide... / Presentation, description, references... /0 Modicon TM Analog modules Selection guide... / Presentation, description, references... / Modicon TM Expert modules Presentation, description, references... / Modicon TM modules for Modicon M logic controller and Modicon LMC0 motion controller Modicon TM compact blocks Selection guide... /0 Presentation, description, references... / Modicon TM Digital modules and Common Distribution modules Selection guide... / Presentation, description, references.../ to /0 Modicon TM Analog modules Selection guide... / Presentation, description, references... / Modicon TM Expert modules Selection guide... / Presentation, description, references... / Modicon TM Power Distribution modules Presentation, description, references... /0 Modicon TM transmitter and receiver modules Presentation, description... / References... / Modicon TM blocks b for Modicon M logic controller and Modicon LMC0 motion controller Presentation... / Digital blocks Selection guide... / Description, references... / Analog blocks Selection guide... /0 Description, references... / Power distribution blocks Description, references... / Distributed I/O Expansion modules Modicon OTB interface module... / Modicon TM CANopen interface module... /0 Modicon TM CANopen interface blocks... / 0 /

78 Selection guide I/O expansion modules Local and remote I/O expansion modules Applications Local I/O (IP 0) Compatibility Modicon M logic controller XBT GC HMI controllers Modicon OTB I/O type Digital Analog Expert Remote I/Ob configuration Hardware Bus type Inputs Number (depending on model) to inputs to inputs channels with inputs Type (depending on model) V c 0 V a Voltage, Current, Temperature V c sensors (-wire and -wire) 0 V c incremental encoders (0 khz) Outputs Number (depending on model) to outputs to outputs channels with outputs Type (depending on model) V c transistor, Relay 0 0 V, ± 0 V, 0 ma V c transistor Type of expansion module Modicon TM b digital module Modicon TM b analog module Modicon TM b expert module Page / / / For distributed I/O configurations, see the following pages and the Communication section in chapter. 0 /

79 Local and/or remote I/O (IP 0) Remote I/O expansion bus (IP ) Modicon M logic controller Modicon M logic controller Modicon LMC0 motion controller Modicon LMC0 motion controller Digital Analog Digital/analog Expert Digital Analog Modicon TM transmitter/receiver: For use with remote I/O () Modicon TM transmitter/receiver: Required () TM expansion bus TM expansion bus to inputs to inputs Digital: to inputs Analog: inputs or channels with inputs to inputs to inputs V c 00/0 V a, 00/0 V a Voltage, Current, Temperature Digital: V c Analog: Voltage, Current to outputs to outputs Digital: to outputs Analog: outputs V c, V c (from 0 khz to MHz) V c Voltage, Current, Temperature Resistance to outputs to outputs V c 0/0 V a, 00/0 V a V, 0 0 ma Digital: V c Analog: Voltage/Current V c Transistor/Source V, 0 0 ma Modicon TM b digital module Modicon TM b analog module Modicon TM b compact block Modicon TM b expert module Modicon TM b digital block Modicon TM b analog block / / /0 / / / () Modicon TM transmitter/receiver modules, see page /. 0 /

80 Selection guide I/O expansion modules Distributed I/O expansion modules Applications Optimum distributed I/O (IP 0) Compatibility Modicon M logic controller XBT GC HMI controller, XBT GT/GK with monitoring function Altivar IMC drive controller Available buses and networks Configuration with b I/O expansion modules Module type Capacity Ethernet Modbus TCP/IP CANopen bus Modbus serial link (RS ) Modicon TM: Digital I/O modules Analog I/O modules Expert modules Common distribution modules For Modicon OTB interface module: Modicon TM modules max. Including: Digital I/O modules: -- I/O max. with modules with screw terminals -- I/O max. with modules with spring terminals -- I/O max. with modules with HE0 connector Analog I/O modules with screw terminals: up to x inputs, or x outputs, or x (I/O) Expert modules Common distribution module Integrated I/O Number and type (depending on model) x V c digital inputs x V c solid state outputs x 0 V c/0 V a relay outputs channels: khz/0 khz PWM function channels Type of distributed I/O expansion module Page / Modicon OTB interface modules 0 /

81 Performance distributed I/O (IP 0) Performance distributed I/O (IP ) Modicon M logic controller Modicon M logic controller Modicon LMC0 motion controller Modicon LMC0 motion controller CANopen bus Modicon TM modules and/or Modicon TM blocks: Digital I/O modules Analog I/O modules Common distribution modules (TM only) For Modicon TM interface module: 0 TM/TM modules max. Including: Digital I/O modules: 0 inputs and 0 outputs max. Analog I/O modules: 0 inputs and 0 outputs Maximum distance from the expansion bus (TM or TM): 00 m. Maximum distance between islands of TM modules: 00 m. Maximum distance between TM blocks: 00 m. Maximum distance between island of TM modules and TM block: 00 m. CANopen bus Modicon TM modules and/or Modicon TM blocks: Digital I/O modules Analog I/O modules Common distribution modules (TM only) For TM CANopen interface block: 0 TM/TM modules max. Including: Digital I/O modules: 0 inputs and 0 outputs max. Analog I/O modules: 0 inputs and 0 outputs Maximum distance from the expansion bus (TM or TM): 00 m. Maximum distance between islands of TM modules: 00 m. Maximum distance between TM blocks: 00 m. Maximum distance between island of TM modules and TM block: 00 m. to digital channels that can be configured as inputs ( V c) or outputs ( V c) Modicon TM CANopen interface module /0 / Modicon TM CANopen interface blocks 0 /

82 Selection guide I/O expansion modules Modicon TM Digital modules for Modicon M logic controller and HMI controllers XBT GC Applications Type of expansion modules Digital inputs with removable screw terminal block Compatibility - Modicon M logic base controllers - Twido compact and modular controllers - Magelis HMI Controller XBT GC - Modicon OTB I/O distributed Interfaces Number and type c V inputs a 0 V inputs c V inputs Connection By removable screw terminal block Inputs Voltage range c 0... V a... V c 0... V Outputs Input current ma per channel. ma per channel ma per channel Input logic Sink/source () Sink/source () Commons x channels x channels x channels Response time ms ms ms v Off-on v On-off ms 0 ms ms Output types Voltage range Commons Output current v Per output v Per group of channels Isolation Between channels None Between channels and internal logic 00 V rms a for min 00 V rms a for min 00 V rms a for min I/O module type TM DDI DT TM DAI DT TM DDI DT Pages / () Sink input: positive logic, source input: negative logic. 0 More technical information on /

83 Digital inputs with HE0 connector - Modicon M logic base controllers - Twido compact and modular controllers - Magelis HMI Controller XBT GC - Modicon OTB I/O distributed Interfaces Digital I/O with removable screw terminal block Digital I/O with non-removable spring terminal block c V inputs c V inputs c V inputs/ relay outputs c V inputs/ relay outputs By HE0 connector Allows use of the Modicon Telefast ABE pre-wired system By removable screw terminal block By non-removable spring terminal block c 0... V c 0... V ma per channel ma per channel Sink/source () Sink/source () x channels x channels x channels x channels ms ms ms ms N/O contact a 0 V, c 0V x channels x channels A (Ith) A (Ith) None None between input channels, none between output channels Between input group and output groups: 00 V rms a for min Between output groups: 00 V rms a for min 00 V rms a for min Between input channels and internal logic: 00 V rms a for min Between output channels and internal logic: 00 V rms a for min TM DDI DKb TM DDI DK TM DMM DRT TM DMM DRF / 0 /

84 Selection guide (continued) I/O expansion modules Modicon TM Digital modules for Modicon M logic controller and HMI controllers XBT GC Applications Type of expansion modules / outputs with removable screw terminal block Compatibility - Modicon M logic base controllers - Twido compact and modular controllers - Magelis HMI Controller XBTGC - Modicon OTB I/O distributed Interfaces Type c V transistor outputs relay outputs relay outputs Connection By removable screw terminal block Outputs Output types Transistor Relay with N/O contact Voltage range c 0... V a 0 V, c 0 V Logic () Sink Source Commons x channels x channels x channels Output current v Per output 0. A max. 0. A max. A max. v Per group of channels A at. V A at. V A max. A max. Protection against overload and short-circuit Yes, with automatic reactivation on elimination of the fault Isolation Between channels None None Between group of channels 00 V rms for min Between channels and internal logic 00 V rms a for min 00 V rms a for min Output module type TM DDO UT TM DDO TT TM DRA RT TM DRA RT Pages / () Source output: positive logic, sink output: negative logic. 0 More technical information on /

85 / outputs with HE 0 connectors - Modicon M logic base controllers - Twido compact and modular controllers - Magelis HMI Controller XBTGC - Modicon OTB I/O distributed Interfaces c V transistor outputs c V transistor outputs c V transistor outputs c V transistor outputs By HE0 connector By HE0 connector Allows use of the Modicon Telefast ABE pre-wired system By HE0 connector By HE0 connector Allows use of the Modicon Telefast ABE pre-wired system Transistors c 0... V Sink Source Sink Source x channels x channels 0. A max. 0. A max. 0. A max. 0. A max. A at. V A at. V A at. V A at. V Yes, with automatic reactivation on elimination of the fault Yes, with automatic reactivation on elimination of the fault None 00 V rms a for min TM DDO UK TM DDO TK TM DDO UK TM DDO TK / 0 More technical information on /

86 Presentation I/O expansion modules Modicon TM Digital modules for Modicon M logic controller and HMI controllers XBT GC Presentation The offer digital I/O expansion modules includes input modules, output modules and mixed input/output modules. With the I/O modules offered, in addition to the I/O integrated in I/O compact base controllers and modular base controllers, configurations can be adapted to best suit application requirements, so optimising costs. The following digital I/O modules are available: b Four c V digital input modules comprising an, and a -channel module, equipped with either removable screw terminal blocks or HE 0 connector, depending on the model. These modules can be either sink or source. b One a 0 V digital input module, channels, equipped with a removable screw terminal block. b Eight digital output modules comprising two output modules with and relay outputs, output modules with, or -channel sink or source transistor outputs, equipped with either removable screw terminal blocks or HE 0 connector, depending on the model. b Two mixed digital input and output modules, comprising one -channel input/ -channel relay output module with removable screw terminal block and one -channel input/-channel relay output module with non-removable spring terminal block. The narrow width of these I/O modules (. mm,. mm,. mm or. mm) makes it possible to build Modicon M, Twido or Modicon OTB configurations of up to I/O with a minimal overall size of L. mm x H 0 mm x D. mm. Digital I/O expansion modules and the analogue I/O modules are connected to the different base controller according to the following rules: b Modicon M I/O compact base controllers, TM Lpppppp : modules max. b Twido E/S compact base controllers, TWD LCpA DRF: modules max. b Twido 0 E/S compact base controllers, TWD LCpp 0DRF: modules max. b Twido 0 E/S modular base controllers, TWD LMDA 0DpK: modules max. b Twido 0 E/S and 0 E/S modular base controllers, TWD LMDA 0DRT/0DpK: modules max. b Magelis HMI Controller, XBT GC00p: modules max. b Magelis HMI Controller, XBT GCpp0p: modules max b Modicon OTB Interface 0 E/S, OTB p0 DMLP: modules max. All the digital I/O modules are electrically isolated with the use of a photocoupler between the internal electronic circuit and the input/output channels. 0 /0

87 Description I/O expansion modules Modicon TM Digital modules for Modicon M logic controller and HMI controllers XBT GC Description Module with removable screw terminal block Module with HE 0 connector Digital I/O expansion modules comprise: An extension connector for electrical connection to the previous module (). One or two blocks for displaying the channels and module diagnostics. One or two connection components of varying type, depending on the model: b removable screw terminal block ( or ) for modules whose reference ends in T, b HE 0 connector ( or ) for modules whose reference ends in K, b non-removable spring terminal block for module TM DMM DRF. Latching mechanism for attachment to the previous module. These modules are mounted on a symmetrical rail. Fixing kit TWD XMT (supplied in lots of ) allows plate or panel mounting. For modules with removable screw terminal block, the terminal blocks are supplied with the module. The OTB ZZ JP supply common distribution module ( isolated groups of 0 terminals) simplifies the wiring of supply commons of sensors or actuators via removable screw terminal blocks. () A connector on the right-hand side ensures continuity of the electrical link with the next I/O module. 0 /

88 References I/O expansion modules Modicon TM Digital modules for Modicon M logic controller and HMI controllers XBT GC Base controller type Twido compact () TWD LCpA 0DRF LCpA DRF LCpA DRF LCpp 0DRF References These digital I/O modules are mounted as standard on symmetrical rails to the right of the Twido base controller. The maximum number of digital and/or analogue I/O modules which may be mounted depends on the type of base controller: Twido modular () TWD LMDA 0DpK LMDA 0DRT LMDA 0DpK Modicon M TM Lpppppp Magelis HMI Controller XBT b GC 00p XBT b GC pp0p Number of modules 0 0 Modicon OTB Interface OTB p0 DMLP Digital input modules Input voltage Nb of b channels c V sink/source Nb of common Connection Reference Weight points kg Removable TM DDI DT 0.0 screw terminal block (supplied) Removable TM DDI DT 0.00 screw terminal block (supplied) HE 0 TM DDI DK () 0.0 connector HE 0 connector TM DDI DK () 0.00 TM DDI DT TM DDI DK a 0 V Removable TM DAI DT 0.0 screw terminal block (supplied) TM DDO pt/dra RT TM DDO pk Digital output modules Type de sortie Nb of b channels Transistors b c V Transistors b c V, sink 0. A, source 0. A, sink 0. A, source 0. A, sink 0. A, source 0. A Nb of common Connection Reference Weight points kg Removable TM DDO UT 0.0 screw terminal block (supplied) Removable TM DDO TT 0.0 screw terminal block (supplied) HE 0 connector HE 0 connector HE 0 connector HE 0 connector TM DDO UK 0.00 TM DDO TK () 0.00 TM DDO UK 0.0 TM DDO TK () 0.0 TM DDO pk TM DRA RT Relay A (Ith) a 0 V/c 0 V Removable TM DRA RT 0.0 (N/O contact) screw terminal block (supplied) (N/O contact) Removable screw terminal block (supplied) TM DRA RT 0. Digital mixed input/output modules N of I/O Nb, type of input I, c V sink/source Nb, type of output O, relay (N/O contact) A (Ith) Nb of common Connection Reference Weight points kg Inputs: common Outputs: common Removable TM DMM DRT 0.0 screw terminal block (supplied) 0 TM DMM DRT TM DMM DRF I, c V sink/source O, relay (N/O contact) A (Ith) Inputs: common Outputs: commons Non-removable spring terminal block TM DMM DRF 0.0 () Twido is not listed in this catalogue, please refer to our site () Module that allows use of the Modicon Telefast ABE pre-wired system. /

89 References (continued) I/O expansion modules Modicon TM Digital modules for Modicon M logic controller and HMI controllers XBT GC OTB ZZ JP References Separate components Description Application Reference Weight kg Fixing kit Sold in lots of Commun distribution module For plate or panel mounting of the digital modules. For distribution of supply commons. A max. Connection on removable screw terminal blocks TWD XMT 0.0 OTB ZZ JP 0.00 Description Number of ways Reference Weight kg HE 0 female connectors 0 TWD FCN K0 Sold in lots of TWD FCN K Pre-formed cables for digital I/O modules with HE 0 connectors Description For use b with Twido Gauge C.s.a. Cable length Reference Pre-formed cablesb pre-formed cable: one end fitted with HE 0 connector, one end with free wires Weight kg I/O expansions AWG m TWD FCW 0K 0.0 TM DDI 0.0 mm DK/DK AWG m TWD FCW 0K 0.0 TM DDO 0.0 mm pk/pk Pre-formed connecting cables () Description Association Jauge Section Digital input pre-formed Inputs cables, pre-formed TM DDI cable: DK/DK one end with 0-way HE 0 connector on TM side, one end with 0-way HE 0 connector on sensor side Digital output pre-formed Outputs cables pre-formed TM DDO cable: TK/TK one end with 0-way HE 0 connector on TM side, one end with 0-way HE 0 connector on preactuator side Longueur Reference cordon Weight kg AWG m ABF TE0EP00 0, mm AWG m ABF TE0EP mm AWG 0.00 mm m ABF TE0EP AWG m ABF TE0SP00 0, mm AWG m ABF TE0SP mm AWG 0.00 mm m ABF TE0SP () Cables strictly for applications other than use of Modicon Telefast ABE sub-bases with Twido controllers. For use of Modicon Telefast ABE sub-bases with Twido controllers, please consult your custommer care centre. 0 /

90 Selection guide I/O expansion modules Modicon TM Analog modules for Modicon M logic controllers and HMI controllers XBT GC Applications Type of expansion modules Analog inputs Compatibility - Modicon M logic controllers - Twido controllers - Magelis HMI controller - Modicon OTB I/O distributed Interfaces Type inputs inputs inputs Nature Voltage/current Thermocouple inputs Voltage/current Temperature probe Voltage/current Connection Removable screw terminal block Inputs Range V...0 ma (non differential) Thermocouple type J, K and T (differential) () v V or ma (Transfer time: 0 ms per channel) v Temperature probe, or -wire: - Pt 00/000: C, - Ni 00/000: C (non differential) (Transfer time: 0 ms per channel + controller cycle time) V ma (non differential) Resolution bits (0 points) bits (0 points) bits (0 points) 0 bits (0 points) Outputs Acquisition period Range 0 ms per channel + controller cycle time 00 ms per channel + controller cycle time v 0 ms per channel v 0 ms per channel + controller cycle time 0 ms per channel + controller cycle time Resolution Transfer time External suplly Nominal voltage c V Limit values c 0.. V Isolation Between channels Non isolated Between channels and sensor a 00 V rms Non isolated supply Between channels and internal logic a 00 V rms a 00 V rms a 00 V rms Analog I/O module type TM AMI HT TM AMI LT TM AMI LT TM AMI HT 0 Pages / () d Analog inputs module TM AMI LT do not detect the absence/presence of PC R cable. () Connection by a removable screw terminal block. () Connection by a RJ connector. () d When cable is disconnected, analog value is max. More technical information on /

91 Analog inputs (continued) Analog outputs Analog I/O - Modicon M logic controllers - Twido controllers - Magelis HMI controller - Modicon OTB I/O distributed Interfaces () inputs output outputs inputs/ output inputs/ outputs Temperature probe inputs Voltage/current Voltage Voltage/current Thermocouple/ temperature probe inputs Voltage/current output Voltage/current Removable screw terminal block NTC probe (non diffe- rential) 0 bits (0 pts) PTC probe d Threshold detection (high and low) (non dif.) < range = range > range 0 ms per channel + controller cycle time Removable screw terminal block and RJ connectors Temperature probe or -wire Pt00: C Pt000: C) (non differential) Removable screw terminal block V...0 ma (non differential) Thermocouple type J, K and T Temperature probe or -wire Pt00: C (non differential) () V...0 ma (non differential) bits (0 points) bits or bits + sign (0 points) bits (0 points) 0 ms per channel (0 ms maxi.) + controller cycle time V...0 ma bits (0 points) 0 ms per channel + controller cycle time ± 0 V V...0 ma bits (0 bits (0 points) points) + sign 0 ms per channel + controller cycle time ms (fast) / ms (normal) per channel + controller cycle time 0 ms + controller cycle time c V c V c 0.. V c. 0 V c. 0 V ms + controller cycle time 0 ms + controller cycle time Non isolated Non isolated a 00 V rms a 00 V rms Non isolated a 00 V rms a 00 V rms a 00 V rms a 00 V rms a 00 V rms a 00 V rms a 00 V rms TM ARI HT TM ARI LT () TM ARI LRJ () TM AMO HT TM AVO HT TM AMM HT TM ALM LT TM AMM HT / 0 More technical information on /

92 Presentation I/O expansion modules Modicon TM Analog modules for Modicon M logic controller and HMI controllers XBT GC 0 Presentation Analog I/O expansion modules enable the acquisition of various analog values encountered in industrial applications. Analog output modules are used to control the preactuators in devices such as variable speed drives, valves and applications that require process control. The output current or voltage is proportional to the numerical value defined by the user program. When the controller stops, the outputs can be configured with fallback (reset to the lowest scale value or hold the last value received). This function, when set to hold, is useful when debugging the application or when a fault occurs, to ensure that the process being controlled is not disturbed. The following 0 analog I/O modules are available: b One module with inputs: 0 0 V, 0 ma b One module with inputs for type J, K and T thermocouples b One module with inputs: 0 0 V, 0 0 ma, Pt 00/000 range C, Ni00/000 range C b Two modules with temperature probe inputs: Pt00 range C and Pt000 range C (with RJ connectors or removable screw terminal block) b One module with inputs: 0 0 V, 0 0 ma b One module with inputs: PTC/NTC () b One module with output: 0 0 V, 0 ma b One module with outputs: ± 0 V b One mixed module with inputs (0 0 V, 0 ma) and output (0 0 V, 0 ma) b One mixed module with thermocouple (type J, K and T) or temperature probe inputs and output 0 0 V, 0 ma b One mixed module with inputs (0 0 V, 0 ma) and outputs (0 0 V, 0 ma) Analog expansion modules offer a resolution of 0 bits, bits + sign and bits, with connection by removable screw terminal block. An external V c power supply is required for each analog module. Discrete I/O expansion modules and analog I/O modules are connected to the different base controllers according to the following rules: b Modicon M I/O compact base controllers, TM Lpppppp: modules max. b Twido I/O compact base controllers, TWD LCpA DRF: modules max. b Twido 0 I/O compact base controllers, TWD LCpp 0DRF: modules max. b Twido 0 I/O modular base controllers, TWD LMDA 0DpK: modules max. b Twido 0 I/O and 0 I/O modular base controllers, TWD LMDA 0DRT/0DpK: modules max. b Magelis HMI Controller, XBT GC00p: modules max. b Magelis HMI Controller, XBT GCpp0p: modules max. b Modicon OTB Interface 0 I/O, OTB p0 DMLP: modules max. All analog I/O modules are electrically isolated with the use of a photocoupler between the internal electronic circuit and the input/output channels. Description Analog I/O modules comprise: An extension connector for electrical connection to the adjacent module () A PWR display block One (or two, depending on model) removable screw terminal block(s) for connecting the V c external power supply, the sensors and the preactuators A latching mechanism for attachment to the adjacent module For modules with temperature probe inputs: RJ connectors. A version of this module is available with removable screw terminal blocks ( x terminals) A screw terminal for connecting the functional ground (FG) A removable screw terminal block for connecting the V c power supply The TM XMTGB ground connection plate simplifies connection of the analog sensor and actuator cable shielding. This shielding must be connected to the device s functional ground (FG). These modules are mounted on a symmetrical rail. Mounting kit TWD XMT (supplied in lots of ) can be used for plate or panel mounting. () With PTC probe, threshold detection inputs (high and low). () A connector on the right-hand side panel ensures continuity of the electrical link with the adjacent I/O module. /

93 References I/O expansion modules Modicon TM Analog modules for Modicon M logic controller and HMI controllers XBT GC References These analog I/O expansion modules are mounted on symmetrical rails to the right of base controller below. The maximum number of I/O and/or analog modules which may be mounted depends on the type of base controller: Base controller type Twido compact () TWD LCpA 0DRF LCpA DRF LCpA DRF LCpp 0DRF Twido modular () TWD LMDA 0DpK LMDA 0DRT LMDA 0DpK Modicon M TM Lpppppp Magelis HMI Controller XBT b GC 00p XBT b GC pp0p Number of modules 0 0 TM AMI HT TM ARI LRJ TM AMI LT TM ARI LT Analog input modules Channel type Input b range inputs 0 0 V 0 ma Thermocouple K, J, T inputs 0 0 V 0 0 ma Temperature inputs 0 0 V 0 0 ma Pt 00 Pt 000 Modicon OTB Interface OTB p0 DMLP Output range Resolution Connection by Reference Weightb kg bits Removable TM AMI HT 0.0 screw terminal block (supplied) bits Removable TM AMI LT 0.0 screw terminal block (supplied) bits Removable TM AMI LT 0.0 screw terminal block (supplied) 0 bits Removable TM AMI HT 0.0 screw terminal block (supplied) bits RJ connector TM ARI LRJ 0.0 Removable TM ARI LT 0.0 screw terminal block (supplied) PTC/NTC 0 bits for NTC Removable TM ARI HT 0.0 -threshold screw terminal detection with block (supplied) PTC Analog output modules output 0 0 V 0 ma bits Removable TM AMO HT 0.0 screw terminal block (supplied) outputs ± 0 V bits + sign Removable TM AVO HT 0.0 screw terminal block (supplied) TM ALM LT TM AMM HT Analog I/O modules inputs andb output inputs and outputs 0 0 V 0 ma J, K, T thermocouple -wire Pt 00 temperature probe 0 0 V 0 ma 0 0 V 0 ma 0 0 V 0 ma 0 0 V 0 ma bits Removable screw terminal block (supplied) TM AMM HT 0.0 bits Removable TM ALM LT 0.0 screw terminal block (supplied) bits Removable TM AMM HT 0.0 screw terminal block (supplied) Separate components Description Description Reference Weightb kg Ground connection plate Shielding connection clamps Plate equipped with male Faston connector for connecting cable shielding (via Faston clamp. mm, not supplied) and functional grounds (FG) TM XMTGB 0.0 Attach and ground the shielding of the cables TM00 RSRCEMC Sold in lots of (0 for cable Ø. mm and for cable Ø. mm) TM XMTGB TM00 RSRCEMC Mounting kit For plate or panel mounting of the analog modules. Sold in lots of TWD XMT 0.0 ()Twido is not listed in this catalogue, please refer to our site 0 /

94 Presentation, description I/O expansion modules Modicon TM Expert modules for Modicon M logic controller and HMI controllers XBT GC Presentation TM00 HSC 0DT/DF Expert modules for the Modicon M logic controller are used to count the pulses generated by a sensor or to process the signals from an incremental encoder. The two modules, both with two 0 KHz counter channels, differ in the way they are connected: v Removable screw terminal block ( x contacts): TM00 HSC 0DT v Removable spring terminals TM00 HSC 0DF Expert modules TM00 HSC 0DT TM00 HSC 0DF ( modules max. per TM base) No. of Maximum Integrated functions channels frequency 0 KHz Upcounting Downcounting Period meter Frequency meter Frequency generator Axis following with encoder Physical I/O per channel Inputs Outputs The sensors used on each channel can be: b -wire V proximity sensors, b -wire PNP V proximity sensors, b Limit switches (N/O or N/C contact), b /0 V output signal incremental encoders and source outputs (positive logic). TM00 HSC 0Dp Expert modules meet the requirements of such applications as: b Alarm generation on empty unwinder status using the ratio, b Sorting small parts using the period meter, b Single electronic cam using the dynamic setting thresholds, b Speed control using the period meter, b Grouping/ungrouping for packaging machines, b Event counting, b Flow or speed measurement. TM00 HSC 0Dp Expert modules are considered to be expansion modules and as such are connected to the Modicon base by stacking them on a rail starting at the right-hand side panel of the base ( expansion modules are permitted in total, a maxiumum of of which can be TM00 HSC 0Dp Expert modules). The function parameters are set by configuration using SoMachine software. Description TM00 HSC 0Dp 0 KHz Expert modules comprise: An extension connector for linking with the adjacent module (). A channel and module diagnostics display block. removable screw or spring terminal blocks marked TB0 and TB for connecting the sensors and preactuators. A mechanical device for locking to the adjacent module. A screw terminal for the functional ground (FG) connection. The TM XMTGB ground connection plate simplifies connection of the sensor and encoder cable shielding. This shielding must be connected to the device's functional ground. These modules are mounted as standard on a symmetrical rail. The TWD XMT mounting kit (supplied in lots of ) can be used for plate or panel mounting. 0 Incremental encoder A/B Input A Input B SYNC input Reference () Enable () Capture () () A connector on the right-hand side panel ensures continuity of the link with the adjacent I/O module. Operation Block diagram of a TM00 HSC 0DT/DF module counter channel or Reference () -bit up/down counting configurable modes capture registers -threshold comparator Function on output 0 () Function on output () Output 0 Output () Optional inputs. () Reference: operating modes for IN_SYNC SYNC and IN_REF Reference inputs. () Function on outputs: possible types of behaviour. /

95 References I/O expansion modules Modicon TM Expert modules for Modicon M logic controller and HMI controllers XBT GC References Expert modules ( modules max. per TM base) Description No. of channels Characteristics Connection Reference Counter modulesb for: - V c and -wire sensors - /0 V c incremental encoders with source outputs (positive logic) 0 khz counting Screw terminals Spring terminals Weightb kg TM00 HSC 0DT 0,0 TM00 HSC 0DF 0,0 TM 00HSC 0DT TM 00HSC 0DF Separate parts Designation Description Reference Weightb kg Ground connection plate Mounting kit Sold in lots of Support equipped with 0 male Faston connectors for connecting the cable shielding (via. mm connectors, not supplied) and the functional grounds (FG) TM XMTGB 0.0 For plate or panel mounting of the analog TWD XMT 0.0 modules TM XMTGB Note: The shielding of the cordsets carrying the counter signals must be connected to the metal plate or panel (earthed casing) which is connected to the device's protective ground (PE). d Connecting the shielding does not remove the need to connect the functional ground screw terminal FG (item on previous page) on the module to ground via the TM XMTGB ground connection plate. 0 /

96 Selection guide I/O expansion modules Modicon TM compact blocks for Modicon M logic controller and Modicon LMC0 motion controller Applications Modicon TM compact block 0 I/O I/O I/O Compatibility Modicon M logic controller Modicon LMC0 motion controller Channel connection With removable spring terminal blocks (supplied) Digital inputs Number Nominal input voltage V c V c V c IEC/EN - conformity Type Type Type Type of signal () Sink Sink Sink Type of wiring -wire -wire -wire Limit values V c V c V c Nominal input current. ma. ma. ma Input impedance. kω. kω. kω State 0 V max. c V max. c V max. c State V min. c V min. c V min. c Digital outputs Number, transistor, relays with NO contact, transistor Analogue inputs Nominal output voltage V c V c V c Output current per channel 0. A 0. A 0. A Output current per group of A max. A max. A max. channels Type of signal () Source Source Source Type of wiring -wire -, - or -wire -wire Limit values 0... V c 0... V c 0... V c Short-circuit and overload protection Yes Yes Yes Number Type Range Resolution Analogue outputs Sampling period without filtering with filtering Number Type Range Resolution Response time Power supply Isolation Channel-to-channel Between channel groups Channel-to-bus Type of Modicon TM compact block TM CDT TM CDR TM CDT Page / () Source output: PNP output. Sink output: NPN output. 0 More technical information on /0

97 I/O I/O Modicon M logic controller Modicon LMC0 motion controller With removable spring terminal blocks (supplied) V c Type Sink -wire V c. ma. kω V max. c V min. c, transistor V c 0. A A max. Source -wire 0... V c Yes Voltage/current Voltage Current Voltage + current Vdc 0 0 ma/ 0 ma Vdc 0. 0 ma/ 0 ma Voltage : Vdc Current : 0 0 ma/ 0 ma bits bits + sign bits Voltage: bits + sign Current: bits 00 µs ms 0 ms 0 ms 0 ms Voltage/current Voltage Current Voltage + current Vdc 0 0 ma Vdc 0 0 ma Voltage : Vdc Current : 0 0 ma bits bits + sign bits Voltage: bits + sign Current: bits ms max. 0 ms max. ms per channel 0 ms max. ms per channel 0 ms max. ms per channel Internal Internal Internal Internal Non-isolated Non-isolated Non-isolated Non-isolated 00 V a RMS 00 V a RMS 00 V a RMS 00 V a RMS TM CDTL TM CAIOVL TM CAIOCL TM CAIOCVL / 0 /

98 Presentation, description I/O expansion modules Modicon TM compact blocks for Modicon M logic controller and Modicon LMC0 motion controller Presentation Modicon TM compact blocks offer a low-cost solution for expanding digital and/or analogue I/O control system confi gurations. They consist of a block containing the circuit boards, the bus bases, and the TM ACTB removable terminal blocks. They complement the embedded I/O in the various M controllers and LMC0 motion controllers and represent a cost-effective way to create confi gurations requiring a large number of digital or analogue channels. The TM Cppppppp I/O compact block offer consists of: b A V c digital I/O compact block, with sink inputs and transistor outputs b A V c digital I/O compact block, with sink inputs and relay outputs b A V c digital I/O compact block, with sink inputs and transistor outputs b A V c mixed I/O compact block, with sink digital inputs and analogue inputs, and transistor digital outputs and analogue outputs b x V c analogue I/O compact block: v a block with voltage I/O v a block with current I/O v a block with voltage I/O + current I/O. Regardless of which compact block is chosen, the format is the same and corresponds to fi ve I/O expansion modules. TM compact blocks are connected to the TM expansion bus on M controllers and LMC0 motion controllers. The advantage of these blocks is their compact size, ease of wiring and, depending on the reference, the option of combining different types of channel. Description TM compact blocks comprise: On each side of the base, a bus expansion connection for the link with the previous controller or block Two mechanical locking clips for mounting/dismounting on a symmetrical rail Five LED display blocks for the channels and compact block diagnostics Five slots for the plain text cover holder (label-holder) Five removable spring terminal blocks, each with locking clip and slots for coloured identifiers 0 /

99 References I/O expansion modules Modicon TM compact blocks for Modicon M logic controller and Modicon LMC0 motion controller Device colour: white TM CDT TM CDT TM CDTL TM CAIOVL TM CAIOCVL TM ACTBpp TM ACTLC00 TM ACTCH00 TM ACLT TM CDR TM CAIOCL TM ACLITW References Number of I/O Inputs Outputs () TM I/O digital compact blocks 0 I/O digital inputs, V c, Sink, -wire I/O digital inputs, V c, Sink, -wire, 0. A max I/O digital inputs, V c, Sink, -wire TM I/O digital/analogue compact blocks I/O digital inputs, V c, Sink, -wire analogue inputs V, 0 0 ma, 0 ma, resolution bits transistor digital outputs, -wire, V c, Source, 0. A digital outputs, A relay, with NO contact, 0 V c/0 V a transistor digital outputs, V c, Source, 0. A, -wire transistor digital outputs, -wire, V c, Source, 0. A analogue outputs, V, 0 0 ma, resolution bits Reference Weightb kg TM CDT 0.0 TM CDR 0.0 TM CDT 0.0 TM CDTL 0.0 TM I/O analogue compact blocks I/O analogue voltage analogue voltage TM CAIOVL 0.0 inputs Vdc Resolution bits + sign ouputs Vdc Resolution bits + sign analogue current analogue current TM CAIOCL 0.0 inputs 0 0 ma/ 0 ma Resolution bits ouputs 0 0 ma Resolution bits analogue inputs: analogue outputs: TM CAIOCVL 0.0 voltage inputs Vdc current inputs 0 0 ma/ 0 ma Resolution voltage: bits + sign current : bits voltage outputs Vdc v v+ current outputs 0 0 ma Resolution voltage: bits + sign current : bits Terminal blocks Use Description Sold in lots of Unit b reference Weight b kg For I/O compact b spring terminals TM ACTB 0.00 blocks, V c power supply 0 TM ACTB Accessories Description Used for Colour Sold in lots of Unit b reference Weight b kg Plain text cover holder (labelholder) Marking the terminal blocks on the I/O channels Plain text cover Locking plain text holder locking clip cover holder (Order with plain TM ACTCH00 text cover holder TM ACTCH00) Precut legend Plain text cover strips of paper holder TM ACTCH00 Coloured plastic b identifiers Metal tool Labelling connection channel terminals Inserting/removing TM ACLITp identifiers () Source output: PNP output, sink output: NPN output. Transparent 00 TM ACTCH Transparent 00 TM ACTLC White 00 TM ACTLS White TM ACLITW 0.0 Red TM ACLITR 0.0 Blue TM ACLITB 0.0 Black TM ACLT /

100 Selection guide I/O expansion modules Modicon TM Digital modules and Modicon TM Digital/Analog module for Modicon M logic controller and Modicon LMC0 motion controller Applications Type of expansion module to digital input channels Compatibility Modicon M logic controller, Modicon LMC0 motion controller Channel connection With removable spring terminal blocks (to be ordered separately) Digital inputs Number Nominal input voltage V c 00/0 V a IEC/EN - conformity Type Type Type of signal () Sink Type of wiring -, - or -wire or -wire -wire -, - or -wire or -wire Limit values c V a V Digital outputs Nominal input current. ma ma at a 00 V ma at a 0 V Input impedance. kω State 0 c V max. State c V min. Number Nominal output voltage Output current per channel Output current per group of channels Type of signal () Type of wiring Limit values 0 ma at a 0 V Short-circuit and overload protection Analog inputs Number Type Range Resolution Sampling period without filtering with filtering Analog outputs Number Type Range Resolution Response time Type of electronic expansion module TM SDID TM SDID TM SDID TM SDID TM SDIA TM SDIA TM SDIU Associated bus base () TM ACBM, TM ACBM TM ACBM 0 Associated terminal block () TM ACTB0, TM ACTB TM ACTB TM ACTB Pages / / () Source output: PNP output, sink output: NPN output. () to be ordered separately. More technical information on /

101 digital input channels and analog input channel digital output channels and analog output channel digital input channels transistor output channels Modicon M logic controller, Modicon LMC0 motion controller to transistor output channels transistor output channels to relay output channels With removable spring terminal blocks (to be ordered separately) V c V c Type Type Sink Sink -wire -wire c 0... V c 0... V. ma. ma. kω. kω c V max. c V max. c V min. c V min. V c V c V c 00/0 V a c 0/a 0 V 0. A 0. A 0. A 0. A A 0. A A 0. A A A A max. A max. A max. A max. A max. A max. A max. A max. A 0 A max. Source Source Source Solid state relay Relay -wire -wire -, - or -wire or -wire -wire -wire NO/NC contact c 0,... V c 0... V c 0... V a 0 V c... V a... V Yes Yes Yes Yes No Voltage/current Vdc 0 0 ma/ 0 ma bits + sign 00 ms ms max. Voltage/current Vdc 0 0 ma bits ms max. TM b SMMDL TM SDMDT TM SDOT TM SDOT TM SDOTA TM SDOT TM SDOTA TM SDOT TM SDOS TM SDOR TM SDOR TM SDOR TM ACBM, TM ACBM TM ACBM TM ACTB TM ACTB0, TM ACTB TM ACTB TM ACTB / / / 0 /

102 Presentation, description I/O expansion modules Modicon TM Digital modules and Modicon TM Digital/Analog module for Modicon M logic controller and Modicon LMC0 motion controller Presentation The TM Spppp digital module offer consists of: Eleven input, mixed I/O and output electronic modules (sensor and preactuator V c power supply): TM SDppp One Digital/Analog mixed I/O electronic module: TM SMMDL. They complement the embedded I/O in the various M logic controllers and LMC0 motion controllers. They are used to adapt to the application requirements as closely as possible to reduce the installation and wiring costs. Each digital expansion module consists of three parts to be ordered separately (): An I/O electronic module A bus base A terminal block These modules can be mechanically assembled before mounting on a symmetrical rail. These modules offer the following advantages: Removable terminal Spring terminals which can be used for quick, tool-free connection of the sensors and preactuators in addition, the quality of the spring terminals avoids the need for periodic retightening Hot swapping The digital modules offer includes: Four V c digital input modules with,, or sink inputs One V c digital mixed I/O electronic module, with sink inputs and source transistor outputs SIx digital output electronic modules with,, or source transistor outputs The digital/analog module offer includes: one mixed I/O electronic module with four V c digital inputs and one voltage/ current analog input, two V digital outputs and one voltage/current analog output. Description TM SDpppp digital modules and digital/analog TM SMMDL module comprise: A bus base A mechanical locking lever for mounting/dismounting on a symmetrical rail On each side of the base, a bus expansion connection for the link with the previous controller or module A digital input, I/O or output electronic module A channel and module diagnostics LED display block A slot for labelling (label-holder) A removable spring terminal block with locking lever and slots for coloured identifiers () Also sold in kits, see page / 0 /

103 References Device colour: White TM SDppp TM SMMDL TM ACBMpp TM ACTBpp TM ACTLC00 TM ACTCH00 TM ACLPL0 TM ACLPR0 + + TM SDpDK I/O expansion modules Modicon TM Digital modules and Modicon TM Digital/Analog module for Modicon M logic controller and Modicon LMC0 motion controller References Digital input electronic modules Voltage Number and type of channels () V c inputs Reference Weight b kg sink inputs TM SDID 0.0 sink inputs TM SDID 0.0 sink inputs TM SDID 0.0 sink inputs TM SDID 0.0 Digital mixed inputs/outputs electronic modules V c inputs/outputs sink inputs, source transistor outputs TM SDMDT 0.0 Digital output electronic modules V c source transistor outputs 0. A per channel TM SDOT 0.0 outputs source transistor outputs 0. A per channel TM SDOT 0.0 source transistor outputs A per channel, TM SDOTA 0.0 A per module source transistor outputs 0. A per channel TM SDOT 0.0 source transistor outputs A per channel TM SDOTA 0.0 source transistor outputs 0. A per channel TM SDOT 0.0 Digital/Analog mixed inputs/outputs electronic module V c inputs/outputs sink digital inputs TM SMMDL 0,0 analog input Vdc, 0 0 ma/ 0 ma source transistor outputs 0. A per channel analog output 0 0 ma Bus bases Power supply Characteristics Sold in lots of Unit b reference Weight b kg V c TM ACBM TM ACBM Address setting TM ACBM TM ACBM Terminal blocks Use Description Sold in lots of For electronic modules, V c power supply Unit b reference Weight b kg contacts TM ACTB TM ACTB contacts TM ACTB TM ACTB Accessories Description Used for Colour Sold in lots of Plain text cover b holder (label-holder) Plain text cover b holder locking clip (Order with plain text cover holder TM ACTCH00) Precut legend b strips of paper Coloured b plastic b identifiers Metal tool Retaining plates b for bus bases Marking the terminal blocks on the I/O channels Locking plain text cover holder TM ACTCH00 Unit b reference Weight b kg Transparent 00 TM ACTCH Transparent 00 TM ACTLC Plain text cover holder TM ACTCH00 White 00 TM ACTLS Labelling connection channel terminals Inserting/removing TM ACLITp identifiers White TM ACLITW 0.0 Red TM ACLITR 0.0 Blue TM ACLITB 0.0 Black TM ACLT 0.00 Held on the left side White 0 TM ACLPL Held on the right side White 0 TM ACLPR Locking clips For modules Black 00 TM ACADL Digital I/O expansion module kits Description Composition Reference Weight b kg Kit including a digital TM SDID + TM ACBM + TM ACTB TM SDIDK 0.0 input or output electronic module, a bus base and a terminal block TM SDOT + TM ACBM + TM ACTB TM SDOTK 0.0 () Source output: PNP output, sink output: NPN output. 0 /

104 Presentation, description I/O expansion modules Modicon TM Digital modules for Modicon M logic controller and Modicon LMC0 motion controller Presentation The TM SDppp digital module offer consists of six input and output electronic modules (sensor and preactuator 00/0 V a power supply). They complement the embedded I/O in the various M controllers and LMC0 motion controllers. They are used to adapt to the application requirements as closely as possible to reduce the installation and wiring costs. Each digital module consists of three parts to be ordered separately (): An I/O electronic module A bus base A terminal block These modules can be mechanically assembled before mounting on a symmetrical rail. These modules offer the following advantages: Removable terminal Spring terminals which can be used for quick, tool-free connection of the sensors and preactuators in addition, the quality of the spring terminals avoids the need for periodic retightening Hot swapping The digital modules offer includes: Two 00/0 V a digital input electronic modules, with or inputs A 00/0 V a digital input electronic module, with inputs A 00/0 V a digital output electronic modules, with outputs Two 0 V c/0 V a digital output electronic modules, with or relay outputs Description TM SDppp digital modules comprise: A bus base A mechanical locking lever for mounting/dismounting on a symmetrical rail On each side of the base, a bus expansion connection for the link with the previous controller or module A digital input or output electronic module A channel and module diagnostics LED display block A slot for labelling (label-holder) A removable spring terminal block with locking lever and slots for coloured identifiers () Also sold in kit, see page / 0 /

105 References I/O expansion modules Modicon TM Digital modules for Modicon M logic controller and Modicon LMC0 motion controller Device colour: black References Multivoltage digital input electronic modules Voltage 00/0 V a inputs Number and type of channels () Sold in lots of Unit b reference Weight b kg inputs b TM SDIA 0.0 inputs b TM SDIA 0.0 TM SDIpp TM SDOpp 00/0 V a inputs inputs b TM SDIU 0.0 Digital output electronic modules 00/0 V a outputs x A transistor outputs TM SDOS V c/0 V a outputs x A relay outputs, NO/NC contact x A relay outputs, NO/NC contact TM SDOR 0.0 b TM SDOR 0.0 b TM SDOR 0.00 Bus bases Power supply Characteristics Sold in lots of Unit b reference Weight b kg a 0 V b TM ACBM b TM ACBM TM ACBMpp TM ACTLC00 TM ACLPL0 TM ACTBpp TM ACTCH00 TM ACLPR0 Terminal blocks Use Description Sold in lots of Unit b reference Weight b kg For digital I/O contacts b TM ACTB 0.0 electronic module, 0 V a power supply 0 TM ACTB0 0.0 Accessories Description Used for Colour Sold in lots of Plain text b cover holder (label-holder) Marking the terminal blocks on the I/O channels Plain text cover Locking plain text holder locking cover holder clip TM ACTCH00 (Order with plain text cover holder TM ACTCH00) Precut legend strips of paper Coloured b plastic b identifiers Plain text cover holder TM ACTCH00 Labelling connection channel terminals Unit b reference Weight b kg Transparent 00 TM ACTCH Transparent 00 TM ACTLC White 00 TM ACTLS White TM ACLITW 0.0 Red TM ACLITR 0.0 Blue b TM ACLITB 0.0 Metal tool Retaining plates for bus bases Inserting/removing TM ACLITp identifiers Black TM ACLT 0.00 Held on the left side White 0 TM ACLPL Held on the right side White 0 TM ACLPR Locking clips For modules Black 00 TM ACADL Digital I/O expansion module kit Description Composition Reference Weight b kg Kit including a digital output TM SDOR + TM ACBM + TM ACTB TM SDORK 0.00 electronic module, a bus base and a terminal block () Source output: PNP output, sink output: NPN output. 0 TM SDORK /

106 Presentation I/O expansion modules Modicon TM common distribution modules for Modicon M logic controller and Modicon LMC0 motion controller Presentation TM SPppp common distribution modules make cabling more flexible by branching the various voltages needed to power the I/O expansion modules used. Each common distribution module consists of three parts to be ordered separately: A common distribution electronic module A bus base A terminal block to be chosen according to the number of terminals These modules can be mechanically assembled before mounting on a symmetrical rail. These modules offer the following advantages: Removable terminal Spring terminals which can be used for quick, tool-free connection of the sensors and preactuators in addition, the quality of the spring terminals avoids the need for periodic retightening Hot swapping The power supply common modules offer includes four common distribution electronic modules which have a removable fuse. This offer is completed by a non-functioning dummy module TM SD000 which can be used to: Increase the flexibility in managing the various options for an installation: machine with or without temperature sensors for example. Reserve a physical slot and a logical address on the backplane bus, for adding a functioning module at a later date: application-specific I/O expansion for example. Description Common distribution modules comprise: A bus base A mechanical locking lever for mounting/dismounting on a symmetrical rail On each side of the base, a bus expansion connection for the link with the previous controller or module A common distribution electronic module A channel and module diagnostics LED display block A slot for labelling (label-holder) A removable spring terminal block with locking lever and slots for coloured identifiers 0 /0

107 References I/O expansion modules Modicon TM common distribution modules for Modicon M logic controller and Modicon LMC0 motion controller Device colour: white TM SPDGppp References Common distribution electronic modules () Power supplyb type Characteristics Reference Weight b kg V c common x 0 Vdc TM SPDGF 0.0 with fuse common x Vdc TM SPDDF 0.0 with fuse common x 0 Vdc TM SPDGDF 0.0 common x Vdc with fuse common x 0 Vdc common x Vdc with fuse TM SPDGDF 0.0 Dummy electronic module Characteristics Used for Reference Weight b kg Non-functioning Reservation of slots and logical address TM SD TM ACBMpp Bus bases Power supply Characteristics Sold in lots of Unit b reference Weight b kg V c TM ACBM TM ACBM0b 0.00 Address setting TM ACBM TM ACBM0b 0.00 TM ACTBpp TM ACTLC00 TM ACLITW TM ACTCH00 TM ACLT Terminal blocks Use Description Sold in lots Unit b Weight b of reference kg For common contacts TM ACTB0 0.0 distribution 0 TM ACTB electronic module, V c power contacts TM ACTB 0.00 supply 0 TM ACTB Accessories Description Used for Colour Sold in lots Unit b Weight b of reference kg Plain text cover Marking the Transparent 00 TM ACTCH holder (labelholder) terminal blocks on the I/O channels Plain text cover holder locking clip Locking plain text cover holder Transparent 00 TM ACTLC (Order with plain text TM ACTCH00 cover holder TM ACTCH00) Precut legend strips of paper Coloured plastic b identifiers Metal tool Retaining plates for bus bases Plain text cover holder TM ACTCH00 Labelling connection channel terminals White 00 TM ACTLS White TM ACLITW 0.0 Red TM ACLITR 0.0 Blue b TM ACLITB 0.0 Inserting/removing TM ACLITp identifiers Black TM ACLT 0.00 Held on the left side White 0 TM ACLPL Held on the right White 0 TM ACLPR side Locking clips For modules Black 00 TM ACADL () Equipped with x 0 internal fuse, slow-blow. A 0 TM ACLPL0 TM ACLPR0 /

108 Selection guide I/O expansion modules Modicon TM Analog modules and Modicon TM Digital/Analog module for Modicon M logic controller and Modicon LMC0 motion controller Applications Type of expansion module to analog input channels Compatibility Modicon M logic controller, Modicon LMC0 motion controller Channel connection With removable spring terminal blocks (to be ordered separately) Analog inputs Number Type Voltage/current Pt00/Pt000 temperature probe Analog outputs Range Vdc 0 0 ma/ 0 ma Vdc 0 0 ma Vdc 0 0 ma/ 0 ma Vdc 0 0 ma Resolution bits + sign bits + sign bits + sign bits + sign bits Sampling period without filtering 00 µs 00 µs with filtering ms 0 µs ms 0 µs Number Type Range Resolution Response time C Digital inputs Number Nominal input voltage IEC/EN - conformity Type of signal () Type of wiring Limit values Nominal input current Input impedance State 0 State Digital outputs Number Nominal output voltage Output current per channel Output current per group of channels Type of signal () Type of wiring Limit values Short-circuit and overload protection Power supply Internal Isolation Channel-to-channel Non-isolated Between channel groups Channel-to-bus a 00 V RMS Type of electronic module TM SAIL TM SAIH TM SAIL TM SAIH TM SAIPH TM SAIPH 0 Associated bus base () TM ACBM, TM ACBM Associated terminal block () TM ACTB0, TM ACTB TM ACTB TM ACTB0, TM ACTB Page / () Source output: PNP output, sink output: NPN output. () to be ordered separately. TM ACTB More technical information on /

109 analog input channel and digital input channels analog input channel and digital output channels to analog output channels With removable spring terminal blocks (to be ordered separately) J, K, S, N thermocouple Full bridge Strain Gauge Voltage/current Type J: C Type K: C Type S: C Type N: C Differential: 000 Ω Vdc 0 0 ma/ 0 ma bits bits bits + sign 00 ms ms max. Voltage/current Voltage/current Vdc 0 0 ma Vdc 0 0 ma bits bits + sign ms maxi ms max. V c Type Sink -wire c V. ma. kω c V max. c V min. V c 0. A A max. Source -wire c 0... V Yes Internal Internal Internal Internal Non-isolated Non-isolated Non-isolated Non-isolated a 00 V RMS a 00 V RMS a 00 V RMS a 00 V RMS TM SAITH TM SAITH TM SEAISG TM SMMDL TM SAOL TM SAOH TM SAOL TM SAOH TM ACBM, TM ACBM TM ACTB0, TM ACTB TM ACTB TM ACTB0, TM ACTB TM ACTB / / / 0 /

110 Presentation, description I/O expansion modules Modicon TM Analog modules for Modicon M logic controller and Modicon LMC0 motion controller Presentation TM SAIpp and TM SEIAISG analog modules are used to acquire various analog values encountered in industrial applications. TM SAOppp Analog output modules are used to control preactuators in physical units, such as variable speed drives or valves and applications where process control is required. The output current or voltage is proportional to the numerical value defined by the user program. On a controller stop, the outputs can be configured with fallback (set to the bottom scale value or held at their value). This function, with holding the value, is used when debugging the application or on a fault so as not to disturb the controlled process. Each analog module consists of three parts to be ordered separately (): An I/O electronic module A bus base A terminal block These modules can be mechanically assembled before mounting on a symmetrical rail. These modules offer the following advantages: Removable terminal Spring terminals which can be used for quick, tool-free connection of the sensors and preactuators in addition, the quality of the spring terminals avoids the need for periodic retightening Hot swapping The offer of analog modules: Four electronic modules with or voltage/current inputs Two electronic modules with or Pt00/Pt000 temperature probes Two electronic modules with or J, K, S and N thermocouple inputs One electronic module with Full-bridge strain gauge input Four electronic modules with or voltage/current outputs Depending on the application requirements, these electronic modules are available in, or bit-resolution. It is advisable to use the TMXMTGB earthing plate which simplifies connection of the analog sensor and actuator cable shielding. This shielding must be connected to the device's functional earth. Description Analog modules comprise: A bus base A mechanical locking lever for mounting/dismounting on a symmetrical rail On each side of the base, a bus expansion connection for the link with the previous controller or module An analog input or output electronic module A channel and module diagnostics LED display block A slot for labelling (label-holder) A removable spring terminal block with locking lever and slots for coloured identifiers () Also sold in kits, see page / 0 /

111 References I/O expansion modules Modicon TM Analog modules for Modicon M logic controller and Modicon LMC0 motion controller Device colour: white TM SAIpp TM ACBMpp TM ACTLC00 TM ACLPL0 TM XMTGB TM SAOpp + + TM SAppK TM SAOpp TM ACTBpp TM ACTCH00 TM ACLPR0 References Analog input electronic modules Number and type of inputs Input range Resolution Reference Weight kg voltage/current inputs V DC, 0 0 ma/ 0 ma bits + sign TM SAIL V DC, 0 0 ma bits + sign TM SAIH 0.0 voltage/current inputs Vdc, 0 0 ma/ 0 ma bits + sign TM SAIL V DC, 0 0 ma bits + sign TM SAIH 0.0 Pt00/Pt000 temperature probe C bits TM SAIPH 0.0 inputs Pt00/Pt000 temperature probe inputs bits TM SAIPH 0.0 J, K, S, N thermocouple inputs Type J: C bits TM SAITH 0.0 J, K, S, N thermocouple inputs Type K: C Type S: C bits TM SAITH 0.0 Type N: C Full bridge strain gauge input Differential: 000 Ω bits TM SEAISG 0.0 Analog output electronic modules Nber and type of O Output range Resolution Reference Weight kg voltage/current outputs V DC, 0 0 ma bits + sign TM SAOL 0.0 bits + sign TM SAOH 0.0 voltage/current outputs V DC, 0 0 ma bits + sign TM SAOL 0.0 bits + sign TM SAOH 0.0 Bus bases Power supply Characteristics Sold b in lots of Unit b reference Weight b kg V c TM ACBM TM ACBM Address setting TM ACBM TM ACBM Terminal blocks Use Type Sold b in lots of Unit b reference Weight b kg For analog I/O electronic module, V c power supply contacts TM ACTB TM ACTB contacts TM ACTB TM ACTB Accessories Designation Used for Colour Sold in b lots of Unit b reference Weight b kg Plain text cover holder (labelholder) Marking the terminal blocks on the I/O channels Transparent 00 TM ACTCH Plain text cover holder locking clip Locking plain text cover Transparent 00 TM ACTLC (Order with plain text holder TM ACTCH00 cover holder TM ACTCH00) Precut legend strips of paper Plain text cover holder TM ACTCH00 White 00 TM ACTLS Coloured plastic identifiers Labelling connection channel terminals White TM ACLITW 0.0 Red TM ACLITR 0.0 Blue TM ACLITB 0.0 Black TM ACLT 0.00 Metal tool Inserting/removing TM ACLITp identifiers Retaining plates for bus bases Held on the left side White 0 TM ACLPL Held on the right side White 0 TM ACLPR Locking clips For modules Black 00 TM ACADL Separate parts Designation Description Unit b Weight b TM00 RSRCEMC reference kg Earthing plate Support equipped with 0 male Faston connectors for connecting the cable shielding (via. mm connectors, not supplied) and the functional earths (FE) TM XMTGB 0.0 TM00 RSRCEMC Shielding connection clamps Sold in lots of Attachment and earthing of the cable shielding. Pack of clamps including 0 for Ø. mm cable and for Ø. mm cable Mounting kit (Sold in lots of ) For mounting the analog modules on a plate or panel TWD XMT 0.0 Analog I/O expansion module kits Designation Description Reference Weight b kg Kits including an analog input or TM SAIL + TM ACBM + TM ACTB TM SAILK 0.0 output electronic module, a bus base and a terminal block TM SAIH + TM ACBM + TM ACTB TM SAIHK 0.0 TM SAOL + TM ACBM + TM ACTB TM SAOLK /

112 Selection guide I/O expansion modules Modicon TM Expert modules for Modicon M logic controller and Modicon LMC0 motion controller Applications Compatibility Upcounting, downcounting, period measurement, frequency meter, frequency gene rator, axis following with encoder Modicon M logic controller, Modicon LMC0 motion controller Channel connection With removable spring terminal blocks (to be ordered separately) Number of counter channelsb IEC/EN - conformityb Type Incremental Type of signal () Sink Sink Type of inputb -, - or -wire Nominal input voltageb V c V c asymmetrical Voltage limit valuesb V c Frequency per channelb 0 khz 00 khz Resolutionb / bits Functionsb Event counting Interval measurement x V c auxiliary inputs V c encoder power supply Types of counter module TM SDIDF TM SEIC00 Compatible bus base () Compatible terminal block () TM ACBM, TM ACBM TM ACTB Page / () Source output: PNP output, sink output: NPN output. () To be ordered separately. 0 More technical information on /

113 Upcounting, downcounting, period measurement, frequency meter, frequency generator, axis following with encoder Modicon M logic controller, Modicon LMC0 motion controller With removable spring terminal blocks (to be ordered separately) Incremental Incremental SSI absolute Sink RS, Sink Sink V c asymmetrical V c symetrical V c symetrical V c V c 00 khz 0 khz MHz / bits / bits bits x V c auxiliary inputs V c encoder power supply x V c auxiliary inputs x V c auxiliary inputs TM SEIC00 TM SEIC00 TMSESC000 TM ACBM, TM ACBM TM ACTB / 0 /

114 Presentation, description I/O expansion modules Modicon TM Expert modules for Modicon M logic controller and Modicon LMC0 motion controller Presentation TM SDIDF and TM SEppppppp Expert modules for Modicon M logic controller and LMC0 motion controllers are used to count the pulses generated by a sensor or to process the signals from an incremental encoder, depending on the reference chosen. The extent of the high-speed counter module offer makes it possible to adapt the configuration to the machine's precise requirements: the five counter modules differ in their frequency and their functions. Expert electronic No. of Max. Integrated functions Signal modules channels frequency TM SDIDFb 0 khz Event counting, interval Sink measurement TM SEIC00 00 khz x V c auxiliary inputs Sink V c encoder power supply TM SEIC00 00 khz x V c auxiliary inputs Sink V c encoder power supply TM SEIC00 0 khz x V c auxiliary inputs Sink c V encoder power supply TM SESC000 MHz x V c auxiliary inputs c V SSI encoder power supply Sink The function parameters are set by configuration using SoMachine software. Each Expert module consists of three parts to be ordered separately: An electronic counter module A bus base A terminal block These modules can be mechanically assembled before mounting on a symmetrical rail. These modules offer the following advantages: Removable terminal Spring terminals which can be used for quick, tool-free connection of the sensors and preactuators in addition, the quality of the spring terminals avoids the need for periodic retightening Hot swapping Description TM Expert modules comprise: A bus base A mechanical locking lever for mounting/dismounting on a symmetrical rail On each side of the base, a bus expansion connection for the link with the previous controller or module An electronic counter module A channel and module diagnostics LED display block A slot for labelling (label-holder) A removable spring terminal block with locking lever and slots for coloured identifiers 0 /

115 References I/O expansion modules Modicon TM Expert modules for Modicon M logic controller and Modicon LMC0 motion controller Device colour: white References Expert electronic modules Counting frequency Number of channels 0 khz Event counting, interval measurement Function Reference Weight b kg TM SDIDF khz x V c auxiliary inputs V c encoder power supply x V c auxiliary inputs V c encoder power supply TM SEIC TM SEIC TM SDIDF TM SEppppppp 0 khz x V c auxiliary inputs TM SEIC00 0,0 MHz x V c auxiliary inputs TMSESC000 0,0 TM ACBMpp TM ACTLC00 TM ACTBpp TM ACTCH00 Bus bases Power supply Characteristics Sold in lots of Unit b reference Weight b kg V c TM ACBM TM ACBM Address setting TM ACBM TM ACBM Terminal blocks Use Description Sold in lots of Unit b reference Weight b kg For electronic contacts TM ACTB 0.00 counter module powered 0 TM ACTB with V c Accessories Designation Used for Colour Sold in lots of Plain text cover holder (label-holder) Marking the terminal blocks on the I/O channels Plain text cover Locking plain text holder locking cover holder clip TM ACTCH00 (Order with plain text cover holder TM ACTCH00) Precut legend strips of paper Plain text cover holder TM ACTCH00 Coloured plastic blabelling identifiers connection channel terminals Unit b reference Weight b kg Transparent 00 TM ACTCH Transparent 00 TM ACTLC White 00 TM ACTLS White TM ACLITW 0.0 Red TM ACLITR 0.0 Blue b TM ACLITB 0.0 TM ACLITW TM ACLT Metal tool Retaining plates for bus bases Inserting/removing TM ACLITp identifiers Black TM ACLT 0.00 Held on the left side White 0 TM ACLPL Held on the right side White 0 TM ACLPR Locking clips For modules Black 00 TM ACADL TM ACLPL0 TM ACLPR0 TM ACADL00 0 /

116 Presentation I/O expansion modules Modicon TM power distribution modules for Modicon M logic controller and Modicon LMC0 motion controller Presentation TM SPpp power distribution modules are intended to supply power to the I/O modules and/or the TM bus. Each power distribution module consists of three parts to be ordered separately: A power distribution electronic module A bus base A terminal block These modules can be mechanically assembled before mounting on a symmetrical rail. These modules offer the following advantages: Removable terminal Spring terminals which can be used for quick, tool-free connection of the sensors and preactuators in addition, the quality of the spring terminals avoids the need for periodic retightening Four power distribution modules are available Description Power distribution modules comprise: A bus base A mechanical locking lever for mounting/dismounting on a symmetrical rail On each side of the base, a bus expansion connection for the link with the previous controller or module A power distribution electronic module A channel and module diagnostics LED display block A slot for labelling (label-holder) A removable spring terminal block with locking lever and slots for coloured identifiers 0 /0

117 References I/O expansion modules Modicon TM power distribution modules for Modicon M logic controller and Modicon LMC0 motion controller Device colour: grey References Power distribution electronic modules Input power supply Used for Fuse Reference Weight b kg V c Supplying power to the I/O modules in V c Total I max: 0 A TM SPS A internal TM SPSF 0.00 fuse TM SPpp Supplying power to the I/O modules in V c and the TM bus (Bus power supply: W) TM SPS A internal TM SPSF 0.00 fuse Bus bases Power supply Characteristics Sold in lots Unit b Weight b of reference kg V c Isolated on the left on the power TM ACBM0R 0.00 supply to the I/O modules in V c 0 TM ACBM0R TM ACBMpp Isolated on the left on the power supply to the I/O modules in V c Address setting TM ACBM0R TM ACBM0R Terminal block Use Characteristics Reference Weight b kg For power distribution electronic module V c contacts TM ACTBPS 0.00 TM ACTBpp TM ACTLC00 TM ACTCH00 Accessories Description Used for Colour Sold in lots Unit b Weight b of reference kg Plain text cover Marking the terminal Transparent 00 TM ACTCH holder (label-holder) blocks on the I/O channels Plain text cover Locking plain text Transparent 00 TM ACTLC holder locking clip cover holder TM ACTCH00 (Order with plain text cover holder TM ACTCH00) Precut legend strips of paper Plain text cover holder TM ACTCH00 Coloured plastic blabelling identifiers connection channel terminals White 00 TM ACTLS White TM ACLITW 0.0 Red TM ACLITR 0.0 Blue b TM ACLITB 0.0 Metal tool Retaining plates for bus bases Inserting/removing TM ACLITp identifiers Black TM ACLT 0.00 Held on the left side White 0 TM ACLPL Held on the right side White 0 TM ACLPR Locking clips For modules Black 00 TM ACADL TM ACLITW TM ACLT 0 TM ACLPL0 TM ACLPR0 TM ACADL00 /

118 Presentation I/O expansion modules Modicon TM Transmitter and Receiver modules for Modicon M logic controller and Modicon LMC0 motion controller IP 0 distributed I/O island IP distributed I/O island Presentation M logic controllers and LMC0 motion controllers offer the possibility of creating IP 0 islands of distributed I/O via the TM expansion bus. This makes it possible to: -- Adapt the architecture as closely as possible to the machine topology -- Reduce the wiring costs by minimizing the distance between the modules and the sensors/preactuators -- Take full advantage of the TM expansion bus exchange performance -- Save the cost of a fieldbus connection In addition, irrespective of the expansion module local or remote slot, the modules remain synchronized due to use of the same expansion bus. Modicon TM Remote modules are needed to: Increase the number of remote I/O on a M logic controller and an LMC0 motion controller beyond 00 m Exchange incoming and outgoing data produced by the I/O expansion modules Guarantee the performance of data exchanges Three remote modules are available: The TM SBET electronic module: transmitter (), white, for data transmission between IP 0 islands The TM SBET electronic module: transmitter (), white, for data transmission from an IP 0 island to an IP island () via a TM expansion bus () TM SBER electronic modules: receiver (), grey like all the power distribution modules The transmitter () and receiver () modules are physically linked by the remote connection cable () TCS XCNNXNX00. The maximum distance between islands is 00 m and it is possible to connect up to remote islands. Each remote module consists of three parts to be ordered separately: An electronic module, either transmitter or receiver A bus base A connection block These modules can be mechanically assembled before mounting on a symmetrical rail. These modules offer the following advantages: Removable connector Spring terminals which can be used for quick, tool-free connection of the sensors and preactuators. In addition, the quality of the spring terminals avoids the need for periodic retightening Description Transmitter and receiver modules comprise: A bus base A mechanical locking lever for mounting/dismounting on a symmetrical rail On each side of the base, a bus expansion connection for the link with the previous controller or module A remote I/O electronic module, either transmitter or receiver A channel and module diagnostics LED display block A slot for labelling (label-holder) A removable spring terminal block with locking lever and slots for coloured identifiers () IP islands. Composition: TM blocks and TM expansion bus. See page /. 0 Transmitter module Receiver module /

119 References I/O expansion modules Modicon TM Transmitter and Receiver modules for Modicon M logic controller and Modicon LMC0 motion controller TM SBET TM SBET TM ACBMp TM ACTBpp TM ACTLC00 TM ACTCH00 TM ACLITW TM ACLT TM SBER TM ACBM0pR TM ACTBPS References Remote I/O electronic modules Description Characteristics Reference Weight b kg Transmitter module Electronic module for data transmission between IP 0 I/O islands () Module colour: white Electronic module for data transmission between IP 0 I/O island and IP I/O island () Module colour: white Includes the power supply for the TM expansion modules () TM SBET 0.0 TM SBET 0.0 Receiver module Data reception electronic module TM SBER 0.0 Power distribution module for electronic modules and the TM bus, V c power supply Module colour: grey Expansion bus Description Usage Length Reference Weight b kg Remote Bus extension by linking 00 m TCS XCNNXNX00.00 connection cable transmitter and receiver modules Bus bases Power supply For use with Sold in lots of TM SBET and TM SBET transmitter modules TM SBET and TM SBET transmitter modules with address setting Unit b reference Weight b kg TM ACBM TM ACBM TM ACBM TM ACBM V c TM SBER receiver module TM ACBM0R TM ACBM0R TM SBER receiver module, with address setting Terminal blocks For use b Characteristics with Transmitter module TM SBET Transmitter modules TM SBET and TM SBET Receiver module TM SBER TM ACBM0R TM ACBM0R Sold in lots of Unit b reference Weight b kg contacts TM ACTB TM ACTB contacts TM ACTB TM ACTB contacts TM ACTBPS 0.00 Accessories Description Used for Colour Sold in lots of Plain text cover holder b (label-holder) Plain text cover Locking plain text holder locking clip cover holder (Order with plain TM ACTCH00 text cover holder TM ACTCH00) Precut legend strips of paper Coloured plastic b identifiers Metal tool Retaining plates for bus bases Unit b reference Weight b kg Marking the Transparent 00 TM ACTCH connection blocks on the I/O channels Plain text cover holder TM ACTCH00 Marking the connection channel terminals Inserting/removing TM ACLITp identifiers Transparent 00 TM ACTLC White 00 TM ACTLS White TM ACLITW 0.0 Red TM ACLITR 0.0 Blue TM ACLITB 0.0 Black TM ACLT 0.00 Held on the left side White 0 TM ACLPL Held on the right side White 0 TM ACLPR Locking clips For modules Black 00 TM ACADL TM ACLPL0 TM ACLPR0 TM ACADL00 () IP 0 I/O islands, see page /. () IP I/O islands, see page /. /

120 Presentation I/O expansion modules Modicon TM blocks for Modicon M logic controller and Modicon LMC0 motion controller 0 Presentation To enhance its Flexible machine Control concept, Schneider Electric offers Modicon TM IP blocks for mounting outside electrical cabinets, directly on the installation. The IP protection of these blocks enables them to be used within processes or machines in harsh environments (splashing water, oil, dust, etc.). They have the following characteristics: Dust and damp proof Robust and compact Rapid wiring, economical to use Digital I/O expansion block Analog I/O expansion block Power distribution block a IP distributed I/O island Inputs/outputs b c c c c Modicon M logic controller, Modicon LMC0 motion controller: CANopen bus masters + transmitter module TMSBET (a) (). IP distributed I/O islands. Composition: TM expansion bus cable (b) + TM digital/analog I/O expansion blocks (c). Modicon TM block offer Modicon TM IP blocks are available in various compositions and for different functions. Digital blocks The offer comprises: Three input blocks Three configurable I/O blocks One output block Analog blocks The offer comprises: Two expansion blocks with inputs for connecting sensors Two expansion blocks with outputs for connecting actuators Two mixed expansion blocks with inputs and outputs Two expansion blocks with resistive temperature probe or thermocouple temperature measurement channels Power distribution block A power distribution block is available as an option to supply I/O expansion blocks on the TM expansion bus. This power distribution block is necessary to avoid voltage drops in the following situations: With a TM NCOM0B CANopen interface block followed by () TM I/O expansion blocks With a TMSBET transmitter module () followed by () TM I/O expansion blocks (mounted vertically) With a TM NCOMA/B CANopen interface block followed by () TM I/O expansion blocks Note: These limits must be weighted according to the cable lengths. Consult the SPIG (System Planning and Installation Guide) for the Modicon TM IP block offer on Connection accessories A range of cables and connectors is available for connecting the: CAN bus TM expansion bus I/O V c power supplies on TM expansion blocks CANopen interface blocks with digital I/O (see page /) The interface I/O block offer comprises IP blocks that connect to a CANopen bus and have digital channels that can be configured as inputs or outputs, including: A CANopen interface block with configurable I/O for connection via M connector Two CANopen interface blocks with configurable I/O () TM transmitter (see page /). () Minimum number. /

121 Presentation (continued) I/O expansion modules Modicon TM blocks for Modicon M logic controller and Modicon LMC0 motion controller Communication bus status LED Channel status LED Power supply status LED Specifications Conformity with standards IEC - Product certifications Temperature Operation C (...0 F) Relative humidity Storage Degree of pollution conforming to IEC 0 Degree of protection conforming to IEC - IP Diagnostics functions The diagnostic monitoring of faults is indicated by LEDs on CANopen interface I/O blocks, expansion blocks and power distribution blocks and informs the control system (M logic controller, or M0 or Premium automation platforms) via the TM bus. Each Modicon TM block has LEDs To display the status of the TM bus, the channel and the power supply For quick, precise location of a fault There are several levels of diagnostics: Diagnostics per channel: State of inputs State of outputs Diagnostics per expansion block: Sensor/actuator power supply present Undervoltage fault on the I/O power supply Analog input diagnostics Short-circuit or overload on one or more digital outputs Communication bus diagnostics: On CAN bus (CANopen interface I/O block) On TM expansion bus (CANopen interface I/O block and I/O expansion blocks) Diagnostics of the power supply via the TM bus (expansion block only) e, curus, GOST-R and c-tick, ATEX (II g EEx na II T, IP, Ta = 0 0 C) - + C (-... F) % (without condensation) Altitude Operation m (0...0 ft.) () Storage Vibration resistance DIN rail mounted conforming to IEC 0-- Class M Shock resistance conforming to IEC 0-- Class M m (0... ft.) Connectors Type M and/or M Number of operations 0 min. Electromagnetic compatibility Electrostatic discharges conforming to IEC/EN Electromagnetic fields conforming to IEC/EN Fast transients conforming to IEC/EN Immunity to overvoltages, V c circuit conforming to IEC/EN Induced magnetic fields conforming to IEC/EN Conducted emissions conforming to EN 0 (IEC/CISPR) Radiated emissions conforming to EN 0 (IEC/CISPR). mm (0. in.)... Hz fixed amplitude 0 m/s ( gn)...00 Hz fixed acceleration 0 m/s ( gn) Hz fixed acceleration 00 m/s (0 gn) for ms, / sine wave, type shock ± kv, criterion B (air discharge) ± kv, criterion B (direct discharge) 0 V/m, amplitude modulation 0% at khz (0 MHz... GHz) V/m (... GHz) Supply: kv, criterion B I/O: kv, criterion B Shielded cable: kv, criterion B Repetition frequency: and 00 khz Supply: kv ( Ω), criterion B in common mode 0. kv ( Ω), criterion B in differential mode Unshielded links: kv ( Ω), criterion B in common mode 0. kv ( Ω), criterion B in differential mode Shielded links: kv ( Ω), criterion B in common mode 0. kv ( Ω), criterion B in differential mode Line supply, I/O signal connections > 0 m (. ft.) Functional earth connection: 0 Vrms, criterion A, amplitude modulation 0% at khz (0...0 MHz) khz, peak db μv 00 khz...0 MHz, peak db μv MHz, 0 m (. ft) at 0 db (μv/m) 0 MHz... GHz, 0 m (. ft) at db (μv/m) () Temperature reduction of 0. C (. F) for every additional 00 m ( ft.) altitude above 000 m (0 ft.). Refer to the instruction sheet for each product, downloadable from 0 /

122 Selection guide I/O expansion modules Modicon TM blocks Digital blocks for Modicon M logic controller and Modicon LMC0 motion controller Applications Digital I/O expansion blocks Degree of protection IP IP IP Type of housing Plastic Plastic Plastic Modularity (number of channels) Max. number of digital channels Digital inputs Digital outputs Digital inputs Voltage/current V c/ ma V c/ ma V c/ ma Type Sink () Sink () Sink () IEC - conformity Type Type Type Digital outputs Voltage Type Current per output Sensor/actuator power supply Current per expansion block Voltage V c V c V c Max. current 00 ma for all channels 00 ma for all channels 00 ma for all channels Protection against Overloads, short-circuits and reverse polarity Overloads, short-circuits and reverse polarity Overloads, short-circuits and reverse polarity Connection TM expansion bus Bus input connector B-coded -way male M B-coded -way male M B-coded -way male M Bus output connector B-coded -way female M B-coded -way female M B-coded -way female M Digital I/O channels Expansion block power supply Sensor connector -way female M, channel per connector -way female M, channel per connector Actuator connector A-coded -way female M, channels per connector Input connector -way male M -way male M -way male M Output connector -way female M -way female M -way female M Diagnostics By expansion block Yes Yes Yes By channel Yes Yes Yes By communication on TM bus Yes Yes Yes Type of expansion block TM BDIB TM BDIB TM BDIA Pages / / / () Sink inputs: positive logic () Source outputs: positive logic 0 Further technical information is available at /

123 IP IP IP IP Plastic Plastic Plastic Plastic 0 software-configurable 0 software-configurable 0 software-configurable 0 software-configurable 0 software-configurable 0 software-configurable V c/. ma V c/. ma V c/. A max. Sink () Sink () Sink () Type Type Type V c V c V c V c Transistor/Source () Transistor/Source () Transistor/Source () Transistor/Source () A max. 0. A max. 0. A max. 0. A max. A max. A max. A max. A max. V c V c V c V c 00 ma for all channels 00 ma for all channels 00 ma for all channels 00 ma for all channels Overloads, short-circuits and reverse polarity Overloads, short-circuits and reverse polarity Overloads, short-circuits and reverse polarity Overloads, short-circuits and reverse polarity B-coded -way male M B-coded -way male M B-coded -way male M B-coded -way male M B-coded -way female M B-coded -way female M B-coded -way female M B-coded -way female M -way female M, channel per connector -way female M, channel per connector -way female M, channel per connector A-coded -way female M, channels per connector -way female M, channels per connector -way male M -way male M -way male M -way male M -way female M, channel per connector -way female M, channel per connector -way female M -way female M -way female M -way female M Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes TM BDOTAB TM BDMB TM BDMA TM BDMB / / / / 0 /

124 Description I/O expansion modules Modicon TM blocks Digital blocks for Modicon M logic controller and Modicon LMC0 motion controller (bus IN) (bus OUT) Description Digital I/O expansion blocks -channel digital I/O expansion blocks have the following on the front panel: A male M connector (bus IN) and a female M connector (bus OUT) for connecting the TM expansion bus A slot for the expansion block label () Two bus diagnostic LEDs Eight female M connectors for connecting sensors and actuators with LEDs for indicating channel status Two LEDs indicating the status of the sensor and actuator V c power supplies Two M connectors for connecting the V c sensor and actuator power supplies: male for PWR IN, female for PWR OUT Fixing using two Ø screws (not supplied) and connection of the functional earth when fixing the block on a metal support (bus IN) (bus IN) -channel digital I/O expansion blocks have the following on the front panel: A male M connector (bus IN) and a female M connector (bus OUT) for connecting the TM expansion bus A slot for the expansion block label () Two bus diagnostic LEDs Eight M connectors ( channels per connector) or sixteen M connectors for connecting sensors and actuators with LEDs for indicating channel status Two LEDs indicating the status of the sensor and actuator V c power supplies Two M connectors for connecting the V c sensor and actuator power supplies: male for PWR IN, female for PWR OUT Fixing using two Ø screws (not supplied) and connection of the functional earth when fixing the block on a metal support () Label-holder supplied with IP block. (bus IN) (bus IN) 0 /

125 References I/O expansion modules Modicon TM blocks Digital blocks for Modicon M logic controller and Modicon LMC0 motion controller Digital I/O expansion blocks Max. no. b of channels Number, type of inputs () Number, type b of outputs () Sensor and actuator connection input, sink () x female M connectors Communication bus Reference Weight b kg TM bus TM BDIB 0.0 TM BDIB, TM BDOTAB, TM BDMB input, sink () x female M connectors TM bus TM BDIB 0.0, sink () x female M connectors TM bus TM BDIA 0.0 output, transistor/ source (), A max. x female M connectors TM bus TM BDOTAB 0. TM BDMB, TM BDIB b configurable b I/O 0..., sink () 0..., transistor/ source (), 0. A max. x female M connectors TM bus TM BDMB 0.0 configurableb I/O 0..., sink () 0..., transistor/ source (), 0. A max. x female M connectors TM bus TM BDMA 0.0 TM BDIA, TM BDMA x female M connectors TM bus TM BDMB 0.0 () V c IEC type () V c () Sink inputs: positive logic () Source outputs: positive logic Architecture, Connecting cables See page / Connection accessories See page / Separate parts See page / Configuration software SoMachine software, see page / Performance distributed I/O configuration software, please consult our site 0 /

126 Selection guide I/O expansion modules Modicon TM blocks Analog blocks for Modicon M logic controller and Modicon LMC0 motion controller Applications b Analog I/O expansion blocks Degree of protection IP IP IP Type of housing Plastic Plastic Plastic Modularity (number of channels) Max. number of analog channels Analog inputs Temperature inputs Analog outputs Inputs Type Voltage V c Current 0 0 ma Pt 00 temperature probe, Pt 000 temperature probe, KTY 0 silicon temperature probe, KTY silicon temperature probe, Resistance 0... Ohm Resolution bits + sign bits bits Analog outputs Type Resolution Current per expansion block Sensor/actuator power supply Voltage V c V c Max. current 00 ma for all channels 00 ma for all channels Protection against Overloads, short-circuits and reverse polarity Overloads, short-circuits and reverse polarity Connection TM expansion bus Bus input connector -way male M B-coded -way male M B-coded -way male M B-coded Analog I/O channels Bus output connector Sensor connector -way female M B-coded -way female M A-coded -way female M B-coded -way female M A-coded -way female M B-coded -way female M A-coded Actuator connector Expansion block power supply Input connector -way male M -way male M -way male M Output connector -way female M -way female M -way female M Diagnostics By expansion block Yes Yes Yes By channel Yes Yes Yes By communication on TM bus Yes Yes Yes Type of expansion block TM BAIVLA TM BAICLA TM BAITLA Pages / 0 Further technical information is available at /0

127 IP IP IP IP IP Plastic Plastic Plastic Plastic Plastic J, K, S thermocouple Voltage 0... µv Voltage V c Current 0 0 ma bits bits + sign bits Voltage V c Current 0 0 ma Voltage V c Current 0 0 ma bits + sign bits bits + sign bits V c V c V c V c 00 ma for all channels 00 ma for all channels 00 ma for all channels 00 ma for all channels Overloads, short-circuits and reverse polarity -way male M B-coded -way female M B-coded -way male M B-coded -way female M B-coded Overloads, short-circuits and reverse polarity -way male M B-coded -way female M B-coded Overloads, short-circuits and reverse polarity -way male M B-coded -way female M B-coded Overloads, short-circuits and reverse polarity -way male M B-coded -way female M B-coded A-coded -way female M A-coded -way female M A-coded -way female M A-coded -way female M A-coded -way female M A-coded -way female M A-coded -way female M -way male M -way male M -way male M -way male M -way male M -way female M -way female M -way female M -way female M -way female M Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes TM BAIPLA TM BAOVLA TM BAOCLA TM BAMVLA TM BAMCLA / 0 /

128 Description, references I/O expansion modules Modicon TM blocks Analog blocks for Modicon M logic controller and Modicon LMC0 motion controller (bus IN) (bus OUT) Description Analog I/O expansion blocks Analog I/O expansion blocks have the following on the front panel: A male M connector (bus IN) and a female M connector (bus OUT) for connecting the TM expansion bus A slot for the expansion block label () Two bus diagnostic LEDs Four female M connectors for connecting sensors and/or actuators with LEDs for indicating channel status Two LEDs indicating the status of the sensor and actuator V c power supplies Two M connectors for connecting the V c sensor and actuator power supplies: male for PWR IN, female for PWR OUT Fixing using two Ø screws (not supplied) and connection of the functional earth when fixing the block on a metal support () Label-holder supplied with IP block. Analog I/O expansion blocks Max. no. binput b of range channels Output b range Resolution Sensor and actuator connection input Voltage bits + sign female M connectors Communication bus Reference Weight kg TM bus TM BAIVLA 0.00 Current 0 0 ma bits female M connectors TM bus TM BAICLA 0.00 TM BAIpLA, TM BAOpLA, TM BAMpLA Pt 00, Pt 000 temperature probe KTY 0, KTY silicon temperature probe Resistance 0... Ω J, K, S thermocouple Voltage 0... µv bits female M connectors bits female M connectors TM bus TM BAITLA 0.00 TM bus TM BAIPLA 0.00 output Voltage V c bits + sign female M connectors TM bus TM BAOVLA 0.00 Current 0 0 ma bits female M connectors TM bus TM BAOCLA 0.00 input + output Voltage V c Voltage V c bits + sign female M connectors TM bus TM BAMVLA 0.00 Current 0 0 ma Current 0 0 ma bits female M connectors TM bus TM BAMCLA Architecture, Connecting cables See page / Connection accessories See page / Separate parts See page / Configuration software SoMachine software, see page / Performance distributed I/O configuration software, please consult our site /

129 Description, references I/O expansion modules Modicon TM blocks Power distribution block for Modicon M logic controller and Modicon LMC0 motion controller (bus IN) (bus OUT) Description Power distribution block The power distribution block has the following on the front panel: A male M connector (bus IN) and a female M connector (bus OUT) for connecting the TM expansion bus A slot for the power distribution block label () Two TM bus diagnostic LEDs Two LEDs indicating the status of the sensor and actuator V c power supplies Two M connectors for connecting the V c sensor and actuator power supplies: male for PWR IN, female for PWR OUT Fixing using two Ø screws (not supplied) and connection of the functional earth when fixing the block on a metal support () Label-holder supplied with IP block. Power distribution block Function Connection Communication Reference bus V c/ W power supply for I/O expansion blocks on the TM expansion bus Supply: xm connectors, male and female TM bus: xm connectors, male and female Weight kg TM bus TM SPSA 0.0 TM SPSA Architecture, Connecting cables See page / Connection accessories See page / Separate parts See page / Configuration software SoMachine software, see page / Performance distributed I/O configuration software, please consult our site 0 /

130 chapter Communication

131 Contents Communication Profibus DP fieldbus Modicon TM communication module for connection to the Profibus DP fieldbus for Modicon M logic controllers and Modicon LMC0 motion controllers Connection... / References... / Modbus and Character mode serial link For Modicon M logic controller Connection... / References... / For Modicon M logic controller and Modicon LMC0 motion controller Connection... / References... / Modicon TM communication modules b for Modicon M logic controller and Modicon LMC0 motion controller Presentation, description... / References... / CANopen Optimized architecture with Modicon OTB Presentation... /0 Integrated port CANopen bus, b Modicon M logic controller Presentation... / Integrated port CANopen bus, b Altivar IMC drive controller for Altivar / Variable speed drives Presentation... / CANopen bus master module, b Magelis XBTGC HMI controllers, XBTGT/GK with control function Presentation... / References... / Distributed I/O on CANopen bus with Modicon OTB (IP 0) b for Modicon M logic controller, Magelis XBTGC HMI controllers, XBTGT/GK with control function, Altivar IMC drive controller Presentation... / References... / CANopen Optimized architecture b for Modicon M logic controller, Magelis XBTGC HMI controllers, XBTGT/GK with control function, Altivar IMC drive controller Architecture... / References... / CANopen Performance architecture with Modicon TM/TM Presentation... /0 Integrated CANopen bus portb Modicon M logic controller and Modicon LMC0 motion controller Presentation... / Distributed I/O on CANopen bus with Modicon TM (IP 0) interface module for Modicon M logic controller and Modicon LMC0 motion controller Presentation... / Description... / References... / Distributed I/O on CANopen bus with Modicon TM interface blocks (IP )b for Modicon M logic controller and Modicon LMC0 motion controller Selection guide... / Presentation... / Description... /0 References... / CANopen Performance architecture with Modicon TM/TM b for Modicon M logic controller and Modicon LMC0 motion controller Connection... / References... / Ethernet Modbus/TCP network Hardware platform controllers Connection... / References... / TwidoPort interface module for Modicon M logic controller Connection... /0 References... / 0 /

132 Presentation, description Communication Modicon TM communication module. for connection to the Profibus DP fieldbus for Modicon M logic controllers and Modicon LMC0 motion controllers Presentation Profibus DP (Decentralized Peripherals) Profibus (Process Field Bus) is a fieldbus for controlling decentralized sensors, actuators or PLCs via a central master controller. Profibus DP bus. master PLC Profibus DP fieldbus Magelis XBT Modicon M. or. Modicon LMC0. + TM PCDPS (Profibus slave) ATV TeSys U 0 or TM PCDPS communication module: For mounting on one of the two free PCI slots on an M controller or LMC0 motion controller Connectable devices The following Schneider Electric devices can be connected to this bus: Modicon TM LDDTL, TM LFDTL, TM LFDR and TM LFDTL logic controllers equipped with the TM PCDPS communication module Modicon LMC 0LF and LMC 0LF motion controllers equipped with the TM PCDPS communication module TeSys U and TeSys T starter-controllers Momentum and Modicon STB distributed I/O Altivar // variable speed drives for asynchronous motors Lexium 0 and servo drives for brushless motors Altistart ATS soft start-soft stop units And any third-party device compatible with Profibus DP standard profiles. Profibus communication module The TM PCDPS communication module is designed for TM LDDTL, TM LFDTL, TM LFDR and TM LFDTL logic controllers and LMC 0LFp motion controllers and is installed in one of the two free PCI slots. The TM PCDPS communication module is used to configure the connection as a slave on the Profibus DP fieldbus. Note: The maximum number of communication modules is two (see page /) with a single TM PCDPS Profibus DP slave communication module. Description The TM PCDPS communication module features: A locking clip for mounting/removing the module onto/from the logic controller or motion controller A LED display block for the module channels and diagnostics A connector for linking the logic controller or motion controller A SUB-D connector (male -way) for connection to the Profibus fieldbus /

133 References Communication Modicon TM communication module. for connection to the Profibus DP fieldbus for Modicon M logic controllers and Modicon LMC0 motion controllers TM PCDPS References Modicon TM communication module Description For use with Profile Built-in port Reference Weightb kg Communication module for Profibus DP ( I/O data bits) Logic controllers: TM LDDTL TM LFDTL.. TM LFDR TM LFDTL Motion controllers: LMC 0LF LMC 0LF Profibus DP fieldbus connection components V slave SUB-D connector. (male -way) TM PCDPS 0.0 Description Length Item no. Reference Weightb kg Profibus DPb connection cables 00 m TSX PBS CA m TSX PBS CA 00 Description Type Item no. Reference Weightb kg Remote I/O on b Profibus DP fieldbus Modicon STB. network interface module STB NDP NAD 0 Connectors for remote I/O communication module Line terminator 0 NAD 0 In-line connector 0 NAD 0 In-line connector. and terminal port 0 NAD 0 0 /

134 Connections, references Communication Modbus and character mode serial link for Modicon M logic controller Modbus cabling system Non isolated link (Modicon M master) Modicon M Isolated link (Modicon M master) Magelis STU c V b g b Phaseo Modular b Magelis XBT TeSys U ATV Modicon M ATV TeSys U Twido slave Cable length between Modicon M and Altivar : y 0 m max. - Total length of cables between tap isolation boxes : y 000 m - Length of tap link cables, or : y 0 m g Line polarisation active b Line end adapter References Tap-off and adapter components for RS serial link Description Application Item Length Reference Weight kg Tap isolation box b Screw terminal block. for main cable x RJ for tap-off - RS line isolation () - Line end adapter (RC 0 Ω, nf) - Line pre-polarisation ( R 0 Ω) c V supply (screw terminal block) or c V (via RJ) Mounting on mm TWD XCA ISO 0.00 TWD XCA ISO TWD XCA TRJ Tap junction box x RJ for main cable x RJ for tap-off - Line end adapter (RC 0 Ω, nf) - Line pre-polarisation ( R 0 Ω) Mounting on mm TWD XCA TRJ 0.00 Modbus hu Screw terminal block. for main cable 0 x RJ for tap-off Mounting on mm, on mounting plate or panel ( x Ø mm screws) LU GC 0.00 T-junction boxes x RJ for main cable integrated cable with RJ. connector for Altivar variable. speed controller dedicated tap-off 0. m VW A 0 TF0 m VW A 0 TF0 LU GC Passive tap b junction box RS C/RS b line converter - Line extension and single-channel tap-off on screw terminal block - Line end adapter - Flow rate. Kbit/s max. - Without modem signals c V/0 ma supply, Mounting on mm TSX SCA XGS Z 0.00 TSX SCA 0 XGS Z () Line isolation recommended for distances > 0 m. 0 /

135 References (continued) Communication Modbus and character mode serial link for Modicon M logic controller References (continued) Connection cables for RS serial link Description Application Item Length Unit reference Weight kg Main cables b double shielded twisted pairb RS Modbus serial link,. supplied without connector 00 m TSX CSA m TSX CSA m TSX CSA 00b Modbus cordsetsb RS x RJ connectors 0. m VW A 0 R m VW A 0 R m VW A 0 R0b 0.0 x RJ connector and end with free wires mini-din connector for Twido controller and RJ connector mini-din connector for Twido controller and RJ connector () () mini-din connector for Twido controller and RJ connector Dedicated programming protocol () () mini-din connector for Twido controller and end with free wires m TWD XCA FJ m VW A 0 D0b m TWD XCA RJ m TWD XCA RJ m TWD XCA RJ00b m TWD XCA RJP m TWD XCA RJP0P 0.0 m TWD XCA FD m TSX CX 00b 0. Modicon M cordsets (SL, SL) to Magelis HMI terminal Cordsets for Magelis Small Panel Twido cordsets (terminal port) to Magelis Small Panel Line end adapter x RJ connectors XBT N00/R00 XBT RT00/ XBT GTpp/ x RJ connector and. x SUB-D -way connector x RJ connector and. x SUB-D -way connector Small Panel XBT N0/0 XBT R0/ Advanced panel XBT GTpp0 0 XBT GKppp0 x RJ connectors Small panel XBT N00/R00 XBT RT00/ mini-din con. and RJ connector mini-din conector and SUD-D -way connector For RJ connector R = 0 Ω, C = nf Small panel XBT N00/R00 XBT RT00/ Small panel XBT N0/0 XBT R0/. m XBT Z0 0.0,. m XBT Z 0.0, m XBT Z m VW A 0 R m XBT Z m XBT Z 0.0 Order in multiples of VW A 0 RC 0.00 Connection cables for RS serial link Description Application Length Reference b Weight kg Cordset for b DTE terminal b (printer) () Cordset for b DCE terminal b (modem, converter) Serial link for terminal device (DTE) x RJ connector and. x -way SUB-D female connector Serial link for point to point device (DCE) x RJ connector and. x -way SUB-D male connector m TCS MCN MFC 0.0 m TCS MCN MMS 0.0 () Forcing the configuration of RS integrated port with TwidoSuite programming protocol parameters. () Carries c V voltage (supplied by RS integrated port of Twido controller ) for TWD XCA ISO tap isolation box (not using the c V external power supply). () Allows the using of RS integrated port with the parameters defined in configuration. () If the terminal is equipped with a -way SUB-D connector, a SUB-D -way female/-way male adapter TSX CTC 0 must also be ordered. 0 /

136 Connections Communication Modbus and Character mode serial links for Modicon M logic controller and Modicon LMC0 motion controller Modbus cabling system Non-isolated link (Modicon M, LMC0 master) Isolated link (Modicon M, LMC0 master) or Magelis XBT Magelis STU Phaseo power supply Modicon M/ Modicon LMC0 TeSys U ATV or Modicon M/ Modicon LMC0 ATV TeSys U Twido slave Magelis XBT Modicon M + TM PCRSp /Modicon LMC0 + TM PCRSp Modicon M + TM PCRSp /Modicon LMC0 + TM PCRSp - Length of cables between Modicon M and Altivar: y 0 m max. g Line polarization active b Line termination - Total length of cables between isolation boxes : y 000 m - Length of tap cables, or : y 0 m 0 /

137 References Communication Modbus and Character mode serial link for Modicon M logic controller and Modicon LMC0 motion controller TWD XCA ISO TWD XCA TRJ LU GC TSX SCA 0 XGS Z References Extension and adaptation elements, cables and cordsets for RS serial link Designation Description No. Length Unit b reference Isolation box b Screw terminal block for trunk cable x RJ connectors for tap-off Junction box RJ for trunk cable x RJ for tap-off Weight kg - Isolation of the RS link () - Line termination (RC 0 Ω, nf) - Line pre-polarization ( R 0 Ω), Power supply V [DC symbol] (screw terminal block) or V [DC symbol] (via RJ), Mounting on mm TWD XCA ISO Line termination (RC 0 Ω, nf) TWD XCA TRJ Line pre-polarization ( R 0 Ω), Mounting on mm Modbus splitter box Mounting on mm on plate or panel ( x Ø LU GC 0.00 Screw terminal block for trunk cable mm screws) 0 x RJ for tap-off T-junction boxes x RJ for trunk cable Passive T-junction box integrated cable with RJ connector for tap-off dedicated to Altivar variable speed drive - -channel line extension and tap-off on screw terminal block - Line termination 0. m VW A 0 TF0 m VW A 0 TF0 TSX SCA RS C/RS line converter - Max. data rate. Kbps - No modem signals XGS Z 0.00 V c/0 ma power supply, Mounting on mm RS double shielded Modbus serial link, supplied without connector 00 m TSX CSA 00.0 twisted pair trunk cables 00 m TSX CSA m TSX CSA Modbus RS cordsets x RJ connectors 0. m VW A 0 R m VW A 0 R m VW A 0 R0 0.0 x RJ connector and m TWD XCA FJ end with flying leads m VW A 0 D0 0.0 x mini-din connector for Twido controller and 0. m TWD XCA RJ x RJ connector m TWD XCA RJ m TWD XCA RJ x mini-din connector for Twido controller and 0. m TWD XCA RJP0 0.0 x RJ connector () () x mini-din connector for Twido controller and 0. m TWD XCA RJP0P 0.0 x RJ connector. Dedicated to Programming protocol () () mini-din connector for Twido controller and m TWD XCA FD end with flying leads 0 m TSX CX Cordsets Modicon M (SL, SL) to Magelis display unit and terminal Cordset for Magelis Small Panel display unit and terminal Line terminator x RJ connectors XBT N00/R00 XBT RT00/ XBT GTpp/ x RJ connector and x -way SUB-D connector x RJ connector and x -way SUB-D connector Small Panel XBT N0/0 XBT R0/ Advanced Panel XBT GTpp0 0 XBT GKppp0 x RJ connectors Small Panel XBT N00/ R00 XBT RT00/ For RJ connector R = 0 Ω, C = nf Sold in lots of. m XBT Z0 0.0,. m XBT Z 0.0. m XBT Z m VW A 0 R0 0.0 VW A 0 RC 0.00 Cordsets for RS serial link Designation Description No. Length Reference Weight kg Cordset forb DTE terminal (printer) () Cordset for b DCE terminal b (modem, converter) Serial link for DTE equipment () x RJ connector and x -way female SUB-D connector m TCS MCN MFC 0.0 Serial link for DCE m TCS MCN MMS 0.0 x RJ connector and x -way male SUB-D connector () Line isolation recommended for line distances > 0 m. () Forces configuration of the Twido controller built-in RS port with the TwidoSuite programming protocol parameters. () Carries the V c voltage (supplied by the Twido controller built-in RS port) required by the TWD XCA ISO isolation box, thus avoiding the need for a V c external power supply. () Allows the Twido controller built-in RS port to be used with the parameters described in the configuration. () If the terminal is equipped with a -way SUB-D connector, you will also need to order the -way female/-way male SUB-D adaptor TSX CTC 0. 0 /

138 Presentation, description Communication Modicon TM communication modules. for Modbus serial link for Modicon M logic controller and Modicon LMC0 motion controller or Presentation TM PCRSp communication modules are designed for TM LDDTL, TM LFDTL, TM LFDR, TM LFDTL logic controllers, LMC 0LF and LMC 0LF motion controllers and are installed in one of the two free PCI slots in. TM PCppp communication modules can be used to configure one or two additional Modbus or ASCII serial links as RS or RS. Nota: the maximum number of communication modules is. TM PCRSp communication module: for mounting the two free PCI slots in the M logic controller or LMC0 motion controller Modbus and Character mode serial links Cabling system: see page /. Description TM PCRSp communication modules comprise: A locking clip for mounting/dismounting on the controller A channel and module diagnostics LED display block A connector for linking to the controller A SUB-D connector (male -way) for connection to the serial link Serial link LED Colour Status: on Status Green Operation in progress Red Controller starting RXD Yellow Reception on interface: RS with TM PCRS RS with TM PCRS TXD Yellow Transmission on interface: RS with TM PCRS RS with TM PCRS 0 /

139 References Communication Modicon TM communication modules. for Modbus serial link for Modicon M logic controller and Modicon LMC0 motion controller References Description Used for Physical b layer/b protocols Modbus serial link communication modules Logic controllers: TM LDDTL, TM LFDTL, TM LFDR, TM LFDTL Motion controllers: LMC 0LF, LMC 0LF RS/. Modbus/ASCII, SoMachine RS / Modbus/ASCII, SoMachine Built-in port Reference Weight b kg SUB-D connector (male -way).. SUB-D connector (male -way) TM PCRS 0.0 TM PCRS 0.0 TM PCRSp 0 /

140 Presentation Communication CANopen Optimized Architecture with Modicon OTB for Modicon M logic controller, Magelis XBTGC HMI controllers, XBTGT/GK with control function, Altivar IMC drive controller Presentation Schneider Electric has selected the CANopen bus for its machines and installations because of its wealth of functions and its resulting benefits in the automation world. This decision was based on the general acceptance of CANopen by the automation engineer community due to its openness and universality, and the fact that CANopen products are increasingly used in control system architectures. CANopen is an open communication bus supported by more than 00 companies worldwide, and promoted by CAN in Automation (CIA) CANopen conforms to standards EN 0- and ISO -. CANopen brings transparency to Ethernet The CANopen bus is a multi-master bus ensuring reliable, deterministic access to real-time data in control system equipment. The CSMA/CA protocol is based on broadcast exchanges, sent cyclically or on an event, to ensure optimum use of the bandwidth. A message handling channel can also be used to define slave parameters. The bus uses a double shielded twisted pair on which, with the Modicon M logic controller, Magelis XBTGC HMI controllers, XBTGT/GK with control function and Altivar IMC drive controller, a maximum of slave devices are connected by daisy-chaining or by tap junctions. The variable data rate between 0 kbps and Mbps depends on the length of the bus (between 0 m and 000 m). Each end of the bus must be fitted with a line terminator. The CANopen bus is a set of profiles on CAN systems, possessing the following characteristics: Open bus system Data exchanges in real time without overloading the protocol Modular design allowing modification of size Interconnection and interchangeability of devices Standardized network configuration Access to all device parameters Synchronization and circulation of data from cyclic and/or event-controlled processes (short system response time) 0 /0

141 Presentation Communication CANopen Optimized Architecture with Modicon OTB for Modicon M logic controller, Magelis XBTGC HMI controllers, XBTGT/GK with control function, Altivar IMC drive controller TeSys U with communication module LUL C0 Modicon OTB Connectable Schneider Electric devices The following Schneider Electric devices can be connected to the CANopen bus: Ø mm OsiSense XCC multi-turn absolute encoders: XCC 0P/C SCB. TeSys U starter-controllers with communication module LUL C0. TeSys T motor management system with controller LTM RppCpp. Modicon OTB IP 0 distributed I/O with I/O expansion modules with interface module OTB C0 DMLP. Preventa configurable safety controllers XPS MCZC/MCZC. Altivar / variable speed drives for asynchronous motors (0. 0 kw) ATV /Hpppp. Altivar variable speed drives for asynchronous motors (0. kw) ATV Hpppp. Lexium servo drives (0. kw) for BSH/BSM servo motors LXM ApDpppp. Lexium integrated drives ILAB, ILEB and ILSB. Preventa XPS MC Altivar Altivar LEX A Lexium ILAB CANopen Optimized Architecture Wiring system, see page /. 0 /

142 Presentation Communication CANopen bus Integrated CANopen bus port Modicon M logic controller Tested Validated and Documented Architecture 0 TM LFDCDT and TM LFACDR logic controllers allow to act as CANopen master. The bus consists of a master station, the Modicon M controller and slave stations. The master is in charge of configuration, exchanges and diagnostics on the slaves. The CANopen bus is a communication type bus and allows management of various slaves such as: b Digital slaves, b Analogue slaves, b Variable speed controllers, b Motor starters, b. The Modicon M CANopen master controls up to slaves, each with an input PDO (Process Data Object) and an output PDO. If a slave has more than one PDO, the maximum number of slaves is reduced by an equivalent number. CANopen conformity class Schneider Electric has defined the conformity classes for CANopen master and slave devices. Conformity classes are used to identify the services and levels of service supported by each CANopen device or product. These services are described in section of our Machines & Installations with industrial communications catalogue. The table below shows product combination possibilities according to their conformity class. Conformity class Slave device S0 S0 S0 Master M0 product M0 M0 Combination possible: Modicon M controller master M0 classe with slave device S0 classe Use restriction: Modicon M controller master M0 class with slave device S0 and S0 classes limits the level of service to that of the lower conformity class, either S0 or S0. CANopen Optimized architecture Wiring system, see page /. () slaves max. with max. limit of: RPDOs and TPDOs /

143 Architecture, Presentation Communication CANopen bus Integrated CANopen bus port Altivar IMC drive controller for ATV / variable speed drives Tested Validated and Documented Architecture Altivar IMC card Altivar / variable speed drive Altivar IMC integrated controller card CANopen port The Altivar IMC integrated controller card has a built-in -way male SUB-D CANopen port and acts as the CANopen master. The bus consists of a master station, the Altivar IMC card, and slave stations. The master is in charge of configuration, exchanges and diagnostics to the slaves. The CANopen bus is used to manage a variety of slaves such as: Discrete slaves Analog slaves Variable speed drives Motor starters Etc. CANopen port Standards DS 0 V.0, DR 0- Class Data rate Max.. length (m) Number of slaves Connection Data rate (kbps) Conformity class M0, limited to slaves max. with max. limit of: RPDOs and TPDOs On -way male SUB-D port CANopen Optimized architecture Wiring system, see page /. 0 /

144 Architecture, Presentation Communication CANopen bus CANopen bus master module Magelis XBTGC HMI controllers, XBTGT/GK with control function Tested Validated and Documented Architecture Presentation The SoMachine software is used to configure the CANopen bus on the XBT GC HMI Controller. The CANopen bus master module provides the control function for XBT GT (., 0.,. or ) and XBT GK (. or 0. ) Advanced Panels an is configured with the SoMachine software. The various services available are: One or more profiles are supplied for Schneider Electric slaves such as ATV // variable speed drives and Lexium servo drives. This makes it possible to configure the slave according to a predefined mode. Profiles provide a defined operating mode so that there is no need for users to configure the mode. For third-party slaves The user can choose from a list which can be modified. This simply involves importing an EDS (Electronic Data Sheet) description file The slave can be positioned on the bus: the slave number, speed, monitoring, etc. can be defined The user can select variables from the list of variables managed by the slave A link between variables and the data exchanged Symbolization of data exchanged CANopen Optimized architecture Wiring system, see page /. 0 /

145 Description, References Communication CANopen bus CANopen bus master module Magelis XBTGC HMI controllers, XBTGT/GK with control function Description The XBT ZGC CAN CANopen bus master module consists of: LEDs (PWR, RUN, ERR) providing details of the power supply status and module operation A -way male SUB-D connector for connecting to the CANopen bus A connector for connecting to the XBT GC HMI Controller Reference Description Reference Weight kg CANopen bus master module for b Magelis XBT GC HMI Controller. Conformity class M0 XBT ZGC CAN 0.00 XBT ZGC CAN XBT GT Advanced panels + XBT ZG CANM module Description The XBT ZG CANM CANopen bus master module consists of: LEDs (PWR, RUN, ERR) providing details of the power supply status and module operation A -way male SUB-D connector for connecting to the CANopen bus A connector for connecting to the rear of the Magelis XBT GT/GK Advanced Panels Positions for fixing screws Advanced panels XBT GK HMI function: Magelis XBT GT/GK Advanced Panels + Control function: XBT ZG CANM CANopen master module Reference Description Reference Weight kg CANopen bus master module for b Magelis XBT GT/GK Advanced Panels Conformity class M0 XBT ZG CANM 0.00 XBT ZGC CAN 0 /

146 Presentation OTB C0 DMLP CANopen bus interface module c V Communication Distributed I/O on CANopen bus with Modicon OTB (IP 0) For Modicon M logic controller, Magelis XBTGC HMI controllers, XBTGT/GK with control function, Altivar IMC drive controller Presentation The Modicon OTB offer proposes fewer references relating to spare parts and accessories that are required for creating an island. The Modicon OTB offer has also been designed to be as simple as possible. This offer, compatible with Modicon M logic controller, Magelis XBTGC HMI controllers, XBTGT/GK with control function and Altivar IMC drive controller, includes communication bases (interface modules) for the various types of fieldbus: b CANopen bus, b Modbus RS Serial Line. Inputs and outputs are directly integrated in the interface modules. Each base incorporates 0 I/O: b c V inputs, b relay outputs, b c V solid-state outputs. All the bases use a c V supply. Of monobloc design, each Modicon OTB interface module can be fitted with expansion modules of Modicon M logic controller.. With its range of I/O expansions, the Modicon OTB offer provides a modularity that allows all requirements to be met, commencing with a base that can be fitted with up to digital I/O modules TM Dpp or analogue I/O modules TM App. The expansion modules, like the interface modules, simply clip-on to mm symmetrical rail and enable configurations of up to digital I/O and up to analogue I/O channels, or a mixture of both types (within the limit of expansion modules), to be obtained. Sensors and actuators are connected to the interface modules and I/O expansion modules using removable screw terminal blocks. All Modicon OTB modules provide an IP 0 degree of protection. To simplify sensor and actuator connections, as well as linking commons, the Modicon OTB offer also includes a commoning module OTB ZZ JP. This module, as with all the other modules of the Modicon OTB range, allows the through connection of the internal bus or network (passively in this case) and enables connection of the commons in two isolated groups for each commoning module. Configuration of interface modules interface module OTB p0 DMLP Max. modules (I/O expansion modules and commoning module) Digital I/O modules: TM DDI / TM DAI / TM DRA / TM DMM Analogue I/O modules: TM AMI / TM ARI / TM ApO / TM ApM Commoning module OTB ZZ P relay outputs, transistor outputs. digital inputs CANopen or Modbus link 0 /

147 Description, References Communication Distributed I/O on CANopen bus with Modicon OTB (IP 0) For Modicon M logic controller, Magelis XBTGC HMI controllers, XBTGT/GK with control function, Altivar IMC drive controller Description The Modicon OTB p0 DMLP () interface modules comprise: An access door. Indicator lights: v module and communication status (PWR, RUN, ERR, COM, STAT) v I/O states (INp and OUTp) A connector for expansion modules (right-hand side). Two removable screw terminal connectors for connection of inputs/outputs. or Depends on model: A SUB-D -way connector for connection CANopen bus with OTB CO DMLP model. Two RJ connectors for connection Modbus serial link with OTB SO DMLP model. Terminal for connection of c V supply. One RJ connector for operating system update of interface. Via access door Two or three coding wheels (depending on model) for OTB island address and communication data rate adjustment. Mounting: the interface modules is mounted on mm symmetrical rail. Fixing kit TWD XMT (supplied in lots of ) allows plate or panel mounting. OTB C0 DMLP OTB S0 DMLP Interface modules with integrated digital I/O Supply b voltage c V Number and type of integrated I/O Connection by Link Reference Weight Inputs I c V IEC type ( common) Solid-state outputs O c V 0. A ( common) Relay outputs O c 0 V/ a 0 V A ( commons) Separate parts Description Application Number of commons Commoning modules Fixing kit Sold in lot of Software and documentation For grouping input or output commons, A maximum;. inter-module Plate or panel mounting of modules Configuration software Modicon Configuration Tool-Lite and hardware user guide isolated groups Removable screw terminal block kg CANopen bus OTB C0 DMLP 0. Modbus RS serial link Connection by Number of wires Removable screw terminal block OTB S0 DMLP 0.0 Reference Weight kg x 0 OTB ZZ JP 0.00 TWD XMT FTX ES Connection accessories Description Application Reference CANopen bus Cabling system: junction boxes, cables, cordsets, IP 0 and IP accessories Modbus serial link See page / Cabling system: ta-off, hub, cables, cordsets, line end adapter See page / 0 OTB ZZ JP () Only the communication part, and is dedicated to each model and can differ, the general description remains the same. /

148 Architecture, references Communication CANopen Optimized architecture for Modicon M logic controller, Magelis XBTGC HMI controllers, XBTGT/GK with control function, Altivar IMC drive controller CANopen Optimized architecture XBT GC + XBT ZGC CAN XBT GT/GK + XBT ZG CANM Connection example of Distributed CANopen Optimized dedicated to modular machines and installations. IHM Modicon M TMLFpCDp ATV / + ATV IMC ou Modicon OTB () Références TSX CAN TDM ATV Lexium ATV Lexium Standard junction boxes and connectors Description Composition Item Length Unit reference Weight kg CANopen IP 0 b tap junction box IP 0 connectors CANopen -way. SUB-D female. Line end adapter switch SUB-D ports. Screw terminal blocks for connection of main cables Line end adapter TSX CAN TDM 0. Elbowed (0 ) TSX CAN KCDF 0T 0.0 Straight () TSX CAN KCDF 0T 0.0 Elbowed (0 ) with -way SUB-D connector for connection to PC or diagnostic tool TSX CAN KCDF 0TP 0.0 M connectorsb IP Male FTX CN M 0.00 Female FTX CN F 0.00 VW CAN TAP TSX CAN KCD F0T CANopen IP 0 tap junction box for Altivar and Lexium 0 Daisy chain taps TSX CAN KCD F0T CANopen line terminators x RJ ports VW CAN TAP 0.0 Equipped with: - spring terminal blocks for connecting the CANopen bus in a daisy chain - preassembled cordset with an RJ connector for connecting the drive 0. TCS CTN 0M M Equipped with: 0. TCS CTN 0F - RJ connectors for connecting the CANopen M0 bus in a daisy chain - preassembled cordset with an RJ connector for connecting the drive For RJ connector Sold in packs of TCS CAR0M0 For screw terminal connector Sold in packs of TCS CAR0NM0 0 () Modicon OTB product range. See page /. () For connection to an integrated controller card Altivar IMC. TSX CAN KCD F0TP TCS CAR0M0 /

149 References (continued) Communication CANopen Optimized architecture for Modicon M logic controller, Magelis XBTGC HMI controllers, XBTGT/GK with control function, Altivar IMC drive controller References (continued) Standard IP 0 formed cables Description Application Item Length Unit reference Weight kg CANopen cables ( x AWG. x AWG ) For standard environments (), e marking: low fume emission. Halogen-free. Non flame propagating (IEC 0-) For standard environments (), UL certified, e marking: non flame propagating (IEC 0-) 0 m TSX CAN CA m TSX CAN CA m TSX CAN CA m TSX CAN CB m TSX CAN CB m TSX CAN CB00.0 CANopen b formed cables x -way SUB-D female connector at each end. For standard environments () or mobile installation, e marking: low fume emission. Halogen-free. Non flame propagating (IEC 0-). Oil resistant For standard environments (), e marking: low fume emission. Halogen-free. Non flame propagating (IEC 0-) 0 m TSX CAN CD m TSX CAN CD m TSX CAN CD m TSX CAN CADD0 0.0 m TSX CAN CADD 0. m TSX CAN CADD 0. For standard environments (), UL certified, e marking: non flame propagating (IEC 0-) m TSX CAN CADD m TSX CAN CBDD0 0.0 m TSX CAN CBDD 0. VW CAN A m TSX CAN CBDD 0. m TSX CAN CBDD 0.00 CANopen b formed cables Formed cables with x -way SUB-D. female connector and x RJ connector 0. m TCS CCN F M0T 0.00 m TCS CCN F MT 0.00 VW M 0 R00 () 0.00 m VW M 0 R00 () 0.00 TCS CCN F MT 0.0 Formed cables with x -way SUB-D connectors, 0. m TLA CD CBA female and male. m TLA CD CBA m TLA CD CBA AM0 CA 00V000 FTX DPpp IP 0 connection accessories CANopen connector for Altivar () Adapter for b Altivar variable speed controller Formed b CANopen cables CANopen bus adapter for Lexium D -way SUB-D female. Line end adapter switch. 0 cable entry m TLA CD CBA VW CAN KCDF 0T 0.00 CANopen SUB-D to RJ adapter VW CAN A 0.00 RJ connector at each end. 0. m VW CAN CARR Hardware interface for link conforming to the CANopen standard + connector for connection of PC terminal m VW CAN CARR 0.00 AM0 CA 00V Y connector CANopen/Modbus TCS CTN0MF 0.00 () Standard environment: without any particular environmental restrictions, operating temperature between + C and + 0 C, and for fixed installation.harsh environments: resistant to hydrocarbons, industrial oils, detergents, solder splashes, hygrometry up to 00%, saline environment, wide temperature variations, operating temperature between - 0 C and + 0 C, or mobile installation. () Cable equipped with line end adapter. () For variable speed controllers ATV HpppM, ATV HDMX, HDMX, ATV H0N... HDN, this connector can be replaced by connector TSX CAN KCDF 0T. 0 /

150 Presentation Communication CANopen Performance architecture with Modicon TM/TM Modicon M logic controller, Modicon LMC0 motion controller TeSys U + communication module LUL C0 Presentation Schneider Electric has selected CANopen for its machines and installations because of its wealth of functions and its resulting benefits in the automation world. This decision was based on the general acceptance of CANopen, and the fact that CANopen products are increasingly used in control system architectures. CANopen is an open network supported by more than 00 companies worldwide, and promoted by CAN in Automation (CiA). CANopen conforms to standards EN 0- and ISO -.. CANmotion and CANopen characteristics CANmotion and CANopen buses are multi-master buses ensuring reliable, deterministic access to real-time data in control system equipment. The CSMA/CA protocol is based on broadcast exchanges, sent cyclically or on an event, to ensure optimum use of the bandwidth. A message handling channel can also be used to define slave parameters. CANmotion and CANopen buses are a set of profiles on CAN systems with the following characteristics: Open bus system Data exchanges in real time without overloading the protocol Modular design allowing modification of size Interconnection and interchangeability of devices Standardized network configuration Access to all device parameters Synchronization and circulation of cyclical and/or event-controlled process data (short system response time) ModiconTM Transmitter/ Receiver module Preventa XPS MC Modicon TM CANopen interface Blocks Altivar Connectable Schneider Electric devices The following Schneider Electric devices can be connected to the CANopen bus: Ø mm OsiSense XCC multi-turn absolute encoders: XCC 0P, XCC CSCB TeSys U starter-controllers with communication module: LUL C0 TeSys T motor management system with controller: LTM RppCpp Modicon TM Transmitter/Receiver modules (IP 0) Modicon TM I/CANopen interface blocks (IP ) Preventa safety configurable controllers XPS MCZC, XPS MCZC. Altivar / variable speed drives for asynchronous motors (0. 0 kw): ATV H /H ppppp Altivar variable speed drives for asynchronous motors (0, Kw): ATV Hpppp Lexium servo drives (0. kw) for BSH/BSM servo motors: LXM ApDpppp Lexium SD stepper drives Lexium integrated drives: ILAB, ILEB and ILSB CANopen Performance architecture Wiring system, see page /. Altivar LEX A 0 Lexium ILAB /0

151 Presentation Communication CANopen bus Integrated CANopen bus Modicon M logic controller, Modicon LMC0 motion controller Tested Validated Documented Architectures Modicon M logic controller Modicon LMC0 motion controller CANopen port on M logic controller and LMC0 motion controller Modicon M logic controllers (referenced TM LFpppp) and all LMC0 motion controllers include a -way male SUB-D CANopen port and act as the CANopen master. The bus consists of a master station, M logic controller or LMC0 motion controller and slave stations. The master is in charge of configuration, exchanges and diagnostics to the slaves. The CANopen bus is a communication bus and is used to manage a variety of slaves, such as: Digital slaves Analog slaves Variable speed drives Motor starters Etc. CANopen port Standards DS 0 V.0, DR 0- Class Data rate Max.. length (m) Number of slaves Connection Data rate (kbps) Conformity class M0, limited to slaves max. with max. limit of: TDPOs/ RPDOs On -way male SUB-D port CANmotion port on LMC0 motion controllers LMC0 motion controllers include a -way male SUB-D CANmotion port and act as the CANmotion master. This CANmotion connection offers the option of configuring and controlling up to Lexium drives and/or Lexium SD stepper drives. The CANmotion bus cycle time ensures that the axis positions will be refreshed. 0 /

152 Presentation Communication Distributed I/O on CANopen bus with Modicon TM (IP 0) interface module for Modicon M logic controller and Modicon LMC0 motion controller Presentation To enhance its Flexible machine Control concept, a key component of MachineStruxure TM, and the Modicon M logic controller and Modicon LMC0 motion controller offers, Schneider Electric offers a Modicon TM CANopen interface module providing CANopen access to distributed I/O. M logic controllers and Modicon LMC0 motion controllers offer the possibility of creating distributed I/O islands via the TM expansion bus, which enables the architecture to be adapted to match the topology of the machine as closely as possible and reduces wiring costs. The Modicon TM CANopen interface module allows the connection of distributed I/O islands (sensors and actuators) that are distributed over machines via the CANopen fieldbus. These islands communicate on the CANopen bus. a b c d b CANopen a b c f e e e e CANopen IP 0 distributed I/O island IP distributed I/O island Inputs/outputs Modicon M logic controller or Modicon LMC0 motion controller: CANopen bus masters. IP 0 distributed I/O islands. Composition: TM CANopen interface module (slave) (a) + TM compact block () or I/O modules (b) () + transmitter modules TM SBET (c)/tm SBET (c) (). IP 0 distributed I/O island. Composition: receiver module TM SBER (d) + TM compact block () or TM I/O modules (b) (). TM expansion bus. Composition: remote I/O connection cable TCS XCNNXNX00. IP distributed I/O island. Composition: TM IP I/O blocks (digital or analog) (e) () + expansion bus cable TM TCS XCNpppE () (f). () Modicon TM Compact block: see page /0. () Modicon TM Digital modules: see page / ; Modicon TM analog modules: see page /. () Modicon TM Transmitter modules and TM expansion bus: see page /. () Modicon TM I/O blocks: see page /. () TM expansion bus cables: see page /. 0 /

153 Presentation, description Communication Distributed I/O on CANopen bus with Modicon TM (IP 0) interface module for Modicon M logic controller and Modicon LMC0 motion controller Presentation The TM CANopen interface module offer consists of parts to be ordered separately (): v A bus base, TM ACBN () v A CANopen electronic interface module, TM NCO v A power distribution electronic module, TM SPS v A removable terminal block, TM ACTBPS The modules can be mechanically assembled on the bus base before mounting on a symmetrical rail. These modules offer the following advantages: v Removable terminal block v Spring terminals for connecting the power supply of the interface module and the I/O expansion modules quickly, with no tools required. In addition, the quality of the spring terminals avoids the need for periodic retightening a Description The CANopen interface module is a combination of products: A TM ACBN bus base (a) + a TM NCO CANopen electronic interface module (b) + a TM SPS power distribution electronic module (c) () + a TM ACTBPS removable terminal block (d). b c d This assembly comprises: A mechanical locking lever for mounting/dismounting on a symmetrical rail On the side of the base, an expansion bus connection for the link with the next module A slot for the CANopen interface module with connector A slot for the power distribution module with connector A channel and interface module diagnostics LED display block Two rotary selector switches for addresses on the bus A slot for labelling (label-holder) A channel and power distribution module diagnostics LED display block A removable spring terminal block with locking clip and slots for coloured identifiers 0 A -way male SUB-D connector for connecting to the CANopen bus 0 () Also sold in kit, see page / () Supplied with protective plates, TM ACPL0 and TM ACPR0. 0 /

154 Presentation (continued) Communication Distributed I/O on CANopen bus with Modicon TM (IP 0) interface module for Modicon M logic controller and Modicon LMC0 motion controller Specifications Conformity with standards IEC - Product certifications e, UL, CSA, GOST-R and c-tick Temperature Operation Horizontal mounting: C () Vertical mounting: C Relative humidity Storage C % max. without condensation Degree of protection IP 0 conforming to IEC - Degree of pollution y conforming to IEC 0 Altitude Operation m Vibration resistance (mounting on rail) Shock resistance Storage m. Hz (. mm fixed amplitude). 0 Hz (. m/s fixed acceleration) m/s ( gn) for ms Connector Type Removable spring terminals Number of operations Electromagnetic compatibility Electrostatic discharges conforming to EN/IEC Electromagnetic fields conforming to EN/IEC Fast transients conforming to EN/IEC Immunity to overvoltages, Vc circuit conforming to EN/IEC Induced magnetic fields conforming to EN/IEC Conducted emissions conforming to EN/IEC 0/CISPR Radiated emissions conforming to EN/IEC 0/CISPR 0 min. kv: air discharge kv: direct contact 0 V/m (0 MHz... GHz) V/m (. GHz) Supply: kv I/O: kv Shielded cable: kv (repetition frequency and 00 khz) kv in common mode 0. kv in differential mode 0 Vrms (0...0 MHz) khz, quasi-peak at dbμv 00 khz...0 MHz, quasi-peak at dbμv MHz, 0 0 dbμv/m 0 MHz... GHz, 0 dbμv/m () Some devices have an operating temperature which requires a weighting factor between and 0 C and may be subject to other restrictions. Refer to the user guide, which can be downloaded from 0 /

155 References Communication Distributed I/O on CANopen bus with Modicon TM (IP 0) interface module for Modicon M logic controller and Modicon LMC0 motion controller References CANopen electronic interface module Description Characteristics Reference Weight b kg CANopen electronic CAN bus communication module with interface module CANopen protocol Module colour: white TM NCO 0.0 Power distribution electronic module Input power supply Characteristics Reference Weight b kg V c Power supply for the CANopen bus interface TM SPS 0.0 and I/O expansion modules Module colour: grey TM NCO TM SPS Bus base Power supply Characteristics Unit b reference V c Use for TM NCO and TM SPS electronic modules Supplied with protective plates TM ACPL0 and TM ACPR0 Colour of the base: white Weight b kg TM ACBN 0.00 Terminal block Used for b Characteristics Unit b reference Power distribution electronic module TM SPS spring terminals Terminal block colour: grey Weight b kg TM ACTBPS 0.0 TM ACBN TM ACTBPS Accessories Description Use for Colour Sold in lots of Plain text cover Labelling the I/O holder (label-holder) channel terminal blocks Terminal block shield locking clip (Order with plain text cover holder TM ACTCH00) Precut sheet of paper labels Locking plain text cover holder TM ACTCH00 Plain text cover holder TM ACTCH00 Unit b reference Weight b kg Transparent 00 TM ACTCH Transparent 00 TM ACTLC White 00 TM ACTLS TM ACTLC00 TM ACTCH00 Coloured plastic b identifiers Metal tool Retaining plates for bus bases Labelling connection channel terminals Inserting/removing TM ACLITp identifiers Held on the left side White TM ACLITW 0.0 Red TM ACLITR 0.0 Blue TM ACLITB 0.0 Black TM ACLT 0.00 White 0 TM ACLPL TM ACLPL0 TM ACLPR0 Locking clips Held on the right side For electronic modules White 0 TM ACLPR Black 00 TM ACADL Interface module kit Description Composition Reference Weight b kg Kit including a CANopen electronic interface module, a power distribution electronic module, a bus base and a terminal block Configuration software TM NCO + TM SPS + TM ACBN +TM ACTBPS TM NCOK 0.0 SoMachine software, see page / Performance distributed I/O configuration software, please consult our site () Modicon TM Transmitter/Receiver modules (see page /) 0 TM NCOK /

156 Selection guide Communication Distributed I/O on CANopen bus with Modicon TM interface blocks IP for Modicon M logic controller and Modicon LMC0 motion controller Applications CANopen bus interface with digital I/O Degree of protection IP IP Type of housing Plastic Plastic Modularity (number of channels) Max. number of digital channels channels configurable as inputs or outputs channels configurable as inputs or outputs Digital inputs 0... according to software configuration 0... according to software configuration Digital outputs 0... according to software configuration 0... according to software configuration Digital inputs Voltage/current V c/. ma V c/. ma Type Sink () Sink () IEC - conformity Type Type Digital outputs Voltage V c V c Type Transistor/Source () Transistor/Source () Current per output 0. A max. 0. A max. Current per interface I/O block A max. A max. Sensor/actuator power supply Voltage V c V c Max. current 00 ma for all channels 00 ma for all channels Protection against Overloads, short-circuits and reverse polarity Overloads, short-circuits and reverse polarity Connection CANopen bus Bus input connector A-coded -way male M A-coded -way male M Bus output connector A-coded -way female M TM expansion bus Bus input connector Bus output connector B-coded -way female M B-coded -way female M Digital I/O channels Sensor connector -way female M, channel per connector -way female M, channel per connector Interface I/O block. power supply Actuator connector -way female M, channel per connector -way female M, channel per connector Input connector -way male M -way male M Output connector -way female M -way female M Diagnostics By interface I/O block Yes Yes By channel Yes Yes By communication On CANopen bus Yes Yes On TM bus Yes Yes Type of CANopen interface I/O block TM NCOM0B TM NCOMB Pages / / () Sink inputs: positive logic () Source outputs: positive logic 0 Further technical information is available at /

157 IP Plastic channels configurable as inputs or outputs 0... according to software configuration 0... according to software configuration V c/. ma Sink () Type V c Transistor/Source () 0. A max. A max. V c 00 ma for all channels Overloads, short-circuits and reverse polarity A-coded -way male M A-coded -way female M B-coded -way female M A-coded -way female M, channels per connector A-coded -way female M, channels per connector -way male M -way female M Yes Yes Yes Yes TM NCOMA / 0 /

158 Presentation Presentation To enhance its Flexible machine Control concept, a key component of MachineStruxure TM, Schneider Electric offers Modicon TM IP blocks for mounting outside electrical cabinets, directly on the installation. The IP protection of these blocks enables them to be used within processes or machines in harsh environments (splashing water, oil, dust, etc.). They have the following characteristics: Dust and damp proof Robust and compact Rapid wiring, economical to use Communication Distributed I/O on CANopen bus with Modicon TM interface blocks IP for Modicon M logic controller and Modicon LMC0 motion controller The CANopen interface I/O blocks enable sensors and actuators distributed over machines to be connected via the CANopen fieldbus. These interface I/O blocks communicate on the bus. They have one part for connecting sensors and actuators using M or M connectors and one part for connection to the CANopen fieldbus. The interface I/O block offer comprises IP blocks that connect to a CANopen bus and have digital channels that can be configured as inputs or outputs, including: A CANopen interface block with configurable I/O for connection via M connector Two CANopen interface blocks with configurable I/O This offer is completed with : Digital I/O expansion blocks, see page / Analog input expansion blocks, see page / Power distribution block, see page / Connection accessories, see page / CANopen a b c c c a b c c c d e f CANopen b c c c c CANopen a b c c c b g e 0 IP distributed I/O island IP 0 distributed I/O island Inputs/outputs Modicon M logic controller or Modicon LMC0 motion controller: CANopen bus masters. IP distributed I/O islands. Composition: TM CANopen interface block (slave) with digital I/O (a) + TM expansion bus cable (b) + TM digital/analog blocks (c) (). IP 0 distributed I/O island. Composition: TM CANopen interface module (slave) (d) + TM compact () or TM modules (e) () + transmitter module TMSBET (f) (). IP 0 distributed I/O island. Composition: receiver module TMSBER (g) () + TM modules (e) (). () Modicon TM Digital or analog block, see page / () Modicon TM compact blocks, see page / () Modicon TM digital modules, see page /. Modicon TM analog modules, see page / () Modicon TM transmitter and receiver modules, see page / /

159 Presentation Communication Distributed I/O on CANopen bus with Modicon TM interface blocks IP for Modicon M logic controller and Modicon LMC0 motion controller CANopen interface block with digital I/O Communication bus status LED Channel status LED Power supply status LED Diagnostics functions The diagnostic monitoring of faults is indicated by LEDs on CANopen interface I/O blocks, expansion blocks and power distribution blocks and informs the control system (M logic controller or LMC0 motion controller) via the TM bus. Each Modicon TM block has LEDs To display the status of the TM bus, the channel and the power supply For quick, precise location of a fault There are several levels of diagnostics: Diagnostics per channel: State of inputs State of outputs Communication bus diagnostics: On CAN bus (CANopen interface I/O block) On TM expansion bus (CANopen interface I/O block and I/O expansion blocks). Specifications Conformity with standards IEC - Product certifications Temperature Operation C (...0 F) Relative humidity Storage Degree of pollution conforming to IEC 0 Degree of protection conforming to IEC - IP e, curus, GOST-R and c-tick, ATEX (II g EEx na II T, IP, Ta = 0 0 C) - + C (-... F) % (without condensation) Altitude Operation m (0...0 ft.) () Vibration resistance conforming to IEC 0-- Class M Storage Shock resistance conforming to IEC 0-- Class M DIN rail mounted m (0... ft.) Connectors Type M and/or M Number of operations Electromagnetic compatibility Electrostatic discharges conforming to IEC/EN Electromagnetic fields conforming to IEC/EN Fast transients conforming to IEC/EN Immunity to overvoltages, V c circuit conforming to IEC/EN Induced magnetic fields conforming to IEC/EN Conducted emissions conforming to EN 0 (IEC/CISPR) Radiated emissions conforming to EN 0 (IEC/CISPR). mm (0. in.)... Hz fixed amplitude 0 m/s ( gn)...00 Hz fixed acceleration 0 m/s ( gn) Hz fixed acceleration 00 m/s (0 gn) for ms, / sine wave, type shock 0 min. ± kv, criterion B (air discharge) ± kv, criterion B (direct discharge) 0 V/m, amplitude modulation 0% at khz (0 MHz... GHz) V/m (... GHz) Supply: kv, criterion B I/O: kv, criterion B Shielded cable: kv, criterion B Repetition frequency: and 00 khz Supply: kv ( Ω), criterion B in common mode 0. kv ( Ω), criterion B in differential mode Unshielded links: kv ( Ω), criterion B in common mode 0. kv ( Ω), criterion B in differential mode Shielded links: kv ( Ω), criterion B in common mode 0. kv ( Ω), criterion B in differential mode Line supply, I/O signal connections > 0 m (. ft.) Functional earth connection: 0 Vrms, criterion A, amplitude modulation 0% at khz (0...0 MHz) khz, peak db μv 00 khz...0 MHz, peak db μv MHz, 0 m (. ft) at 0 db (μv/m) 0 MHz... GHz, 0 m (. ft) at db (μv/m) () Temperature reduction of 0. C (. F) for every additional 00 m ( ft.) altitude above 000 m (0 ft.). Refer to the instruction sheet for each product, downloadable from 0 /

160 Description Communication Distributed I/O on CANopen bus with Modicon TM interface blocks IP for Modicon M logic controller and Modicon LMC0 motion controller (bus IN) Description CANopen interface I/O blocks CANopen -channel interface I/O blocks have the following on the front panel: A male M connector (bus IN) for connecting the CANopen bus A slot for the interface I/O block label () A female M connector for connecting the TM expansion bus Two bus diagnostic LEDs CANopen address settings rotary switches Eight female M connectors for connecting sensors and actuators with eight LEDs for indicating channel status Two LEDs indicating the status of the sensor and actuator V c power supplies Two M connectors for connecting the V c sensor and actuator power supplies: male for PWR IN, female for PWR OUT Fixing using two Ø screws (not supplied) and connection of the functional earth when fixing the block on a metal support (bus IN) (bus OUT) CANopen -channel interface I/O blocks have the following on the front panel: A male M connector (bus IN) and a female M connector (bus OUT) for connecting the CANopen bus A slot for the interface I/O block label () Two bus diagnostic LEDs A female M connector for connecting the TM expansion bus CANopen address settings rotary switches Eight M connectors ( channels per connector) or sixteen M connectors for connecting sensors and actuators with LEDs for indicating channel status Two LEDs indicating the status of the sensor and actuator V c power supplies Two M connectors for connecting the V c sensor and actuator power supplies: male for PWR IN, female for PWR OUT Fixing using two Ø screws (not supplied) and connection of the functional earth when fixing the block on a metal support () Label-holder supplied with IP block (bus IN) (bus OUT) 0 /0

161 References Communication Distributed I/O on CANopen bus with Modicon TM interface blocks IP for Modicon M logic controller and Modicon LMC0 motion controller Modicon TM CANopen interface blocks with digital I/O Max. no. b of channels Number, type of inputs Number, type b of outputs I/O, sink (), transistor/ source () Sensor/actuator connection female M connectors Communication bus CANopen, TM bus Reference Weight b kg TM NCOM0B 0. TM NCOM0B I/O, sink (), transistor/ source () female M connectors CANopen, TM bus TM NCOMB 0.0, sink (), transistor/ source () female M connectors CANopen, TM bus TM NCOMA 0.0 TM NCOMB TM NCOMA () Sink inputs: positive logic () Source outputs: positive logic Architecture, connecting cables See page / Modicon TM I/O expansion blocks See page / Connection accessories See page / Separate parts See page / Configuration software SoMachine software, see page / Performance distributed I/O configuration software, please consult our site 0 /

162 Architectures, references CANopen architecture Communication Distributed I/O on CANopen bus with Modicon TM interface blocks IP for Modicon M logic controller and Modicon LMC0 motion controller or 0 0 Bi Bd Bi Bd Bi Ba A Ba V c V c V c V c V c TM expansion bus architecture TM NCO + TM SBET A Power distribution block Ba Analog I/O expansion block Bd Digital I/O expansion block Bi CANopen interface I/O block 0 TM LFpppp + TM SBET References TCS CCNFNXSA TCS CCNMNXppSA or Cables for connection to the CANopen bus Designation Description Item no. CANopen bus connection b cables (bus IN) CANopen bus daisy chain cables CANopen bus connection cables (bus OUT) TM expansion bus cables TM expansion bus cables (bus IN) Bd Ba V c Equipped with one A-coded -way angled female M connector and flying lead Equipped with one A-coded -way straight female M connector and flying lead Equipped with two A-coded -way angled M connectors, male and female, at each end Equipped with two A-coded -way straight M connectors, male and female, at each end Equipped with one A-coded -way angled male M connector and flying lead 0 Equipped with one A-coded -way straight male M connector and flying lead Equipped with one B-coded -way angled female M connector and flying lead Equipped with one B-coded -way straight femalem connector and flying lead Lengthb (m) Reference Weight kg TCS CCNFNXSA 0.0 TCS CCNFNXSA 0. 0 TCS CCNFNX0SA 0. TCS CCNFNXSA. TCS CCNFNXSA 0.0 TCS CCNFNXSA 0. 0 TCS CCNFNX0SA 0. TCS CCNFNXSA. 0. TCS CCNMF TCS CCNMF 0. TCS CCNMF 0. TCS CCNMF 0. 0 TCS CCNMF TCS CCNMF TCS CCNMF TCS CCNMF 0. TCS CCNMF 0. TCS CCNMF 0. 0 TCS CCNMF TCS CCNMF 0. TCS CCNMNXSA 0.0 TCS CCNMNXSA 0. 0 TCS CCNMNX0SA 0. TCS CCNMNXSA. TCS CCNMNXSA 0.0 TCS CCNMNXSA 0. 0 TCS CCNMNX0SA 0. TCS CCNMNXSA. TCS XCNFNXE 0.0 TCS XCNFNXE 0. 0 TCS XCNFNX0E 0. TCS XCNFNXE. TCS XCNFNXE 0.0 TCS XCNFNXE 0. 0 TCS XCNFNX0E 0. TCS XCNFNXE. /

163 References (continued) Communication Distributed I/O on CANopen bus with Modicon TM interface blocks IP for Modicon M logic controller and Modicon LMC0 motion controller TCS XCNMFppE TCS XCNMNXppE TCS XCNDFNXppV TCS XCNDMDFppV TCS XCNEXNXppV TCS XCNMppSA Connection accessories (continued) Designation Description Item no. TM expansion bus cables (continued) TM bus daisy chain b cables TM expansion bus cables (bus OUT) Equipped with two B-coded -way angled M connectors, male and female, at each end Equipped with two B-coded -way straight M connectors, male and female, at each end Equipped with one B-coded -way angled male M connector and flying lead Equipped with one B-coded -way straight male M connector and flying lead Power distribution cables Power IN power Equipped with one -way angled female distribution cables M connector and flying lead Power daisy chain cables Power OUT power distribution cables Equipped with one -way straight female M connector and flying lead Equipped with two -way angled M connectors, male and female, at each end Equipped with two -way straight M connectors, male and female, at each end Equipped with one -way angled male M connector and flying lead Equipped with one -way straight male M connector and flying lead Cables for connecting analog sensors and actuators Cables for connecting Equipped with one A-coded -way angled sensors and actuators male M connector and flying lead Equipped with one A-coded -way straight male M connector and flying lead Cables for connecting digital sensors and actuators Please consult our Detection for OsiSense automation solutions catalogue Accessories See next page Length (m) Reference Weight kg 0. TCS XCNMF0E 0.00 TCS XCNMFE 0. TCS XCNMFE 0. TCS XCNMFE 0. 0 TCS XCNMF0E 0.00 TCS XCNMFE TCS XCNMF0E 0.00 TCS XCNMFE 0. TCS XCNMFE 0. TCS XCNMFE 0. 0 TCS XCNMF0E 0.00 TCS XCNMFE 0. TCS XCNMNXE 0.0 TCS XCNMNXE 0. 0 TCS XCNMNX0E 0. TCS XCNMNXE. TCS XCNMNXE 0.0 TCS XCNMNXE 0. 0 TCS XCNMNX0E 0. TCS XCNMNXE. TCS XCNEFNXV 0.0 TCS XCNEFNXV TCS XCNEFNX0V 0. TCS XCNEFNXV 0.0 TCS XCNDFNXV 0.0 TCS XCNDFNXV TCS XCNDFNX0V 0. TCS XCNDFNXV TCS XCNEMEF0V 0.0 TCS XCNEMEFV 0.00 TCS XCNEMEFV 0.0 TCS XCNEMEFV 0. 0 TCS XCNEMEF0V 0. TCS XCNEMEFV TCS XCNDMDF0V 0.0 TCS XCNDMDFV 0. TCS XCNDMDFV 0.0 TCS XCNDMDFV TCS XCNDMDF0V 0. TCS XCNDMDFV 0.0 TCS XCNEXNXV 0.0 TCS XCNEXNXV TCS XCNEXNX0V 0. TCS XCNEXNXV 0.0 TCS XCNDMNXV 0.0 TCS XCNDMNXV TCS XCNDMNX0V 0. TCS XCNDMNXV TCS XCNMSA 0. TCS XCNMSA 0. TCS XCNMSA 0. 0 TCS XCNMSA 0. TCS XCNMSA 0. TCS XCNMSA 0. 0 /

164 References Communication Distributed I/O on CANopen bus with Modicon TM interface blocks IP for Modicon M logic controller and Modicon LMC0 motion controller Connection accessories Description Composition Item no. Reference Weight kg CAN bus Y cable Equipped with x-way M connectors, male and female, and at the other end: x-way male M connector TM ACYCJ 0.0 TM ACYCJ CAN Y connector Line terminator (for end of bus) For connecting xm connectors, male and female, to male M connector on the expansion block Equipped with x-way male M connector TM ACYC 0.00 TM ACTLA 0.0 TM ACYC TM ACTHA Connector with temperature probe for measurement by thermocouple () Equipped with x-way male M connector TM ACTHA 0.00 () For use with the TM BAIPLA expansion block for measurement with compensation of the temperature of the connector. 0 /

165 References Communication Distributed I/O on CANopen bus with Modicon TM interface blocks IP for Modicon M logic controller and Modicon LMC0 motion controller Separate parts Description Composition Unit b reference Sealing plugs () Mounting plate on symmetrical DIN rail Weight kg For M connector for Modicon TM IP TM ACCB 0.00 blocks Lot of 0 For M connector for Modicon TM IP TM ACCA 0.00 blocks Lot of 0 For Modicon TM IP blocks TM ACMP 0.00 For Modicon TM IP blocks Lot of 0 TM ACMP TM ACMP Set of two screwdrivers For tightening the rings on M and M connectors to the correct torque TM ACTW 0. () The use of sealing plugs ensures that unused connectors on Modicon TM IP blocks have IP protection. 0 /

166 Architecture, references Communication CANopen Performance architecture with Modicon TM/TM for Modicon M logic controller and Modicon LMC0 motion controller Modicon LMC0LFpppp Modicon TMLFpppp IHM CANopen Performance architecture Example of connection of a CANopen Performance architecture dedicated to machines and modular installations. CANmotion CANopen or CANopen Modicon TM () TM interface module + TM Compact block () TM interface module + TM modules () c V ATV Lexium ATV Lexium TSX CAN TDM Lexium Lexium Lexium VW CAN TAP References Standard tap junctions and connectors Designation Description Item no. IP 0 CANopen tap junction IP 0 connectors CANopen -way female SUB-D. Switch for line termination Length Reference Weight kg SUB-D ports. Screw terminal block for connecting the trunk cables Line termination TSX CANTDM 0. 0 angled TSX CANKCDF0T 0.0 Straight ( ) TSX CANKCDF0T angled with -way SUB-D for connecting a PC or diagnostic tool TSX CANKCDF0TP 0.0 TSX CAN KCD F0T TSX CAN KCD F0T IP 0 CANopen tap junction for Altivar and Lexium RJ ports VW CANTAP () Modicon TM interface module (see page /) + Modicon TM Compacts blocks (see page /0). () Modicon TM interface module (see page /) + Modicon TM modules: Digital modules (see page /) ; Analog modules (see page /) ; Expert module (see page /). () Modicon TM offer: TM IP I/O blocks, expansion cable, and accessories (see page /). () For connection to Altivar IMC integrated controller card. TSX CAN KCD F0TP /

167 References (continued) Communication CANopen Performance architecture with Modicon TM/TM for Modicon M logic controller and Modicon LMC0 motion controller References (continued) IP 0 standard cables and preassembled cordsets Designation Description Itemb no. CANopen cables ( x AWG. x AWG ) For standard environment (), e marking: low smoke. Zero halogen. Flame-retardant (IEC 0-) For standard environment (), UL certification, e marking: flameretardant (IEC 0-) Length Reference Weight kg 0 m TSX CAN CA m TSX CAN CA m TSX CAN CA m TSX CAN CB m TSX CAN CB m TSX CAN CB00.0 For harsh environments () or mobile installations, e marking: low smoke. Zero halogen. Flame-retardant (IEC 0-). Oil-resistant 0 m TSX CAN CD m TSX CAN CD m TSX CAN CD00.00 CANopen preassembled cordsets One -way female SUB-D connector at each end. For standard environment (), e marking: low smoke. Zero halogen. Flame-retardant (IEC 0-) 0. m TSX CAN CADD0 0.0 m TSX CAN CADD 0. m TSX CAN CADD 0. m TSX CAN CADD 0.0 For standard environment (), UL certification, e marking: flameretardant (IEC 0-) 0. m TSX CAN CBDD0 0.0 m TSX CAN CBDD 0. m TSX CAN CBDD 0. m TSX CAN CBDD 0.00 CANopen preassembled cordsets Cordsets with one -way female SUB-D. connector and one RJ connector 0. m TCS CCN FM0T 0.00 m TCS CCN FMT 0.00 VW M 0R00 () 0.00 m TCS CCN FMT 0.0 Cordsets with two -way SUB-D connectors, one female and one male 0. m TLA CDCBA m TLA CDCBA0 0.0 VW CAN A AM0 CA 00V000 IP 0 connection accessories CANopen connector for Altivar () -way female SUB-D Switch for line termination. Cables exit at 0 m TLA CDCBA m TLA CDCBA VW CAN KCDF0T 0.00 Adaptor for Altivar drive SUB-D to RJ CANopen adaptor VW CANA 0.00 CANopen preassembled cordsets CANopen bus adaptor b for Lexium D RJ connector at each end 0. m VW CANCARR Hardware interface for CANopencompliant link + connector for a PC terminal m VW CANCARR 0.00 AM0 CA00V Y-connector CANopen/Modbus TCS CTN0MF 0.00 IP cables and preassembled cordsets, IP connection accessories for Modicon TM blocks (see page /) () Standard environment: no particular environmental constraints, operating temperature between + C and + 0 C, and in fixed installations Harsh environment: resistance to hydrocarbons, industrial oils, detergents, solder splashes, relative humidity up to 00%, saline atmosphere, significant temperature variations, operating temperature between - 0 C and + 0 C, or in mobile installations. () Cordset equipped with a line terminator. () For ATV HpppM, ATV HDMX, HDMX, ATV H0N... HDN drives, this connector can be replaced by the TSX CAN KCDF 0T connector. 0 /

168 Connections, references Communication Ethernet Modbus/TCP network for hardware control platforms Ethernet Modbus/TCP or Ethernet IP network architecture M0 Fibre optic XBT GC M LMC0 TwidoPort M XBT GC Altivar IMC Interface + Altivar / Modicon OTB Hub or no manageable switch Manageable switch 0 References () Shielded copper connection cables ConneXium shielded copper connection cables are available in two versions to comply with the different standards and approvals in force: b Shielded twisted pair copper cables to standard EIA/TIA These cables conform to: v standard EIA/TIA, category CAT E, v standard IEC 0/EN 0, class D. Their flame resistance conforms to: v NFC 00# classification C v standards IEC /, v Low Smoke Zero Halogen (LSZH). b Shielded twisted pair copper cables, UL and CSA. approved These cables conform to: v standards UL and CSA.. Their flame resistance conforms to NFPA 0. Do It Yourself cable and connectors The ConneXium Do It Yourself range allows the user to make up Ethernet copper cables on site and to the required length. They are designed for cabling Ethernet 0/00 Mbit/s networks. The maximum length of cables made up in this way is 0 m. They can be assembled quickly using a knife and cutting pliers (no special tools are required). Description Characteristics Length Reference Weight kg Ethernet copper cable b shielded twisted pairs AWG Conforming to the. above-mentioned standards and approvals 00 m TCS ECN 00R RJ connector Conforming to. TCS EK MDS EIA/TIA--D M connector Conforming to. IEC 0--0 TCS EK MDRS () For other versions (fibre optic, switches, ): please consult our Machines and Installations with Industrial Communications catalogue. /

169 References (continued) Communication Ethernet Modbus/TCP network for hardware control platforms 0 NTp 000 pp TCS ESU 0FN0 TCS ESM 0FCp0 NMS/NSS 0 TCS ESM 0FCp0 TCS ESU 0 F0 References (continued) Shielded twisted pair cables to standard EIA/TIA Description Pre-formed b at both ends Straight cables Crossover cables x RJ connectors For connection to terminal equipment (DTE) x RJ connectors For connection between hubs, switches and transceivers Shielded twisted pair cables, UL and CSA. approved Description Straight cables Pre-formed b at both ends Crossover cables x RJ connectors For connection between hubs, switches and transceivers Shielded twisted pair cable for IP switch Description.. Item Length Reference Weight kg m 0 NTW m 0 NTW m 0 NTW m 0 NTW m 0 NTW m 0 NTC m 0 NTC m 0 NTC m 0 NTC Item Length Reference Weight kg x RJ connectors m 0 NTW 000 0U For connection to terminal m 0 NTW 000 0U equipment (DTE) m 0 NTW 000 U Pre-formed b at both ends Straight cables x IP. -way M connector. and x RJ connector ConneXium hub 0 m 0 NTW 000 0U 0 m 0 NTW 000 0U m 0 NTC 000 0U 0 m 0 NTC 000 0U 0 m 0 NTC 000 0U Item Length Reference Weight kg m TCS ECL MM S m TCS ECL MM S m TCS ECL MM S 0 m TCS ECL MM 0S m TCS ECL MM S 0 m TCS ECL MM 0S Description Number of ports Item Reference Weight Twisted pair hub 0BASE-T copper ports,. RJ shielded connectors ConneXium switches Copper cable Fibre b optic NEH Description Number of ports Item Managb Reference Weight Copper Fibre b -eable cable optic kg Optimized twisted pair switch No TCS ESU 0FN0 0. 0BASE-T/00BASE-TX copper ports,. No TCS ESU 0FN0 0.0 RJ shielded connectors 00BASE-FX optic port, SC connectors No TCS ESU 0FN0 0. Twisted pair switches No NES BASE-T/00BASE-TX copper ports,. RJ shielded connectors Yes TCS ESM0FF0 0.0 Twisted pair and fibre optic switches 0BASE-T/00BASE-TX copper ports,. RJ shielded connectors. 00BASE-FX optic ports, SC connectors IP twisted pair switch () 0BASE-T/00BASE-TX copper ports, shielded M connectors (type D), multimode Yes TCS ESM0FCU0 0.00, multimode Yes TCS ESM0FCU0 0.00, single-mode Yes TCS ESM0FCS0 0.00, single-mode Yes TCS ESM0FCS0 0.00, multimode No NMS 0 0.0, multimode No NMS 0 0., single-mode No NSS 0 0.0, single-mode No NSS 0 0., multimode Yes TCS ESM0FCU0 0.0, multimode Yes TCS ESM0FCU0 0.0, single-mode Yes TCS ESM0FCS0 0.0, single-mode Yes TCS ESM0FCS0 0.0 No TCS ESU 0 F0 0.0 () Require special cables with M connectors for their c V supply: XZC PpLp. kg 0 /

170 Presentation, description Communication Ethernet Modbus/TCP network for Modicon M logic controller Presentation TwidoPort module TWD 000 is an Ethernet interface that is easy to use and dedicated to Modicon M logic controllers and Twido compact or modular programmable controllers. It allows incorporation of this controllers into an Ethernet network as a passive device (slave). The TwidoPort module is ready for use. When connected to the integrated RS serial port acts as a gateway between the Ethernet network and the controller s Modbus serial link port. Modicon M base. or Twido base The main characteristics of the TwidoPort module are as follows: b Connects to the RS of the Modicon M controller (marked SL or SL depending on model) or the RS port of the Twido controller; no external auxiliary supply. is necessary. b Ethernet configuration: v takes the Ethernet configuration from the Twido application configuration. (normal mode), v supports manual configuration using Telnet. b Provides Ethernet statistics via a Telnet session. Modbus Ethernet Modbus/TCP network TM Lpppppp.. Description The TwidoPort TWD 000 interface module comprises: Five pilot lights indicating the status of the interface and of the TwidoPort module links. An RJ type connector for connection of the power supply and of the link to the controller s integrated RS port. This connection is made using connection cable TWD XCA RJP0P supplied with the TwidoPort interface module in case of the Twido controller. An RJ connector (accessed through the bottom of the module) for connection to the Ethernet TCP/IP network. An earthing screw (accessed through the bottom of the module). The TwidoPort interface module can be mounted as standard on a symmetrical rail. Fixing kit TWD XMT (sold in lots of ) allows plate or panel mounting ( x Ø. holes). To order separately For connecting to the Modicon M controller, the cordset for connection Modbus XBT Z0 (lenght. m). 0 /0

171 References Communication Ethernet Modbus/TCP network for Modicon M logic controller TWD 000 References Description Controller bases Function Reference Weight kg TwidoPort interface module Modicon M I/O Twido compact 0///0 I/O. Twido modular 0/0 I/O 0/00 Mbit/s. Auto MDIX function. Connection cordset to Twido base controller TWD XCA RJP0P included (length 0. m).. TWD Description Use Length Reference Weight kg Modbus RS cordsets Connection to Modicon M Equiped with RJ connectors.... m XBT Z /

172 chapter SoMachine software suite

173 Contents SoMachine software suite SoMachine software suite Visual graphic user interface / Learning centre / Projects management / Project properties / Configuration / Programming and debug / Commissioning / Documentation / Transparency / Dedicated OEM application libraries (AFB libraries) / Tested Validated Documented Architectures (TVDA) / SoMachine characteristics / References / 0 /

174 Presentation SoMachine software suite Simplify machine programming and commissioning SoMachine software platform PC + SoMachine Presentation SoMachine is the OEM solution software for developing, configuring and commissioning the entire machine in a single software environment, including logic, motion control, HMI and related network automation functions. SoMachine allows you to program and commission all the elements in Schneider Electric s Flexible and Scalable Control platform, the comprehensive solution-oriented offer for OEMs, which helps you achieve the most optimized control solution for each machine s requirements. Flexible and Scalable Control platforms include: Controllers: HMI controllers: XBT GC, XBT GT/GK CANopen, Logic controllers: Modicon M, Modicon M, Motion Controller: Modicon LMC 0, Integrated Controller Card: Altivar IMC, I/Os range: Modicon TM, Modicon TM and Modicon TM offers HMI: HMI Magelis graphic panels: XBT GT, XBT GK. SoMachine is a professional, efficient, and open software solution integrating Vijeo-Designer. It integrates also the configuring and commissioning tool for motion control devices. It features all IEC - languages, integrated field bus configurators, expert diagnostics and debugging, as well as outstanding capabilities for maintenance and visualisation. CANopen Motion Controller Modicon LMC0 Magelis Terminal STU SoMachine integrates tested, validated, documented and supported expert application libraries dedicated to applications in Packaging, Hoisting and Conveying. SoMachine provides you: One software package One project file One cable connection One download operation CANmotion Servo Drive Lexium Variable speed drive Altivar Visual graphic user interface Navigation within SoMachine is intuitive and highly visual. Presentation is optimized in such a way that selecting the development stage of the desired project makes the appropriate tools available. The user interface ensures nothing is overlooked, and suggests the tasks to be performed throughout the project development cycle. The workspace has been streamlined, so that only that which is necessary and relevant to the current task is featured, without any superfluous information. Learning centre From the home menu, the learning centre provides several tools to get started with SoMachine. An animated file explains briefly the SoMachine interface and concept. An e-learning allows to run a self-training about SoMachine. A third section gives access to several documented examples of simple coding with SoMachine. An intuitive and efficient online help is also available, guiding you to get the best answer. Projects management The implemented project management principle allows to browse quickly through the existing projects getting the relevant information without the need to open them before selection. The user can create a new project, starting from several means: using Tested Validated and Documented Architectures, using the provided examples, using an existing project or start with an empty project. There is quick access to the most recently-used projects. There is as well a way to start a project from standard project taking advantages of a pre-configured program (task, library,...) 0 Project management /

175 Presentation (continued) SoMachine software suite Simplify machine programming and commissioning Configuration Commissioning Transparency Application Function Blocks Project properties For each project, the user has the option to define additional information, through simple forms. It s also possible to attach documents, a customer picture and a configuration picture. Configuration From the graphic user interface, the user can easily build his architecture and configure the devices of the architecture. Description of the architecture A graphic editor can be used to assemble the various elements easily by a simple drag & drop. A devices catalogue is displayed on the left of the screen. It is split into several sections: controllers, HMI, Miscellaneous and search. Configuration of the device Directly from the topologic view of the user interface, a simple click drives the user to the configuration screen of the selected device. Programming and debug Programming is an essential step, and the user has to carefully design it to be as efficient as possible. Advanced control and HMI functions cover all the needs of an OEM engineer in terms of creating the control and visualisation system. Powerful tools allow debug and functional tests such as simulation, step by step execution, break points and trace. Commissioning For an easy and fast diagnostic, the menu commissioning allows the user to check the online state of his architecture.through the topologic view of the configuration, the devices display if you are logged in or not, as well as if they are in run or stop mode. Documentation Because a printed file of the project is an important element, it is possible to build and customize the project report: -- select the items to be included in the report, -- organize the sections, -- define the page layout -- and then launch the printing. Transparency SoMachine supports Device Type manager (DTM) because it is a field device tool (FDT) container. With DTM s representing field device in SoMachine, direct communications are possible to every single device via SoMachine, the controller and the field bus (Modbus for all devices and CANopen for the I/O s). From the SoMachine unique environment, the remote devices can be set-up off-line and tuned on-line. Dedicated OEM application libraries (AFB libraries) SoMachine can be extended through its solution extension DVD. It integrates tested, validated, documented and supported expert application libraries dedicated to many OEM applications. Their simple configuration speeds up design, commissioning, installation and troubleshooting. These libraries cover the following applications: Packaging, Hoisting, Conveying. Tested Validated Documented Architectures (TVDA) SoMachine provides a variety of preset projects with ready-to-use architectures you can adapt to individual requirements. Some of them are generic TVDA, they are based on controllers configuration. The solution extension DVD brings specific application solutions oriented TVDA s to SoMachine. 0 /

176 Characteristics SoMachine software suite Simplify machine programming and commissioning SoMachine characteristics Overview IEC - programming languages Controller programming services HMI-based services Motion services Global services Integrated fieldbus configurators Expert and solutions libraries IL (Instruction List) LD (Ladder Diagram) SFC (Sequential Function Chart) ST (Structured Text) FBD (Function Block Diagram) CFC (Continous Function Chart) Multi-tasking: Mast, Fast, Event Functions (Func) and Function Blocks (FBs) Data Unit Type (DUTs) On-line changes Watch windows Graphical monitoring of variables (trace) Breakpoints, step-by-step execution Simulation Visualization for application and machine set-up Graphics libraries containing more than 000 D and D objects. Simple drawing objects (points, line, rectangles, ellipses, etc ) Preconfigured objects (button, switch, bar graph, etc ) Recipes ( groups of recipes with max. 0 ingredients) Action tables Alarms Printing Java scripts Multimedia file support: wav, png, jpg, emf, bmp Variable trending Embeded devices configuration and commissioning CAM profile editor Sample application trace Motion and drive function blocks libraries for inverters, servos and steppers Visualization screens Logical encoder User access and profile Project documentation printing Project comparison (control) Variable sharing based on publish/subscribe mechanism Library version management Energy efficiency machine monitoring Control network: Modbus Serial Line Modbus TCP Field bus: CANopen CANmotion Connectivity: Profibus-DP Ethernet IP PLCopen function blocks for Motion control Example: MC_MoveAbsolute, MC_CamIn, ServoDrive,... Packaging function blocks Example: Analog film tension control, rotary knife, lateral film position control,... Conveying function blocks Example: tracking, turntable, conveyor,... Hoisting functions Hoisting function blocks: anti-sway, anti-crab, hoisting position synchronisation,... Application template for industrial crane 0 /

177 References SoMachine software suite Simplify machine programming and commissioning Product offer SoMachine software is delivered on a DVD, it is a product oriented version that includes all SoMachine features related to generic hardware (M, M, LMC0, XBT GC, Altivar IMC), as well as generic TVDA The solution features are added to SoMachine by installing its solution extension DVD. It includes all SoMachine solutions hardware, plus all the dedicated application libraries and TVDA. References SoMachine is available in languages: English French German Italian Spanish Simplified Chinese. System Requirements: Processor: Pentium -, GHz or higher, Pentium M.0 GHz or equivalent RAM Memory: GByte; recommended: GByte Hard Disk:. GB, recommended: GB OS: Windows XP Professional, Windows Professional / bytes Drive: DVD reader Display: 0 pixel resolution or higher Peripherals: a Mouse or compatible pointing device Peripherals: USB interface Web Access: Web registration requires Internet access The documentation is supplied in electronic format: complete on-line help plus complementary documentation in pdf version. SoMachine software for generic controllers Supported controllers TVDA Reference DVD () M M LMC0 XBT GC XBT GT/GK with control function Altivar IMC Optimized HW XBT GC Optimized HW M Optimized CANopen M Optimized AS-Interface M Optimized CANopen XBT GC/GT/GK Optimized CANopen Altivar IMC Performance HW M Performance CANopen M Performance CANmotion LMC0 SoMachine solution extension for Solution controllers () Added b controllers Added TVDA Added libraries MS MS LMC0S XBT GC with CANopen module type S XBT GT/GK with control function type S Altivar IMC with control function type S Optimized CANopen Altivar Hoisting IMC Conveying Performance CANmotion Packaging LMC0 Hoisting Optimized CANopen M Conveying Performance CANmotion LMC0 MSD CHNSFNV + Trial licence (0 days) Reference () DVDs and Licence / number & type MSD CHLLMUVS0 / (Single) MSD CHLLMTVS0 / 0 (Team) MSD CHLLMFVS0 /00 (Facility) Licence () / number & type MSD CHNLMUA / (Single) MSD CHNLMTA /0 (Team) MSD CHNLMFA /00 (Facility) SoMachine software compatibility and hardware control platforms Product type Version Logic controller Modicon M V.0 HMI controller XBT GC Logic controller Modicon MS V.0 Logic controller Modicon M Logic controller Modicon MS Motion controller Modicon LMC0 V.0 Motion controller Modicon LMC0S V.0 HMI controller XBT GT/GK with control function type S, XBT GC with CANopen module type S Altivar IMC integrated controller card V. Altivar IMC integrated controller card with control function type S V.0 TM CANopen Interface V.0 TM CANopen Interface block Altivar IMC integrated controller card (with patch) () The DVD is mandatory and delivered with a trial licence. () One of the type of Licences is mandatory. () For this offer, please contact Schneider electric. () Each reference for SoMachine solution software contains: one generic trail DVD, one solution extension V. DVD and one licence. 0 /

178 chapter Machine safety

179 Contents Machine safety General How can you improve productivityb while simplifying machine safety? / Save cost and time with our Preventa offer / Preventa safety modules Selection guide... / Preventa safety controllers Selection guide... / Preventa safety PLCs Selection guide... / 0 /

180 Presentation Machine safety How can you improve productivity while simplifying machine safety? Approved > > Safety chain solutions to achieve the safety level required Using our certified Safety chain solutions. They can help you reduce your machine design time and simplify the determination of safety integrity (SIL) and performance (PL) levels The concept: > > A combination of interoperating products to realize a safety function, which includes: a TÜV approved principle wiring diagram and the corresponding safety level calculation Its are made by: > > Layout of solution indicating performance level (PL) and safety integrity level (SIL) > > Bill of materials and the system description file Example description of the PL and SIL calculation for the safety function > > Safety conceptual principle diagram > > Certification of all the product combination from an appropriate standards organization Motor starter (PL c, SIL ) Light curtain (PL c, SIL ) Safe stop 0 (PL d, SIL ) Safe stop 0 (PL e, SIL )b High performance Machine Safety Expertise and Co-design > > Worldwide support and assistance with a local engineers to help you implement machine safety solutions that meet or exceed the latest legislation and compliance with new functional machine safety standards Safe stop (PL d, SIL )b Variable speed drive Safe stop (PL e, SIL ) b High performance 0 /

181 Safe stop (PL e, SIL )b Servo drive Safe stop (PL e, SIL )b Servo-enhanced safety Be confident by using certified safety chain solutions provided by an automation leader > > Save cost by avoiding external safety experts engineering > > Reduce design time by our examples of calculation of the safety level for each safety function Safety Mat (PL d, SIL ) Magnetic switches (PL e, SIL ) Zero speed detection (PL e, SIL ) Multifunction (PL e, SIL ) Don t wait more to implement easily the new functional standards, we guide you step by step on > download our Machine Safety guide > > > select the right safety chain with our online selection tools > evaluate the safety of your machine with Software-Assistent SISTEMA & download the Schneider Electric Preventa SISTEMA library 0 /

182 Presentation Machine safety Save cost and time with our Preventa offer Acquire the information: > > Protective guard devices used as part of safeguarding systems to control the access under specific conditions of reduced risk. > > Light curtains and safety mats to detect approach to dangerous and limited areas. > > Two hand control stations and enabling switches for starting and enabling of dangerous movements. > > Generic protective measures - Emergency stop. Safe signal transmission Monitor and processing: > > Safety relays modules with a specific safety function to monitor input signals from safety devices and to interface with contactors and drives by switch off the output safety contacts. > > Safety Controller: configurable safety device capable of centralized a generic range of safety monitoring functions. > > Safety PLCs: programmable electronic systems to carry out safety or non-safety related tasks for machinery and equipment. > > As-interface safety at work : safety field bus network certified to work with safety devices to provide safety functions. Protective guard devices Light curtains 0 Safety mats Two hand control stations and enabling switches Emergency stop Safety relays Safety Controller Safety PLCs As-interface safety at work /

183 Stop the machine: > > Contactors to cut-off the electrical power supply to the motors with mechanically linked mirror auxiliary contacts integrated for the feedback loop diagnosis of safety modules. > > Variable speed drives and servo drives controlled stopping of the dangerous movement by safety functions integrated. > > Rotary switch disconnectors: for equipment isolation from the electrical supply andfor emergency stop by direct interruption of the power supply. Complete & upgraded safety offer: Improve safety level required Up to 0% of space optimization Increase the compactness by reducing size Save up to 0% on installation time Reduce installation time by easy and quick wiring 0 Variable. speed drives Servo drives Contactors Rotary switch disconnectors /

184 Selection guide Machine safety Preventa safety modules Applications Modules For Emergency stop and switch monitoring For Emergency stop b and protective guard applications Maximum achievable safety level PLe/Category conforming. to EN/ISO -, SILCL conforming. to EN/IEC 0. and EN/IEC 0 Conformity to standards EN/IEC 00-, EN 0/ISO, EN/ISO 0, EN/IEC 0-, EN/IEC 0-- PLe/Category conforming. to EN/ISO -, SILCL conforming. to EN/IEC 0. and EN/IEC 0 EN/IEC 00-, EN 0/ISO, EN/ISO 0, EN/IEC 0-, EN/IEC 0-- PLe/Category (instantaneous safety outputs) and PLd/ Category (time delay safety. outputs) conforming to. EN/ISO -, SILCL (instantaneous safety outputs) and. SILCL (time delay safety outputs) conforming to. EN/IEC 0. and EN/IEC 0 EN/IEC 00-, EN/ISO 0, EN 0/ISO, EN/IEC 0-, EN/IEC 0-- PLe/Category conforming to EN ISO -, SILCL conforming to EN/IEC 0 EN 0 EN ISO - EN 0- EN 00- EN/IEC - IN/IEC 0-- Product certifications UL, CSA, TÜV UL, CSA, BG UL, CSA, TÜV UL, CSA, TÜV Number of circuits Safety NO NO NO instantaneous. + NO time delay Additional solid-state output for signalling to PLC relay output for signalling. to PLC solid-state outputs for signalling to PLC Display LEDs LEDs LEDs LEDs Supply voltage a and V c V a V a 0 V a a and V c a and V c V a 0 V a NO instantaneous. + NO time delay NC c V a 0 V Synchronisation time between inputs Unlimited Unlimited ms (automatic start) Input channel voltage V/ V version a and V c/ V a V/ V or. 0 V/0 V/0 V version V a/0 V V c V c/ V c/ V a/ V V c/ 0 Module type XPS AC XPS AXE XPS ATE XPS ATR Pages Please refer to our website /

185 For Emergency stop and switch monitoring For Emergency stop, switch or solid-state output safety light curtain monitoring For Emergency stop, switch, sensing mat/ edges or solid-state output safety light curtain monitoring PLe/Category conforming to. EN/ISO -, SILCL conforming. to EN/IEC 0. and EN/IEC 0 EN/IEC 00-, EN 0/ISO, EN/ISO 0, EN/IEC 0-, EN/IEC 0-- PLe/Category (instantaneous safety outputs) and. PLd/Category (time delay safety outputs). conforming to. EN/ISO -, SILCL (instantaneous safety outputs) and SILCL (time delay safety outputs) conforming to. EN/IEC 0. and EN/IEC 0 EN/IEC 00-, EN/IEC 0-, EN/IEC 0--, EN/ISO 0, EN 0/ISO PLe/Category conforming to. EN/ISO -, SILCL conforming. to EN/IEC 0. and EN/IEC 0 EN/IEC 00-, EN 0/ISO, EN/ISO 0, EN/IEC 0-, EN/IEC 0-- PLe/Category conforming to. EN/ISO -, SILCL conforming. to EN/IEC 0. and EN/IEC 0 EN/IEC 00-, EN 0/ISO, EN/ISO 0, EN/IEC 0-, EN/IEC 0--, EN/IEC - (type ) PLe/Category conforming to. EN/ISO -, SILCL conforming. to EN/IEC 0. and EN/IEC 0 EN/IEC 00-, EN 0/ISO, EN/ISO 0, EN/IEC 0-, EN/IEC 0-- PLe/Category conforming to. EN/ISO -, SILCL conforming. to EN/IEC 0. and EN/IEC 0 EN/IEC 00-, EN 0/ISO, EN/ISO 0, EN/IEC 0-, EN/IEC 0-- UL, CSA, TÜV UL, CSA, BG UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV NO instantaneous. + NO time delay solid-state outputs for signalling to PLC NO instantaneous. + NO time delay NO NO NO instantaneous NC + solid-state. outputs for signalling. to PLC LEDs LEDs LEDs LEDs LEDs V c V c a and V c a and V c V a and V c 0 V a and V c Unlimited or. s (depending on wiring) NC + solid-state. outputs for signalling. to PLC a and V c V a 0 V a and V c 0 V a and V c 0 V a and V c Unlimited Unlimited Unlimited or s, s (depending on wiring) V c/ V c/ c V/ V c/ V c/ V a/ V V c/ V/ V XPS AV XPS ABV XPS AF XPS AFL XPS AR XPS AK Please refer to our website 0 /

186 Selection guide (continued) Machine safety Preventa safety modules Applications Modules For enabling switch monitoring For electrical monitoring of two-hand control stations Maximum achievable safety level PLe/Category conforming to EN/ISO -, SILCL conforming to. EN/IEC 0. and EN/IEC 0. PLc/Category conforming to EN/ISO - PLe/Category conforming to EN/ISO -, SILCL conforming to. EN/IEC 0. and EN/IEC 0 Conformity to standards EN/IEC 00-, EN, EN/IEC 0-, EN/IEC 0-- EN/IEC 00-, EN/IEC 0-, EN/IEC 0--, EN type III A/ISO EN/IEC 00-, EN/IEC 0-, EN/IEC 0--, EN type III C/ISO Product certifications UL, CSA, TÜV UL, CSA, TÜV UL, CSA, BG Number of circuits Safety NO NO NO Additional solid-state outputs for signalling to PLC NC NC Display LEDs LEDs LEDs Supply voltage V c a and V c V a 0 V a a and V c V a 0 V a Synchronisation time between inputs 00 ms 00 ms Input channel voltage V/ V version V/ V c/ V c V/0 V version V a/ V Module type XPS VC XPS BA XPS BCE 0 Pages Please refer to our website /

187 For control of to single-beam photo-electric sensors XU S (transmitterreceiver pair) For monitoring type and type light curtains Compact and slim ranges For extending the number of safety contacts PLe/Category conforming to EN/ISO -, SILCL conforming to. EN/IEC 0. and EN/IEC 0 PLc/Category conforming to EN/ISO -, SILCL conforming to. EN/IEC 0. and EN/IEC 0 PLe/Category conforming to EN/ISO -, SILCL conforming to. EN/IEC 0. and EN/IEC 0 PLe/Category conforming. to EN/ISO -, SILCL conforming to. EN/IEC 0. and EN/IEC 0 (when connected to the appropriate module) PLe/Category conforming to. EN/ISO -, SILCL conforming. to EN/IEC 0. and EN/IEC 0 (when connected to the appropriate module) EN/IEC 00-, EN/IEC 0-, EN/IEC 0--, EN type III C/ISO EN/IEC -, EN/IEC -, EN/IEC 00-, EN/IEC 0-, EN/IEC 0--. EN/IEC -, EN/IEC -, EN/IEC 00-, EN/IEC 0-, EN/IEC 0-- EN/IEC 00-, EN/IEC 0-, EN/IEC 0-- EN/IEC 00-, EN/IEC 0-, EN/IEC 0-- UL, CSA, TÜV UL, CSA, IFA UL, CSA, TÜV UL, CSA, BG UL, CSA, TÜV NO NO solid-state NO NO solid-state outputs for signalling to PLC solid-state PNP NO outputs for signalling to PLC PNP + NPN output for signalling to PLC NC NC LEDs LEDs LEDs + -digit display LEDs LEDs V c V c V c a and V c a and V c V a 0 V a 00 ms s or infinite V c/ XPS BF XPS CM XPS LCM XPS ECME XPS ECPE Please refer to our website 0 /

188 Selection guide (continued) Machine safety Preventa safety modules Applications Modules For the monitoring of applications requiring safety time delays Maximum achievable safety level PLd/Category conforming. to EN/ISO -, SILCL conforming to EN/IEC 0. and EN/IEC 0 PLd/Category conforming. to EN/ISO -, SILCL conforming to EN/IEC 0. and EN/IEC 0 Conformity to standards EN/IEC 00-, EN/IEC 0-, EN/IEC 0-- EN/IEC 00-, EN/IEC 0-, EN/IEC 0-- Product certifications UL, CSA, TÜV UL, CSA, TÜV Number of circuits Safety NO time delayed NO pulse type Additional NC + solid-state outputs for signalling to PLC Display Supply voltage LEDs a and V c V a 0 V a Synchronisation time between inputs Module type XPS TSA XPS TSW Pages Please refer to our website 0 /0

189 For coded magnetic switch monitoring For zero speed detection of AC or DC motors which produce a remanent voltage in their windings due to residual magnetism For lift control: Checks the height of the cabin when it stops at a landing in order to compensate for any difference generated by variation of the load in the cabin For max. For max. PLe/Category conforming. to EN/ISO - SILCL conforming to. EN/IEC 0 and. EN/IEC 0 PLe/Category conforming. to EN/ISO - SILCL conforming to. EN/IEC 0 and. EN/IEC 0 PLd/Category conforming. to EN/ISO -, SILCL conforming to EN/IEC 0. and EN/IEC 0 PLe/Category conforming. to EN/ISO -, SILCL conforming to EN/IEC 0. and EN/IEC 0 EN/IEC 00-, EN 0/ISO, EN/IEC 0-, EN/IEC 0--, EN/IEC 0-- EN/IEC 00-, EN 0/ISO, EN/IEC 0-, EN/IEC 0--, EN/IEC 0-- EN/IEC 00-, EN/IEC 0-, EN/IEC 0-- EN -, EN -, EN/IEC 0--, EN 00-, EN 0, EN 0 UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV UL, CSA, TÜV NO NO + NC N/O solid-state outputs for signalling to PLC solid-state outputs for signalling to PLC solid-state outputs for signalling to PLC LEDs LEDs LEDs LEDs c V V c V a 0 V a a and V c V a 0 V a 00 ms Approx. 00 ms XPS DMB XPS DME XPS VNE XPS DA Please refer to our website 0 /

190 Selection guide Machine safety Preventa safety controllers Applications Modules Controllers for monitoring independent safety functions simultaneously. User selection of functions from a choice of, programmable from front face of controller. Functions v Emergency stop monitoring v Switch monitoring v Enabling switch monitoring v Sensing mat or edges monitoring v Light curtain monitoring, relay output type v etc. Maximum achievable safety level PL e/category conforming EN ISO -, SILCL conforming to EN/IEC 0 and EN/IEC 0 Conformity to standards EN/IEC 00-, EN/IEC 0-, EN/IEC 0-- Product certifications UL, CSA, TÜV Number of circuits Display Safety Additional NO ( NO per function) solid-state outputs for signalling to PLC LEDs Supply voltage V c Communication CANopen bus Profibus bus Modbus bus Module type XPS MP 0 Pages Please refer to our website /

191 Configurable controllers using software, for several independent safety functions: selection of safety functions using configuration software running on Windows ( or inputs and independent safety outputs) v Emergency stop monitoring v Limit switch monitoring v Two-hand control monitoring v Safety light curtain monitoring, with or without "muting" function v Enabling switch monitoring, coded magnetic switch monitoring v Safety mat monitoring v Hydraulic press solenoid valve monitoring v Eccentric press safety stop at top dead centre monitoring. Zero speed detection v Hydraulic press monitoring v Eccentric press monitoring v Foot switch monitoring v Chain shaft breakage monitoring v Safe tool v Position selector PL e/category conforming EN ISO -, SILCL conforming to EN/IEC 0 and EN/IEC 0 EN/IEC 00-, EN 0-/ISO -, EN/IEC -, EN /ISO, EN/IEC 0-, EN/IEC 0-- UL, CSA, TÜV NO ( NO per function) + solid-state "muting" signalling output LED display on front face V c Via SUB-D -pin male connector, only on XPS MCZC and XPS MCZC Via SUB-D -pin female connector, only on XPS MCZP and XPS MCZP Via RJ connector, on all controllers XPS MCppZp XPS MC Please refer to our website 0 /

192 Selection guide Machine safety Compact Preventa safety PLCs Presentation Compact PLCs: Designed for use with numerous machine safety functions and for the protection of personnel. Designed for use in safety related parts of control systems up to category conforming to EN 0-, up to performance level e conforming to EN/ISO - and up to SIL conforming to EN/IEC 0. User memory Application 0 kb Response time Data 0 kb Depending on size of application Maximum consumption A Supply Inputs Digital Number of channels, configurable, not electrically isolated External c V supply (with separate protection conforming to EN/IEC 00, SELV (Safety Extra Low Voltage) or PELV (Protection Extra Low Voltage) rated) Current at state 0. ma max. at c V Current at state. ma at c V. ma at c 0 V Outputs Digital Number of channels, configurable, not electrically isolated Output current Channels to, to, to, to, to, to : 0. A at 0 C Channels,,,, 0 and : A at 0 C, A at 0 C Line control x Input/output connections Removable screw terminals are provided with all Safety compact PLCs. Reference XPS MF0pp is also provided with cage clamp terminal. Communication on Ethernet network By integrated RJ switched Ethernet communication ports Safe communication using SafeEthernet protocol Yes Yes Non safe communication using Modbus TCP/IP protocol, server (slave) Communication on fieldbus Non safety using Modbus RTU protocol, slave (RS ) No No Non safety using PROFIBUS DP protocol (V0 slave) No No No Yes Safety PLC type XPS MF000 XPS MF00 0 Page Please refer to our website /

193 Compact PLCs: Designed for use with numerous machine safety functions and for the protection of personnel. Designed for use in safety related parts of control systems up to category conforming to EN 0-,. up to performance level e conforming to EN/ISO - and up to SIL conforming to EN/IEC 0. 0 kb 0 kb Depending on size of application A External c V supply (with separate protection conforming to EN/IEC 00, SELV (Safety Extra Low Voltage) or PELV (Protection Extra Low Voltage) rated), configurable, not electrically isolated. ma max. at c V. ma at c V. ma at c 0 V, configurable, not electrically isolated Channels to, to, to, to, to, to : 0. A at 0 C Channels,,,, 0 and : A at 0 C, A at 0 C x Removable screw terminals are provided with all Safety compact PLCs. Reference XPS MF0pp is also provided with cage clamp terminal. By integrated RJ switched Ethernet communication ports Yes Yes Yes Yes No Yes No Yes Yes Yes No No No No Yes Yes XPS MF00 XPS MF0 XPS MF00 XPS MF0 Please refer to our website 0 /

194 chapter Related products

195 Contents Related products Motor starters Selection guide... / Variable speed drives Selection guide... / Motion control Lexium Selection guide... / Lexium integrated drives ILA, ILE, ILS Selection guide... / Lexium Linear Motion Linear axes Selection guide... / Multi-axis systems Selection guide... /0 Operator dialogue terminals Magelis Small Panels Selection guide... / Magelis GT, GK, GH and GTW Advanced Panels Selection guide... / Control and protection components TeSys T Motor Management System Selection guide... / TeSys motor starters - open version Selection guide... /0 v v Thermal-magnetic motor circuit-breakers Selection guide... / Control and signalling components v v Control and signalling units Selection guide... / Control stations and enclosures Selection guide... / Phaseo Power supplies Selection guide... / Spacial Application wall-mounting enclosures Selection guide... /0 Power logic system Panorama... / 0 /

196 Selection guide Related products Soft starters for synchronous and asynchronous motors Application Soft starter Soft start/soft stop unit For conveyors, conveyor belts, pumps, fans, compressors, automatic doors, small gantries, belt-driven machines, etc. Power range for 0 0 Hz (kw) line supply Single-phase 0 0 V (kw) 0.. Three-phase 00 0 V (kw) 0.. Three-phase 00 0 V (kw) 0. Three-phase 0 00 V (kw) Three-phase 0 0 V (kw) Three-phase 0 V (kw) Three-phase 0 0 V (kw) Three-phase 0 V (kw). Degree of protection IP 0 Drive system Number of controlled phases Functions (number) Type of control Operating cycle Safety functions Integrated Available as an option Number of preset speeds Number of I/O Analog inputs Logic inputs Analog outputs Logic outputs Relay outputs Communication Integrated Available as an option Dialogue tools Configuration Setup software Bypass Standards and certifications IEC/EN 0-- e, UL, CSA, C-Tick, CCC References ATS 0Npppp ATS 0Npppp Pages Please refer to our website 0 /

197 Soft start/soft stop unit For centrifugal pumps, piston pumps, fans, screw compressors, conveyors, agitators, mixers, centrifugal machines, etc Configurable voltage ramp Standard PTC probe ( N/C / N/O ) Modbus Remote display terminal (option) SoMove IEC/EN 0--, EMC class A e, UL, CSA, C-Tick, GOST, CCC ATS pppp Please refer to our website 0 /

198 Selection guide Related products Variable speed drives for asynchronous and synchronous motors Application Variable speed drive For material handling (small conveyors), packing and packaging (small labelling machines, small bagging machines), suction pumps, centrifugal pumps, circulating pumps, air or smoke extractor fans, plastic film making machines, ovens, boilers, etc. For material handling (small conveyors), hoists, packing and packaging (small labelling machines, small bagging machines), special machines (mixers, kneaders), textile machines, pumps, compressors, fans, etc. Power range for 0 0 Hz (kw) line supply Single-phase 00 0 V (kw) Single-phase 00 0 V (kw) Three-phase 00 0 V (kw) Three-phase 00 0 V (kw) Three-phase 0 0 V (kw) Three-phase 0 00 V (kw) 0. Three-phase V (kw) Three-phase 00 V (kw) 0. Three-phase 00 0 V (kw) Degree of protection IP 0 IP Type of cooling Heatsink Drive system Output frequency Hz Hz Type of control Asynchronous motor Standard (voltage/frequency) Performance (sensorless flux vector control) Pump/fan (Kn quadratic ratio) Standard (voltage/frequency) Performance (sensorless flux vector control) Energy saving ratio Synchronous motor Transient overtorque 0 0% of the nominal motor torque 0 00% of the nominal motor torque Functions (number) 0 0 Safety functions Integrated Available as an option Number of preset speeds Number Analog inputs of I/O Logic inputs Analog outputs Logic outputs Relay outputs Communication Integrated Modbus Modbus and CANopen Available as an option CANopen Daisy Chain, DeviceNet, PROFIBUS DP, Modbus TCP, Fipio Bluetooth link Options Dialogue tools IP or IP remote terminal IP or IP remote terminal IP remote graphic display terminal Configuration Setup software SoMove Configuration tools Simple Loader, Multi-Loader Standards and certifications IEC 00-- IEC 00- (environments and, categories C to C) 0 e, UL, CSA, C-Tick, NOM, GOST References ATV ATV Pages Please refer to our website /

199 Variable speed drives without sensor (velocity control) For material handling (conveyors), transfer machines, packaging machines, hoisting, special machines (textile, transfer), wood-working or metal processing machines, etc. Variable speed drive For hoisting, material handling, packaging, textile machines, wood-working machines, process machines IP 0 IP 0 Heatsink Heatsink, base plate or water-cooled circuit 0. Hz Voltage/frequency ratios: U/f and -point U/f Sensorless flux vector control ratio Kn quadratic ratio (pump/fan) Energy saving ratio Ratio for synchronous motor without sensor 0 00% of the nominal motor torque Hz across the entire range 0. Hz up to kw at 00 0 V a and 0 0 V a Flux vector control with or without sensor Voltage/frequency ratio ( or points). ENA System Vector control with or without speed feedback 0% of nominal motor torque for seconds, 0% for 0 seconds 0 > 0 : STO (Safe Torque Off) Power removal (PWR) safety function : SLS (Safe Limited Speed), SDI (Safe Direction Information), SS (Safe Stop ) 0 : configurable as voltage (0-0 V) or current (0-0 ma) 0 Modbus, CANopen Modbus, CANopen DeviceNet, PROFIBUS DP V, EtherNet/IP, Modbus TCP, EtherCat Modbus TCP Daisy Chain, Modbus/Uni-Telway, EtherNet/IP, DeviceNet, PROFIBUS DP V0 and V, Interbus, CC-Link Integrated Filters, braking resistors, line chokes IP or IP drive navigator IP or IP remote graphic display terminal SoMove Simple Loader, Multi-Loader ATVIMC integrated controller card, interface cards for incremental, resolver, SinCos, SinCos Hiperface, EnDat or SSI encoders, I/O extension cards, Controller Inside programmable card IP or IP remote graphic display terminal SoMove Simple Loader, Multi-Loader IEC 00--, IEC 00- (environments and, category C), UL0C, IEC 00--, IEC 00- (environments and, categories C to C), EN - category, ISO/EN -/- category (PL e), IEC 0 (parts IEC 000--/-/-/-/-/- & ) SIL level, draft standard EN 0E, IEC 0 -- classes C and S e, UL, CSA, C-Tick, NOM, GOST e, UL, CSA, DNV, C-Tick, NOM, GOST ATV ATV Please refer to our website 0 /

200 Selection guide Related products Motion control Lexium Application areas Common Printing, material handling, conveying, etc.), transfer machines, packaging, textiles, etc. Technology type Specific Clamping, cutting, cutting to length, flying shear, rotary knife, Pick & Place, winding, marking, etc. Lexium servo drives with sensor feedback (position control) BMH servo motor BMH servo motor BMH servo motor BSH servo motor BSH servo motor BSH servo motor Power range for 0 0 Hz (kw) line supply Single-phase 00 0 V (kw) Single-phase 00 0 V (kw) Three-phase 0 0 V (kw) Three-phase 0 00 V (kw) Drive system Motor speed Nominal speed: BMH servo motors: continuous stall torque range between. Nm for nominal speeds between 00 and 000 rpm BSH servo motors: continuous stall torque range between 0.. Nm for nominal speeds between 00 and 000 rpm Type of control Asynchronous motor Synchronous motor Motor sensor Integrated SinCos Hiperface sensor Available as an option Synchronous motor with sensor feedback for BMH and BSH servo motors Resolver encoder Analog encoder (motor and machine) Digital encoder (machine only) Transient overtorque Peak current Peak current, up to times the drive direct current for second Number of functions Safety functions Integrated : STO (Safe Torque Off) Available as an option : SLS (Safe Limited Speed), SS (Safe Stop ), SS (Safe Stop ), SOS (Safe Operating Stop) Number b of I/O Inputs Analog Logic capture input ( of which can be used as a capture input) Outputs Analog Logic Relay outputs Communication Integrated Modbus Modbus, CANopen, Modbus CANmotion Available as an option CANopen, CANmotion, DeviceNet, EtherNet/IP, PROFIBUS DP V, EtherCat Bluetooth link Available as an option Available as an option Available as an option Options SoMove setup software Multi-Loader configuration tool IP remote graphic display terminal Filters, braking resistors, line chokes Standards and certifications IEC 00--, IEC 00- (environments and, categories C and C) IEC 000--/-/-/-, ISO/EN- (PL e), IEC 0 SIL level e, UL, CSA References LXM C LXM A LXM M 0 Catalogue Please refer to our website /

201 Selection guide Related products Motion control Lexium ILA, ILE, ILS integrated drives Type of application Type of solution Machine auxiliary axes or low-power applications Integrated drive system in order to optimize the size of the enclosure Type of process Technology type Requiring high dynamic performance and precise positioning Integrated drive with servo motor Automatic format adjustment Integrated drive with DC brushless motor Short distances and precise positioning Integrated drive with -phase stepper motor Main characteristics Compact Optional integrated holding brake High holding torque with power off Optional integrated planetary gearbox Dynamic response g g g g g g g g g Precision and stability g g g g g g g g g g Economy mode g g g g g g g g g g g Motor inertia Medium High torque at low speed Control interfaces Motor-drive combination Control signals I/O Pulse/direction (P/D) I/O Buses and networks CANopen, PROFIBUS DP, RS serial link, DeviceNet, EtherCAT, Ethernet/IP, Modbus TCP, Ethernet Powerlink Motion bus Nominal power 0 0 W 00 0 W Nominal speed rpm rpm rpm Nominal torque Nm Nm 0. Nm Drive characteristics Motor characteristics Safety function Power section line supply Power supply Input voltage control Input current Type of sensor (resolution) () Safe Torque Off -- V c Power supply shared with the power section line supply Power supply shared with the power section line supply Single-turn SinCos encoder (, pulses/rev) Multi-turn SinCos encoder (, pulses/rev x 0 revolutions) Absolute encoder ( 0 pulses/rev) Flange size, References ILA ILE ILS Reference impulse sensor Catalogue () Sensor resolution given for the drive-motor combination. Please refer to our website 0 /

202 Selection guide Related products Lexium Linear Motion Linear axes Axis type Portal axes Movement Number of directions Movement type Generally horizontal Position of the load On carriage Drive Toothed belt Ballscrew Type of guide Ball or roller Ball Main characteristics High dynamic response Long stroke length High positioning speed High precision movement (positioning, repeatability, guiding) High feed forces High rigidity Dynamic response ggggg ggg Precision ggg ggggg Maximum payload 00 kg 00 kg Maximum driving force 00 N 0 N Maximum speed of movement of the load m/s. m/s Maximum working stroke 00 mm 000 mm Repeatability ± 0.0 mm ± 0.0 mm Options Choice of guide type: Ball (for applications requiring high forces and torques) or roller (simple, cost-effective solution) Wide range of sensors for the limit switch function Choice of carriage type for adapting to the load Option to add carriages Anti-corrosion version Anti-static belt Choice of pitch Protective metal strip Wide range of sensors for the limit switch function Choice of carriage type for adapting to the load Option to add carriages Option to add ballscrew supports for longer axes Reference PAS pb PAS ps Page Please refer to our website 0 /

203 Linear tables Cantilever axes with mobile structure on profile Cantilever axes with mobile structure on parallel rods Telescopic axes Generally horizontal Generally vertical Generally horizontal On carriage On the side of the profile or b on the end blocks On the end blocks On carriage Ballscrew Toothed belt Toothed belt or rack Toothed belt Double, ball Ball or roller Ball High precision movement (positioning, repeatability, guiding) High feed forces High rigidity Feed movement without mechanical backlash Long stroke length High feed forces Option to mount the load on the side of the profile or on the end blocks High rigidity Compact Mobile structure with light travel weight Long stroke length from a compact unit High rigidity High dynamic response gg gggg gggg gggg gggggg ggg ggg gg 0 kg 0 kg kg kg 0 N 0 N 0 N 00 N m/s m/s m/s m/s 00 mm 00 mm 00 mm 00 mm ± 0.0 mm ± 0.0 mm ± 0.0 mm ± 0. mm Choice of pitch Several different motor mounting options Choice of guide type: Ball (for Anti-corrosion version applications requiring high forces and Anti-static belt torques) or roller (simple, cost-effective solution) Protective metal strip Anti-corrosion version Wide range of sensors for the limit switch function Anti-static belt TAS CAS CAS CAS Choice of guide type: Ball (for applications requiring high forces and torques) or roller (simple, cost-effective solution) Choice of carriage type for adapting to the load Please refer to our website 0 /

204 Selection guide Related products Lexium Linear Motion Multi-axis systems Axis type b Double portal axes Movement Number of directions b Movement type Z Horizontal: Combination of two parallel axes X and X X Multi-axis system type Y Position of the load b On two parallel carriages PAS pb axes + PAS ph support axis (driven by the load) PAS pb + PAS pb axes (shaft-driven) Drive Toothed belt on one axis Toothed belt on both axes Type of guide b Ball or roller Ball or roller Main characteristics Long stroke length High dynamic response High precision movement (positioning, guiding) High precision movement (positioning, guiding) High feed forces Maximum payload 0 kg 00 kg Maximum On the X axis 00 mm working stroke On the Y axis On the Z axis Options Choice of guide type: Ball (for applications requiring high forces and torques) or roller (simple, cost-effective solution) Protective metal strip Anti-corrosion version Anti-static belt Wide range of sensors for the limit switch function Several different motor mounting options Variable distance between the two axes Reference MAX H MAX S Page Please refer to our website 0 /0

205 Linear positioners Portal robots Horizontal and vertical: Combination of one X axis and one Z axis Horizontal: Combination of two perpendicular axes X and Y Horizontal and vertical: Combination of two perpendicular axes X and Y and one Z axis On the side or on the end blocks of the Z axis profile On the Y axis carriage On the side or on the end blocks of the Z axis profile MAX S + CAS axes MAX S + CAS axes MAX S + MAX H axes MAX S + PAS pb axes MAX S + MAX H + CAS axes MAX S + MAX H + CAS axes Toothed belt on each axis Ball or roller Dynamic load positioning Long stroke length on both axes Long stroke length on three axes 0 kg 0 kg 0 kg 00 mm 00 mm 00 mm 00 mm 00 mm 00 mm 00 mm Choice of guide type: Ball (for applications requiring high forces and torques) or roller (simple, cost-effective solution) Wide range of sensors for the limit switch function Supplied as standard: Protective metal strip Anti-corrosion version Anti-static belt MAX P MAX Rp MAX Rp Please refer to our website 0 /

206 Selection guide Related products Operator dialogue terminals Magelis Small Panels Applications Type of terminal Display of graphic pagesb Small Panels with touch screen Display Type Monochrome STN LCD (00 x 0 pixels), backlit - Green, orange and red, or - White, pink and red Colour QVGA TFT LCD (0 x 0 pixels) Capacity." (monochrome)." (colour)." (colour) Data entry Via touch screen Memoryb capacity Application MB Flash Expansion Functions Maximum number of pages Limited by internal FLASH EPROM memory capacity Variables per page Unlimited Representation of variables Alphanumeric, bitmap, bargraph, gauge, curves, buttons, LEDs Recipes groups of recipes Curves Yes, with log Alarm logs Yes Real-time clock Access to the PLC real-time clock Alarm relay Buzzer Yes Communication Asynchronous serial link RS C/RS () RS C using Zelio protocol () RS C/RS Downloadable protocols Uni-TE, Modbus and for PLC brands: Allen-Bradley, Omron, Mitsubishi, Siemens Printer link USB ports Networks USB for serial or parallel printer host type A and device type mini-b Ethernet TCP/IP port Ethernet TCP/IP port (0BASE-T/00BASE-TX) (0BASE-T/00BASE-TX) () Development software Vijeo Designer (on Windows XP, Windows Vista and Windows ) Operating system Magelis References HMI STO pp HMI STU HMI STU 0 Page Please refer to our website () Only HMI STO /. () Only HMI STO 0. () Only HMI STO /. /

207 Display of text messages and/or semi-graphic pages Display of text messages and/or semi-graphic pages Control and configuration of data Small Panels with keypad Small Panels with keypad Small Panels with touch screen and keypad Green backlit monochrome LCD, height. mm or Green, orange or red backlit monochrome LCD, height.. mm Green, orange or red backlit monochrome LCD, height.. mm Green, orange or red backlit monochrome matrix LCD ( x 0 pixels), height mm lines of 0 characters or to lines of to 0 characters (monochrome) to lines of to 0 characters (monochrome) to 0 lines of to characters (monochrome) Via keypad with keys ( customizable) Via keypad with function keys or numeric entry (depending on context) service keys Via keypad with function keys service keys KB Flash KB Flash EPROM Via touch screen and keypad with 0 function keys service keys /00 application pages alarm pages /00 application pages alarm pages 00 application pages alarm pages , bargraph, buttons, LEDs 0 Alphanumeric Alphanumeric, bargraph, buttons, LEDs Yes Yes () Yes Access to the PLC real-time clock Access to the PLC real-time clock Yes () RS C/RS Uni-TE, Modbus and for PLC brands: Allen-Bradley, Omron, Mitsubishi, Siemens RS C serial link () Vijeo Designer Lite (on Windows 000, Windows XP and Windows Vista) Magelis XBT N pppp XBT R ppp XBT RT ppp Please refer to our website () Only XBT RT. () Depending on model. 0 /

208 Selection guide Related products Operator dialogue terminals Magelis GT, GK, GH and GTW Advanced Panels Applications Type of terminal Display of text messages, graphic objects and synoptic views Control and configuration of data Touch screen Advanced Panels Display Type Backlit monochrome (amber or red mode) STN LCD (0 x 0 pixels) or TFT LCD Data entry Backlit monochrome or colour STN LCD or backlit colour TFT LCD (0 x 0 pixels or 0 x 0 pixels) () Capacity. (monochrome or colour). (monochrome or colour). (colour) Via touch screen Backlit colour STN LCD or TFT LCD (0 x 0 pixels) Static function keys Dynamic function keys Service keys Alphanumeric keys Memory capacity Application MB Flash EPROM MB Flash EPROM () MB Flash EPROM Expansion By means of,, MB,, or GB CF card (except XBT GT0) Functions Maximum number of pages Limited by internal Flash EPROM memory capacity Variables per page Unlimited (000 variables max.) Limited by capacity of internal Flash EPROM memory or CF card memory Representation of variables Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, LED Recipes groups of recipes comprising 0 ingredients max. Curves Yes, with log Alarm logs Yes Real-time clock Built-in Discrete I/O input (reset) and outputs (alarm, buzzer, run) Multimedia I/O () audio input (microphone), composite video input (digital or analog video camera), audio output (loudspeaker) () Communication Downloadable protocols Uni-TE (), Modbus, Modbus TCP/IP () and for PLC brands: Mitsubishi, Omron, Allen-Bradley and Siemens Asynchronous serial link RS C/ (COM) RS C/RS / (COM) and RS (COM) USB ports () Buses and networks Modbus Plus and Fipway with USB gateway, Profibus DP and Device Net with optional card Ethernet TCP/IP (0BASE-T/00BASE-TX) () Printer link USB port for parallel printer RS C (COM) serial link, USB port for parallel printer Development software Vijeo Designer (/) (on Windows XP, Windows Vista and Windows ) Operating system Magelis (00 MHz RISC CPU) Magelis ( MHz RISC CPU) () Magelis ( MHz RISC CPU) Type of terminal XBT GT/ XBT GT//// XBT GT/ 0 Pages Please refer to our website () Depending on model. () Uni-TE version V for Twido controller and TSX Micro/Premium platform. () For XBTGT 0, MB Flash EPROM, sound output, USB ports, MHz RISC CPU () For XBT GT 0 /

209 Display of text messages, graphic objects and synoptic views Control and configuration of data Touch screen Advanced Panels Backlit colour STN LCD or TFT LCD (0 x 0 pixels or 00 x 00 pixels) () Backlit colour TFT LCD (00 x 00 pixels) Backlit colour TFT LCD (0 x pixels) 0. (colour). (colour) (colour) Via touch screen MB Flash EPROM By means of,, MB,, or GB CF card Limited by capacity of internal Flash EPROM memory or CF card memory Unlimited (000 variables max.) Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, LED groups of recipes comprising 0 ingredients max. Yes, with log Yes Built-in input (reset) and outputs (alarm, buzzer, run) audio input (microphone), composite video input (digital or analog video camera), audio output (loudspeaker) () Uni-TE (), Modbus, Modbus TCP/IP () and for PLC brands: Mitsubishi, Omron, Allen-Bradley and Siemens RS C/RS / (COM) and RS (COM) Modbus Plus with USB gateway Ethernet TCP/IP (0BASE-T/00BASE-TX) RS C (COM) serial link, USB port for parallel printer Vijeo Designer (/) (on Windows XP, Windows Vista and Windows ) Magelis ( MHz RISC CPU) XBT GT// XBT GT XBT GT Please refer to our website 0 /

210 Selection guide (continued) Related products Operator dialogue terminals Magelis GT, GK, GH and GTW Advanced Panels Applications Type of terminal Display of text messages, graphic objects and synoptic views Control and configuration of data Advanced Panels with keypad Display Type Colour TFT LCD (0 x 0 pixels) or monochrome STN Colour TFT LCD (0 x 0 pixels) Capacity. (monochrome or colour) 0. (colour) Data entry Via keypad and/or touch screen (configurable) and/or by industrial pointer Static function keys 0 Dynamic function keys Service keys Alphanumeric keys Memory capacity Application MB Flash EPROM MB Flash EPROM Expansion By means of,, MB,, or GB CF card Functions Maximum number of pages Limited by capacity of internal Flash EPROM memory or CF card memory Variables per page Unlimited (000 variables max.) Representation of variables Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, LED Recipes groups of recipes comprising 0 ingredients max. Curves Yes, with log Alarm logs Yes Real-time clock Built-in Discrete I/O input - outputs Multimedia I/O Communication Downloadable protocols Uni-TE (), Modbus, Modbus TCP/IP () and for PLC brands: Mitsubishi, Omron, Allen-Bradley and Siemens Asynchronous serial link RS C/RS / (COM) RS (COM) USB ports Buses and networks Modbus Plus, Fipway with USB gateway, Profibus DP and Device Net with optional card Ethernet TCP/IP (0BASE-T/00BASE-TX) Printer link RS C (COM) serial link, USB port for parallel printer Development software Vijeo Designer (/) (on Windows XP, Windows Vista and Windows ) Operating system Magelis ( MHz RISC CPU) Type of terminal XBT GK / XBT GK 0 Pages Please refer to our website () Depending on model. () Uni-TE version V for Twido controller and TSX Micro/Premium platform. /

211 Display of text messages, graphic objects and synoptic views Control and configuration of data Portable Advanced Panels Open touch screen Advanced Panels Colour TFT LCD (0 x 0 pixels) Colour TFT LCD (00 x 00 pixels) Colour TFT LCD (00 x 00 pixels) Colour TFT LCD (0 x pixels). (colour). (colour) (colour) (colour) Via touch screen Via touch screen MB Flash EPROM GB CF system card included with terminal, expandable to GB By means of,, MB,, or GB CF card GB CF system card included with terminal, expandable to GB Limited by capacity of internal Flash EPROM memory or CF card memory Unlimited (000 variables max.) Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, LED groups of recipes comprising 0 ingredients max. Yes, with log Yes Built-in audio output Uni-TE (), Modbus, Modbus TCP/IP and for PLC brands: Mitsubishi, Omron, Rockwell Automation and Siemens Uni-TE (), Modbus, Modbus TCP/IP () and for PLC brands: Mitsubishi, Omron, Allen-Bradley and Siemens RS C/RS - (COM) RS C (COM) RS C (COM) RS C (COM) RS C (COM) RS C (COM ) + front-mounted Modbus Plus with USB gateway Ethernet port (0BASE-T/00BASE-TX) TCP/IP Ethernet port (0BASE-T/00BASE-TX) and Ethernet port (0BASE-T/00BASE-TX/ GB) RS C (COM or COM) serial link, USB port for parallel printer Vijeo Designer (/) (on Windows XP, Windows Vista and Windows ) Magelis Windows XP Embedded ( MHz RISC CPU) XBT GH 0 XBT GTW 0 XBT GTW HMI GTW Please refer to our website () Depending on model. () Uni-TE version V for Twido controller and TSX Micro/Premium platform. 0 /

212 Selection guide Related products Protection components TeSys T Motor Management System Applications Multifunction motor and machine protection Device type Controllers For network/bus Modbus CANopen DeviceNet Profibus DP Ethernet TCP/IP Current range A (with internal current transformer) 00 0 A (with external current transformer) Control voltage Number of I/O c V a 00 0 V inputs outputs Measurements Functions - Current between phases - Earth fault. - Motor temperature. Protection and monitoring functions: - thermal overload, - motor temperature monitoring, - phase imbalance and phase failure, - locked rotor, - long starting times, - phase reversal, - earth fault. Device type LTM RppMpp LTM RppCpp LTM RppDpp LTM RppPpp LTM RppEpp Pages Please refer to our website 0 /

213 Input extension modules, b for all LTM R controllers Operator control unit c V () a 00 0 V () Powered via the LTM R controller or via the LTM E extension module. independent inputs Voltage between phases Monitoring functions: - voltage, - power, - Cos j (power factor) Display functions: - measurements, - faults and alarms, - statistics, etc..j. LTM EV0BD LTM EV0FM LTM CU Please refer to our website () Input control voltage. The electronics are powered via the controller. 0 /

214 Selection guide Related products TeSys motor starters - open version Applications Pre-assembled starters b b Small machines starting under full load: D.O.L. starters Machines starting under no-load: b star-delta starters b b b b Starter type D.O.L. or reversing starters with circuit-breaker D.O.L. starters with fuse protection Soft start units or b star-delta starters to b be used in association with a circuit-breaker or fuses b b b b b b Level of service Type coordination Type coordination Power at 00 V Up to. kw Up to kw Up to kw Up to kw Type of components Combination automatic motor starter with overload protection b built into the circuit-breaker Fuse carrier b + plate-mounted contactor contactors b (line, star and delta, mounted on plate, b rail or chassis) b b b b b b Pages Consult our catalogue Control and Protection components 0 /0

215 Starters for customer assembly Small machines starting under full load: D.O.L. starters Machines starting under no-load: star-delta starters D.O.L. or reversingstarters D.O.L., reversing or star-delta starters with circuit-breakers D.O.L., reversoing or star-delta starters with fuses Total coordination Type and type coordination Up to kw Up to 0 kw Up to kw Up to kw Starter-controller Thermal magnetic circuit-breaker + contactor(s) Magnetic circuit-breaker b + contactor(s) b + thermal overload relay Fuse carrier b + contactor(s) b + thermal overload relay Switch-disconnector-fuse b + contactor(s) b + thermal overload relay Consult our catalogue Control and Protection components 0 /

216 Selection guide Related products TeSys protection components Thermal-magnetic motor circuit-breakers Applications Protection of motors against short-circuits and overloads Tripping threshold on short-circuit In Standard motor power ratings in AC-, V Up to kw Up to 0 kw kw Operational current at V 0. A A 0 A Breaking capacity at V (Icu) to IEC ka 00 ka 0 00 ka ka Door interlock mechanism Without With With Without Circuit-breaker type GV ME GV P GV P GV ME0 Pages Please refer to our website 0 /

217 Protection of motors with high current peak b on starting 0 In. 0 kw Up to kw 0 A 0. A and ka 0 ka 00 ka With With GV RE GV RS GV RT Please refer to our website 0 /

218 Selection guide Related products Control and signalling units Applications Pilot lights Pushbuttons, selector switches and pilot lights Biometric switches Description of range b LED pilot lights b Pushbuttons b Multiple-headed pushbuttons b Emergency Stop buttons b Emergency switching off pushbuttons b Selector switches and key switches b Illuminated pushbuttons b Pilot lights Fingerprint readers biometric switches V c Features Products Monolithic, compact, low consumption Complete units or sub-assemblies (body + head) Bezel Double insulated Metal, chromium plated or black Double insulated Monolithic Double insulated, dark grey Shape of head Circular Circular, square or rectangular Circular Circular or square Drilling or cut-out for fixing Ø and Ø Ø Ø Degree of protection Conforming to IEC 0 IP 0 IP with seal IP IP IP Cabling Tags for. x 0. mm connectors, or threaded connector Mounting Panel thickness mm mm Faston connectors Solder pins for printed circuit boards Spring clamp terminal connections Screw clamp terminal connections Faston connectors Connector With adaptor for printed circuit board Cable or connectors Type references XVL A XB XB XB XB Sb 0 Pages Please refer to our website () Wireless and batteryless pushbutton and receiver ready-paired at the factory. /

219 b Wireless and batteryless pushbuttons Pushbuttons, selector switches and pilot lights Joystick controllers Pushbuttons, selector b switches and pilot lights Cam switches Wireless and batteryless and pushbuttons V c or... 0 V a / c b Pushbuttons b Emergency switching off pushbuttons b Selector switches and key switches b Illuminated pushbuttons b Pilot lights b or direction b Stay put or spring return b Pushbuttons b Emergency Stop buttons b Emergency switching off pushbuttons b Selector switches and key switches b Illuminated pushbuttons b Pilot lights b Switches b Stepping switches b Reversing and changeover switches b Ammeter switches b Voltmeter switches b Reversing switches b Star-delta and reversing star-delta switches b Pole change switches Ready-to-use packs () and «components» range Metal, chromium plated or double insulated, black Transmitter with circular head Monolithic Complete units or sub-assemblies (body + head with lever) Complete units or sub-assemblies (body + head) Complete units or subassemblies (body + front panel + head) Double insulated, black Metal, chromium plated Double insulated, black Metal, chromium plated or double insulated, black Circular Circular Hexagonal Square Ø Ø 0 Ø or Ø : series K0 Ø and multifixing: series K/K holes, or centres: series K0 K0 IP IP (pushbuttons, pilot lights, selector switches) IP (Emergency switching off pushbuttons) IP IP IP IP IP : series K0 IP 0, IP with seal: series K/ K IP 0: series K0 K0 Wireless (transmitter) Through cable (receiver) Screw and captive clamp terminal connections Forked U type tag connections Faston clip connections (pilot lights) Screw and captive clamp terminal connections mm 0. mm (depending on model) XB R, XB R XB XD PA XD GA XD PA 00 K, 00 SK K0, K, K, K0, K0, K, K, K0 Please refer to our website 0 /

220 Selection guide Related products Control stations and enclosures Type of applications All applications Enclosures Plastic Glass-reinforced polyester Complete stations and separate components for customer assembly Empty insulated enclosures Main feature Pre-drilled control stations Pre-drilled or undrilled enclosures Associated control and signalling units Harmony XB with plastic bezel Harmony XB, monolithic, plastic Number of cut-outs for Ø control and signalling units,,, or, or (complete stations),,, or (empty enclosures) Harmony XB with metal bezel Harmony XB with plastic bezel, or,,, or Material Polycarbonate ABS Glass-reinforced polyester Colour Yellow lid Light grey base Dark grey lid Light grey base Light grey or yellow lid Light grey base Coloured grey throughout 0 Degree of protection IP IP IP Function Emergency Stop Start or Stop Start-Stop with pilot light Movement control According to equipment fitted: Start or Stop Start-Stop with pilot light Movement control Emergency stop Cable entries Knock-outs Tapped for cable gland Type references XAL K XAL D XAL E XAP A Page(s) Please refer to our website /

221 Specific applications Metal Metal front plate, insulated protective rear cover Plastic Metal Empty enclosures Empty, flush mounting enclosures: front plate + rear cover Control stations for severe environments Lift inspection stations Key operated control stations Pre-drilled enclosures Pre-drilled or undrilled enclosures Pre-drilled front plates & rear covers Pre-drilled empty control stations Pre-drilled empty enclosures or fitted stations Fitted stations Harmony XB with metal bezel Harmony XB with plastic bezel Harmony XB with plastic bezel Harmony XB or XB with plastic bezel With key lock,,, 0 or 0,,,,, or,,, or,,, or,,,, or with or without power socket Aluminium alloy or sheet steel Blue lid and base XAP M: Blue lid Blue base XAP J: Yellow lid Blue base Zinc or aluminium alloy Front plate: brushed aluminium Rear cover:polystyrene Unpainted aluminium Mineral reinforced polyamide Black lid Black base IP IP IP IP K Polycarbonate Yellow lid Light grey base IP, IP or IP depending on model Zinc alloy Grey IP According to equipment fitted: Start or Stop Start-Stop with pilot light Movement control Emergency stop Start-Stop Drilled Knock-outs ISO 0 Knock-outs Tapped for cable gland XB SL XAP M, XAP J XAP E XAL G XAL F XAP S Please refer to our website 0 /

222 Selection guide Related products Power supplies and transformers Phaseo Regulated switch mode power supplies Power supplies Regulated switch mode power supplies ABL MEM, ABL RM: to 0 W - Rail mounting ABL REM, ABL RP: 0 to W - Rail mounting Nominal input voltage Connection to worldwide line b supplies United States - 0 V (phase-to-neutral) - 0 V (phase-to-phase) a V c V Single-phase (N-L) connection or -phase (L-L) connection Europe - 0 V (phase-to-neutral) - 00 V (phase-to-phase) Single-phase (N-L) connection United States - V (phase-to-neutral) - 0 V (phase-to-phase) Undervoltage control Yes Protection against overloads and short-circuits Yes, voltage detection. Automatic reset on elimination of the fault Diagnostics relay Compatibility with function modules Power reserve (Boost). to. In for minute, depending on model (for ABL MEM) No Output voltage c V c V c V c V Output current 0. A ABL MEM00 0. A ABL MEM00. A ABL MEM0 A ABL MEM00. A ABL RM0 ABL RP0 A ABL REM00. A A ABL MEM000 A ABL RP0 ABL REM00 A 0 A 0 A 0 A 0 A Pages Please refer to our website 0 /

223 ABL: to 0 W - Compact - Rail mounting Function modules ABL DCC: converters c/c a 00 0 V a 0 V or a 0 V a V c V Single-phase (N-L) connection Single-phase (N-L) connection or -phase (L-L) connection Single-phase (N-L) connection -phase (L-L-L) connection -phase (L-L-L) connection No No No Yes, current limitation Yes, current limitation Automatic reset on elimination of the fault Yes Yes Yes Yes, depending on model Yes with buffer module, battery and battery check modules, redundancy module and discriminating downstream protection module Depending on model:. to. In for to 0 seconds No c V c V c... V ABL DCC00 () ABL RSM0 ABL RSM00 ABL DCC000 () ABL RSM00 ABL RSM00 ABL WSR00 ABL WSR00 ABL WSR00 Please refer to our website ; Certain offers can not be marketed in certain countries, please consult your Customer Care Centre. () Converter module c/c, must be used with a Phaseo power supply. 0 /

224 Selection guide Related products Spacial application wall-mounting enclosures Dimensions Specifications H W D Nº of doors IP Steel industrial boxes, IP Spacial S Empty application enclosures SDB terminal enclosures () FL terminal enclosures () SDM modular enclosures with glazed door () Basic enclosures VDM steel enclosures with swing rack NSYSBS NSYSDB NSYSDB NSYSDB NSYSBS00 NSYSDB NSYSDBFL NSYSBS00 NSYSDB NSYSDBFL NSYSDB NSYSBS NSYSDB NSYVDMUP NSYSDB NSYSDMT NSYSDBFL NSYVDMUP NSYSDB NSYSDB NSYSDMT NSYVDMUP NSYSDB NSYSDMT NSYSDMT NSYSDMT NSYVDMUP NSYSDMT NSYVDMUP NSYSDM0T NSYSDM0T () Empty enclosure. Wall-fixing brackets Reinforcementb for heavy loads Self-tapping b screw Steel: NSYAEFPFSC Stainless steel: NSYAEFPFXSC NSYAEFAHLBSC ref. NSYSMHS 0 Do you need other dimensions? Do you require a special colour or cut-outs? All these enclosures can be customised. Please refer to our website Cable gland Specific /0

225 Accessories enclosure with glazed door () Electricity distribution Automatism Number of U -body fixed rack Number of U parts with fixed rack Number of U Modular b mounting b chassis (metallic) Nº of modules DIN rail support and DIN rail Plain mounting plate Telequick mounting plate Aluminium vertical rails NSYAMRD00 NSYMM NSYAMRD0 NSYMM0 NSYAMRD0 NSYMM0 NSYAMRD0 NSYMM0 NSYAMRD00 NSYMM NSYMR NSYMDVR NSYAMRD00 NSYMM NSYMR NSYAMRD00 NSYMM NSYMR NSYMDVR NSYAMRD00 NSYMM NSYMR NSYAMRD00 NSYMM NSYMDVR NSYAMRD00 NSYMM NSYMDVR NSYAMRD NSYMM NSYMDVR NSYVDMUF NSYVDMU NSYAMRD NSYMM NSYMDVR NSYVDMU NSYAMRD NSYMM NSYMDVR NSYDLM NSYAMRD NSYMM NSYMR NSYMDVR NSYAMRD NSYMM NSYMR NSYVDMUF NSYVDMU NSYMM NSYMR NSYMDVR NSYVDMU NSYAMRD NSYMM NSYMR NSYMDVR NSYAMRD NSYMM NSYMDVR NSYDLM NSYMM NSYMR NSYMDVR NSYVDM0UF 0 NSYVDM0U 0 NSYMM NSYMDVR NSYVDM0U 0 NSYMM NSYMDVR NSYDLMP NSYAMRD NSYMM NSYMR NSYMDVR NSYDLMP NSYMM NSYMR NSYMDVR NSYDLM NSYMM NSYMR NSYMDVR NSYDLM NSYMM NSYMR NSYMDVR NSYVDMUF NSYVDMU NSYMDVR NSYVDMU NSYMDVR NSYDLM/ NSYDLM NSYMM NSYMR NSYMDVR NSYDLM/ NSYDLM NSYMM NSYMR NSYMDVR NSYVDMUF NSYVDMU NSYMM NSYMR NSYMDVR NSYVDMU NSYMM NSYMR NSYMDVR NSYDLM/ NSYDLM0 NSYMM0 NSYMR0 NSYMDVR0 NSYDLM/ NSYDLM0 NSYMM0 NSYMR0 NSYMDVR0 () Plain door, please consult us. Other cable entries Clip-on nuts 0 /

226 Panorama Related products Power logic system Basic Monitoring Advanced Monitoring Name AMP / VLT DM000 / DM00 Function Ammeter, Voltmeter Digital panel Meter Panel instrumentation I / U I, V, F, PF Ease of reading Supply of essential parameters Single-phase All in one informations phase U & I Panel Front Common accessories Name CT CMA / CMV Function Current Transformers Ammeter & Voltmeter selector 0 /

227 Power & Energy Monitoring Energy Management & Control Monitoring software PM / PM00 PM000 / PM00 PM0 / PM0 PowerView Power Meter Power Meter Power Monitoring I, U, F, P, Q, S, PF, E I, U, F, P, Q, S, PF, E, THD, Min/Max, I/O, alarm (PM0 only) and remote monitoring Real time viewing of data Historical tabular data into Microsoft Excel Historical trending Reporting phase U & I Counting of energy Backup phase U & I Counting of energy Communication towards supervision Remote monitoring (control, loadshedding-relestage, delestage-relestage, alarms and alert) Remote Monitoring Software for data visualization and reporting 0 /