Tested and Validated Solutions for Packaging Machines

Transcription

1 Tested and Validated Solutions for Packaging Machines Improving your machine and business performance Make the most of your energy SM

2 Your partner in packaging Increasing productivity requirements for packaging equipment Tested and validated Schneider Electric solutions

3 Up to a 30% reduction in time to market By using purpose-built packaging control systems, increase performance, modularity and flexibility while reducing wiring and panel space. Accelerate design and reduce your commissioning time by leveraging our expertise and finally simplified integration of automation power and control with a single partner.

4 Discover a selection of solutions used in the most frequent packaging applications Horizontal Bagging Machines Functions related 1 Grouping/ungrouping 2 Film lateral position control 3 Film digital tension control Film analog tension control 4 Rotary knives 5 Heating temperature control Architectures Optimized packaging Compact/CANopen/Logic Controller/Modicon M238 Performance packaging Compact/CANopen/Logic Controller/Modicon M258 Compact/CANmotion/Motion Controller/Modicon LMC058 4

5 Tested and Validated Solutions For Packaging Machines Vertical Bagging Machines Functions related 1 Film digital tension control Film analog tension control 2 Film lateral position control 3 Heating temperature control 4 Rotary knives 5 Flying shear Architectures Optimized packaging Compact/CANopen/Logic Controller/Modicon M238 Performance packaging Compact/CANmotion/Motion Controller/Modicon LMC058 5

6 Shrink Wrapping Machines Functions related 1 Grouping/ungrouping 2 Film lateral position control 3 Film digital tension control Film analog tension control 4 Heating temperature control Architectures Optimized packaging Compact/CANopen/Logic Controller/Modicon M238 Performance packaging Compact/CANopen/Logic Controller/Modicon M258 6

7 Tested and Validated Solutions For Packaging Machines Stretch Wrapping Machines 1 Functions related 1 Film digital tension control Architectures Optimized packaging Compact/CANopen/Logic Controller/Modicon M238 7

8 Boxing Machines 2 1 Functions related 1 Grouping/ungrouping 2 Pick and place Architectures Optimized packaging Compact/CANopen/Logic Controller/Modicon M238 Performance packaging Compact/CANopen/Logic Controller/Modicon M258 Compact/CANmotion/Motion Controller/Modicon LMC058 8

9 Tested and Validated Solutions For Packaging Machines Labeling Machines 2 1 Functions related 1 Film digital tension control 2 Grouping/ungrouping Architectures Optimized packaging Compact/CANopen/Logic Controller/Modicon M238 Performance packaging Compact/CANopen/Logic Controller/Modicon M258 Compact/CANmotion/Motion Controller/Modicon LMC058 9

10 Filling and Closing Machines 1 2 Functions related 1 Clamping function 2 Grouping/ungrouping Architectures Performance packaging Compact/CANmotion/Motion Controller/Modicon LMC058 10

11 Tested and Validated Solutions For Packaging Machines Energy Efficiency in Packaging Saving energy Motion drive + brushless motor = up to 30% less energy usage than variable speed drive + asynchronous motor Saving raw material Due to the precision of the motion drive controlled by the motion controller using our function block control of film tension, We can increase the tension of the film by more than 2 and use up to 10% less plastic film Increase life time of gear box Thanks to cam profile with our solution using motion, the smooth acceleration, the reduction of vibrations and mechanical stress, we increase up to 40% the life time of the gear box Functions related Analog tension control Digital tension control Lateral film position control Temperature control Pick and place Rotary knife Flying shear Grouping Clamping Architectures Optimized packaging Compact/CANopen/Logic Controller/Modicon M238 Performance packaging Compact/CANopen/Logic Controller/Modicon M258 Compact/CANmotion/Motion Controller/Modicon LMC058 11

12 Optimized packaging Compact/CANopen/Logic Controller/Modicon M238 Simple setup with easy installation and maintenance... Dedicated to simple machines, this architecture combines a CANopen network with Modicon M238 logic controller, Altivar 312 variable speed drive or Lexium 32 servo drives and Magelis XBT GT human machine interface. This implementation provides modularity and flexibility of your installation, through the performance and efficiency of CANopen network. Advantages Reduce total cost/ optimized costs A very competitive ratio performance/cost. Machine performance/ flexibility High level of adaptability with Modicon M238 expansion modules and the CANopen openness. Time to market/one software and reduce installation and commissioning time SoMachine combines the human machine interface (HMI), controller programming tools and one single software package. Easily and quickly connects to variable speed drives and servo drives on CANopen. Pre-defined application function blocks and libraries for easy programming. Characteristics Controller: Modicon M238 I/O: Digital I/O: Input: up to 48 Output: up to 32 Analog I/O: Input: 2/0-10V 4-20mA/1-bits Output: 2/0-10V/12 bits Dedicated I/O: - Reflex output: up to 4 - Event (interrupt): up to 2 - Capture: up to 2 - Pt100/Pt1000: 2 - HSC: Frequency up to 250 Khz, Phase dual or single Motor control: Drive and servo drive (by CANopen master): up to 6 HMI: Graphic HMI Magelis XBT GT (modbus) Cabling: CANopen for motor controllers Machine safety: Category 2 (EN/ISO PLR c, Preventa module) Software: SoMachine 100 Application engineers Optimize machine design by leveraging the collective knowledge of our industry specialists. Save up to 50 % of design time Minimize design time and improve system consistency through predefined CAD panel designs and wiring diagrams. Save installation time Save time installing, programming and commissioning your machinery with a complete system user guide. 24/7 support Keep customer machinery in working order wherever they are thanks to our international service organization. 12

13 Tested and Validated Solutions for Packaging Machines Horizontal bagging machine Vertical bagging machine Boxing and cartoning machine Shrink wrapping and stretch wrapping machine Labeling rotary and linear machine Functions: Products: Film lateral position control Film analog and digital tension control Heating temperature Control Pick and place 1 Circuit breaker PowerPact 2 Switch mode power supply Phaseo ABL 8 3 Modular circuit breaker Compact Multi 9 4 Logic controller Modicon M238 5 Servo drive Lexium 32 6 Machine safety Preventa XPS 7 Variable speed drive Altivar Human machine interface Magelis XBT GT/GK/GH 9 Tower light Harmony XVM 10 Push buttons and switches Harmony XB4/5 11 Emergency stop Harmony XALK 12 Distributed I/Os IP20 Advantys FTB 13 Sensors OsiSense XC/XS/XU/XM/ 14 Servo motor Lexium BMH 15 Enclosure Himel 13

14 Performance packaging Compact/CANopen/Logic Controller/Modicon M258 Performance and flexibility for your installation... Dedicated to mid-sized machines, this architecture combines a CANopen fieldbus with Modicon M258 logic controller, Altivar 312/71 variable speed drive or Lexium 32 servo drives and Magelis XBT GT human machine interface. This implementation provides modularity, flexibility and openness of your installation, due to the performance and efficiency of CANopen. Advantages Machine performance/ flexibility High level of adaptability with Modicon M258 expansion modules and the CANopen openness and Ethernet IP. Integration with Altivar 312 drives and Lexium 32 servo drives (size, format, tools) time to market/ one software one connection SoMachine combines in the human machine interface (HMI), controller programming tools and one single software package. One connection to configure and to program Easily and quickly connects to variable speed drives and servo drives on CANopen. Pre-defined application function blocks and libraries for easy programming. 14 Characteristics Controller: Modicon M258 I/O: Digital I/O: Input: up to 80 Output: up to 40 Analog I/O: Input: 4/0-10V 4-20mA/12 bits Output: 2/0-10V/12 bits Dedicated I/O: Reflex output: up to 4 - Event (Interrupt): up to 2 - Capture: up to 4 - Pt100/Pt1000: 4 - HSC: Frequency up to 100 Khz, Phase dual or single Motor control: Drive and servo drive: up to 12 HMI: Graphic HMI: Magelis XBT GT (Ethernet) Cabling: CANopen for motor controllers Machine safety: Category 2 (EN/ISO PLR c, Preventa module) Software: SoMachine 100 Application engineers Optimize machine design by leveraging the collective knowledge of our industry specialists. Save up to 50 % of design time Minimize design time and improve system consistency through predefined CAD panel designs and wiring diagrams. Save installation time Save time installing, programming and commissioning your machinery with a complete system user guide. 24/7 support Keep customer machinery in working order wherever they are thanks to our international service organization.

15 Tested and Validated Solutions for Packaging Machines Horizontal bagging machine Vertical bagging machine Boxing and cartoning machine Shrink wrapping machine Labeling rotary and linear machine Functions: Products: Film lateral position control Analog and digital film tension control Rotary knives and fly shear Heating temperature control Grouping/ ungrouping Pick and place non-coordinated 1 Circuit breaker PowerPact 2 Switch mode power supply Phaseo ABL 8 3 Modular circuit breaker Compact Multi 9 4 Logic controller Modicon M258 5 Servo drive Lexium 32 6 Variable speed drive Altivar 71 7 Machine safety Preventa XPS 8 Variable speed drive Altivar 32 9 Motor starter TeSys U 10 Human machine interface Magelis XBTGT/GK/GH 11 Tower light Harmony XVC6 12 Push button and switches Harmony XB4/5 13 Emergency stop Harmony XALK 14 Servo motor Lexium BSH 15 Sensors OsiSense XC/XS/XU/XM/XX 16 Integrated drive Lexium ILA 17 Enclosure Himel 15

16 Performance packaging Compact/CANopen/Motion Controller/Modicon LMC058 Performance and flexibility for your installation... Dedicated to mid-sized machines, requiring motion functions with synchronization, this architecture combines a Modicon LMC058 motion controller, Altivar 312 variable speed drive, TeSys U, distributed I/O on CANopen and Lexium 32 servo drives on CANmotion. This implementation provides modularity, flexibility and openness of your installation, due to the performance and efficiency of CANopen fieldbus, the openness of Ethernet IP and the performance with CANmotion. Advantages Machine performance/ flexibility High level of adaptability with M258 expansion modules and the CANopen openness and Ethernet IP Seamless integration of Altivar 312 drives and Lexium servo drives (size, format, tools) Synchronization of 4 axis in 2ms or 8 axis in 4 ms Time to market/ one software one connection SoMachine combines in the human machine interface (HMI), controller programming tools and one single software package One connection to configure and to program Easily and quickly connects to variable speed drives and servo drives on CANopen Pre-defined application function blocks and libraries for easy programming Characteristics Controller: Modicon LMC058 I/O: Digital I/O: Input: up to 80 Output: up to 40 Analog I/O: Input: 4/0-10V 4-20mA/12 bits Output: 4/0-10V/12 bits Dedicated I/O: Reflex output : up to 8 - Event (Interrupt): up to 2 - Capture: up to 4 - Pt100/Pt1000: 4 - HSC: 8, Frequency up to 100Khz, Phase dual or single Drives and devices: Drive and servo drive (by CANopen): up to 8 Servo drives: Servo drives (by CANmotion): up to 8 HMI: Graphic HMI: Magelis XBT GT (Ethernet) Cabling: CANopen for motor controllers CANmotion for servo drives Machine safety: Category 2 (EN/ISO PLR c, Preventa module) Software: SoMachine 100 Application engineers Optimize machine design by leveraging the collective knowledge of our industry specialists. Save up to 50 % of design time Minimize design time and improve system consistency through predefined CAD panel designs and wiring diagrams. Save installation time Save time installing, programming and commissioning your machinery with a complete system user guide. 24/7 support Keep customer machinery in working order wherever they are thanks to our international service organization. 16

17 Tested and Validated Solutions for Packaging Machines Horizontal bagging machine Vertical bagging machine Boxing and cartoning machine Shrink wrapping machine Labeling rotary and linear machine Filling and closing machines Functions: Film lateral position control Analog and digital film tension control Rotary knives and fly shear Clamping Heating temperature control Grouping/ ungrouping Pick and place non-coordinated Products: 1 Circuit breaker PowerPact 2 Switch mode power supply Phaseo ABL 8 3 Modular circuit breaker Compact Multi 9 4 Motion controller Modicon LMC058 5 Servo drive Lexium 32 6 Stepper drive Lexium SD328 7 Machine safety Preventa XPS 8 Variable speed drive Altivar Variable speed drive Altivar Motor starter TeSys U 11 Human machine interface Magelis XBTGT/GK/GH 12 Tower light Harmony XVM 13 Push buttons and switches Harmony XB4/5 14 Emergency stop Harmony XALK 15 Servo motor Lexium BSH 16 Stepper motor Lexium BRS3 17 Sensors OsiSense XC/XS/XU/XM/XX 18 Integrated drive Lexium ILE 19 Integrated drive Lexium ILA 20 Enclosure Himel 17

18 Why our solutions? Our new MachineStruxure solution is designed to help you achieve faster, lower risk, and more energy-efficient and cost-effective designs and installations through the use of proven and innovative architectures that shorten time to market. MachineStruxure incorporates flexible and scalable hardware platforms and a comprehensive software suite with application function libraries. Increase machine performance and innovation Focusing on new machine challenges, speed up machine concept to design and open up new markets with our industry experts. Adapting to your precise needs using the broadest best in class product offer, pre-defined machine architectures and application function blocks. Reduce total cost of ownership Reducing risk in selling machines throughout the world using our international offers, experience and presence. Minimizing training and maintenance costs worldwide with International post sales support. Shorten time to market Save up to 50% in control system design and installation time with Tested, Validated and Documented Architectures, ready to use function blocks, predefined CAD panel designs and wiring diagrams. Saving installation time with fully documented system user guides. Selecting the most optimized control solution to meet your machine requirements with our flexible and scalable control platforms: - Choose the appropriate controller with embedded intelligence in drives, HMI displays, motion and logic control products. - Simplify and speed up control system programming and commissioning with an easy to use, single software suite environment, providing one tool, one connection, one project file and one download in complete openness and transparency. Technical leaflet

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20 Your partner in packaging Schneider Electric USA, Inc S. Roselle Road Palatine, IL Phone: Fax: Document Number 8000SM Schneider Electric Canada 19 Waterman Avenue Toronto, ON M4B 1Y2 Tel: March 2010 dm 2010 Schneider Electric All Rights Reserved