DESCRIPTION CONTROL FEATURES KEY FEATURES KEY PERFORMANCE DATA OZONE 70W LED DRIVER SERIES
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- Diane Aubrie Hines
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1 DESCRIPTION Ozone is a 70W programmable LED Driver that combines smart technology and high flexibility features. A single channel, constant current LED ballast, Ozone is designed for directly powering up LEDs in high power indoor and outdoor lighting fixtures, such as street and tunnel lighting, parking lot and wide area lighting, as well as in industrial and high bay lighting applications. Designed in a super compact 5.82 x2.36 x1.37 package, the Series includes only four different models that cover applications from 20V to 195V, with currents from 350mA to 2.6A. The intelligent core of the driver permits to program the output current in 50mA steps inside the range of each model, which makes the Ozone extremely flexible and suitable for different kind of applications. By converting energy at 90% typical efficiency, the Ozone Series makes easier the thermal management in space constrained systems, offering high reliability in environmentally friend solutions. A built in +5V Auxiliary circuit permits to power up active cooling devices or external logic, while the DALI/PWM interface makes the driver configurable through the standard control protocols. With the optional Ozone Programming Tool and the free Ozone Toolset Software users can implement advanced functions, such as the Adjustable Dimming and the Constant Light ones, which eliminate the need for any additional electronics inside the fixture except the LEDs themselves. KEY FEATURES 70W Single Channel LED Drivers 120/ /277V AC Input Low Output Ripple Current Efficiency up to 92% -30 C / +85 C Operating Case Temperature THD <20% PF >0.9 3,75W +5Vdc Auxiliary Output Fast start up time (<500ms) UL 8750 Approved Class II isolation Long Life Time RoHS Compliant CONTROL FEATURES Programmable Constant Current Output Easy to use Program Interfaces (Ozone Programming Tool and Ozone Toolset Software) 0-10V or 1-10V Standard Dimming Controls LEDs Over Temperature Protection (by NTC) DALI Ready (IEC 62386) PWM Ready Adjustable Dimmer Function Constant Light Function Fade Time Setting Intelligent Cold Start Function and Under-voltage dimming Function Page 1
2 MODELS TABLE Ozone 70W LED Drivers Series in composed of four models, with the following output current and voltage rates. Model Number Pout Max Output Voltage Range (Under Regulation) Vout (No Load) Iout min Iout Max Auxiliary output Ordering Code W V DC V DC ma RSOZ Full 70 From 120 to V DC, 3.75W RSOZ Full 70 From 60 to V DC, 3.75W RSOZ DALI 70 From 60 to NA RSOZ Full 70 From 30 to V DC, 3.75W RSOZ DALI 70 From 30 to NA RSOZ Full 70 From 20 to V DC, 3.75W The output currents and the control features can be set for each model through the Ozone Programming Tool and Ozone ToolSet Software. Refer to the appropriate Application Notes and User Manuals for further details on the programmability features. RSOZ070-PTOOL RSOZ070-PDALI Page 2
3 EFFICIENCY AND PFC PERFORMANCE Ozone LED Driver shows very good efficiency and power factor performance even when operating at low loads. For each model the typical efficiency value is 90%, while the PF is >0.9 from 30% max load at 120Vac, 50% max load at 230Vac, 80% max load at 277Vac. Following are the characteristic plots for the four Ozone LED driver models, referring to the maximum output voltage operating condition. RSOZ Full RSOZ Full Page 3
4 RSOZ Full RSOZ Full Page 4
5 UNDER-VOLTAGE DIMMING OPERATION Ozone LED driver is able to operate under the minimum value of the output voltage range in order to allow dimming functions through an Analog signal (0-10V, 1-10V or variable resistor) or a DALI/PWM signal. It is therefore possible to reduce the output current starting from a full load condition located near the bottom value of the output voltage spec (Vout min). The dimming profile is different for each Ozone model and it s reported in the following plots, where the yellow area represents all the possible programmable working points, while the pink area is reached only under dimming conditions. RSOZ RSOZ RSOZ RSOZ The undervoltage areas, below the minimum output voltage value, can be reached only under dimming operations; if the driver enters the undervoltage region when operating at nominal current it will automatically shut down (a 2V margin is allowed under the minimum voltage range value). The final application should be designed in order to operate always within these characteristics. Page 5
6 INTELLIGENT COLD START FUNCTION In order to fully cover all the available output voltage range, Ozone LED driver introduces an intelligent control of the LED load voltage at start up. For each settable current, the driver temporary accepts and controls an overload voltage higher than the maximum specified one (while the LEDs are cold), permitting therefore to operate very close to the upper limit of the range even when the LEDs heat up. When the output power is higher than 72W and lower than 80W, the driver automatically reduces the output current in order to limit the load power under 72W. As the LED string heats up lowering the overall forward voltage, the driver gradually increases the current toward the nominal set value. If an overload higher than 80W is detected, the driver shuts down until it is powered off and on again. Each Ozone model has nevertheless an absolute voltage threshold (OV Threshold) that cannot be violated under any operative condition; if the load exceeds this limit the driver enters the over voltage protection mode and shuts down. Referring to Ozone RSOZ Full, the following plot explains the Intelligent Cold Start Function and the different working regions. The purple area represents the temporary admitted overload working points. Programmable working area 70W limit RSOZ W limit Over Voltage Threshold Working areas when dimming Page 6
7 The characteristic plots for the four Ozone 70W models are reported here below. RSOZ RSOZ RSOZ RSOZ Page 7
8 OUTPUT RIPPLE CURRENT CHARACTERISTICS The driver s digital control of the output current permits to maintain a very low ripple current value on the LED string for all over the different voltage/current working points. The ripple current value is usually higher when operating at full power towards the upper limit of the output voltage range, while it decreases significantly (under 10% of the set current) for working voltages located near the bottom value of the range; the input voltage does not influence the ripple. Following are reported the ripple current measurements and plots for each Ozone model. RSOZ Full Load Voltage Load Current Ripple Current Ripple Current (V) (marms) (ma Pk-pk) Pk-pk/RMS (%) 32, ,9 (1) 28, ,8 20, ,1 (2) 26, ,9 (3) 20, ,4 RSOZ Full Load Voltage (V) Load Current (marms) Ripple Current (ma Pk-pk) Ripple Current Pk-pk/RMS (%) 56, ,3 (1) 40, ,2 30, ,6 (2) 33, ,6 (3) 30, ,9 (1) (1) (2) (2) (3) (3) Page 8
9 RSOZ Full Load Voltage Load Current Ripple Current Ripple Current (V) (marms) (ma Pk-pk) Pk-pk/RMS (%) ,8 (1) , ,7 (2) ,9 (3) ,9 RSOZ Full Load Voltage (V) Load Current (marms) Ripple Current (ma Pk-pk) Ripple Current Pk-pk/RMS (%) ,1 (1) , ,5 (2) ,5 (3) ,0 (1) (1) (2) (2) (3) (3) Page 9
10 INRUSH CURRENT DATA Due to its very limited Inrush Current peak at power on, Ozone LED driver makes easier the selection of overcurrent protection devices such as circuit breakers. Referring to the different kinds of Circuit Breakers available on the market, the maximum number of connectable Ozone drivers is reported in the following table for each nominal input voltage. Inrush Current Data # drivers for each Circuit Breaker Vin Nominal I peak (A) Half Value Time (µs) Type B 10A Type B 16A Type C 10A Type C 16A Type D 10A Type D 16A 120V AC V AC V AC 26, DALI STAND-BY POWER CONSUMPTION Ozone LED driver offers a very low stand-by power consumption when the LEDs are switched off from the DALI port (DALI off command) and the auxiliary output is not loaded. The typical stand-by power consumption is reported in the following table for each nominal input voltage. DALI Stand-by Power cons. (mw) Vin Nominal Reference model 120Vac Vac Vac Page 10
11 LIFETIME VERSUS TOP CASE The following graphs are representative of the lifetime expectation for the Ozone 70W Led Driver Series at different input Voltage and several Load conditions. RSOZ Vac Full Load, no Aux 120Vac Full Load, 3.75W Aux 240Vac Full Load, no Aux 240Vac Full Load, 3.75W Aux RSOZ Vac Full Load, no Aux 120Vac Full Load, 3.75W Aux 240Vac Full Load, no Aux 240Vac Full Load, 3.75W Aux Page 11
12 MTBF AND RELIABILITY The MTBF calculation is based on the model Telcordia Issue 2. The test is performed with a duty-cycle of 80% and an operating Ambient temperature of 40 C. The Relatability curves showed, reflect the following criteria: R(t) 40 C =e -t/mtbf, while the Failure Rate can be easily calculated with the following formula: F(t)=1-R(t). RSOZ RSOZ RSOZ RSOZ Page 12
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