Online data sheet. FLOWSIC100 Flare MASS FLOW MEASURING DEVICES

Transcription

1 Online data sheet FLOWSIC100 Flare MSS FLOW MESUING DEVICES

2 MSS FLOW MESUING DEVICES B C D E F H I J K L M N O P Q S T C US Ordering information Type FLOWSIC100 Flare Part no. On request In accordance with rticle 2 (4), this product does not fall within the scope of ohs directive 2011/65/EU and is also not designed for use in products which fall within the scope of this directive. You can find additional information in the product information. The exact device specifications and performance data of the product may deviate from the information provided here, and depend on the application in which the product is being used and the relevant customer specifications. Our regional sales organization will help you to select the optimum device configuration. Other models and accessories Product description The FLOWSIC100 Flare product family is designed for flare gas and steam flow measurements. The product family is characterized by a unique flow-optimized sensor design. This innovative design minimizes flow-generated noise and signal drift when gas velocities are particularly high. Modern signal processing and high-efficiency transducers enable high time resolution for signals and thus deliver accurate measurements, even at extremely low gas flow rates. The standard system configuration includes two sender/receiver units or one measuring probe and the MCUP control unit. The MCUP unit is used to input and output signals; to calculate reference values (normalization), molecular weight and mass flow; to record gas volumes; and to provide user-friendly control via the LCD display. t a glance High-resolution measurement and short response time Innovative sensor design for very high gas velocities and gas temperatures up to 280 C Optimal signal transmission even under atmospheric pressure Detached installation of the control unit up to 1,000 m away Single and multi-path configuration, opt. Probe version Zero point test in the field according to factory standard Control cycle for automatic self-diagnosis / signal optimization Your benefits eliable process control due to exact measurement near the zero point High measurement availability even in the case of emergency shutdowns with gas velocities of up to 120 m/s solution for the measurement of flare gas and steam injection Cost savings due to detached installation of the control unit possible in the safe area System solution for the control of three different measuring points with a common control unit Cost savings due to one-sided installation when using FLOWSIC100 EX-P probe version Guarantee of optimal device performance due to continual function monitoring and extended diagnostic functions in the field 2 ULTSONIC GS FLOW MESUING DEVICES SICK Online data sheet :28:29 Subject to change without notice

3 MSS FLOW MESUING DEVICES Fields of application Emissions control for accounting of CO 2 emissions Detection of flare gas leaks Measurement of steam flow Monitoring of steam injection when burning flare gas Monitoring of gas losses Exact mass balance and process optimization Detailed technical data FLOWSIC100 Flare system Measured values Number of measuring paths 1, 2 Measurement principle Measuring medium epeatability esolution Uncertainty of measurement Mass flow rate, volumetric flow s. c., volumetric flow, a. c., molecular weight, gas volume and mass, gas velocity, gas temperature, sound velocity Ultrasonic transit time difference measurement Mixtures of hydrocarbons with or without H 2 content 0.2 % at 10 m/s m/s Volumetric flow a. c. (1-path measurement): ± 1.5 %... 5 % Volumetric flow a. c. (1-path measurement): ± 0.5 % Volumetric flow a. c. (2-path measurement): ± 1 %... 3 % Volumetric flow a. c. (2-path measurement): ± 0.5 % Gas temperature Operating pressure mbient temperature Mass flow (1-path measurement): ± 2.5 %... 5 % Mass flow (2-path measurement): ± 2 %... 4 % Molecular weight: 2 % Of the measured value (in the range 0.3 m/s up to the upper range value) 1 Of the measured value (in the range 1 m/s up to the upper range value) 1,2 Of the measured value (in the range 0.3 m/s up to the upper range value) 1 Of the measured value (in the range 1 m/s up to the upper range value) 1,2 Of the measured value (in the range 0.3 m/s up to the upper range value) 1,3 Of the measured value (in the range 0.3 m/s up to the upper range value) 1,3 Of the measured value (in the range kg/kmol) 3 1 For fully developed flow profiles 2 fter flow calibration 3 Hydrocarbon mixtures with < 10% of non-hydrocarbonic content Standard: 70 C C High-temperature Zone 1: 70 C C High-temperature Zone 2: 70 C C Low temperature: 196 C C Not for FLOWSIC100 EX/EX-E Zone 1 and Class I, Division 1 Sensors, ignition group IIC T4: 40 C C Sensors, ignition group IIC T4: 50 C C Optional 0.5 bar (g) bar (g) FLOWSIC100 EX-S 90 : 0.5 bar (g) bar (g) :28:29 Online data sheet Subject to change without notice ULTSONIC GS FLOW MESUING DEVICES SICK 3

4 MSS FLOW MESUING DEVICES B C D E F H I J K L M N O P Q S T Sensors, ignition group IIC T6: 40 C C Sensors, ignition group IIC T6: 50 C C Optional Storage temperature 40 C C 50 C C Optional mbient humidity 95 % elative humidity Electrical safety FLOWSIC100 EX-S Measuring ranges Gas velocity CE m/s Measuring span 4000 : 1 Nominal pipe size Ex-approvals Enclosure rating Dimensions (W x H x D) Weight FLOWSIC100 EX-S 90 Measuring ranges 1-path measurement: Depending on gas composition 2-path measurement: Depending on gas composition IECEx TEX NEC/CEC (US/C) INMETO TEX zone 1 with terminal box TEX zone 1 without terminal box TEX zone 2 with terminal box NEC/CEC (US/C) INMETO Gas velocity Ex d [ia] IIC T4 Ga/Gb ; ex zone 0 for ultrasonic transducers II 1/2 G Ex d [ia Ga] IIC T4 Ga/Gb II 1/2 G Ex d e [ia Ga] IIC T4 Ga/Gb ; ex zone 0 for ultrasonic transducers II 3 G Ex n IIC T4 Gc Cl I, Div1 Group B, C, D T4 Ex/Ex d [ia] IIB + H2 T4 Cl I, Div2 Group, B, C, D T4 Ex/Ex n [ia] IIC T4 Ex d [ia] IIC T4 Ga/Gb ; ex zone 0 for ultrasonic transducers IP65 IP65 / IP67 IP65 Housing type 4, IP65 IP65 / IP67 For details see dimensional drawings 11 kg m/s Measuring span 3000 : 1 Nominal pipe size 1-path measurement: Depending on gas composition 4 ULTSONIC GS FLOW MESUING DEVICES SICK Online data sheet :28:29 Subject to change without notice

5 MSS FLOW MESUING DEVICES Ex-approvals IECEx TEX NEC/CEC (US/C) INMETO Enclosure rating TEX zone 1 with terminal box TEX zone 1 without terminal box TEX zone 2 with terminal box NEC/CEC (US/C) INMETO Dimensions (W x H x D) Weight Ex d [ia] IIC T4 Ga/Gb ; ex zone 0 for ultrasonic transducers II 1/2 G Ex d [ia Ga] IIC T4 Ga/Gb II 1/2 G Ex d e [ia Ga] IIC T4 Ga/Gb ; ex zone 0 for ultrasonic transducers II 3 G Ex n IIC T4 Gc Cl I, Div1 Group B, C, D T4; Ex/Ex x d [ia] IIB + H2 T4 Cl I, Div2 Group, B, C, D T4; Ex/Ex x n [ia] IIC T4 Ex d [ia] IIC T4 Ga/Gb ; ex zone 0 for ultrasonic transducers IP65 IP65 / IP67 IP65 Housing type 4, IP65 IP65 / IP67 For details see dimensional drawings 12 kg FLOWSIC100 EX/EX-E Measuring ranges Gas velocity Measuring span 4000 : 1 Nominal pipe size Ex-approvals Enclosure rating m/s 1-path measurement: Depending on gas composition 2-path measurement: Depending on gas composition IECEx TEX NEC/CEC (US/C) INMETO TEX zone 1 with terminal box TEX zone 1 without terminal box Version for Ex-zone 2 NEC/CEC (US/C) Ex d IIC T4 II 2G Ex d IIC T4 II 2G Ex de IIC T4 II 3 G Ex n IIC T4 Gc Cl I, Div1 Group B, C, D T4 Ex/Ex d IIB + H2 T4 Cl I, Div2 Group, B, C, D T4 Ex/Ex n IIC T4 Ex d IIC T4 IP65 IP65 / IP67 IP65 Enclosure type 6, IP65/67, single seal :28:29 Online data sheet Subject to change without notice ULTSONIC GS FLOW MESUING DEVICES SICK 5

6 MSS FLOW MESUING DEVICES B C D E F H I J K L M N O P Q S T Dimensions (W x H x D) Weight FLOWSIC100 EX-P Measuring ranges INMETO Gas velocity IP65 / IP67 For details see dimensional drawings 14 kg m/s Measuring span 3000 : 1 Nominal pipe size Ex-approvals Enclosure rating Dimensions (W x H x D) Weight MCUP control unit Description mbient temperature 1-path measurement: Depending on gas composition 2-path measurement: Depending on gas composition IECEx TEX NEC/CEC (US/C) INMETO TEX zone 1 with terminal box TEX zone 1 without terminal box Version for Ex-zone 2 NEC/CEC (US/C) INMETO Ex d [ia] IIC T4 Ga/Gb ; ex zone 0 for ultrasonic transducers II 1/2 G Ex d [ia Ga] IIC T4 Ga/Gb II 1/2 G Ex d e [ia Ga] IIC T4 Ga/Gb ; ex zone 0 for ultrasonic transducers II 3 G Ex n IIC T4 Gc Cl I, Div1 Group B, C, D T4 Ex/Ex d [ia] IIB + H2 T4 Cl I, Div2 Group, B, C, D T4 Ex/Ex n [ia] IIC T4 Ex d [ia] IIC T4 Ga/Gb ; ex zone 0 for ultrasonic transducers IP65 IP65 / IP67 IP65 Housing type 4, IP65 IP65 / IP67 For details see dimensional drawings 32 kg MCUP control unit (non-ex): 40 C C MCUP control unit (Cl I, Div2, Zone 2, 115/230 V C): Unit for controlling the sender/receiver units and offsetting, evaluating, and outputting measured value data 25 C C MCUP control unit (Cl I, Div2, Zone 2, 24 V DC): 40 C C MCUP control unit (Cl I, Div1, Group, B, C, D): 25 C C MCUP control unit (Cl I, Div1, Group C, D): 50 C C MCUP control unit (Ex zone 1): 40 C C For TEX/IECEx devices MCUP control unit (Ex zone 1): 55 C C 6 ULTSONIC GS FLOW MESUING DEVICES SICK Online data sheet :28:29 Subject to change without notice

7 MSS FLOW MESUING DEVICES For TEX/IECEx devices, 24 V DC on request Ex-approvals IECEx TEX NEC/CEC (US/C) Enclosure rating Version for Ex-zone 1 Version for Ex-zone 2, Div2, Div1 Version for non-ex areas 19 -type nalog outputs nalog inputs Digital outputs Digital inputs USB Function Serial Type of fieldbus integration Function Ethernet Type of fieldbus integration Function Modbus Type of fieldbus integration HT Type of fieldbus integration POFIBUS DP Type of fieldbus integration Ex de IIC T6 II 2G Ex de IIC T6 II 3 G Ex n II T4 CS Cl 1, Div2; Cl1, Zone 2 Group, B, C, D T4 Ex/Ex n IIC T4 IP66 Enclosure type 4 or 4X/IP66 IP66 IP20 1 output: 0/2/ m, Ω ccording to NMU NE43 (Standardization ssociation for Measurement and Control); up to 7 outputs when I/O modules are used (optional) 2 inputs: V V Or 2 inputs: m Without galvanic isolation; up to 12 outputs if using I/O modules (option) 5 relay contacts: + 48 V DC, 1 Potential-free; for status signals; up to 7 outputs if using I/O modules (option); Pulse/frequency output (option) 5 relay contacts: / 30 V DC, 1 MCUP for Zone 2/Div2; potential-free; for status signals; up to 7 outputs if using I/O modules (option); Pulse/frequency output (option) 2 inputs: For connection of potential-free contacts Connection to SOPS ET software S-232 S-485 Connection to SOPS ET software Internal system bus Via optional interface module Connection to SOPS ET software SCII S-485 (via optional interface module; standard for 90 upgrade kit) TU S-485 (via optional interface module; standard for 90 upgrade kit) TCP (via optional interface module; standard for 90 upgrade kit) Via optional interface module Via optional interface module :28:29 Online data sheet Subject to change without notice ULTSONIC GS FLOW MESUING DEVICES SICK 7

8 MSS FLOW MESUING DEVICES B C D E F H I J K L M N O P Q S T Foundation Fieldbus Indication Operation Dimensions (W x H x D) Weight Electrical connection Options Type of fieldbus integration Voltage Frequency Power consumption Via optional interface module LC display Status LEDs: "Power", "Maintenance request" and "Fault" Via LC-display or software SOPS ET For details see dimensional drawings Zone 1, housing size 4: ± 14 kg Zone 1, housing size 6: ± 18 kg Zone 1, stainless steel housing: ± 70 kg Zone 2 and versions without Ex-protection: ± 5 kg 19 -rack enclosure: ± 6 kg CS Cl I, Div 1, housing size 4: ± 12 kg CS Cl I, Div 1, housing size 6: ± 16 kg Version for non-ex areas: V C Version for Ex-zone 1: V C Version for Ex-zone 2, Div2, Div1: 115 V C / 230 V C Version for Ex-zone Cl1, Div1: V Versions with 24 V DC available as an option 50 Hz / 60 Hz 20 W Dimensional drawings (Dimensions in mm (inch)) Interface module(s) I/O module(s) FLOWSIC100 EX-S, sender/receiver unit, not retractable (6.75) 150 (5.91) (4.55) 271 (10.67) 150 (5.91) (6.12) 1 Sender/receiver unit (analog) for TEX Ex zone 1 and Ex zone 2, and CS Cl I, Div 1/Div 2 2 Sender/receiver unit (digital) for TEX Ex zone 2 8 ULTSONIC GS FLOW MESUING DEVICES SICK Online data sheet :28: (5.91) (4.75) Subject to change without notice

9 MSS FLOW MESUING DEVICES FLOWSIC100 EX-S, sender/receiver unit, retractable 188 (7.40) 332 (13.07) (4.55) (11.32) 332 (13.07) 172 (6.77) (4.75) (5.91) 1 Sender/receiver unit (analog) for TEX Ex zone 1 and Ex zone 2, and CS Cl I, Div 1/Div 2 2 Sender/receiver unit (digital) for TEX Ex zone 2 FLOWSIC100 EX-S 90, sender/receiver unit 800/922/1,044 (31.50/36.30/41.10) 163 (6.42) Ø 190 (7.48) 245 (9.65) 232 (9.13) 475/597/719 (18.70/23.50/28.31) 1,048/1,170/1,292 (41.26/45.06/50.87) 800/922/1,044 (31.50/36.30/41.10) Ø 56 (2.20) (4.55) 232 (9.13) 475/597/719 (18.70/23.50/28.31) Ø 190 (7.48) 869/991/1,113 (34.21/39.02/43.82) :28:29 Online data sheet Subject to change without notice ULTSONIC GS FLOW MESUING DEVICES SICK 9

10 MSS FLOW MESUING DEVICES B C D E F H I J K L M N O P Q S T FLOWSIC100 EX, sender/receiver unit, not retractable 120 (4.72) (4.55) (10.53) 198 (7.80) (6.12) (4.75) Sender/receiver unit (digital) with electronic module for TEX zone 2 FLOWSIC100 EX-E, sender/receiver unit, retractable 120 (4.72) (4.55) (10.53) (20.14) 152 (5.98) (5.18) 380 (14.96) Sender/receiver unit (digital) with electronic module for TEX zone 2 FLOWSIC100 EX-P, sender/receiver unit, not retractable 120 (4.72) (4.55) (10.77) 517/647 (20.35/25.47) 158 (6.22) 220/350 (8.66/13.78) 297 (11.69) Ø 190 (7.48) (4.75) Sender/receiver unit (digital) with electronics unit for TEX Zone 2: Nominal length 220 mm for pipe diameter up to 48 ; nominal length 350 mm for pipe diameter > 48 up to 72 FLOWSIC100 EX-P, sender/receiver unit, retractable 120 (4.72) (4.55) (10.77) 1,039/1,169 (40.91/46.02) 158 (6.22) 342 (13.46) 400/530 (15.75/20.87) 297 (11.69) Ø 190 (7.48) Sender/receiver unit (digital) with electronics unit for TEX Zone 2: Nominal length 400 mm for pipe diameter up to 48 ; nominal length 530 mm for pipe diameter > 48 up to ULTSONIC GS FLOW MESUING DEVICES SICK Online data sheet :28:29 Subject to change without notice

11 Meas FLOWSIC100 Flare MSS FLOW MESUING DEVICES Electronics units of sender/receiver units (digital) (6.42) 163 (6.42) (4.55) (6.28) (3.66) 1 Electronics unit of sender/receiver unit (digital) for TEX zone 2 2 Electronics unit of sender/receiver unit (digital) for TEX zone 1 3 Electronics unit of sender/receiver unit (digital) for TEX/IECEx zone 1 and CS Cl I, Div 1/Div 2 MCUP control unit; wall-mounting enclosure, compact version (for non-hazardous areas only) 210 (8.27) 160 (6.30) 120 (4.72) 340 (13.39) 320 (12.60) 300 (11.81) MCUP control unit; wall-mounting enclosure, medium version 356 (14.02) 330 (12.99) 300 (11.81) 221 (8.70) 330 (12.99) 300 (11.81) 242 (9.53) Ø 10 (0.39) 320 (12.60) 1 Wall-mounting enclosure for TEX Ex-zone 2 and non-hazardous areas 2 Wall-mounting enclosure for CS Cl I, Div :28:29 Online data sheet Subject to change without notice ULTSONIC GS FLOW MESUING DEVICES SICK 11

12 MSS FLOW MESUING DEVICES B C D E F H I J K L M N O P Q S T MCUP control unit; wall-mounting enclosure Ex d/ex e, size 4, aluminum, TEX zone 1 Ø 290 (11.42) 210 (8.27) 57 (2.24) (5.22) 360 (14.17) 210 (8.27) 447 (17.60) 227 (8.94) 150 (5.91) MCUP control unit; wall-mounting enclosure Ex d/ex e, stainless steel, TEX Zone (14.17) (6.95) 470 (18.50) 426 (16.77) 360 (14.17) 275 (10.83) Ø 18 (0.71) (21.67) 12 (0.47) MCUP control unit; 19 -rack enclosure (for non-hazardous areas only) 466 (18.35) 483 (19.02) 260 (10.24) 265 (10.43) 150 (5.91) 12 ULTSONIC GS FLOW MESUING DEVICES SICK Online data sheet :28:29 Subject to change without notice

13 MSS FLOW MESUING DEVICES Mounting nozzle for FLOWSIC100 EX (7.13) (4.75) Mounting nozzle for FLOWSIC100 EX-P Ø 190 (7.48) 182 (7.17) Mounting nozzle for FLOWSIC100 EX-S (5.26) (4.75) Ball valve, 2 version, for high temperatures 246 (9.69) Ø (4.75) 178 (7.01) Ø 50 (1.97) For FLOWSIC100 EX-S, EX and EX-E :28:29 Online data sheet Subject to change without notice ULTSONIC GS FLOW MESUING DEVICES SICK 13

14 MSS FLOW MESUING DEVICES B C D E F H I J K L M N O P Q S T Ball valve, 2 version, for standard temperatures 227 (8.94) 178 (7.01) Ø (4.75) For FLOWSIC100 EX-S, EX and EX-E Ball valve, 2 version, for low temperatures 328 (12.91) 180 (7.09) (4-.75) Ø 50 (1.97) 178 (7.01) Ø 50 (1.97) For FLOWSIC100 EX-S, EX and EX-E Ball valve, 3 version, for high temperatures 312 (12.28) 203 (8.00) For FLOWSIC100 EX-P Ø (7.50) Ø 76 (3.00) 14 ULTSONIC GS FLOW MESUING DEVICES SICK Online data sheet :28:29 Subject to change without notice

15 MSS FLOW MESUING DEVICES Ball valve, 3 version, for standard temperatures 283 (11.14) Ø (7.50) 203 (8.00) Ø 76 (3.00) For FLOWSIC100 EX-P Ball valve, 3 version, for low temperatures 450 (17.72) (18.48) Ø 190 (7.48) 209 (8.23) (7.15) 203 (7.99) Ø 80 (3.15) For FLOWSIC100 EX-P :28:29 Online data sheet Subject to change without notice ULTSONIC GS FLOW MESUING DEVICES SICK 15

16 Online data sheet SICK at a glance SICK is one of the leading manufacturers of intelligent sensors and sensor solutions for industrial applications. unique range of products and services creates the perfect basis for controlling processes securely and efficiently, protecting individuals from accidents and preventing damage to the environment. We have extensive experience in a wide range of industries and understand their processes and requirements. With intelligent sensors, we can deliver exactly what our customers need. In application centers in Europe, sia and North merica, system solutions are tested and optimized in accordance with customer specifications. ll this makes us a reliable supplier and development partner. Comprehensive services complete our offering: SICK LifeTime Services provide support throughout the machine life cycle and ensure safety and productivity. For us, that is Sensor Intelligence. Worldwide presence: Contacts and other locations SICK G Waldkirch Germany