Avtec, Inc. Lighting Systems

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1 6 Industrial Park Cahokia, IL Phone (618) Fax (618) Report No. INSTALLATION OPERATION MAINTENANCE MANUAL, LED STRIP LIGHT, P/N P/N P/N P/N D010 P/N D011 P/N D012 PROPRIETARY STATEMENT These technical data and the designs disclosed herein are the exclusive property of Avtec Inc. or contain proprietary rights of others and are not to be used or disclosed to others without the written consent of Avtec Inc. The recipient of this document, by its retention and use agrees to hold in confidence the technical data and design contained herein. The foregoing shall not apply to persons having proprietary rights to such technical data or such designs to the extent that such rights exist. Revision:B i

2 List of Effective Pages i iii 1 6 REVISION STATUS Revision Description Date Approved By N/C Original Release 20FEB07 WJZ A Added D series 10DEC07 WJZ B Corrected power watts 19NOV08 WJZ Revision:B ii

3 TABLE OF CONTENTS PARAGRAPH TITLE PAGE 1.0 SCOPE GENERAL DESCRIPTION AND SPECIFICATIONS PRODUCT SPECIFICATIONS INSTALLATION INSTRUCTIONS OPERATION AND CONTROL MAINTENANCE AND CONTINUED AIRWORTHINESS TROUBLESHOOTING TECHNIQUES 6 Revision:B iii

4 1.0 SCOPE This document provides installation and application data for P/N , ,01-11-D010, D011 and D012, LED STRIP LIGHT. Aircraft installations are to be done in accordance with FAA Acceptable Methods, Techniques, and Practices. 2.0 GENERAL DESCRIPTION AND SPECIFICATIONS LED Strip Lights are intended to provide aircraft cabin, galley and accent lighting. The LED Strip Light is non-required electrical equipment and AC25-10 applies. Aircraft power to the system is controlled by dedicated resettable circuit breakers. The LED Strip Lights consists of the following: LED Strip Light: /01-11-D010 (Slave) The LED Strip Light ( ) consists of a polycarbonate Housing, a LED circuit board, a three (3) pin male connector and a three (3) pin female connector. LED Strip Light: /01-11-D011 (Repeater) The LED Strip Light ( ) consists of a polycarbonate Housing, a LED circuit board with power supply, a six (6) pin male connector and a three (3) pin female connector. LED Strip Light: /01-11-D012 (Master) The LED Strip Light ( ) consists of a polycarbonate Housing, a LED circuit board with power supply, a six (6) pin male connector and a three (3) pin female connector. Revision:B 1

5 3.0 PRODUCT SPECIFICATIONS 3.1 General P/N is designed to operate from an input voltage of 28VDC. P/N is designed to operate from an input voltage of 28VDC. P/N is designed to operate from an input voltage of 28VDC supplied from P/N or P/N D012 is designed to operate from an input voltage of 28VDC. P/N D011 is designed to operate from an input voltage of 28VDC. P/N D010 is designed to operate from an input voltage of 28VDC supplied from P/N D011 or D D0XX are 3 x brighter than the XX series Lamp life is rated at 50,000 hours. Integrated power supply. Integrated dimming. Low power consumption. Produces very little heat. Brighter than fluorescent lamps. Available in warm and cool white. Optional colors are available. Two position mounting clips provided with all orders. Input electrical connectors provide with all orders. Install the system per installation instructions. See section Electrical Characteristics MODEL P/N MINIMUM VOLTAGE MAXIMUM VOLTAGE NOMINAL VOLTAGE NOMINAL AMPERAGE POWER WATTS D D D VDC 32 VDC 28 VDC 360 ma/ The above input voltages assume the LED Strip Light operating at a room temperature of 25 C, 65% RH, at sea level. Normal operating and storage temperatures are 30 C through +70 C Revision:B 2

6 3.4 Mechanical Specifications Part Number HEIGHT (A) WIDTH (B) Weight/32 in mm in mm oz gm D D D P/N Part Number Weight / ea. oz gm P/N Revision:B 3

7 4.0 INSTALLATION INSTRUCTIONS 4.1 General Layout The installation should be accomplished per acceptable methods, techniques and practices, found in FAA Advisory Circular AC B. 4.2 Mounting Any mounting surface in the aircraft can be chosen for the LED Strip Light. All surfaces must be shown by analysis, to have sufficient strength (with the hardware specified) to withstand the flight, ground and emergency landing conditions of the applicable regulations without failure. The Mounting Clips (P/N ) are to be secured to a structural member with one each #6 100 countersink screw, 60 ksi ultimate tensile strength or equivalent strength hardware. 4.3 Electrical Connections There are multiple electrical connections to be made to the LED Strip Light. Refer to chart below for wiring connections. The chart has recommended wire type and wire sizes. The system must tie into aircraft s 28 VDC buss. Any aircraft buss or circuit breaker, which is being tied into, should have a load analysis done to insure that the total load is not exceeding 80% of the rated load. In addition, the LED Strip Light should not be tied into any buss that is reserved for critical flight functions. If the new LED Strip Light is replacing an existing system, and the old system used more power off the same bus that the new system is being tied into, then a load analysis is not necessary. The LED Light Strip P/N /01-11-D012 is a Master control unit and can power up to 10.7 feet of light /01-11-D012 also provides master dimming control for via pin 6 The LED Light Strip P/N /01-11-D011is a remote unit and can power up to 10.7 feet of light. It receives its dimming signal from pin 6 of /01-11-D012. The LED Light Strip P/N /01-11-D010 is a slave unit and can be connected to the output of , D011 or , D012. WIRE PIN # CONNECTION FUNCTION MINIMUM WIRE GAUGE Green 1 TTL (Low Level) GND Low Level On /Off 20 GA Red VDC Input Power 20 GA Brown 3 Momentary GND Bright 20 GA Yellow 4 Momentary GND Dim 20 GA Black 5-28 VDC GND Power Ground 20 GA Blue 6 Pin 6 of Dimming Control Output 20 GA WIRE PIN # CONNECTION FUNCTION MINIMUM WIRE GAUGE Green 1 OPEN NA NA Red VDC Input Power 20 GA Brown 3 OPEN NA NA Yellow 4 OPEN NA NA Black 5-28 VDC GND Power Ground 20 GA Blue 6 Pin 6 of Dimming Control Input 20 GA Revision:B 4

8 P/N /01-11-D012 will have 2 connectors: Power Input: Molex P/N Position Plug with pins Strip Output: Molex P/N Position Receptacle w/ Pins P/N /01-11-D011 will have 2 connectors: Power Input: Molex P/N Position Plug with pins Strip Output: Molex P/N Position Receptacle w/ Pins Molex P/N (Male) Molex P/N (Female) Molex P/N (Male) Molex P/N (Female) P/N /01-11-D010 will have 2 connectors: Strip Input: Molex P/N Position Plug with pins Molex P/N (Male) Strip Output: Molex P/N Position Receptacle w/ Pins Molex P/N (Female) These items are supplied to interface ships power with P/N and P/N Molex 6 Pin Receptacle P/N Molex AWG GOLD Pin (Female) Crimp Tool: Molex P/N OPERATION AND CONTROL Power may be supplied to the LED Strip Light through the installation and use of a single pole switch that controls the ON/OFF function of the LED Strip Light. The ON/OFF function switch that is required is: 0.5 A single pole switch tied to pin 1 and connected to ground. Dimming is accomplished through the installation and use of two 0.5 amp - single pole/momentary switches. One switch is for control of the BRIGHT function and one switch is for control of the DIM function. An output voltage of 1.2 VDC (bright) to.012 VDC (dim) is provided for DIM level reference on pin MAINTENANCE AND CONTINUED AIRWORTHINESS The Avtec LED Strip Light is a non required non essential item and therefore has no effect on the airworthiness of an aircraft. With this in mind, the practice of ON CONDITION/CONDITION MONITORING applies. The concept of on condition/condition monitoring as it applies to the Avtec LED Strip Light requires that NO system components are removed for servicing, as long as the systems output light and dimming functions correctly. The Avtec LED Strip Light is designed to provide many years of safe, continuous and worry free operation. There are no component overhaul or replacement HARD TIME limitations imposed upon any of the LED Strip Light components at this time. Revision:B 5

9 7.0 TROUBLESHOOTING TECHNIQUES Follow these general techniques to isolate any problems: Verify power to the unit, check that +28 VDC is applied to the proper Wire(s) on the unit. Use a voltmeter to verify correct level. Ensure that pin 1 is grounded. Recheck all connections to the unit for security. Check all harness s for possible breaks. Recheck all wires for correct connections. If the above techniques do not resolve your problems, contact an Avtec Technical Representative for assistance. --- END OF REPORT --- Revision:B 6

Avtec, Inc. Lighting Systems

Avtec, Inc. Lighting Systems 6 Industrial Park Cahokia, IL 62206 Phone (618) 337-7800 Fax (618) 337-7976 E-Mail tech_info@avteclighting.com Report No. INSTALLATION OPERATION MAINTENANCE MANUAL, LED STRIP LIGHT, P/N 01-11-0007 P/N