V-MUX CONNECTOR and ACCESSORY SPEC

Transcription

1 P V-MUX V-MUXP CONNECTOR AND ACCESSORY REFERENCE SPECIFICATION August /2/07 Page 1 of 26

2 V-MUX nodes for all multiplex applications: Hercules # (16) wired switch Inputs (3) wired 0-5V sensor Inputs (16) 10.5 Amp +12V Outputs (8) 2 Amp +12V Outputs (2) 2 Amp Ground Outputs Pages 11, 12 Mini 4x12 # (4) wired switch Inputs (1) wired 0-5V sensor Input (12) 7.5 Amp +12V Outputs Page 16 Mini 16x0 # (16) wired switch Inputs (0) Outputs Page 17 Vista III #6231 Series Graphics display center (8) menu driven buttons (7) permanent legend buttons (3) video inputs Pages 13, 14 PODS Programmable Switch Controller # xx CAN Gateway # J-1939 to V-MUX translation Page 15 Climate Control Module #0N ( F) #0N ( C) Page 23 Pages 21,22 8/2/07 Page 2 of 26

3 V-MUX OEM and Field Service Tools # USB transceiver Transceiver and cables only; no kit. This part is intended as an upgrade to existing V-MUX field service kits. It should not be ordered as an initial item. Includes: (1) USB transceiver box (1) USB 3-ft cable (computer to transceiver) (1) #0L ft cable (transceiver to V-MUX) #0K Crimp Tool for V-MUX harness wire pins and sockets. # V-MUX USB Field Service kit. Boxed kit: includes #6111 USB transceiver, USB cable, V-MUX hook-up cable, One-on-one adapters for nodes, Pin extractor tools, Jumper wires, Diagnostics and Downloader software. # V-MUX USB OEM kit. Boxed kit: Includes the entire 6131 Field Service kit plus V-MUX System Designer software. NOTE: V-MUX Service kits are only for use with computers running Microsoft Windows 2000, XP operating systems. 0K Pin removal tool AWG 0K Pin removal tool AWG Pin removal tools are included in the field service kit, but it is a good idea to have a supply of spares. NOTE: This tool is not included in the field service kit. # V-MUX Training (On-site training for both OEM and Service) 8/2/07 Page 3 of 26

4 V-MUX accessories (optional components for V-MUX applications) #0U VFD Information Display - 2 lines x 20 characters. Text only; For Hercules or Mini 4x12 node. Page 18 NOTE: Do not confuse the series 6300 Blue Touch switch panels with the series 6310 PODS (pages 21,22) #OR Air Temperature Sensor, -20 to 200 F. For Hercules or Mini 4x12 node. Page 24 #OR Current Shunt Interface Module V signal range. For Hercules or Mini 4x12 node. Page 25 # # Blue Touch -- four and eight position switch panels; lets the user design and print custom button labels. For Hercules, Mini 4x12, or Mini 16x0 node. Pages 19, 20 #6500 Series Camera Kit Color or B&W. NTSC video output to a Vista III node. Page 26 8/2/07 Page 4 of 26

5 3, 4 not used 0K DT04-4P 0K Terminal comms A = 1 0L ## V-MUX network layout comms A = A 0K DT06-3S-P032 shield = C 0K DT04-3P-P007 comms B = 2 comms B = B Viewed as looking in from back 0K Terminal Network tap Network pass-through (orange) 0K W3S-1939 Network backbone Pass-through Network drop-off (blue) 0K W-3S Drop-off to node 8/2/07 Page 5 of 26

6 V-MUX Network and Vista Harness Connector parts: 0K DT04-4P 0K K DT06-4S 0K W4S 4-pin receptacle for network tap. For Diagnostic hook-up cable. Install under dash near driver s left knee. (One per vehicle) Mounting clip for DT04-4P 0K W4P Wedge insert for DT04-4P 0K Terminal #16: 16,18,20 AWG (4 per DT04-4P) UTwo applications: 1) protective plug (one per DT04-4P) AND 2) Vista harness plug (One per Vista Display node) Face insert (one per each DT06-4S) 0K Terminal 16,18,20 AWG socket (4 per DT06-4S) 8/2/07 Page 6 of 26

7 Hercules node Connector parts: Mini-node, CAN Gateway, and PODS Connector parts: 0K HD PN 0K HD PN 0K DTM06-12SA 0K DTM06-12SB 0K WM-12S 23-pin Output harness connector for Hercules 35-pin Input harness connector for Hercules 12-pin A-side connector (Mini, Gateway, PODS) 12-pin B-side connector (Mini 4x12 only) Wedge lock (one per each DTM06) 0K (#16: 16,18,20 AWG) 0K (#16: 14,16 AWG) 0K terminal 0K terminal 0K DTHD06-1-8S 0K AWG pin (26 per -35PN) 20 AWG socket (12 per DTM06) 16 AWG pin (23 per -23PN) (3 per -35PN) 8 AWG socket (1 per Mini 4x12) Plug, Power DT, size 8 (1 per Mini 4x12) 8/2/07 Page 7 of 26

8 V-MUX Network Connector parts: 0K DT06-3S-P032 Plug, In-line (3-wire, sealed) w/p032 mod 0K W-3S Lock, wedge (3-wire) orange 0K W3S-1939 Lock, wedge (3-wire) blue 0K K Plug, Terminal hole (Locking, size 16) Plug, Terminal hole (red, size 20) 0K (blue #16: AWG) 0K (red #20: AWG) Contact Removal Tool DT3S-BT 0K DT04-3P-P007 0K HDT K HD30-24BT Boot for DT06-3S-P032 connectors Data Y-Connector Hand Crimp Tool Boot for HD36 series connnectors 8/2/07 Page 8 of 26

9 Connectors, Tools and Terminals: Weldon Manufacturers Part Number Part Number Manufacturer Pins Description Pin 1 Pin 2 Pin 3 Pin 4 0K DT04-4P Deutsch 4 Receptacle Transceiver plugs into. One per vehicle Mount near drivers left knee Comm A Comm B Gnd +12V 0K Deutsch N/A Mounting flange for DT04-4P 0K W4P Deutsch N/A Secondary Lock for DT04-4P 0K DT06-4S Deutsch 4 Plug assembly for your harness one connector for each Vista Display. 0K W4S Deutsch N/A Secondary Lock for DT06-4S 0K HD PN Deutsch Pin connector for your harness one - connector per Hercules Node 0K HD PN Deutsch Pin connector for your harness - one Comm A Comm B Pin assignments See pages 9,10 Pin assignments See pages 9,10 Gnd +12v connector per Hercules Node 0K HD30-24BT LADD N/A Boot for HD36 Series connectors, required when exposed to water. 0K DTHD06-1-8S Deutsch 1 Power Connector for Mini Node (55 Amps) 0K DTM06-12SA Deutsch Pin Connector for your Harness, goes to Gateway module or Mini Node A Connector 0K DTM06-12SB Deutsch Pin Connector for your Harness, goes to Mini Node B Connector 0K WM-12S Deutsch 12 Pin Lock for DTM06-12S A and B connector 0L Plug assembly for PODS Switch Modules Comm A Comm B Gnd +12V 0L Cable assembly for PODS Switch Controller 8/2/07 Page 9 of 26

10 Connectors, Tools and Terminals: Weldon Mnfctr Pins Pin A Pin B Pin C Part Number Part Number 0K DT04-3P-P007 Deutsch 3 Y connector for communications, one per Comm Comm Gnd communications branch. 1 W3S and 2 W3S- A B 1939 with 3 DT06-3S-E008 Required 0K DT06-3S-P032 Deutsch 3 Plug connector for DT04-3P-P007 Y - three per Y connector. Comm A 0K W3S Deutsch N/A Secondary lock and key (Orange) for DT06-3S-E008, one per connector (One per Y) 0K W3S-1939 Deutsch N/A Secondary lock and key (Blue) for DT06-3S-E008, one per connector. (Two per Y) Terminals Needed for Connectors Nodes or places used 0K Deutsch Sealing Plug for open cavities - locks 0K Deutsch 8 Gauge Socket 8/10 gauge wire 4x12 power 0K Deutsch 20 Gauge Socket 18/20 gauge wire 4x12, 16x0, Gateway 0K Deutsch 20 Gauge Pin 18/20 gauge wire Herc input connector 0K Deutsch 16 Gauge Pin 14/16 gauge wire Herc output connector 0K Deutsch 16 Gauge Socket 16/18 gauge wire Vista & comm. connectors 0K HDT48-00 LADD N/A Crimping Tool 0K Deutsch Pin Removal Tool 20 gauge 0K Deutsch Pin Removal Tool 16 gauge Comm B 0K AMP 3 3-pin connector for VFD, (one for each VFD) 5 volt Comm GND 0K AMP N/A Pins for above Amp connectors (3 for each VFD) 0L L Weldon N/A 500 FT roll of communications wire 0L L Weldon N/A 1000 FT roll of communications wire Gnd 8/2/07 Page 10 of 26

11 Hercules Input/Output node # Connector Pin Assignments: Output Connector Pin Input Connector Pin Input Connector Pin cont. Pin: Signal: Name: Gauge: Pin: Signal: Name: Gauge: Pin: Signal: Name: Gauge: R 10.5 Amp OUT V VFD PIN 1 5V OUT 20 9 GND IN S 10.5 Amp OUT V -> 5V Analog_ GND IN F 10.5 Amp OUT V -> 5V Analog_ GND IN T 10.5 Amp OUT V -> 5V Analog_ GND IN G 10.5 Amp OUT VMUX A Comm1_A Amp OUT U 10.5 Amp OUT VMUX B Comm1_B 20 1 Do Not Use Do Not Use H 10.5 Amp OUT Not used GND 3 Do Not Use Do Not Use V 10.5 Amp OUT VFD PIN 2 Comm2_A Do Not Use Do Not Use L 10.5 Amp OUT Not used Comm2_B 30 Do Not Use Do Not Use B 10.5 Amp OUT VFD PIN 3 GND Do Not Use Do Not Use M 10.5 Amp OUT Sensor Ground GND 20 C 10.5 Amp OUT Ground Out 1 OUT N 10.5 Amp OUT Ground Out 2 OUT D 10.5 Amp OUT GND / +12V IN O 10.5 Amp OUT GND / +12V IN P 10.5 Amp OUT GND / +12V IN Q 2 Amp OUT GND / +12V IN E 2 Amp OUT GND / +12V IN A 2 Amp OUT GND / +12V IN J 2 Amp OUT GND / +12V IN W 2 Amp OUT GND / +12V IN X 2 Amp OUT V IN K 2 Amp OUT V IN V IN V IN /2/07 Page 11 of 26

12 Hercules Node Harness Connector Pin Assignments Weldon #0K Weldon #0K /2/07 Page 12 of 26

13 Vista III Graphics Display Mounting and Button Color Options 6 Arm #0J Combined Vista III mounting and button color p/n options: xx Panel Mount -- Red, Blue, Green xx Panel Mount -- Green, Blue, Green xx 6 Arm Mount Red, Blue, Green xx 6 Arm Mount Green, Blue, Green External Mount in special aluminum housing -- no legend buttons The left legend button can be ordered in either RED or GREEN color. The interior five legend buttons, as well as the eight screen buttons, are colored BLUE only. The right legend button is colored GREEN only. When selecting the color scheme, the sequence is always Left, Middle, Right. When ordering the Vista III by exact model number, the leading two digits of the middle field select the legend button color scheme: Red, Blue, Green = xx-xx Green, Blue, Green = xx-xx There are two mounting options for the Vista III: 1) Panel Mount The Vista III has four corner posts for attachment to a flat surface with cutout. 2) 6 Arm Mount An adjustable swivel arm attaches to the four center posts. When ordering the Vista III by exact model number, the last two digits of the middle field select the mounting options. Panel Mount = 6231-xx10-xx 6 Arm Mount = 6231-xx11-xx Connector -- 4-pin plug Weldon #0K Requires orange front insert Weldon #0K (Viewed here as looking into node) Pin: Signal: Name: Gauge: Wire Terminal Socket: 1 COMMS A Comms A 16 / COMMS B Comms B 16 / GND Gnd 16 / V Vbatt 16 / /2/07 Page 13 of 26

14 Vista III Graphics Display Label Options There are many variations of the Vista III legend buttons label. The current set of label options is shown in the table at right. The sequence matches the legend button positions from left to right. When ordering the Vista III by exact model number, the two digits of the right field select the label text. Example: The top label of the right table E-Master... High Idle = 6231-xxxx E-Master Warning Lt Menu Home System Info 03 Emerg-Mst Park Work Home Override Lts Menu Menu 05 Oxygen Suction Inverter Home Menu 06 EMERG PARK EXTERIOR INTERIOR OVRD LIGHTING LIGHTING Secondary Menu Module Heat/AC Module Heat/AC REAR CLIMATE 07 SUCTION EXHAUST VENT EXTERIOR LIGHTING INTERIOR LIGHTING REAR CLIMATE 08 EMERG-MAST BLOCKING HOME SYSTEM SERVICE OVERRIDE INFO INFO 09 E Master Warning Lighting HOME System Menu Menu Info 10 E Master Warning Lighting HOME System Info 11 Suction HVAC Lighting HOME System 12 ALL Off Dash Interior Area Lights 13 All Off Blinds Interior 14 E-Master Exterior Lights 15 Vacuum Interior Lights 16 E - Master Warning Menu 17 Patient Climate Control 18 E-Master Warning Menu Lights Dim Panel Power Vent Home Menu Home Menu Lighting Menu Generator Generator HOME HOME Climate Control Code Red Home Info Exterior Lights Exterior Lights Secondary Menus Secondary Menus Silent Mode Code Yellow System Info 19 Emerg-Mst Park Work Lts Home Timer Override Menu Menu Menu 20 E Master Warning Lighting HOME System 21 Suction HVAC Alarm Silence 22 Suction HVAC Alarm Silence HOME HOME Info System Info System Info Heat A/C Backup Alarm Timer Menu SYSTEM SYSTEM HEAT A/C Pump Engaged Park Override Exhaust Fan Slide Outs Slide Outs Heat A/C Heat A/C Backup Alarm Code Green Auxilliary System Backup Alarm Park Override Exhaust Fan Exhaust Fan High Idle Mod Power Mod Power MODULE MODULE HORN/SIREN High Idle Mod Power Mod Power Coach Info Coach Info Module Module Mod Power Mod Power Generator Mod Power Alarm Silence Mod Power Mod Power 8/2/07 Page 14 of 26

15 J-1939 to V-MUX -- CAN Gateway Module (# ) 7 'A' Connector Mating Connector Needed: DTM06-12SA Weldon #0K Pin Description 1 CAN-High 2 Not Used 3 Not Used 4 Not Used 5 Not Used V Power 7 Ground 8 Not Used 9 V-MUX A 10 V-MUX B 11 Not Used 12 CAN-Low 8/2/07 Page 15 of 26

16 Mini Node -- 4 Input 12 Ouput (# ) 'A' Connector 'B' Connector Mating Connector Needed: DTM06-12SA Weldon #0K Mating Connector Needed: DTM06-12SB Weldon #0K Pin Description 1 Analog 1 2 Input 2 3 Input 1 4 Input 4 5 Comm 2A 6 Comm 1B 7 Comm 1A 8 Comm 2B 9 Comms Ground 10 Input V Output 12 System Ground Pin Description 1 Output 1 2 Output 2 3 Output 3 4 Output 4 5 Output 5 6 Output 6 7 Output 7 8 Output 8 9 Output 9 10 Output Output Output 12 ( +12V ) Mating Power Connector: DTHD06-1-8S Weldon #0K Mating Power Pin -- #8 AWG: Weldon #0K /2/07 Page 16 of 26

17 16 Input 0 Output Mini-node ( ) 'A' Connector 'B' Connector Mating Connector Needed: DTM06-12SA Weldon #0K Mating Connector Needed: DTM06-12SB Weldon #0K Pin Description 1 Input 13 2 Input 14 3 Input 15 4 Input 16 5 Comm 2A 6 Comm 1B 7 Comm 1A 8 Comm 2B 9 Comms Ground V Power 11 5 Volt Output 12 System Ground Pin Description 1 Input 1 2 Input 2 3 Input 3 4 Input 4 5 Input 5 6 Input 6 7 Input 7 8 Input 8 9 Input 9 10 Input Input Input 12 8/2/07 Page 17 of 26

18 VFD Display (#0U ) Connector Pin-out: top VFD harness terminates with 3-pin Amp Connector # (Weldon #0K ) Terminal pins used are (3) Amp # (Weldon #0K ) VFD Pin # Item/Signal Hercules Node Pin # Mini 6010,6020 Node Pin # 1 5 Volt Supply Comm 2A Ground 29 9 Dimensions in millimeters and [inches] 8/2/07 Page 18 of 26

19 Four Position Switch Panel # Connector Pin Outs Pin Description 1 Key 1 Indicator LED 2 Normally Open Key 1 3 Key 2 Indicator LED 4 Key 4 Indicator LED 5 Key 3 Indicator LED Volt DC Supply 7 Normally Open Key 4 8 Normally Open Key 3 9 Normally Open Key 2 10 Key Sw Common (GND) 11 Backlights (12 VDC) LED 12 Ground Mating connector DT06-12SA Adhesive label paper Die-cut labels for button legends Initially blank -- Create button text & background with a Color Laser Printer #0Q /2/07 Page 19 of 26

20 Eight Position Switch Panel # #0Q Adhesive label paper Die-cut labels for button legends Initially blank -- Create button text & background with a Color Laser Printer 8/2/07 Page 20 of 26

21 PODS Switch Modules with PODS Controller PODS Controller (# = 12 Volt version) (# = 24 Volt version) S-MUX Switch side Mates with cable assembly #0L V-MUX Network side Mates with connector #0K S-MUX #1: Up to 8 switch modules can exist on the Controller pins 7,8. #0L controller cable assembly (see next page for details) For long runs use only Weico #7704 cable. Use terminals 0K # DTM06-4S #0L Module-to-module cable assembly connector #0K V-MUX data cable 0L XX Button Labels 4-button module # button module # #0Q Adhesive label paper Die-cut labels for button legends Initially blank -- Create button text & background with a Color Laser Printer S-MUX #2: Up to 8 switch modules can exist on the Controller pins 9,10. 8/2/07 Page 21 of 26

22 #0L PODS controller cable assembly Includes two 10-ft. cable leads Controller to button modules. Either lead or both may be used. Order is unimportant. Deutsch #DTM06-4S 4-pin miniature plug; can plug into either right or left port of button module # (3-button module) # (4-button module) Connector view from rear of module. Cut length as needed NOTE: This part as ordered has no end termination of the cable leads. End fitting(s) Deutsch DTM06-4S must be ordered separately 1) Remove insulation 1½ from end 2) Carefully separate the white-black twisted pair from the white-brown twisted pair. It is absolutely required that the two white-colored wires not be mixed. SHIELD Cable shield line must be crimped common with Ground line (Pin 3, white) at DTM06-4S Deutsch # Weldon #0K Wire terminator for plug assembly. Pin assignments both sides WEICO 7704 shield wire white-black pair white-brown pair Deutsch #WM-4S Insert for DTM06-4S plug 1 S-MUX COMM A 2 S-MUX COMM B 3 GROUND VDC 3) Crimp the shield wire common with the white Ground wire of the whitebrown pair. Both wires fit easily into the Deutsch socket. Weldon #0K /2/07 Page 22 of 26

23 V-MUX Climate Control Module (CCM) -- #0N (Fahrenheit), #0N (Centigrade) ( J1 ) Mating Connector Needed: Molex Mating Terminal Needed: Molex female crimp terminals ( +12V ) Mating Connector Needed: Deutsch DTHD06-1-4S Mating Terminal Needed: ( J3 ) Mating Connector Needed: Amp MATE-N-LOK # Mating Terminal Needed: Amp MATE-N-LOK Socket contacts # (tin-plated) 8/2/07 Page 23 of 26

24 Temperature Sensor #OR Wire Description Node Channel Node Pin Black Ground Ground 4 Red 5-Volts +5-Volts 24 Orange Input to signal to analog input on node Hercules Analog channels 1, 2 or 3 Mini4x12 Analog Channel 1 Hercules pin 32, 15, or 5 Mini4x12 pin 1 8/2/07 Page 24 of 26

25 Current Shunt InterfaceModule (CSIM) #0R Three channels designed to take in the 0-50mV output of a Hall Effect Sensor or current shunt. They are Upper ALT, Lower ALT, and System Charge (from KKK-A-1822). The channels require a 0-50mV differential Put the high side of the differential output from the Hall effect sensor to the + side of the CSIM channel. The low side of the Hall effects differential ties to the side of the CSIM channel. Then run a wire from the Output of the CSIM to a V-MUX Node analog input. You must calibrate the Node analog channel to obtain a proper reading (See System Designer User Manual). Connect Batt Ground and V-BATT to the Ground and +12V fast-ons. 8/2/07 Page 25 of 26

26 6500 Series V-MUX Camera Kits Each of the Camera Kits includes the following items: Camera Adapter Camera to RCA male Coupler RCA female to RCA female All 6500 Series Camera Kits send standard NTSC video signals to be displayed on a Vista III. Camera Kit Part Number Video out Mounting Hardware Housing color Color Rear Mount White Black & White Left Mount White Black & White Right Mount White Black & White Left Mount Chrome Black & White Right Mount Chrome Black & White Left Mount Primer Black & White Right Mount Primer Video Cable Kits Each of the Video Cable Kits includes the following items: Video Cable RCA male to RCA male Coupler RCA female to RCA female Video Cable Kit Part Number 0L L L L Cable Length 25 foot 50 foot 75 foot 100 foot 8/2/07 Page 26 of 26