PLUS+1 GUIDE Software. PLUS+1 Compliant S4 PVEP Function Block User Manual COMPLI ANT mm mm x 25.2 mm [1.0] mm [5.

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1 PLUS+1 GUIDE Software PLUS+1 Compliant S4 PVEP Function Block mm mm mm [5.59] 2x 25.2 mm [1.0] 97.0 mm [3.82] TM 2x 7.0 [.28] MOUNTING DIRECTION #2 COMPLI ANT PIN #1 INDICATED LED INDICATOR LIGHTS 51.6 mm [2.03] mm [1.85] CONNECTOR MATES WITH DEUTCH CONNECTOR #DTM A CONNECTOR MATES WITH DEUTCH CONNECTOR #DTM A

2 About this Manual Organization and Headings To help you quickly find information in this manual, the material is divided into sections, topics, subtopics, and details, with descriptive headings set in red type. Section titles appear at the top of every page in large red type. In the PDF version of this document, clicking an item underlined in blue italic type jumps you to the referenced page in the document. Special Text Formatting Table of Contents Controls and indicators are set in bold black type. A Table of Contents (TOC) appears on the next page. In the PDF version of this document, the TOC entries are hyperlinked. Revision History Revision Date Comment Rev CA November Sauer-Danfoss. All rights reserved. Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without affecting agreed specifications. All trademarks in this material are properties of their respective owners. PLUS+1, GUIDE, and Sauer-Danfoss are trademarks of the Sauer-Danfoss Group. The PLUS+1 GUIDE, PLUS+1 Compliant, and Sauer-Danfoss logotypes are trademarks of the Sauer-Danfoss Group Rev CA November 2012

3 Contents... 4 Overview... 4 Inputs... 4 Outputs... 5 About Function Block Connections... 6 Status and Fault Logic... 7 About Threshold and Maximum Values... 8 Setup Inputs... 9 MC Controller Input Configuration How to Configure a DigIn How to Configure a DigAn How to Configure a MFIn MC Controller Output Configuration How to Configure a MFOut How to Configure a DigOut SC Controller Input Configuration How to Configure a DigAn How to Configure a MFIn SC Controller Output Configuration How to Configure a MFOut How to Configure a DigOut How to Power Two or More S4_PVEP-Type Valve Actuators from a Single DigOut l Rev CA l November

4 Overview This function block controls the output of a Sauer-Danfoss PVEP valve actuator. If you need to: Power two or more PVEP-type actuators from a single DigOut, see How to Power Two or More PVEP-Type Valve Actuators from a Single DigOut on page 19. Power two or more PVEP-type actuators from a single MFOut on an MC controller, you must use a PVE_Power_MF function block for power management. For more information about this function block, refer to the Plus+1 Compliant PVE Power MF Function Block (Sauer-Danfoss part ). See About Function Block Connections on page 6 for more about this function block s signals and connections. Inputs Function Block Inputs Input Type Range Description Enable BOOL Enables the function block s Output. T = Enables the Output. F = Disables the Output. Fdbk_A BOOL Reports the status of the MFOut used by the function block s Out_A. Fdbk_B BOOL Reports the status of the MFOut used by the function block s Out_B. Error_Pin Monitors the input from the valve actuator s Error_Pin. The valve actuator outputs a T if an error occurs in the actuator. By default, a T turns off the function block s Output. Thld U Sets the threshold values of Output produced by Input commands of 1 and +1. Set as a percentage of upper and lower range of the Output = % l Rev CA l November 2012

5 Function Block Inputs Input Type Range Description Input S16 ±10000 Specifies the requested Out_A and Out_B = Commands the full travel of the valve actuator spool in Direction B. 0 = Commands the valve actuator or spool to a neutral position = Commands the full travel of the valve actuator spool in Direction A. Outputs Function Block Outputs Output Type Range Description Status U16 Reports the status of the function block. This output follows the standard bitwise scheme described in the Basic Function Blocks Library User s Manual (Sauer- Danfoss part ). Fault U16 Reports function block faults. This output follows the standard bitwise scheme described in the Basic Function Blocks Library User s Manual (Sauer- Danfoss part ). Supply BOOL Controls the MFOut or DigOut that supplies power to the Power pin on a valve actuator. AND the Supply output with the SOS output when you use a single MFOut or DigOut to supply power to two or more valve actuators. T = Requests power on. F = Requests power off. SOS BOOL Not required when you control a just one valve actuator. AND the SOS output with the Supply output when you use a single MFOut or DigOut to supply power to two or more valve actuators. T = Requests power on. F = Requests power off. Out_A U Outputs a bus with an OutputValue signal that commands the valve actuator in the Out_A direction. Out_B U Outputs a bus with an OutputValue signal that commands the valve actuator in the Out_B direction l Rev CA l November

6 About Function Block Connections Function Block Connections Item Description 1 A T input enables the function block s Out_A and Out_B. 2 Reports the status of the MFOut used by the Out_A. 3 Reports the status of the MFOut used by the Out_B. 4 Reports the status of the Error_Pin on the valve actuator. 5 Sets the threshold values produced by an Input of ±1. The Thld value is a percentage of the upper and lower Out_A and Out_B ranges. 6 Input for an S16 signal that commands Out_A and Out_B. 7 Reports the status of the function block. 8 Reports function block faults. 9 Powers the valve actuator. AND this output with the SOS output when you use a single MFOut or DigOut to supply power to two or more valve actuators. 10 AND this output with the Supply output when you use a single MFOut or DigOut to supply power to two or more valve actuators. No connection is needed when you control a just one valve actuator. 11 Commands the valve actuator in the Out_A direction. 12 Commands the valve actuator in the Out_B direction l Rev CA l November 2012

7 Status and Fault Logic Status Logic Status Bit* Reported While Parameters are corrupt. 3 Thld < or > *Position of set bit in a 16 bit fault or status code. Bit 1 is the least significant bit. Bit 16 set to 1 identifies a standard Sauer-Danfoss status code or fault code. Fault Logic Out_A and Out_B each output an OutputValue signal that goes from 0 to These signals command the PVEP actuator in the Out_A and Out_B directions. Fault Cause Bit* Response Correction Input value too low. Input < Input value too high. Input > Fix the Input Short circuit. Input is out of range. Hardware. PinStatus = 2 on Fdbk_A or Fdbk_B bus. Input < or Input > T input to Error_Pin indicates error in a PVEP actuator. 4 Check for short circuit or low resistance between output Out_A or Out_B pin and ground 5 held at the value commanded by the Input. Fix the Input Set the Input = 0 and repower the PVEP. For more 6 information on fault monitoring for the PVEP, see page 5 in 520L0950 Electro-Hydraulic Actuator type PVEP/PVEP-F Tech Note. *Position of set bit in a 16 bit status or fault code. Bit 1 is the least significant bit. Bit 16 set to 1 identifies a standard Sauer-Danfoss status code or fault code l Rev CA l November

8 About Threshold and Maximum Values The following illustration shows plots of Out_A and Out_B between their threshold and maximum values. The maximum output value of Out_A and Out_B is As soon as the Input is 1, Out_A jumps to its threshold value of As soon as the Input is +1, Out_B jumps to its threshold value When the Input is 10000, Out_A reaches its maximum duty cycle of When the Input is , Out_B reaches its maximum duty cycle of l Rev CA l November 2012

9 Setup Inputs As needed, enter the function block to change the FaultReaction and SuppTimeAtNeu (Supply Time at Neutral) responses. Setup Inputs Output Type Range Description FaultReaction BOOL An error at the valve actuator causes the function block s Error_Pin input to go T. The value set here determines the function block s response to a T on its Error_Pin input. T = The function block disables its Output. F = The function block does not disable its Output. SuppTimeAtNeu S The amount of time that Supply stays on after the function block s output return to neutral. 1 = Supply is always on = 1000 ms l Rev CA l November

10 MC Controller Input Configuration Valve actuators have an Error_Pin output. You can route this output to the function block s Error_Pin input through a DigIn, a DigAn, or a MFIn. How to Configure a DigIn You must configure a DigIn to accept the signals from the valve actuator s Error_Pin. 1. In the GUIDE template, enter the Inputs page. 2. Enter the DigIn that receives the input from the valve actuator s Error_Pin. 3. Make the changes that are shown in the preceding figure l Rev CA l November 2012

11 How to Configure a DigAn You must configure a DigAn to accept the signals from the valve actuator s Error_Pin. 1. In the GUIDE template, enter the Inputs page. 2. Enter the DigAn that receives the input from the valve actuator s Error_Pin. 3. Make the changes that are shown in the preceding figure l Rev CA l November

12 How to Configure a MFIn You must configure a MFIn to accept the signals from the valve actuator s Error_Pin. 1. In the GUIDE template, enter the Inputs page. 2. Enter the MFIn that receives the input from the valve actuator s Error_Pin. 3. Make the changes that are shown in the preceding figure l Rev CA l November 2012

13 MC Controller Output Configuration You route this function block s: Out_A and Out_B to a MFOut. Supply output to a DigOut. How to Configure a MFOut You must configure a MFOut to accept the signals from the function block s Output. 1. In the GUIDE template, enter the Outputs page. 2. Enter the MFOut that receives the function block s Out_A or Out_B. 3. Make the changes that are shown in the preceding figure l Rev CA l November

14 How to Configure a DigOut You must configure a DigOut to accept the signals from the function block s Supply output. 1. In the GUIDE template, enter the Outputs page. 2. Enter the DigOut that receives the function block s Supply output. 3. Make the changes that are shown in the preceding figure l Rev CA l November 2012

15 SC Controller Input Configuration Valve actuators have an Error_Pin output. You can route this output to the function block s Error_Pin input through either a DigAn or a MFIn. How to Configure a DigAn You must configure a DigAn to accept the signals from the valve actuator s Error_Pin. 1. In the GUIDE template, enter the Inputs page. 2. Enter the DigAn that receives the input from the valve actuator s Error_Pin. T Not all DigAn inputs have a Direction configuration. The DigAn input that you modify may not have a Direction configuration. 3. Make the changes that are shown in the preceding figure l Rev CA l November

16 How to Configure a MFIn You must configure a MFIn to accept the signals from the valve actuator s Error_Pin. 1. In the GUIDE template, enter the Inputs page. 2. Enter the MFIn that receives the input from the valve actuator s Error_Pin. 3. Make the changes that are shown in the preceding figure l Rev CA l November 2012

17 SC Controller Output Configuration You route this function block s: Out_A and Out_B to a MFOut. Supply output to a DigOut. How to Configure a MFOut You must configure a MFOut to accept the signals from the function block s Output. 1. In the GUIDE template, enter the Outputs page. 2. Enter the MFOut that receives the function block s Out_A or Out_B. 3. Make the changes that are shown in the preceding figure l Rev CA l November

18 How to Configure a DigOut You must configure a DigOut to accept the signals from the function block s Supply output. 1. In the GUIDE template, enter the Outputs page. 2. Enter the DigOut that receives the function block s Supply output. 3. Make the changes that are shown in the preceding figure l Rev CA l November 2012

19 How to Power Two or More PVEP-Type Valve Actuators from a Single DigOut Use the following figure as a guide if you want to power two or more PVE-type valve actuators from a single DigOut. Function Block Connections Item Description 1 Commands. 2 All Supply outputs route to an OR component. 3 All SOS outputs route to an AND component. 4 This AND output goes T when all Supply outputs are T and at least one SOS output is T. 5 To the Power pins on all valve actuators. 6 To the Output pin on a valve actuator. T You must use a PVE_Power_MF function block if you want to power two or more PVEPtype valve actuators from a single MFOut on an MC controller. See the Plus+1 Compliant PVE Power MF Function Block (Sauer-Danfoss part ) l Rev CA l November

20 Products we offer: Bent Axis Motors Closed Circuit Axial Piston Pumps and Motors Displays Electrohydraulic Power Steering Electrohydraulics Hydraulic Power Steering Integrated Systems Joysticks and Control Handles Microcontrollers and Software Open Circuit Axial Piston Pumps Orbital Motors PLUS+1 GUIDE Proportional Valves Sensors Steering Transit Mixer Drives Sauer-Danfoss is a global manufacturer and supplier of highquality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of off-highway vehicles. We help OEMs around the world speed up system development, reduce costs and bring vehicles to market faster. Sauer-Danfoss Your Strongest Partner in Mobile Hydraulics. Go to for further product information. Wherever off-highway vehicles are at work, so is Sauer-Danfoss. We offer expert worldwide support for our customers, ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide comprehensive global service for all of our components. Please contact the Sauer-Danfoss representative nearest you. Members of the Sauer-Danfoss Group: Comatrol Local address: Sauer-Danfoss Inc Annapolis Lane North Minneapolis, MN 55447, USA Phone: Fax: Schwarzmüller-Inverter Turolla Hydro-Gear Sauer-Danfoss-Daikin Sauer-Danfoss (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: Fax: Sauer-Danfoss GmbH & Co. OHG Postfach 2460, D Neumünster Krokamp 35, D Neumünster, Germany Phone: Fax: Sauer-Danfoss ApS DK-6430 Nordborg, Denmark Phone: Fax: Sauer-Danfoss-Daikin LTD Shin-Osaka TERASAKI 3rd Bldg. 6F Nishimiyahara, Yodogawa-ku Osaka , Japan Phone: Fax: l Rev CA l November

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