Intermountain Electronics Electronic and Electro-Mechanical Components

Transcription

1 Intermountain Electronics Electronic and Electro-Mechanical Components (435)

2 Intermountain Electronics, Inc. For over 30 years, Intermountain Electronics has innovated, engineered, produced, and serviced world-class electrical distribution and control equipment for a wide variety of applications. IE is an industry pioneer and leader, boasting best-in-class expertise, and a stellar reputation across a range of industries including mining, oil and gas, tunneling, power generation/distribution, and municipal/government. Businesses from these and other industries rely on Intermountain Electronics to provide quality products and exceptional service. The industry experts at Intermountain pride themselves on exceeding the needs and expectations of our customers. As a long-time provider of products and services ranging from large-scale one-off custom power systems to standard off-the-shelf electronic/electro-mechanical components, Intermountain Electronics understands the stringent environmental conditions, operating requirements, and government regulations that our customers must contend with. Every Intermountain Electronics product is carefully designed, manufactured, and tested to ensure world-class performance and reliability. Please visit our website: for the most recent version of this catalog. Important Notices: While every effort has been made to ensure the information in this document is accurate, IE cannot guarantee that there are no errors. Users of IE products should verify any aspects of the product that are critical to their application, and in particular, to any aspects that may affect the safety of the overall system or installation. Product designs and specifications may change without notice. Mining Oil & Gas Tunneling Power Generation Utilities Government Municipalities

3 Contents 1.. Ground Monitors 7.. Ground Fault Relays 11.. Voltage Monitoring 15.. Capacitor Trip Devices 19.. Circuit Breakers 23.. Plugs & Receptacles 29.. Transformers 33.. Accessories and Cable Assemblies 39.. Panel Shop and Other Services Price, Utah Denver, Colorado South Point, Ohio Centralia, Illinois Hermosillo, Mexico Houston, Pennsylvania (435)

4 Ground Monitors Ground Monitors and Accessories

5 Description The GLT-500 ground monitors are patented fail-safe, continuity Ground Monitors (GMs) for use with system voltages up to 5 kv. These GMs feature Ground Lock Technology TM, a patented technology to monitor ground currents with greatly improved accuracy and reliability. The GLT-500 GMs are approved by MSHA, and, unlike most ground monitors in use today, meet all current MSHA testing standards (CFR 30 Parts 75, 77, MSHA documents ASTP 2135 and ACRI 2003). The GLT-500 family includes four models to suit a wide variety of applications. The GLT-500 and GLT-AT500 are full-chassis, panel-mount designs, while the GLT and GLT-AT500-1 are open-frame units intended to be rear mounted. GWD: A typical installation includes the GM, a high-voltage Pilot Wire Device (PWD), a suitable Ground Wire Device (GWD), and a CT. GLT-500/GLT require anti-parallel diode GWDs, which normally have an integrated Current Transformer (CT). GLT-AT500/GLT-AT500-1 are calibrated for coil GWDs, which require separate CTs. Refer to the table below for details. PWD: The PWD for the GLT-500 has been specially designed for use with all GLT-500 monitors, and is included with each GM. Model Required GWD/CT (MSHA approval not req d) GLT-500 Ground Monitors Required GWD/CT (MSHA approval req d) Wiring Diagram GLT-500 GLT Ground Monitors GLT-500 GLT GWD with Integrated CT Contact IE GLT-AT500 GLT-AT500-1 CT: IE PN GWD: IE PN CT: IE PN GWD: Contact IE Features Ground Lock Technology TM for improved ground monitoring and dramatically improved reliability Rugged mechanical construction, full-chassis versions sealed from the elements MSHA Approved for LV/MV operation Fail-safe design Modern, reliable electronic design Accessory port for enhanced connectivity/expandability Easy upgrade. GLT-500/GLT-AT500 are backward compatible with many older GMs Designed for power systems operating at <5 kv Available in full-chassis and open-frame versions Specifications Compatible Products GWD/CT (Use with GLT-500/GLT-500-1), See page GWD (Use with GLT-AT500/GLT-AT500-1), See page CT (Use with GLT-AT500/GLT-AT500-1), See page PWD (included with all GLTs), See page Fanning Strip, See page / Expansion Modules, See page 34 Control voltage: 120 VAC/60 Hz, 25 VA NOM Impedance trip level: <50 Ω (45 Ω NOM) System voltage: Up to 5 kv PWD (included): IE Part # Required GWD/CT (not included): See table above for proper GWD/CT selection GWD GWD/CT CT GLT-500 Ground Monitor Ordering Information Fanning Strip Exp Module Exp Module Model Part # Description GLT Ground Monitor with PWD (Requires GWD) GLT Open Frame Ground Monitor with PWD (Requires GWD) Model Part # Description GLT-AT Ground Monitor with PWD (Requires GWD & CT) GLT-AT Open Frame Ground Monitor with PWD (Requires GWD &CT) GLT-500 Combo GLT-500 Ground Monitor with PWD and GWD GLT-AT500 Combo GLT-AT500 Ground Monitor with PWD, CT, and GWD GLT-500 MSHA Combo GLT-500 Ground Monitor with PWD and MSHA Approved GWD GLT-AT500 MSHA Combo GLT-AT500 Ground Monitor with PWD, CT, and MSHA Approved GWD US Patents: 9,124,089 / 9,172,234 / 9,197,055 (435)

6 3 GMS-504DZ Ground Monitoring System Ground Monitors Wiring Diagram Description The GMS-504DZ with 4DZ Technology is a state of the art ground monitoring system that combines a patented digital Ground Monitor (GM) with a fully programmable digital Ground Fault Relay (GFR), all in a single, compact package. Benefits include: Best available resistance to nuisance tripping, or worse, failures to trip 4DZ digital test signal and detector prevent problems due to interference and surges Digital Signal Processing provides extremely accurate ground monitoring and reliable performance Features Overall System Cutting-edge design using Digital Signal Processing (DSP) On-board diagnostics and redundant key circuits for reliability Fail-safe design ensures the GMS-504DZ trips if power fails or if any failure is detected Compatible with IE Expansion Modules for added interconnection/monitoring capabilities Mode selection switches protected under a clear window to prevent accidental changes. These illuminated switches make checking settings simple, even in poor light Designed for power systems operating up to 5 kv Ground Monitor 4DZ Technology for reliable performance and immunity from interference or turn-on surges No need for the polarity switches needed with other ground monitors Optical Parallel Path Protection Mode prevents parallel paths from masking ground problems Latching or non-latching operation PWD: (Included with GMS-504DZ) Ground Fault Relay Fully programmable digital ground fault relay Settable trip current level: 0.5 A, 2 A, 3 A, 4 A, 6 A Delay time settable from instant to 2 seconds Normal GFR mode with DSP harmonic filter to eliminate nuisance trips VFD mode for use with Variable Frequency Drives Compatible Products GWD/CT, See page GWD, See page GM CT, See page IRC-1 Remote Control for GMS-504DZ, See page / expansion modules, See page Rear Mount Adapter, see page Fanning Strips, See page GFR CT, 2.5 ID GFR CT 4.2 ID Model Part # Description GWD/CT GWD GM CT IRC-1 GFR CT GFR CT Exp Module Exp Module Fanning Strip Rear Mount Adapter GMS-504DZ Ground Monitoring System Ordering Information Model Part # Description GMS-504DZ GMS-504DZ Ground Monitoring System Diode-Type GWD with integrated CT IRC IRC-1 Remote Control for GMS-504DZ Arc Choke Coil-Type GWD ( GM CT is also required) Ground Fault Relay CT, 2.5 ID Ground Fault Relay CT, 4.2 ID GM CT ( GWD is also Required) Rear Mount Adapter for GMS-504DZ (Allows Rear Mounting with Connections in Front) US Patents 9,541,594 / 9,645,184

7 Description HVGM-1 Ground Monitor 4 The HVGM-1 is an impedance-type Ground Monitor (GM) designed to monitor the integrity of the grounding conductor between a power source and equipment being powered. When properly installed, the HVGM-1 monitors the impedance of the ground conductor, and trips if this impedance increases by >3 Ohms. The HVGM-1 is designed for use in High-Voltage (HV) systems (over 1000V). For systems under 1000V, IE recommends the GLT-500 or GMS-504DZ ground monitors. Features Ground Monitors Analog current meter makes calibration simple and intuitive Polarity switch allows optimal setting to prevent nuisance trips Latching circuit-breaker indicates when a grounding issue has occurred, even if the problem is intermittent Test button allows test of the GM function Selectable operating modes (see below) allow HVGM-1 to be used in a wide variety of applications Modes are selected via protected rear-panel switches Full-chassis to improve reliability and safety Standard panel cutout, common pinout, and selectable operating modes make the HVGM-1 an easy upgrade for many legacy products Optional saturable reactor (PN ) available for additional surge protection (not shown) Specifications Input Voltage: 120 VAC +/- 15%, 55 VA Pilot output: 16 VAC (Nominal, no load), up to 1.5 A Trips when ground impedance increases by >3 Ohms from calibrated value Wiring Diagram Operating Modes Mode Switch Settings Description Impedance Range Mode 16 Ohm 50 Ohm UVR Non-UVR Sets max impedance to 16 Ohms (more accurate) or 50 Ohms (more range) UVR Mode: GM trips if control power is lost (failsafe) Non-UVR Mode: GM does not trip if control power is lost (not failsafe) HVGM-1 GM Ordering Information Model Part # Description HVGM High-Voltage Ground Monitor Lock Out On Off On: Remains tripped until trip condition is cleared and front panel circuit breaker is reset Off: Remains tripped until trip condition is cleared Optional saturable reactor add-on for additional surge protection (435)

8 5 Ground Monitors Ground Monitor Accessories Arc Choke Coil-Type Ground Wire Device (GWD): Coil GWD for use with the GLT-AT500/GLT-AT500-1 and GMS-504DZ for applications that do not require MSHA approvals. Coil GWDs do not include integrated CTs, so a CT ( for GLT-AT500, for GMS-504DZ) must be purchased separately / Diode-Type Ground Wire Devices (GWDs): High-current, anti-parallel diode-type GWDs with integrated Current Transformers (CTs) is used with the GLT-500/GLT for applications that do not require MSHA approvals, and is for use with the GMS-504DZ Drawout Assembly: The GLT-500 Drawout Assembly is designed to reduce downtime by allowing a GLT-500/GLT-AT500 ground monitor to be installed or removed quickly, without opening the power center & Drawout Assemblies: Similar to , but for GLT-500s with expansion modules (see ordering information below) / Current transformers: CTs to be used when using a coil GWD is used with the GLT-AT500/GLT-AT500-1, and is used with the GMS-504DZ PWD: High-Voltage Pilot Wire Device (PWD) for continuity ground monitors at system voltages <5 kv. This PWD is used for the GLT-500/GLT-AT500 family of monitors, and is included with those products. A PWD: Pilot Wire Device (PWD) for continuity ground monitors at low to medium system voltages (<1000V). This PWD may be used for the GLT-500 family and other similar monitors. Part # Ground Monitoring Accessories Ordering Information Description Part # Description Arc Choke Ground-Wire Device (coil type) for use with GLT-AT500/ GLT-AT500-1 and GMS-504DZ GMs Current Transformers for use with GLT-AT500 ( ) and GMS-504DZ ( ). Required when coil GWDs are used Ground Wire Devices for the GLT-500/GLT ( ) and GMS-504DZ ( ) HV PWD (<5 kv) for use with GLT-500 and other similar ground monitors (Note: included with GLT-500 family monitors) Drawout Assemblies for the GLT-500/GLT-AT500. Note: Use when Exp. Module is installed. Use when Exp. Module is installed. A PWD for use with GLT-500 ground monitors and other similar monitors in systems operating at <1 kv IRC-1 Remote Control for GMS-504DZ Rear Mount Adapter for GMS-504DZ , -1901, CT A CT Arc Choke IRC Rear Mount Adapter

9 6 Ground Monitors (435)

10 7 Ground Fault Relays Ground Fault Relays and Accessories

11 IGFR-1 Ground Fault Relay The IGFR-1 Ground Fault Relay (GFR) detects zero-sequence ground fault currents, and trips at fault currents less than 6 amps when using IE Current Transformers (CTs). A circuit breaker on the IGFR-1 is used as a trip indictor, and provides NO, NC, and C auxiliary contacts for under-voltage or shunt-trip breakers. Once tripped, the breaker remains in the tripped position until manually reset. A test button is used to verify operation of both the circuit breaker and the current transformer. Features Specifications 8 Circuit Breaker trip indication Manual reset Test button to verify circuit breaker and CT Under-Voltage (UV) and shunt-trip operation Modern PCB based design Compatible Products CT, 2 ID CT, 3 ID Fanning Strip, see page 37 IGFR-1 Ordering Information Model Part # Description Contacts (NC/NO): 3 A/120 VAC Supply voltage: 120 VAC CTs: (2 ID), (3 ID) For use in systems with ground currents limited to 25 A (when using IE CTs above) Trips at under 6 A (8 pin shown) Wiring Diagram Ground Fault Relays IGFR IGFR-1 Ground Fault Relay with Test Button, Manual Reset (CT Required) IGFR-1 with 2 CT IGFR-1 Ground Fault Relay with CT IGFR-1 with 3 CT IGFR-1 Ground Fault Relay with CT CT for IGFR-1 (2 ID) CT for IGFR-1 (3 ID) IGFR-2 Ground Fault Relay The IFGR-2 Ground Fault Relay (GFR) detects zero-sequence ground fault currents through a Current Transformer (CT), and trips at between 4A and 15A. Once tripped, the IGFR-2 remains latched until manually reset. Normally Open (NO) or Normally Closed (NC) operation is available for under voltage or shunt trip breakers. A green PWR LED is lit when the IGFR-2 is on, and a red TRIP LED lights when a trip occurs. The IGFR-2 is designed for use with the and CTs. Features Compatible Products Specifications Power (Green) and Trip (Red) LED indicators Manual reset Adjustable trip current setting Selectable NO or NC contacts PCB-based design for reliable operation CT (350:5, 2.5 ID) CT (350:5, 4.25 ID) Fanning Strips, see page (8 pin shown) IGFR-2 Ordering Information Model Part # Description Contacts (NC/NO): 3 A/240 VAC, 5 A/28 VDC (Resistive) Adjustable trip current level: 4-15 A, +/-1 A Power Supply: 120 VAC CTs: , For use in systems with ground currents limited to 25 A (when using IE CTs above) Wiring Diagram IGFR IGFR-2 Ground Fault Relay with Adjustable Trip Current (CT required) IGFR-2 with 2.5 CT IGFR-2 Ground Fault Relay with CT IGFR-2 with 4.5 CT IGFR-2 Ground Fault Relay with CT CT for IGFR-2 (2.5 ID) CT for IGFR-2 (4.25 ID) (435)

12 9 IGFR-3 Ground Fault Relay The IGFR-3 Ground Fault Relay (GFR) detects zero-sequence ground fault currents, and trips at fault currents less than 5 amps, using a compatible Current Transformer (CT). Once tripped, IGFR-3 s circuit breaker remains in the tripped position until manually reset. The IGFR-3 features a test button to verify proper operation of both the circuit breaker and the current transformer. Features Specifications Ground Fault Relays Wiring Diagram Circuit breaker trip indication with Manual reset Test button to verify circuit breaker & CT Under-Voltage (UV) and shunt-tip operation Modern PCB-based design for durable, reliable operation Compatible Products CT, 2 ID CT, 2 ID with Mounting Bracket CT, 3 ID Fanning Strip, 5 Position, see page 37 Contacts (NC/NO): 3 A/120 VAC Input voltage: 120 VAC Trips at <5 A For use in systems with ground currents limited to 25 A, when using compatible CTs (2 ID) (2 ID) (3 ID) (8 pin shown) IGFR-3 Ordering Information Model Part # Description IGFR IGFR-3 Ground Fault Relay with Test Button, Manual Rest (CT Required) IGFR-3 Combo Kit IGFR-3 with CT (2 ID) CT (2 ID) with Mounting Bracket CT (3 ID) IGFR-4/IGFR-5 Ground Fault Relay IFGR-4 and IGFR-5 Ground Fault Relays (GFRs) detect ground fault currents by monitoring voltage across a Neutral Grounding Resistor (NGR). The relay trips when a phase-neutral fault occurs, causing fault currents to flow through the NGR. The IGFR-4 is designed to be connected directly across the NGR, and is used for 480 V and 600 V systems. May also be used at 1000V with the addition of two external resistors. The IGFR-5 is designed to connect across an NGR through a step-down potential transformer (PT), which has a primary rated at the system line-neutral voltage, and a 120 VAC secondary. The PT is not included. Both GFRs feature adjustable time delay settings. Specifications Features IGFR-4 Wiring Diagram IGFR-5 Trip Contacts (NC/NO): 3 A/120 VAC Trip delay: 0-5 seconds IGFR-4 Designed for V (L-L) systems with limited ground currents (25 A max). May be used in 1 kv systems with added external resistors IGFR-5 Designed for system voltages of 1000 V or more Requires a separate PT: -Primary: Rated for system L-N voltage -Secondary: 120 VAC Trips at approximately 70 V at PT secondary 0-5 second adjustable trip delay time. Multi-turn potentiometer for accurate delay settings Circuit breaker trip indication Manual reset NO/NC outputs for under-voltage or shunttrip breakers Compact design Compatible Product IGFR-4, IGFR-5 Ordering Information Model Part # Description IGFR IGFR-4 Potential Ground Fault Relay with Adjustable Time Delay (8 pin shown) See Page 37 IGFR IGFR-5 HV Potential Ground Fault Relay with Adj. Time Delay (PT required)

13 DGFR-S1 Sensitive Ground Fault Relay Coming Soon: 10 DGFR-S1 is a digital Sensitive Ground Fault Relay (SGFR) that detects small zero-sequence ground fault currents through specially-designed, sensitive Current Transformers (also coming soon). The DGFR-S1 can be set to trip at lower current levels than conventional GFRs for higher levels of protection against dangerous fault currents and arc flash. The DGFR-S1 features flexible set up capabilities for a wide variety of applications. Trip levels and trip delay times are selectable (trip delays can also be disabled). Trips may be set for latching or non-latching operation, and a special filtering mode is available for operation with VFDs. Ground fault current metering is included on the front panel using a bar-graph meter. For more resolution, the DGFR-S1 includes a 100mA full-scale meter output. The DGFR-S1 has comprehensive on-board diagnostic monitoring, including continuous CT monitoring. CTs are tested for both open or shorted conditions. IGFR-5 IGFR-4 Ground Fault Relays Please contact IE for DGFR-S1 availability. (435)

14 11 III: Voltage Monitoring Voltage Monitoring Voltage Monitoring Products

15 IHV-1 High Voltage Monitor IHV-1 is a high-voltage monitor that indicates when high voltages are present in 3-phase power systems. Indicators on the IHV-1 front panel flash, and audible blips are produced when high voltages are present. The frequency of the flashes and blips is a useful indication of the voltage level. No electrical connections to the phases are required to monitor voltages with the IHV-1, instead, patent-pending sensor pads sense phase voltages through the insulation on each phase cable (cables must not be shielded). These self adhering, one-size-fit-all sensor pads are easy to install, and can be used for all commonly used cable sizes. 12 Features and Specifications Independent indicator lamps for each phase flash to indicate presence of high voltage Redundant audible alarms blip when high voltages are present Frequency of lamp flashes and alarms increase with higher voltages, and vice versa Independently monitors voltage of each phase Patent-pending sensor pads attach securely to the insulator of each phase cable without gaps that can result in corona damage Sensor pads sizes may be optimized for specific cables and voltages being monitored. Simple trimming instructions printed on each pad make optimization simple No direct electrical connections to the phases Self powered No power supply needed Fully isolated, panel-mounted indicator unit Simple operation: No calibration, no operator controls Monitoring range: 4 kv 17 kv Ø-Ø/2.3 kv-10 kv Ø-GND Wiring Diagram Voltage Monitoring Before Installation Sensor Pads Installed: IHV-2 High Voltage Monitor The IHV-2 indicates when high voltages are present on a conductor, such as a voltage bus. To operate, the IHV-2 needs only to be attached with a single bolt to the conductor no other connections are needed. Indicators, visible through the clear housing of the IHV-2, flash when high voltages are present, and the frequency of the flashes is an indication of the voltage level. Features and Specifications Indicator lamps indicate presence of high voltage Front and rear indicators provide nearly 360 visibility Frequency of flashes increases with higher voltages, and vice versa Semi-rigid positioning lead allows the unit to be easily positioned to optimize viewing angle. No electrical/mechanical connections required, except for a single mounting bolt Easy to use No controls, no connectors, no calibration Self-powered No power supply or batteries needed Two models available to cover a wide voltage monitoring range Compact, rugged design Two voltage ranges available: 2 kv-15 kv Ø-GND and 15 kv-40 kv Ø-GND Wiring Diagram Installation Example (435)

16 13 LLI-1 Live Line Indicator LLI-1 is a simple, inexpensive, 3-phase voltage monitor. Lamps for each phase on the front panel flash when voltages are present. The flash rate increases with higher voltages and vice versa. Electrical connections are provided for each bus and ground. The LLI-1 is powered from the bus being monitored, so no additional connections are needed. Features Inexpensive, simple way to add voltage present monitor to a 3-phase bus Simple to install and use no controls or calibration required Small size III: Voltage Monitoring Voltage Monitoring Wiring Diagram Specifications Monitoring range: VAC Ø-GND (Ideal for systems up to 1 kv Ø-Ø) Required Panel Space: 3.25 x 3.5 LEA-1 Low Energy Analog (LEA) Sensor LEA-1 is an extremely accurate Low Energy Analog (LEA) sensor designed to simplify voltage measurements in electrical systems operating at up to 1 kvac. When LEA-1 is connected to phase voltages, its outputs provide low-energy output voltages. With a 200:1 step-down ratio and high internal impedances, the outputs of LEA-1 are inherently low-energy, and may be safely connected directly to LEA inputs on electronic monitoring equipment. At only 4.5 in length and 2.7 in diameter, LEA-1 is a compact, safe, and simple solution for measuring high voltages, without requiring a bulky, expensive, 3-phase, step down transformer. Specifications Input Phase Voltage (Max): 1 kvac Ø-Ø Voltage Ratio (Input:Output): 200:1 into 2 MΩ Accuracy: +/-0.25% into 2 MΩ Wiring Diagram Voltage Monitoring Ordering Information Model Part # Description LLI LLI-1, Live Line Indicator, VAC Ø-Ø, VAC Ø-GND IHV IHV-1 HV Monitor, 4-17 kvac Ø-Ø, kvac Ø-GND IHV IHV-2 HV Monitor, 2-15 kvac Ø-GND (Use for a 3 pack) IHV IHV-2 HV Monitor, 15 kv-40 kv Ø-GND (use for a 3-pack) LEA LEA-1 Low Energy Analog Sensor, 1000V Ø-Ø

17 14 Voltage Monitoring (435)

18 15 Capacitor Trip Devices Capacitor Trip Devices

19 ICTD-10xCP Capacitor Trip Devices 16 The ICTD-10xCP Capacitor Trip Devices (CTDs) are the most advanced products of their kind. Each model is microprocessor based and features revolutionary innovations, including Contact Protect Technology, a patented technology that protects against the common and dangerous problem of welded Aux switches in circuit breaker trip circuits. Features Wiring Diagram Contact Protect Technology prevents the common problem of arcing damage to auxiliary (AUX) switch contacts Easy-to-read level indicator allows instant charge level verification DISCHARGE button allows the reservoir to be quickly de-energized for safety no need to arc the trip circuit (or get shocked!) to do maintenance Large 5000 µf (66 joules) capacitor bank Open Coil Circuit indicator verifies that a trip circuit is in place. Specifically designed sensing circuitry detects both traditional trip coils and modern trip circuits Open Circuit TEST button (ICTD-101CP, -103CP) allows open coil circuit to be tested UVR interlock function (ICTD-102CP, -103CP) with TEST button improves safety by not allowing circuit breaker to be closed until capacitor reservoir is charged Microprocessor and exclusive watchdog circuitry constantly monitor operation to ensure reliability and safety Expansion module port accepts IE expansion modules for extra connectivity options, such as external monitoring, control, and diagnostics Fully enclosed chassis to improve reliability and product lifetime Specifications Input voltage: 120 VAC Charge Time: <1 second Storage Capacity: 5000 µf/66 Joules Typ. Storage time: 40 s (varies with different breakers) Output voltage (fully charged): V (Chopped DC) Req. Trip Contact rating: 10A/240 VAC (Resistive) UVR Relay Contact rating: 8A/250 VAC (Resistive) Jumper to select between warning indicator and trip on error Available Models Compatible Products Fanning Strip, 8 Position, see page / Expansion Modules, See page Exp Module Exp Module Capacitor Trip Devices ICTD-100CP ICTD-101CP ICTD-102CP ICTD-103CP US Patent 9,722,408 (435)

20 17 ICTD-1 Capacitor Trip Device The ICTD-1 Capacitor Trip Device is a capacitor bank that stores energy to operate a breaker trip coil or trip circuit in the event of a temporary loss of 120 VAC control voltage. Primary features of the ICTD-1 include a large 6000 µf capacitor bank, a UV interlock feature for enhanced safety and a modern PCB-based design for improved reliability. In addition, a unique shunt impedance selection allows operation with a wide variety of modern and older breakers. The ICTD-1 also includes the Expansion Module, which adds a 0-10 V output indicating the charge level of the capacitor bank for external monitoring, as well as contacts for remotely operating the UVR Test function. Features Specifications Capacitor Trip Devices Trip Power lamp: Lit when capacitors are charged Trip Circuit Complete lamp: Lit when a trip circuit (shunt coil or trip circuit) is in place UVR interlock feature prevents breaker from being closed until caps are charged UVR Test button: De-energizes the breaker s UV coil for test purposes expansion module (included): Allows external charge level monitoring and remote operation of the UV test function Shunt impedance jumper: Set for optimal operation with shunt coils (Low-Z) or modern trip circuits (High-Z) Modern PCB-based design for durable, reliable operation Capacitor charging time: Approximately 1 Second Typical capacitor storage time: 40 seconds (varies for different shunt coils/trip circuits) Input voltage: 120 VAC Shunt impedance jumper: Set to Low Z for shunt coils, or High Z for modern trip circuits Output voltage: 160 VDC Trip contacts: 10 A at 240 VAC resistive Compatible Product Fanning Strip, 9 position, see page (8 pos shown) ICTD-2 Capacitor Trip Device Wiring Diagram The ICTD-2 Capacitor Trip Device is a capacitor bank that stores energy to operate a breaker trip-coil or trip circuit in the event of a temporary loss of 120 VAC control voltage. Primary features include a large 6000 µf capacitor bank, modern PCB-based design for improved reliability, and a unique shunt impedance selection to allow operation with a wide variety of modern and older breakers. The ICTD-2 also includes the Expansion Module, which adds 0-10 V outputs indicating the charge level of the capacitor bank and the input voltage level for external monitoring. Wiring Diagram Features Control Power lamp: Lit when unit is powered Trip Power lamp: Lit when capacitors are charged Circuit Complete lamp: Lit when a trip circuit (shunt coil or trip circuit) is in place expansion module (included) allows external charge level and input voltage monitoring Shunt impedance jumper: Set for optimal operation with shunt coils (Low-Z) or modern trip circuits (High-Z) Modern PCB-based design for durable, reliable operation Specification Capacitor charging time: <1 second Typical cap storage time: 40 seconds (varies for different breakers) Input voltage: 120 VAC Shunt impedance jumper: Set to Low Z for shunt coils, or High Z for modern trip circuits Output voltage: 170 VDC Trip contacts: 10 A at 240 VAC resistive Compatible Product Fanning Strip, 5 Position, see page (8 pos shown)

21 Capacitor Trip Device 18 IE also produces the Cap Trip Device as a direct replacement for legacy products. For new designs, the ICTD CTDs are recommended. Wiring Diagram Model Part # Description ICTD-100CP Capacitor Trip Device with Contact Protect Technology, OPEN COIL CIRCUIT indicator ICTD-101CP Same as ICTD-100CP, plus OPEN COIL CKT TEST button ICTD-102CP Same as ICTD 100CP, plus UVR Indicator and UVR TEST button Capacitor Trip Ordering Information Model Part # Description ICTD-1 ICTD ICTD-1 Capacitor Trip Device with UVR interlock ICTD-2 Capacitor Trip Device Capacitor Trip Device Capacitor Trip Devices ICTD-103CP Same as ICTD-100CP, plus UVR Indicator, UVR TEST button, OPEN COIL CKT TEST button (435)

22 19 UPDATE THIS!! Circuit Breakers Circuit Breakers

23 IE175VB Circuit Breaker 20 Intermountain Electronics IE175VB vacuum circuit breaker combines a specially designed Visual Disconnect Switch (VDS) with an industry standard Vacuum Circuit Breaker (VCB) in a single compact unit rated for the 17.5 kv operation at up to 1250 A. These VDS/VCBs are designed to replace legacy 600 A and 1200 A designs that have been in use for decades. Unlike these legacy products, the IE175VB offers a globally accepted breaker, a higher quality VDS, and improved electrical ratings. The VDS is opened or closed with an ergonomically designed actuating lever. When the switch is in the open position, all 3 phases are grounded, and a mechanical interlock ensures that the VCB remains open. The VDS can be padlocked/kirk-locked in the open position. Auxiliary switches are also provided for electrical monitoring/interlocking of the VDS switch position for additional safety. The VCB provides front panel controls to open or close the VCB, and to charge the spring for manual operation. In addition, the VCB has electrical open and close coils, along with a spring charging motor for remote operation to mitigate arc flash concerns. The VCB includes 10 VCB auxiliary contacts, and a UVR option is available. The IE175VB includes a removable trim frame with a glass viewing window. This frame makes it easy to install the IE175VB behind a panel. When removed, the IE175VB is a direct replacement with older models that did not include the frame VDS Features VCB Features Ergonomic VDS open/close lever Switch contacts easily visible to operator to confirm phases are grounded and VDS is open VDS AUX switches to indicate VDS fully open or fully closed May be padlocked in open position Kirk-lock compatible Mechanically interlocked with VCB, electrical interlock also possible using AUX switch Specifications Continuous current: 1250 A Interrupting current: 25 ka Momentary current: 25 ka Voltage (60 Hz): 17.5 kv Impulse withstand: 95 kvbil Industry standard VCB 10 VCB AUX switches, optional UVR Front panel controls: VCB On, VCB Off, Spring Charge Lever Front panel indicators: VCB On/Off, Spring Charge Electrical Remote Control: Open and close coils, spring charge motor IE175VB Circuit Breaker Ordering Information Model Part # Description IE175VB IE175 VCB/VDS with VDS AUX switches, Kick-lock/Padlock compatibility, spring charge motor, VGB auxiliary contacts (10), remote and manual VCB IE175VB IE175 VCB/VDS with all features of the IE175VB-100. plus UVR coil Circuit Breakers (435)

24 21 IE270VB Circuit Breaker The IE270VB breaker combines a specially designed Visual-Disconnect Switch (VDS), with an industry-standard Vacuum Circuit Breaker (VCB) in a single compact unit rated for 27 kv operation at 600 A. The VDS can be opened or closed using an ergonomically designed operating level on the front panel. When this lever is placed in the fully open position, all three phases (load side) are securely grounded and a mechanical interlock ensures the VCB remains open. The VDS provides front panel indicators and auxiliary contacts that actuate when the switch is fully open or fully closed. The VCB provides front panel controls and indicators. Connections are also available for controlling and monitoring the VCB remotely, as well as ten sets of auxiliary contacts (five NC, five NO). Features Specifications Circuit Breakers Ergonomic VDS open/close lever. VDS contacts are easily visible to operator VDS AUX switches to indicate VDS fully open or fully closed VDS may be padlocked in open position Kirk-lock compatible VDS is mechanically and electrically interlocked with VCB Industry standard magnetically actuated VCB, no spring to charge, very few moving parts 10 VCB AUX switches, optional UVR Front panel controls: VCB Open, VCB Close Front panel indicators: VCB Open/Closed, VDS Open/Closed, Ready, Error Full VCB remote control and VCB/VDS monitoring capabilities IE270VB Circuit Breaker Ordering Information Model Part # Description Continuous Current: 600 A Voltage: 27 kv (60 Hz) Momentary Current (1s): 16 ka Impulse Withstand (BIL): 125 kv BIL Interrupt Rating (VCB): 16 ka IE270VB-100 IE270VB IE270 VCB/VDS with VDS AUX switches, Kirk-lock/Padlock compatibility, VCB auxiliary contacts (10), remote and manual VCB open, close IE270 VCB/VDS with all features of the IE27VB-001, plus UVR coil

25 IE1KVDO Circuit Protection System 22 Coming Soon: IE1KVDO is a drawout circuit protection system providing complete control and protection for a 3-phase supply circuit, such as a feeder supplying a motor or other load. A programmable relay, voltage and current sensors, and a 1 kv/600 Amp contactor provide switching functions. Included fuses provide overcurrent protection. Ground fault protection, a ground monitor, and a power receptacle are provided on the front panel of the system. Standard models include popular combinations of different relays, ground monitors, ground fault relays, and receptacles. Custom configurations are also possible (contact IE for details). IE1KVDO features interlocking for safely racking the drawer with electrical components in or out of the frame. Remote motorized racking is possible for additional arc-flash protection. Shutters and protective covers prevent accidental access to phase voltages when the drawer is racked out even if the drawer is completely removed from the frame. With the IE1KVDO system, removing or installing a complete circuit supply system is quick and safe. Please contact IE for IE1KVDO availability. Circuit Breakers (435)

26 23 Plugs and Receptacles Plugs and Receptacles

27 Hands-Free Operation Connecting a heavy plug with a bulky cable attached to a receptacle has never been a simple operation. However, IE receptacles feature a spring-loaded, hands-free dust cover, with an opening lever meant to be operable either by foot or by hand. Making a connection is much simpler no need to set the plug down to open the dust cover. Quick and Easy Insulator Repair The rugged mining environment exacts a toll on equipment, and mine-duty plugs and receptacles are no exception. A broken insulator is probably the most common problem, and replacing one has traditionally been a major operation. IE s unique 2-part insulator solves this problem by making the front part of the insulator (the part that breaks) replaceable without disconnecting cables. For the receptacle, this also means that there is no need to open a panel. Repairing a broken Insulator can be completed in just a few minutes. Simple Installation Plugs and Receptacles IE receptacles can mount into the same panel cut-outs used with other branded products. However, our receptacles feature recesses for mounting nuts, which allow mounting bolts (or our optional mounting plates) to remain attached to the panel when the receptacle is removed. This means the receptacle can be mounted, or dismounted, without opening the panel. 24 Features Hands-free dust cover operation 2-piece insulator for quick field replacement of front section without disconnecting cables or dismounting receptacles Receptacle mounting nut recesses allow mounting bolts to remain bolted to the panel when receptacle is removed Optional mounting plate further simplifies installation Split female contacts and tensioning springs for reliable contact Flexible connections allow a wide range of cable sizes Integrated cable clamps and sealing grommets on plugs Compatible with other brands of plugs and receptacles Included mounting fasteners Specifications IRG30 / IPL30 / IRL30 / IPG30: 300 A RMS at 1000 VAC (L-L)/600 VDC Cable size: #8 to 4/O (fold over wire or use shims as required for thinner gauges Approx. Weight: Plugs: 12.5 lbs./5.7 kg, Receptacles: 8.5 lbs./3.9 kg IRG60 / IPL60 / IRL60 / IPG60: 600 A RMS at 1000 VAC (L-L)/600 VDC Cable size: E-Suffix #8 to 250 MCM; U-Suffix 4/O to 500 MCM Approx. Weight: Line Mount Assemblies: 26.5 lbs./12.0 kg Gear Mount Assemblies: 16.8 lbs./7.6 kg Plugs and Receptacles US Patent: 9,337,593 (435)

28 Amp Plugs and Receptacles IRG30-67 IPL30-67 Configurations: (Receptacle configurations shown below from front) IRL30-67 (Lid Removed) IPG30-67 Figure 67 Figure 67 with Shell GND Figure 39 Plugs and Receptacles Model Part # Description IRG E Receptacle, 300A, 1000V, Gear Mount, Figure 67 IRG EX IRG EG Amp Plug & Receptacle Ordering Information Gear Mount Receptacles Receptacle, 300A, 1000V, Gear Mount, Figure 67, External GND Receptacle, 300A, 1000V, Gear Mount with Internal Shell GND, Figure 67 IRG E Receptacle, 300A, 1000V, Gear Mount, Figure 39 Model Part # Description IPL E Plug, 300A, 1000V, Line Mount, Figure 67 IPL EX IPL EG Line Mount Plugs Plug, 300A, 1000V, Line Mount, Figure 67, External GND Plug, 300A, 1000V, Line Mount with Internal Shell GND, Figure 67 IPL E Plug, 300A, 1000V, Line Mount, Figure 39 IRG EX Receptacle, 300A, 1000V, Gear Mount, Figure 39, External GND IPL EX Plug, 300A, 1000V, Line Mount, Figure 39, External GND Line Mount Receptacles Model Part # Description IRL E Receptacle, 300A, 1000V, Gear Mount, Figure 67 IRL EX Receptacle, 300A, 1000V, Gear Mount, Figure 67, External GND Gear Mount Plugs Model Part # Description IPG E Plug, 300A, 1000V, Gear Mount, Figure 67 IPG EX Plug, 300A, 1000V, Gear Mount, Figure 67, External GND IRL EG Receptacle, 300A, 1000V, Gear Mount with Internal Shell GND, Figure 67 IPG EG Plug, 300A, 1000V, Gear Mount with Internal Shell GND, Figure 67 IRL E Receptacle, 300A, 1000V, Gear Mount, Figure 39 IRL EX Receptacle, 300A, 1000V, Gear Mount, Figure 39, External GND IPG E Plug, 300A, 1000V, Gear Mount, Figure 39 IPG EX Plug, 300A, 1000V, Gear Mount, Figure 39, External GND US Patent: 9,337,593

29 600 Amp Plugs and Receptacles 26 IRG60-64 IRG60-64/-107 IPL60-64 Configurations: (Receptacle configurations shown below from front) IRL60-64/-107 IPG60-64 Figure 64 Figure 64 Figure 107 with Shell GND Model Part # Description IRG E IRG EX IRG U IRG UX Gear Mount Receptacles 600 Amp Plug & Receptacle Ordering Information Receptacle, 600A, 1000V, Gear Mount, Figure 64, #8-250 MCM Receptacle, 600A, 1000V, Gear Mount, Figure 64, #8-250 MCM, with Ext. GND Receptacle, 600A, 1000V, Gear Mount, Figure 64, 4/O-500 MCM Receptacle, 600A, 1000V, 4/O-500 MCM, Figure 64, with Ext. GND Line Mount Plugs Model Part # Description IPL E Plug, 600A, 1000V, Line Mount, Figure 64, #8-250 MCM IPL EX Plug, 600A, 1000V, Line Mount, Figure 64, #8-250 MCM, with Ext. GND IPL U Plug, 600A, 1000V, Line Mount, Figure 64, 4/O-500 MCM IPL UX Plug, 600A, 1000V, Line Mount, Figure 64, 4/O-500 MCM, with Ext. GND Plugs and Receptacles IRG EG IRG UG IRG E Receptacle, 600A, 1000V, #8-250 MCM, Figure 64, with Int. Shell GND Receptacle, 600A, 1000V, 4/O-500 MCM, Figure 64, with Int. Shell GND Receptacle, 600A, 1000V, Gear Mount, Figure 107, #8-250 MCM IPL EG Plug, 600A, 1000V, Line, Mount, Figure 64, #8-250 MCM, with Int. Shell GND IPL UG Plug, 600A, 1000V, Line Mount, Figure 64, 4/O-500 MCM, with Int. Shell GND IPL E Plug, 600A, 1000V, Line Mount, Figure 107, #8-250 MCM IRG EX Receptacle, 600A, 1000V, Gear Mount, Figure 107, #8-250 MCM, with Ext. GND IPL EX Plug, 600A, 1000V, Line Mount, Figure 107, #8-250 MCM, with Ext. GND IRG U Receptacle, 600A, 1000V, Gear Mount, Figure 107, 4/O-500 MCM IPL U Plug, 600A, 1000V, Line Mount, Figure 107, 4/O-500 MCM IRG UX Receptacle, 600A, 1000V, Gear Mount, Figure 107, 4/O-500 MCM, with Ext. GND IPL UX Plug, 600A, 1000V, Line Mount, Figure 107, 4/O-500 MCM, with Ext. GND (Continued on next page) US Patent: 9,337,593 (435)

30 Amp Plugs and Receptacles 600 Amp Plug & Receptacle Ordering Information (Continued) Line Mount Receptacles Gear Mount Plugs Model Part # Description Model Part # Description IRL E IRL EX Receptacle, 600A, 1000V, Gear Mount, Figure 64, #8-250 MCM Receptacle, 600A, 1000V, Gear Mount, Figure 64, #8-250 MCM, with Ext. GND IPG E Plug, 600A, 1000V, Gear Mount, Figure 64, #8-250 MCM IPG EX Plug, 600A, 1000V, Gear Mount, Figure 64, #8-250 MCM, with Ext. GND IRL U Receptacle, 600A, 1000V, Gear Mount, Figure 64, 4/O-500 MCM IPG U Plug, 600A, 1000V, Gear Mount, Figure 64, 4/O- 500 MCM IRL UX Receptacle, 600A, 1000V, Figure 64, 4/O-500 MCM, with Ext. GND IRL EG Receptacle, 600A, 1000V, Figure 64, #8-250 MCM, with Int. Shell GND IRL UG Receptacle, 600A, 1000V, Figure 64, 4/O-500 MCM, with Int. Shell GND IPG UX IPG EG IPG UG Plug, 600A, 1000V, Figure 64, 4/O-500 MCM, with Ext. GND Plug, 600A, 1000V, Figure 64, #8-250 MCM, with Int. Shell GND Plug, 600A, 1000V, Figure 64, 4/O-500 MCM, with Int. Shell GND IRL E IRL EX Receptacle, 600A, 1000V, Gear Mount, Figure 107, #8-250 MCM Receptacle, 600A, 1000V, Gear Mount, Figure 107, #8-250 MCM, with Ext. GND IPG E Plug, 600A, 1000V, Gear Mount, Figure 107, #8-250 MCM IPG EX Plug, 600A, 1000V, Gear Mount, Figure 107, #8-250 MCM, with Ext. GND IRL U Receptacle, 600A, 1000V, Gear Mount, Figure 107, 4/O-500 MCM IPG U Plug, 600A, 1000V, Gear Mount, Figure 107, 4/O- 500 MCM IRL UX Receptacle, 600A, 1000V, Gear Mount, Figure 107, 4/O-500 MCM, with Ext. GND IPG UX Plug, 600A, 1000V, Gear Mount, Figure 107, 4/O- 500 MCM, with Ext. GND 300/600A Plug and Receptacle Accessories Compatible Products (300A/600A Plugs & Receptacles) Plugs and Receptacles Replacement Insulator Front, 300A Plug/Receptacle (Not Shown) Replacement Insulator Front, 64 series Plug and Receptacle (Not Shown) Replacement Insulator Front, 107 series Plug and Receptacle (Not Shown) Mounting Plate, 300A Receptacle (for 10 gauge panels or thinner) Mounting Plate, 600A (for 10 gauge panels or thinner) Keying Block, 300/600A Receptacle Keying Block, 300A/600A Plug 300/600A Accessories Ordering Information Part # Description Replacement Insulator Front, 300A Plug and Receptacle Replacement Insulator Front, 64 series Plug and Receptacle Replacement Insulator Front, 107 series Plug and Receptacle Mounting Plate, 300A Receptacle (for 10 gauge panels or thinner) Mounting Plate, 600A Receptacle (for 10 gauge panels or thinner) Keying Plug, 300/600A Receptacle Keying Plug, 300/600A Plug US Patent: 9,337,593

31 28 Plugs and Receptacles US Patent: 9,337,593 (435)

32 29 Transformers Transformers

33 Dry Type Power Transformers Intermountain Electronics specializes in designing and manufacturing dry type power transformers for the mining, industrial, and utility markets. With over twenty years of experience in electrical equipment design, and our long standing commitment to quality and customer service, you can be sure that every IE transformer meets the most stringent requirements for performance and reliability. In addition to offering standard models, IE designs and produces custom transformers to meet the needs of your specific application. Please contact Intermountain Electronics for more information. 30 Capabilities 5 kva 3333 kva, single phase transformers 50 kva 7500 kva, three-phase transformers 120 V 25 kv range 10 kv-110 kv Basic Impulse Levels (BIL) Current limiting reactors Neutral deriving zigzag transformers DOE 2016 Energy Efficiency UL Listed Component System, Insulation (220C) Transformers (435)

34 31 IE Transformer Technology: Windings: Intermountain Electronics uses heavy-duty winding machines equipped with variable air-actuated tension for each spool of conduct or with secondary clamp tensioning. This results in very tight coils for maximum durability against short circuit stresses. Varnish impregnation: To provide maximum protection for transformers, IE uses a two-step varnish process including Vacuum Pressure Impregnation (VPI) as a standard procedure. VPI improves heat dissipation, protects against moisture and contaminate penetration, and eliminates air pockets that can lead to corona or tracking damage. VPI is a vital element in extending the useful life of every IE transformer. Core Laminations: IE s state of the art core cutting equipment allows us to use multi-step lap miter core construction for our transformer cores as our standard process. This technology minimizes core losses and sound levels. In addition to our standard offering of M6 grade electrical steel, we offer High Efficiency, Low Loss electrical steel to reduce lifetime operating costs. Quality Assurance: IE tests every transformer we produce using world-class testing equipment, such as our in-house BIL impulse tester and our Phenix test system. IE can test for compliance with all applicable IEEE, ANSI, and NEMA standards. If desired, customers may witness transformer testing in person, or from elsewhere, using our remote viewing capability. Standard Design Offerings: Transformers Part # kva Primary Voltage Primary BIL Sec. Voltage Temp Rise ºC Elevation (Feet) Primary Taps Weight (lbs.) HxWxD (inches) kv 480Y/ /- 2-1/2% x42x kv 480Y/ /- 2-1/2% x47x kv 480Y/ /- 2-1/2% x56x kv 480Y/ /- 2-1/2% x50x kv 480Y/ /- 2-1/2% x54x kv 480Y/ /- 2-1/2% x59x39 Dimensions and weight are approximate. Transformers above are rated for underground mining service. Transformers for other applications are also available. Please contact IE for other transformer types.

35 Custom Transformers: Intermountain Electronics is a leading supplier of quality custom dry-type transformers, each one designed and produced to our customer s requirements. Please contact IE for more information. 32 Transformers (435)

36 33 Accessories and Cable Assemblies Accessories, Cable Assemblies and Cable

37 IE Expansion Modules Expansion Module This expansion module includes a 2-pin barrier strip for use with relay contacts, a female 15-pin mini-d-sub connector for I/O and power supply signals, and two indicators. When installed in a compatible IE product, this module provides signal features that would otherwise not be available. Capabilities and signals vary depending on the host product the module is installed into (refer to the manual for more information) Factory installation is highly recommended, and products can be ordered directly from IE with this module pre-installed. Please contact IE for details. 34 Features 15-pin Mini-D-Sub connector 2-pin barrier strip rated for use with relay/aux contacts Green LED power indicator Red LED indicator Write-able front panel allows barrier strips to be labelled Expansion Module Specifications Barrier strip signals: 120 VAC/5 A D-Sub signals: General Purpose in/out (10 total) Low Impedance in/out (2 total) Power Supply (+V, GND), 95 ma max Indicators: Green power indicator, Red Trip/Error indicator This expansion module includes two 2-pin barrier strips rated for use with relay contacts. When installed in a compatible IE product, these connectors provide access to additional signals that allow new options and features. Factory installation is highly recommended, and products can be ordered directly from IE with this module pre-installed. Please contact IE for details. Features Specifications Two 2-pin barrier strips rated for use with relay/aux contacts Write-able front panel label allows barrier strip pins to be marked with signal assignments Expansion Module Ordering Information Terminal ratings: 120V AC nominal 5 A RMS Part # Description Expansion Module with 15-Pin Mini-D-Sub and Barrier Strip Expansion Module with dual Barrier Strips Digital Communication Protection Ethernet Inline Protection Coupler A bi-directional pass-through coupler providing in-line fuse protection for Ethernet equipment. This module is designed for applications where fuse protection for equipment is desirable. The coupler is shielded, and provides fuses for all eight Ethernet signals. Compatible with modern Ethernet installations (10BASE-T, 100BASE-T), including Power Over Ethernet (POE) applications RG-6 BNC Inline Protection Coupler This bi-directional pass-through coupler provides in-line fuse protection for systems connected with BNC (RG-6) cables. This module is designed to add fuse protection for expensive equipment in systems connected with 75Ω BNC cables. Accessories and Cable Assemblies Digital Communication Protection Ordering Information Part # Description Ethernet Inline Protection Coupler RG-6 BNC Inline Protection Coupler (435)

38 35 Conveyor Belt Remote Switches/Accessories Belt Remote Switch with 2-Position (Go/Stop) Switch: 12 x 12 placard with BELT REMOTE SWITCH text. Daisy-chain cabling with Woodhead* connectors. Available with 5 or 3 pigtails. Part numbers: C, C Belt Remote Switch with Push-Pull Switch: 12 x 12 placard with BELT REMOTE SWITCH text. Daisy-chain cabling with Woodhead* connectors Available with 5 or 3 pigtails. Part numbers: C, C C Molded T Cable Assembly: Daisy-chain cabling with Woodhead* connectors, 3 pigtail. Compatible with C Placard or may be used with customer supplied switch and placard C Placard with 2-Position Switch, 3 Pigtail (Not Shown): 12 x 12 placard. Compatible with Molded T Cable Assemblies, or may be used with customer supplied cabling C Conveyor Remote Terminator with LED: Terminator required at the last conveyor belt remote switch to complete the remote switch line. Compatible with remote switches and cables C C C C C C Ordering Information Part # Description C Conveyor Remote Switch, 2-Position Switch, 5 Pigtail C Conveyor Remote Switch, 2-Position Switch, 3 Pigtail C Conveyor Remote Switch, Push-Pull Switch, 5 Pigtail C Conveyor Remote Switch, Push-Pull Switch, 3 Pigtail C Molded T Cable Assembly C Placard with 2 Position Switch, 3 Pigtail C 500 Conveyor Remote Switch Cable, 14 AWG (14/3) C 500 Conveyor remote Switch Cable, 12 AWG (12/3) C 200 Conveyor Remote Switch Cable, 14 AWG (14/3) Conveyor Remote Switch Cables (Not Shown): Compatible with switches and T Assembly above. Available with 14 AWG (14/3) wire or 12 AWG (12/3) for systems with longer runs. 500 and 200 are standard lengths. Custom lengths are also available. Standard Part Numbers: C, C, C, C Pull-Cord Assembly with Horn and Strobe: Belt remote switch allows conveyor to be stopped/restarted via a pull cable (not included) running between pull-cord assemblies. Pull-cord assemblies are daisy-chained with electrical cables. Includes lock-out lever to prevent accidental belt start during maintenance Pull-Cord Assembly Cable (Not Shown): 510 electrical cable with compatible connectors to be used between pull cord assemblies C 200 Conveyor Remote Switch Cable, 12 AWG (12/3) C Conveyor Remote Terminator with LED Pull-Cord Assembly with Horn and Strobe Two Pull-Cord Assemblies with Cable Pull-Cord Assembly with Cable Pull-Cord Assembly Electrical Cable, 510 Louver Panels IE offers rugged 16 GA CRS louver panels in several sizes. Each panel is designed for maximum ventilation, with custom designed 3.25 louvers for increased air-flow. Standard panel sizes are shown below (custom sizes are also available). All panels have either.25 x.625 male stud inserts or.375 diameter mounting holes. Panels are primed for painting. Louver Panel Ordering Information Accessories and Cable Assemblies P P P Part # Description Panel Size (HxW) P 16 GA Cold-Rolled Steel (CRS), 40x8 vents, with.25 mntg stud inserts 40 x P 16 GA Cold Rolled Steel (CRS), 40x8 vents, with.375 mntg holes 40 x P 16 GA Cold Rolled Steel (CRS), 19x8 vents, with.25 mntg stud inserts 20 x P 16 GA Cold Rolled Steel (CRS), 19x8 vents, with.375 mntg holes 20 x P 16 GA Cold Rolled Steel (CRS), 34x6 vents, with.25 mntg stud inserts 34 x P 16 GA Cold Rolled Steel (CRS), 34x6 vents, with.375 mntg holes 34 x P 16 GA Cold Rolled Steel (CRS), 34x4 vents, with.25 mntg stud inserts 34 x P 16 GA Cold Rolled Steel (CRS), 34x4vents, with.375 mntg holes 34 x P P P P 16 GA Cold Rolled Steel (CRS), 4x34 vents, with.25 mntg stud inserts 18 x P 16 GA Cold Rolled Steel (CRS), 4x34 vents, with.375 mtng holes 18 x P 16 GA Cold Rolled Steel (CRS), 4x2 vents, with.25 mntg holes x7.5 *Woodhead is a registered trademark of Molex Incorporated

39 Cable Assemblies 36 IE produces a nearly unlimited assortment of standard and custom cable assemblies, including, but not limited to: Cable assemblies and cables for Conspec* systems Long-wall face phone cables Wheat -style battery assemblies for Joy* equipment In addition to the popular standard models below, IE has produced thousands of custom cable assemblies for our customers. If you do not see what you need here, please contact us for assemblies made to your exact specifications. Cable Assemblies for Conspec Systems ZY04 ZW08 ZM05 ZF05 Z200/Z500 Cable Assemblies for Long-Wall Face Phone Systems Cable Assemblies for Joy Equipment 166xxx family long-wall face phone cables (Connector on both ends) 166COUPLER (Used to couple two long-wall face phone cables) 60I I Standard Cable Assemblies Ordering Information (Also see Conveyor Remote Switch Accessories section on page 35 for Conveyor Switch Cables) Model Description ZY04 ZW08 ZF05 ZM05 Y Cable for Conspec* Systems W Cable for Conspec* Systems Pigtail, 5, Female for Conspec* Systems Pigtail, 5, Male for Conspec* Systems Z200 Z500 Z500P 166xxx 166Coupler 200 Cable with Connectors, for Conspec* Systems (Custom lengths available) 500 Cable with Connectors for Conspec* Systems (Custom lengths available) 500 Cable, for Conspec* Systems, Twist-Lock Connectors (Not shown, custom lengths available) Long-Wall Face Phone Cable: Six conductor cable (6-16 SOOW) inside rugged 3/4 ID mine conduit. Water-tight connectors on both ends. Available in standard or custom lengths. Standard Lengths Include: 10 (PN=16610) 70 (PN=16670) 96 (PN=16696) 120 (PN=166120) (Please contact IE for custom lengths) Used to join two long-wall face phone cables to make a longer cable Accessories and Cable Assemblies 160I Wheat Battery Assembly for JOY* Equipment, 5-pin: 4 heavy-duty cable with neoprene jacket. High quality 5-pin circular connector with strain relief 160I Wheat Battery Assembly for JOY* Equipment, 6-pin: 4 heavy-duty cable with neoprene jacket. High quality 6-pin circular connector with strain relief * Conspec is a registered trademark of Conspec Controls *JOY is a registered trademark of Joy Global Inc. / Komatsu Ltd. (435)

40 37 Fanning Strips IE Fanning strips provide a convenient method of connecting to IE electronic products, as well as products from other manufacturers. These fanning strips are compatible with standard.375 center barrier strips, such as the Molex* BEAU series. Each fanning strip includes the PCB and wire-ties. The PCB accepts up to 16 AWG wires (see Installation examples, wires not included), which can be added to create customer-specific wiring harnesses. Part # Fanning Strip Ordering Information Description Fanning Strips Fanning Strip, 5 Position, Fanning Strip, 6 Position, Fanning Strip, 8 Position, Fanning Strip, 9 Position,.375 Installation Examples Molded Case Circuit Breaker Rear Mount Panels These circuit breaker mounting panels allow molded-case circuit breakers to be front-mounted, with phase and load cable connections made on the rear side of the panel. This means breakers can be replaced without disconnecting wiring or accessing behind the panel. Ordering Information Part # Description Panel Size (HxW) Rear Mount Breaker Panel, N-Frame 20 x Rear Mount Breaker Panel, K-Frame 20 x Rear Mount Breaker Panel, F-Frame 20 x Rear Mount Breaker Panel, L-Frame 25 x Accessories and Cable Assemblies Rear Connections Installation *Molex is a registered trademark of Molex Incorporated

41 Cable Clamping and Handling Accessories IE Cable Gland Kit: Designed for cables. Machined steel mounting flange, cast aluminum clamp and housing. Includes sealing O-ring and grommet, along with necessary fasteners to assemble the gland. IE Cable Clamps: Cable clamp with insulators, fasteners, and 18 anchoring chain. Provides strain relief to protect cables. 3 Sizes available for a wide range of cable diameters. Clamping chain may be secured with a 3/8 bolt (or similar). Hot Sticks: IE Hot Sticks are made with heavy-duty steel hooks and D-ring handles solidly attached to insulating handles. Each hot stick is high voltage tested to ensure safety (3rd-party laboratory testing certificates are also available contact IE for details). Available in various lengths and sizes. All lengths are rated for 75 kvdc for 1 minute. 38 Ordering Information Part # Description Part # Description Cable Gland Kit, Cables C44-1 Cable Clamp for 5/16-1-1/16 Cables C44-2 Cable Clamp, for 1-1/16-2-1/4 Cables C44-3 Cable Clamp, for 2-1/4-3 Cables 462-3KHS1-NT Hot Stick, 11 mm Hook, Length (D) = KHS1-NT Hot Stick, Length (D) = KHS1-NT Hot Stick, Length (D) = KHS1-NT Hot Stick, Length (D) = C44-1, -2, KHS1-NT thru 462-6HKS1-NT 462-3KHS1-NT Accessories and Cable Assemblies (435)

42 39 IE Panel Shop At Intermountain Electronics, our goal is to make your job easier, and for 30 years, IE has been doing just that. We pride ourselves in providing unparalleled customer service, world class expertise, and fast, reliable delivery. At IE, quality is a must. Our certified panel shop maintains the most rigorous quality processes and standards, so you can be sure your panel will be made right. Whether your panel project is a one-off custom design or a standard model with quantities in the 1000 s, IE can handle it. Certifications & Services Custom design to your specification Full electrical, mechanical, PLC design and documentation services available UL 508A NITW (Industrial Control Panels) UL 698A NRBX (Industrial Control Panels Relating to Hazardous Locations) UL 698A NNNY (Industrial Control Panels Relating to Hazardous [Classified] Locations) Panel Shop and Other Services

43 IE Services and Distribution 40 Intermountain Electronics works hard to be your first choice when it comes to electrical distribution and control systems, as well as services for a broad range of applications, including mining, oil and gas, tunneling, power generation/distribution, and municipal/government. In addition to the items featured in this catalog, Intermountain Electronics provides a wide range of custom systems, services and distributed products: Intermountain Electronics Services Custom power systems for a wide range of applications (Mining, Oil & Gas, Municipal, ) E-Houses (Electrical buildings of various types Wired/equipped or empty.) Switch-gear/Sub-stations Electrical and Process Engineering services Electronic component and circuit breaker repairs Power center/switch-gear refurbishing Pump houses, LACTs, and other process equipment Intermountain also distributes a wide variety of quality products and brands to meet almost every one of our customer s needs. Please check our website ( for full list of distributed brands and products. Environment monitoring systems Electronic test equipment Intermountain Electronics Distribution Electrical control (breakers, controllers, relays and protection,...) Cabling systems Wired and wireless communications and personnel tracking systems XP enclosures and components Laser alignment/leveling equipment and accessories Conveyer and motor control protection systems VFDs Process control and monitoring components (435) Panel Shop and Other Services

44 Mining Oil & Gas Tunneling Power Generation Utilities Government Municipalities Electronic and Electro-Mechanical Components Price, Utah facility Contact Intermountain Electronics: Phone: (435) Fax: (435) Web: Price, Utah Denver, Colorado South Point, Ohio Centralia, Illinois Hermosillo Mexico Washington, Pennsylvania 2017 Intermountain Electronics, Inc. Find the latest catalog at: V