DL105 MICRO PLC STARTS AT 172,00. What is it? What s it got? What can I do with it? 320 PLC and PC Products
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1 DL105 MICRO PLC STARTS AT 172,00 What is it? The DL105 series is a fixed-i/o micro PLC with 10 inputs and eight outputs. Eight configurations are available in combinations of AC, DC and relay I/O, as well as AC and DC power supplies. What s it got? 10 inputs and eight outputs 2K program memory 384 words data memory 110/220VAC or 24VDC power supply versions Built-in 24VDC auxiliary power supply for field devices 91-instruction programming, includes time or event-based drum sequencer, timed interrupt, immediate I/O, etc. One RS-232C communication port DeviceNet slave I/O blocks What can I do with it? Build an electronic drum sequencer with 18 I/O and connect an operator interface for less than 380,00(F1-130AR and EZ220) Drive high-current (up to seven amps) loads with the AC/relay model Use the high-speed I/O modes of a DC input or output model to perform counting or positioning tasks 320 PLC and PC Products
2 DeviceNet slaves offer 248,00 I/O nodes Connect the DeviceNet slaves (F1-DVNET models) to any DeviceNet master for inexpensive nodes of I/O in the following configurations: DC in/relay out, AC in/relay out, and DC in/dc out. These AC-powered units are only 248,00 each! You get the same macro I/O features as the standard DL105 powerful relays and high speed I/O modes. It s not the smallest micro, but it will put the biggest smile on your face! When we first introduced the DL105, no one believed we could offer a micro PLC that had 18 I/O points, higher current capability, and removable I/O connectors, for under 200,00. After all, this was and still is the most competitive segment of the PLC market. These features, plus heavy-duty power supply design and built-in surge suppression on the relay outputs, makes the DL105 one of the most powerful fixed-i/o units in the market. AC inputs and AC outputs a rare find indeed! Check out the table below and you will see that very few micro PLCs offer AC inputs or AC outputs. Allen-Bradley offers AC in/ac out only in the larger 32 I/O MicroLogix unit. By the way, our AC outputs are rated at an incredible 1.6A per point! Compare this to the GE Fanuc Series 90 micro, which offers only 0.5A and 14 I/O points, at a whopping ***,**. We think you ll pick the DL105. Big and bad seven amp relays We used the most powerful relays in a micro and combined them with a design that sheds heat! The DL105 offers eight relay outputs that can support up to 7A per point. (You can drive all eight outputs at 6A per point up to 60 C.) Compare this to the typical 2.5A of other micro PLCs. Removable connectors Why do most vendors put removable connectors on their larger PLCs but don t include them on micro PLCs? We know they re an important feature on all PLCs, regardless of size. That s why we didn t skimp on them for our DL105. (Just smiled, didn t you?) Micro PLCs: Head-to- AutomationDirect Feature: DirectLOGIC Allen-Bradley GE Fanuc DL105 MicroLogix 90 micro* 1000* Removable terminal blocks YEP NOPE NOPE Number of input points Number of output points Max current per relay output 6A 2.5A 2.0A RS-232 or RS-422 Port YEP YEP YEP 24V auxiliary power 500ma 200ma 100ma Price with AC power supply DC inputs/relay outputs 172,00 ***,** ***,** DC inputs/dc outputs 218,00 NOPE NOPE AC inputs/relay outputs 172,00 ***,** NOPE AC inputs/ac outputs 229,00 NOPE ***,** *All prices are U.S. list prices. Prices and specifications may vary by dealer and configuration. Please check with vendor before purchasing. Price comparison is based on a fixed I/O system. Many of the vendors listed above also offer other sizes of fixed I/O PLCs. DirectLOGIC ratings are at 60 degrees C (at room temperature the DL105 supports 7A per point with 56A total). AutomationDirect prices are from Volume 8 Desk Reference May Allen-Bradley prices are based on US Publication ACIG-PL001B-EN-P November Allen-Bradley specifications were taken from MicroLogix 1000 User manual publication and the Micro Logix user manual GE Fanuc prices are based on the GE Fanuc Automation US Pricing Guide, 8/6/01 and specifications were taken from publication GFA-151A20M 8/95. All product names, trademarks, and registered trademarks are the property of their respective manufacturers. AutomationDirect disclaims any proprietary interest in the marks and names of others. PLC/PC PLC and PC Products 321
3 DL105 PLC Overview FEATURES AND SPECIFICATIONS The DL105 micro PLCs contain the CPU, power supply and I/O all in the same housing. If you examine the CPU Specifications table, you ll see that we included many features found in our modular CPUs. Review the specs Make sure these features can satisfy the requirements of your application. Since these units are completely self-contained, you cannot expand the system or replace the CPU as you would in a modular system. System capacity System capacity is the ability to accommodate a variety of applications. For ladder memory, most Boolean instructions require one word. Some other instructions, such as timers, counters, etc. require two or more words. Our V-memory words are useful for data storage, etc. Performance The performance is simply the scan time, which is the amount of time required to read the inputs, solve the RLL program and update the outputs. Instructions and diagnostics Make sure the unit offers the instructions you need. Communications All DL105 units offer one RS-232 port, capable of 9,600 baud. Specialty features For the DC input and/or DC output versions, we also offer several high-speed I/O features. Device Net-ready models are also available to supply low-cost I/O nodes for Device Net networks. AC-powered units F1-130AA 10 AC inputs, 8 AC outputs, 1.7A/point F1-130AD 10 AC inputs, 8 DC outputs, 1.0A/Point, two outputs can be used as 7kHz pulse output, 0.5A/point F1-130AR 10 AC inputs, 8 relay outputs, 7A/point F1-130DA 10 DC inputs, four inputs are filtered inputs, can also be configured 8AC outputs, 1.7A/point F1-130DD 10 DC inputs, four points are filtered inputs, can also be configured 8DC outputs, 1.0A/point, 2 outputs can be used as 7KHz pulse output, 0.5A/point F1-130DR 10 DC inputs, four inputs are filtered inputs, can also be configured 8 relay outputs, 7A/point DC-powered units F1-130DD-D 10 DC inputs, four inputs can be used as 5kHz high-speed counter, interrupt inputs, s 8 DC outputs, 1.0A/point, two outputs can be used as 7kHz pulse output, 0.5A/point. F1-130DR-D 10 DC inputs, four inputs can be used as 5kHz high-speed counter, interrupt inputs, s 8 relay outputs, 7A/point DeviceNet units F1-DVNET-AR 10 AC inputs, 8 Relay outputs, 7A/point F1-DVNET-DD 10 DC inputs, four points are filtered inputs, can also be configured 8 DC outputs, 1.0A/point, 2 outputs can be used as 7kHz pulse output, 0.5A/point F1-DVNET-DR 10 DC inputs, four inputs are filtered inputs, can also be configured 8 relay outputs, 7A/point Programming Handheld programmer...d2-hpp ,00 DirectSOFT Programming for Windows PC-PGM N/A PC-PGM-BRICK ,00 PC-PGMSW ,00 Note: Either high-speed input or pulse output can be used, but not in the same configuration. DL105 CPU Specifications System capacity Total memory available (words) K Ladder memory (words) ,048 EEPROM V-memory (words) User V Non-volatile user V Battery backup No Total I/O Inputs Outputs I/O expansion No Performance Contact execution (Boolean) µs Typical scan (1K Boolean) ms Instructions and diagnostics RLL ladder style Yes RLL PLUS /flowchart style (Stages) Yes/256 Run-time editing Yes Variable/fixed scan Variable Instructions Control relays Timers Counters Immediate I/O Yes Subroutines No For/next loops No Timed interrupt Yes Integer math Yes Floating-point math No PID No Drum sequencers Yes Bit of word No ASCII print No Real-time clock/calendar No Internal diagnostics Yes Password security Multi-level System and user error log No Communications Built-in ports one, RS-232C K-sequence (proprietary protocol) Yes DirectNET No MODBUS master/slave No ASCII out No Baud rate (fixed) ,600 baud Specialty features Filtered inputs Yes 2 Interrupt input Yes 2 High-speed counter Yes, 5kHz 2 Pulse output Yes, 7kHz 2 Pulse catch input Yes 2 1- Our 1K program includes contacts, coils, and scan overhead. If you compare our products to others, make sure you include their scan overhead. 2- Input features are only available on units with DC inputs. Output features are only available on units with DC outputs. 322 PLC and PC Products
4 DL105 PLC Specifications DL105 HARDWARE FEATURES CPU status indicators RUN ON CPU is in RUN mode off CPU is in PROGRAM mode PWR ON CPU power good off CPU power failure CPU ON CPU internal diagnostics has detected an error off CPU is OK Output terminal block (removable) Terminal covers PLC/PC Mode control The DL105 units do not have mode switches like many of our modular CPUs. You can set the unit (using special V-memory locations) so that it will power up in RUN mode. Communications port Protocol K-sequence slave Devices Can connect with HPP, DirectSOFT, DV-1000, EZText, and EZTouch Panels Specs P6C RJ12 connector RS-232C, 9,600 baud, Odd parity, Fixed station address (1), data bits (one start, one stop bit), Asynchronous, half-duplex, DTE RJ12 Connector Port 1 Pinout Pin Signal V V RS-232 Data in RS-232 Data out V V Auxiliary 24VDC supply (AC powered units only) Input terminal block (removable) Input LEDs CPU status LEDs Output LEDs 6-pin female connector Fixed EEPROM memory The DL105 units offer built-in EEPROM memory. NOTE: Terminals accept AWG. For 16 AWG, use type TFFN or Type MTW. Other types of 16 AWG may be acceptable, but it really depends on the thickness of the wire insulation. PLC and PC Products 323
5 DL105 PLC Dimensions and Installation DIMENSIONS AND INSTALLATION It is important to understand the installation requirements for your DL105 system. This will help ensure that the DL105 products operate within their environmental and electrical limits. Plan for safety Installation This desk reference should never be used as a replacement for the user manual. The user manual, D1-USER-M, contains important safety information that must be followed. The system installation should comply with all appropriate electrical codes and standards. Unit dimensions and mounting orientation Temperature probe Power source 2" 50mm min 2" 50mm min Use the following diagrams to make sure the DL105 system can be installed in your application. DL105 units must be mounted horizontally to ensure proper airflow for cooling purposes. It is important to check these dimensions against the conditions required for your application. For example, it is recommended to leave 2" depth for ease of access and cable clearance; however, your distance may be greater or less. Also, check the installation guidelines for the recommended cabinet clearances. Panel Star washers Ground braid copper lugs Panel ground terminal Earth ground Panel or single Point ground 2" 50mm min Note: There is a minimum of 2" (50mm) clearance required between the panel door or any devices mounted in the panel door and the nearest DL105 component. Dimensions and mounting Bus bar Environmental Specifications Storage Temperature Ambient Operating Temperature Ambient Humidity Vibration Resistance Shock Resistance Noise Immunity Atmosphere -4ºF to 158ºF (-20ºC to 70ºC) 32ºF to 131ºF (0º to 55ºC) 30% to 95% relative humidity (noncondensing) MIL STD 810C, Method MIL STD810, Method NEMA(ICS3-304) No corrosive gases 324 PLC and PC Products
6 POWER SUPPLY AND TYPE OF I/O Power supply options This product family offers units that operate on 110/220VAC and 12/24VDC. Choosing the power supply is probably the most important consideration when specifying a DL105 system since not all I/O combinations are offered with each power supply option. The table to the right provides the I/O choices and power supply specifications for each type unit. Choosing the I/O The DL105 product family offers several different combinations of I/O points. Once you have chosen the power supply option, you need to choose the unit that offers the type of I/O points needed in your application. Fixed I/O All DL105 Micro PLCs have fixed I/O that is updated on every scan. This means that all units have 10 inputs and 8 outputs, regardless of the actual type of points on the units (DC in/relay out, DC in/dc out, etc.) The DL105 micro PLC is non-expandable, so you cannot add I/O points. If you are concerned about future system expansion, check our new DL06 (36 base I/O expandable to 100 total I/O, or the DL205 micromodular product family. The DL205 also offers an incredible array of features and flexible I/O arrangements with several different base sizes. Specification Part Numbers Voltage Withstand (dielectric) Insulation Resistance External Power Requirement Addresses automatically assigned The DL105 uses automatic addressing, so for the vast majority of applications, there is no setup required. We use octal addressing for our products which means there are no 8s or 9s. The first 8 input points use addresses X0-X7, and the last two input points use X10 and X11. If you plan on using the high-speed counting features, there is some very minimal setup required in special V- memory locations. Power Supply Options AC Powered Units F1-130AA, F1-130AR F1-130AD, F1-130DA F1-130DD, F1-130DR F1-DVNET-AR, F1-DEVNET-DD F1-DVNET-DR DL105 PLC Specifications AC-powered units Part No. I/O Mix F1-130AA Ac in AC out F1-130AD AC in F1-130AR AC in F1-130DA DC in AC out F1-130DD DC in F1-130DR DC in F1-DVNET-AR AC in F1-DVNET-DD DC in F1-DVNET-DR DC in DC-powered units 24 VDC Powered Units F1-130DD-D F1-130DR-D one 1,500 VAC between primary, secondary and field ground > VDC VAC (110 nominal) VAC (220 nominal) VDC (125 nominal) 10-30VDC (12 to 24VDC) with <10 percent ripple Auxiliary 24 VDC Output 500 ma max. Not available Maximum Inrush Current 12A 8A Maximum Power 30VA max. 1A (approx. 10W) Part No. I/O Mix F1-130DD-D DC in F1-130DR-D DC in PLC/PC AC supply Output addresses Indicates group per common 24VDC auxiliary supply (AC powered units only) Input addresses PLC and PC Products 325
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