Service Bulletin Trucks

Transcription

1 Volvo Trucks North America, Inc. Greensboro, NC USA This Service Bulletin replaces Service Bulletin , Special Tools, Group 3 Electrical Systems and Instrumentation VN, VHD VERSION2 ( ), Service Bulletin Trucks Date Group No. Page (22) publication no. PV Special Tools, Group 3 Electrical Systems and Instrumentation VN,VHD VERSION2 From build date Special Tools, Group 3 Electrical Systems and Instrumentation Updates to this Service Bulletin are indicated with a change bar , Adapter page , Set of Test Pins page , Adapter page , Adapter page , Extension Cable page , Interface Adapter Cable page , Breakout Harness page , Adapter page , 4-Pin Breakout Harness page , Breakout Harness page , Adapter page , Adapter page , Antenna Breakout Box page , Alligator Clip Kit page , Headlamp Bulb Cover Removal Tool page , Headlamp Aiming Kit page , Overlay page , Overlay page , Overlay page , Overlay page , Overlay page , Overlay page , TESlite Enhanced Volmeter Leads page 15 BVA-34, System Analyzer page 15 PV USA16263

2 Service Bulletin (22) J , Terminal Remover page 16 J , DIN Terminal Remover page 16 J39200, Fluke 87 Multimeter page 17 J39916-A, Audio Diagnostic Kit page 17 J42018, DIN Terminal Remover page 18 J42449, Terminal Tool Kit, JAE Connectors page 18 J43052, DIN Terminal Remover page 19 J43143, Tie Strap Tensioner page 19 J43244, Relay Puller page 20 J44567, Probe Adapter Set page 20 J44701, Battery Tester Kit page 21 J46407, Auxiliary Valve Breakout Harness page 21 J47287, Adapter page 22

3 Service Bulletin (22) , Adapter Tools Order number: , Overlay page 12 Variant / Component: VN, VHD VERSION2 Tool Class: 1 Essential Tool: Adapter (Break Out Harness) is used to interface the Steering Wheel Module (SWM), Lamp Control Panel (LCP) and VECU PA Connector , Set of Test Pins T W Order number: J39200, Fluke 87 Multimeter page 17 Variant / Component: VN, VHD VERSION2 The set of test pins are designed to access various connector types used in vehicle wiring. The pins test various connector types with a reduced chance of damage to sockets and pins in the connector. These test pins may also be used as a gauge to help determine if individual connector pins/sockets have sufficient clamping force to provide stable connections. The test leads included are compatible with the Kent Moore J39200 Fluke 87 Multimeter for circuit measurements.

4 Service Bulletin (22) , Adapter Order number: , Overlay page Adapter (Break Out Harness) is used to troubleshoot the Central Locking Module and Cruise Control Switches , Adapter T Order number: , Overlay page Adapter (Break Out Harness) is used to troubleshoot the Lighting Control Module (LCM) and Electronic Climate Control (ECC) module. T

5 Service Bulletin (22) , Extension Cable Order number: T , Interface Adapter Cable W Order number: VCADS Pro and , 4-Pin Breakout Harness page is used with to connect the vehicle electronic system with VCADS Pro.

6 Service Bulletin (22) , Breakout Harness W Order number: w/ Eaton Transmission is used to troubleshoot the vehicle speed sensor and wiring , Adapter Order number: , Overlay page Adapter is used to troubleshoot the VECU PB connector and Instrument Cluster. T

7 Service Bulletin (22) , 4-Pin Breakout Harness W Order number: VCADS Pro and , Interface Adapter Cable page is used for communication between the vehicle electronic system and VCADS Pro , Breakout Harness T Order number: Break Out Harness is used to access 7 Pin DIN connectors.

8 Service Bulletin (22) , Adapter Order number: , Overlay page Adapter is used to troubleshoot the Electronic Climate Control (ECC) system. T Note: Adapter should be equipped with 5 break out connectors. Early production adapters were equipped with 4 break out connectors and were used with overlay Early production adapters and overlay should be scrapped , Adapter Order number: , Overlay page Adapter is used to troubleshoot the Steering Wheel Buttons and Contact Reel. T

9 Service Bulletin (22) , 62 Pin Breakout Box Order number: or2 Various Adapters and Overlays Pin Break Out Box is used to troubleshoot electrical components and wiring. T , Antenna Breakout Box Note: Pin Break Out Box has a maximum current carrying capacity of 3 amps. W Order number: This tool is used to help with troubleshooting Volvo Link Antenna systems.

10 Service Bulletin (22) , Alligator Clip Kit W Order number: Set J39200, Fluke 87 Multimeter page Alligator Clip Kit contains a positive clip (red) and negative clip (black) that are compatible with the J39200 Fluke 87 Multimeter test leads and other test leads that accept banana jack connectors , Headlamp Bulb Cover Removal Tool Order number: Variant / component: VNL VERSION Headlamp Bulb Cover Removal Tool is used to aid in the removal of the headlamp bulb cover on Projection Beam Headlamps. W Note: Early model VNL VERSION2 headlamp bulb covers are removed by turning clockwise. Later model bulb covers are removed in the normal counter-clockwise direction.

11 Service Bulletin (22) , Headlamp Aiming Kit W Order number: Variant / component: VNL VERSION Headlamp Aiming Kit is used to accurately aim the Projection Beam Headlamps. Note: Some local laws may require the use of electronic optical aiming equipment. If required follow the aiming procedures as instructed in the aiming equipment supplier s instructions.

12 Service Bulletin (22) , Overlay Order number: , Adapter page Overlay is used to troubleshoot the VECU PB connector and instrument cluster , Overlay W Order number: , Adapter page Overlay is used to troubleshoot the Steering Wheel Module (SWM), Lamp Control Panel (LCP) and VECU PA connector. W

13 Service Bulletin (22) , Overlay Order number: , Adapter page Overlay is used to troubleshoot the Electronic Climate Control (ECC) system. W Note: Overlay supercedes overlay Overlay was used with early production adapter equipped with 4 break out connectors. Current adapter should be equipped with 5 break out connectors. Discard of early production adapter and overlay , Overlay Order number: , Adapter page Overlay is used to troubleshoot the Steering Wheel Buttons and Contact Reel. W

14 Service Bulletin (22) , Overlay Order number: , Adapter page Overlay is used to troubleshoot the Lighting Control Module (LCM) and Electronic Climate Control Module (ECC) , Overlay W Order number: , Adapter page Overlay is used to troubleshoot the Central Locking Module and Cruise Control Switches. W

15 Service Bulletin (22) , TESlite Enhanced Volmeter Leads Order number: Description TESlite 1 Enhanced Voltmeter Leads J39200, Fluke 87 Multimeter page 17 Tool , is designed to find corrosion or poor connections by applying a load to a circuit. Detailed instructions, cautions and warnings on the tool use are included with the tool and are also available at the TESlite web site: W Note: This tool is designed for use on analog voltage circuts only. BVA-34, System Analyzer W Order number: BVA-34 ES-2 (Stand) Tool class: 2 No The BVA-34 System Analyzer is a digital, carbon pile, battery load tester and starting/charging system analyzer. It is portable and designed for use in the heavy truck market. Optional tester stand, part number ES-2, is also available. For more information contact AutoMeter at (435) or visit their web site at 1 TESlite is a registered trademark of Sullivan Training Systems.

16 Service Bulletin (22) J , Terminal Remover W Order number: J No J is necessary for removing the wiring terminals from the diagnostic connector. This tool can be ordered from Kent-Moore at The Deutsch part number is J , DIN Terminal Remover W Order number: J DIN Terminal Remover for Small Terminals This tool can be ordered from Volvo by adding the prefix KEM to the tool number or directly from Kent-Moore at

17 Service Bulletin (22) J39200, Fluke 87 Multimeter Order number: J39200 Various test components Variant / component: VN,VHD VERSION2 This tool can be ordered from Volvo by adding the prefix KEM to the tool number or directly from Kent-Moore at W J39916-A, Audio Diagnostic Kit W Order number: J39916-A Tool class: 2 No J39916 A CD and Cassette Audio Diagnostic Kit can be used to diagnose audio problems in any audio system with a cd or cassette player. The kit includes various high, medium, and low combination frequencies, testing devices for motor speed and speaker rattle, in addition to a cassette deck cleaner kit. This tool can be ordered from Volvo by adding the prefix KEM to the tool number or directly from Kent-Moore at

18 Service Bulletin (22) J42018, DIN Terminal Remover W Order number: J42018 Please make note that the GM tool numbers are listed on the tool. This tool can be ordered from Volvo by adding the prefix KEM to the tool number or directly from Kent-Moore at J42449, Terminal Tool Kit, JAE Connectors Order number: J42449 kit J39200, Fluke 87 Multimeter page 17 Variant/ component: VN, VHD VERSION2 J42449 is used to probe the instrument cluster JAE connectors. They can also be used on other JAE type connectors. This tool can be ordered from Volvo by adding the prefix KEM to the tool number or directly from Kent-Moore at W J42449 Terminal Tool Kit contains two female and two male test probes. Individual tool numbers are: P/N Description Qty. J J J Male Test Probes Female Test Probes Terminal Remover 2 2 1

19 Service Bulletin (22) J43052, DIN Terminal Remover W Order number: J43052 This tool can be ordered from Volvo by adding the prefix KEM to the tool number or directly from Kent-Moore at J43143, Tie Strap Tensioner W Order number: J43143 Tool class: 2 No Used for tie straps to set a predetermined torque to prevent over or under tightening. After the correct torque is reached, the tie strap is cut clean to prevent a jagged edge. Used on wire harnesses, airlines, heater hoses, etc. This tool can be ordered from Volvo by adding the prefix KEM to the tool number or directly from Kent-Moore at

20 Service Bulletin (22) J43244, Relay Puller W Order number: J43244 J43244 is used to remove standard size or micro-relays, power relays, DRL modules, mini-circuit breakers, maxi-fuses, and most types of square or rectangular style electrical components. This tool can be ordered from Volvo by adding the prefix KEM to the tool number or directly from Kent-Moore at J44567, Probe Adapter Set Order number: J44567 set (1 red, 1 black) J39200, Fluke 87 Multimeter page 17 J44567 is used for connecting J39200 to make electrical measurements from breakout box pin out locations. These adapters provide a reliable contact surface for a correct multimeter reading. This tool can be ordered from Volvo by adding the prefix KEM to the tool number or directly from Kent-Moore at

21 Service Bulletin (22) J44701, Battery Tester Kit W Order number: J44701 Tool class: 2 No The Accuracy Plus battery tester is a comprehensive hand held battery / starting / charging electrical system tester. It has capability of printing test results with the included Hewlett Packard infrared printer. The J44701 kit includes tester, J44700, and printer, The tester or printer may be ordered as separate tools if desired. Tool J44700, the complete kit J44701 or printer must be ordered directly from Kent Moore at J46407, Auxiliary Valve Breakout Harness W Order number: J46407 Variant / Component VN,VHD VERSION2 J46407 is used to interface the electrical connector to the air-operated auxiliary valve manifold. This tool can be ordered from Volvo by adding the prefix KEM to the tool number or directly from Kent-Moore at

22 Service Bulletin (22) J47287, Adapter Order number: J47287 J39200, Fluke 87 Multimeter page 17 Variant / Component VN,VHD VERSION2 This tool is used with the Fluke 87 multimeter to check pressure transducers on the instrument cluster and Electronically Controlled Suspension (ECS) system. This tool can be ordered from Volvo by adding the prefix KEM to the tool number or directly from Kent-Moore at W