Cable Harness Test Systems

Transcription

1 Cable Harness Test Systems TEST SYSTEMS FOR THE PRODUCTION FREE POSITIONING OF TEST MODULES IN A 10 MM GRID...executive test solution NO WIRING PLANES FREE POSITIONING OF TEST MODULES IN A 1 CM GRID AND ALIGNMENT IN 90 STEPS AUTOMATIC LEARN-IN OF SPECIMEN, INCLUDING TEST SET-UP FULLY AUTOMATED VISUAL GUIDE AND MONITORING DURING CONVERSIONS

2 2 Introduction Company introduction Equip-Test is the leading supplier of Test Equipment in Eastern European. The management and manufacturing headquarters of the Equip-Test-Group is in Budapest, Hungary. Furthermore, sales offices are installed in Germany, Poland, Czech Republic, Slovakia, Hungary, Romania, Ukraine and Serbia. Among other products, Equip-Test supplies pricecompetitive, fast and efficient Cable Harness Test Systems - from the low-end sector through to sophisticated high-end, modular, Cable Harness Test Solutions. With our Partner in Germany, company Engberts GmbH, we offer our customers the most suitable testing solutions for Cable Harness production. Our Test Systems are equipped with modular hardware and our own manufactured test modules are ideal for low or middle volume producers, who have high mix and very high quality demands! Get to know our Cable Harness Test Systems closer - and join the ever-growing group of satisfied customers. We guarantee your success and satisfaction and this to a fair and competitive price. Your Equip-Test Team!

3 Cable Harness Test Systems 3 Mini Cable Tester - MCT 100 Test Points Number: 2 x 64 pcs, expandable up to 2 x 128 TP s (64 measuring point /connector) Test Connector: DIN 41642, Type C Measurable Features: short /open measurement between a defined point and between the all other points Measuring Voltage: 5V (measuring current: <1mA) ESD protection at all test points Total time of measurement: less than 0,25 s (at 256 test points) Display: LED Display (good/ not good) for all test points in order to show datas in details Graphical LCD for detailed mistakes showing and results Power Supply: external DC adapter (part of the machine) Interface for PC: USB (for optional PC Software) Environmental Requirements: In the shop: Temperature: 10 o C - 40 o C Humidity: 10 % - 80 %, nem kondenzáló Storing: Temperature: 0 o C - 45 o C Humidity: 5 % - 95 %, nem kondenzáló Size: 440x135x300mm (W x H x D), without handles ont he front panel Language of Testers Menu: english

4 4 Cable Harness Test Systems Cable Harness Test Systems Applications: From small wire groups all the way to complex assemblies. Quantity ranges from 1 piece to large-scale serial production. How is it possible to get a continuous documentation of simple and complex assemblies and at the same time save cost in light of the enormous variety of wire groups to be tested and the subsequent multitude of demands? The Equip-Test Cabel Tester makes it possible to meet and implement these contradicting demands with a new concept of test systems. Strength of Equip-Test Cable Tester: Low-Cost Fast Operation Off-Shelf System Test Module Support Low-Cost Module Design A 1 cm grid, where every test module can be positioned freely across the entire test bench. This will reduce the conversion time of the test system tremendously as cables no longer need to be laid, extended or shortened and modules do not need to be unscrewed from one position and screwed back on in another position. Furthermore, it is not necessary to parameterize the system again. The test modules are simply plugged into their new position. The test system will handle the rest automatically. Available standard modules which can be fitted with the individual adapters of the customer (reduction of basic module costs). Unique module identification on the test bench (location and positioning) warrants a correct test set-up at any given time. The entire test configuration is stored for every test job resulting in a sensationally fast conversion time when the test is set up again. All relevant QDE data is determined and stored for every test job so that each individual test step and each test can be verified. Of course, all the options of conventional test benches are also available with the Engberts- Test-Matrix. Module electronics with high-speed switching matrix linked to the master computer via CAN-Bus. Computer-supported test system with databasebacked user software for Windows. Simple setup and administration of test programs plus self-learning mode. Import interface for test programs from external systems or Excel spreadsheets. Fast multimeter for component measurements and a qualitative detection of short-circuit and interruption errors. Possible integration of external devices without great effort. Component measurement: Resistance: 10Ω - 100kΩ Diode measurement: 0-20VDC Capacity: 10nF - 20mF Test voltage: 0VDC - 25VDC Receiving inspections, e.g. clip queries, spacer, etc. Vacuum tests Push back test

5 Cable Harness Test Systems 5 Assembly of the Engberts-Test-Matrix The Software The operation of the ETM-Control software is selfexplanatory. Every operator is capable of setting up various test jobs without any extensive training. Existing test jobs can be easily modified with the drag n drop function and be adapted to the respective new test job without great effort. All test measurements on the test station are recorded and can be used for evaluation purposes. Hardware of the Enberts-Test-Matrix Plane 3 - Bench Element Plane 2 - Module holder Plane 1 - Test Module Hardware of the Enberts-Test-Matrix Module The test module comprises the module, i.e. the electronics and the adapter. The adapter provides the connection (e.g. mating plug) to the wiring harness. Adapter

6 6 Cable Harness Test Systems Modules The module represents the interface between the text system and the adapter. These are modules with either a standard adapter or with a single adapter. Plug-specific test module with standard adapter These modules including the adapters are designed and built at Engberts according to the specifications and drawings provided by the customer. The modules support the operator during the assembly of a wiring harness through optical displays and thus facilitating the assembly and reducing the error rate significantly. Module for holding a single adapter These modules can be wired and fitted with an adapter by the customer. Modules, integrating standard adapters from existing test systems are also available. This will reduce the cost of converting to our new test technology tremendously. Module Holder The module holder comprises a 180 x180 mm plug-in matrix. On it, the modules can be positioned freely in a plug-in matrix. With this intelligent matrix, the system can detect the position and the rotation angle of the plugged-in modules. Configuration parameters are stored in the module and the module logs on to the system with these parameters automatically. If the bench is converted for a new cable set, the modules are automatically scanned when they are plugged in. Any wrong positioning of the modules will thus be detected and the operator will receive messages on the monitor assisting with the correct placement. Bench Element The bench element has a certain number of slots. These serve as plug-in places for module holders. The bench element as well as the module holders log on to the system via network connections. The bench element is flexible in size and can be adapted to customer needs. The smallest available bench element offers room for 2 module holders. It is also possible to build a test station with multiple bench elements, e.g. to suit the geometry of the specimen.

7 Cable Harness Test Systems 7 Application Illustrating the Flexibility of the Engberts-Test-Matrix Standard test station with an 8x4 matrix Standard test station with a 4x3 matrix Test station - passenger car roof-liner Test system for checking a control and monitoring console

8 HUNGARY EQUIP-TEST Kft. Vágohíd u. 19. H-2220 Vecsés Phone: +36 (29) ; Fax: +36 (29) POLAND EQUIP-TEST Sp. z o.o. Plac na Groblach 18/ Kraków Phone: +48 (12) ; Fax: +48 (12) infopl@equip-test.com CZECH REPUBLIC EQUIP-TEST s.r.o. Slovákova 8. CZ Brno Phone / Fax: +420 (541) infocz@equip-test.com SLOVAKIA EQUIP-TEST s.r.o. Čečinová 2 SK Bratislava Phone: +421 (243) ; Fax: +421 (243) infosk@equip-test.com ROMANIA EQUIP-TEST s.r.l. Sos, Borsului, Nr.7 Etaj 4., Cam Oradea Phone: +40 (259) ; Fax: +40 (259) inforo@equip-test.com GERMANY Equip-Test GmbH Am alten Sägewerk 18 D Konstanz Phone: +49 (7531) ; Fax: +49 (7531) infode@equip-test.com UKRAINE TOV EKIP-TEST Ukraine Hoydy Str. 10 Office Uzhgorod Ukraine Phone / Fax: +380 (312) infoua@equip-test.com