Features. Cam Positioner H8PS. This Compact Cam Positioner, Popular for Its Ease-of-use, Now Comes with Even Better Functions.

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1 Cam Positioner CSM DS_E_6_2 This Compact Cam Positioner, Popular for Its Ease-of-use, Now Comes with Even Better Functions. Compact 8-, 16-, and 32-output Models available that are 1/4- DIN size at 96 x 96 mm. High-speed operation at 1,600 r/min and high-precision settings to 0.5 ensure widespread application. Highly visible display with backlit negative transmissive LCD. Advance angle compensation function to compensate for output delays. Bank function for multi-product production (8 banks). (-16@/-32@ models.) Speed display and pulse output. Approved standards: UL/CSA and EMC. Features Refer to Safety Precautions for All Counters and Safety Precautions on page 18 and 19. Models with 8, 16, or 32 Outputs The lineup includes Models with 32 outputs in a compact 1/4-DIN size. Using the optional Parallel Input Adapter (Y92C-30) enables expanding to up to 64 outputs for one encoder to support anything from a simple positioning application to a large-scale system. 8-output Models 16-output Models 32-output Models 96 mm 96 mm Simple Programming The programming method is designed based on a one key-one action concept for settings that could not be simpler. Both initial settings and factory adjustments are effort-free. Large, Backlit Negative LCDs Large LCDs, red for the process value and green for set values, show a wealth of operation information, making operating status visible at a glance. High Speed Up To 1,600 r/min High Precision Up To 0.5 (at 720 Resolution) High-speed, high-precision applications can be easily handled and productivity increased. Bank Function for Multi-product Production Up to eight different programs can be registered in advance to enable fast and easy switching between products (16/32-output Models only). USB Communications for Easy Setting from a Computer Optional Support Software can be used to enable programming from a personal computer via USB communications. Programs can be easily copied, saved, printed, and much more. Speed Display and Speed Alarm Output Both the speed (rotations/minutes) and present angular position can be displayed at the same time. Alarm outputs can be produced for both upper and lower speed limits Present angular position Speed Speed Upper limit Switchable Lower limit Upper limit alarm output Lower limit alarm output Speed Present angular position Advance Angle Compensation Function to Compensate for Output Delays The advance angle compensation (ADV) function automatically advances the ON/OFF angle of outputs in proportion to machine (encoder) speed to compensate for the delay in timing of ON/OFF operation. ADV values can be set individually for 7 cam outputs. Cam program settings At high-speed (400 r/min) compensation Pulse Output for Timing Control Errors The number of pulses per rotation and the pulse output start angle can be set to enable operations like adjusting timing with a PLC or outputting to a rotation meter. Pulse output PLC Rotation meter 1

2 Model Number Structure Model Number Legend Number of outputs 8: 8 outputs 16: 16 outputs 32: 32 outputs 2. Panel language B: English 3. Mounting method None: Flush mounting F: Surface mounting/ track mounting 4. Output configuration None: NPN transistor output P: PNP transistor output Ordering Information List of Models Cam Positioner Number of outputs Mounting method Output configuration Bank function Model 8 outputs Flush mounting NPN transistor output No -8B PNP transistor output -8BP Surface mounting/ NPN transistor output -8BF track mounting PNP transistor output -8BFP 16 outputs Flush mounting NPN transistor output Yes -16B PNP transistor output -16BP Surface mounting/ NPN transistor output -16BF track mounting PNP transistor output -16BFP 32 outputs Flush mounting NPN transistor output -32B PNP transistor output -32BP Surface mounting/ NPN transistor output -32BF track mounting PNP transistor output -32BFP Dedicated Absolute Encoder Type Resolution Cable length Model Economy m E6CP-AG5C-C 256P/R 2M Standard m E6C3-AG5C-C 256P/R 1M 2 m E6C3-AG5C-C 256P/R 2M 360 E6C3-AG5C-C 360P/R 2M 720 E6C3-AG5C-C 720P/R 2M Rigid m E6F-AG5C-C 256P/R 2M 360 E6F-AG5C-C 360P/R 2M 720 E6F-AG5C-C 720P/R 2M Accessories (Order Separately) Name Specification Model Discrete Wire Output Cable 2 m Y92S Connector-type Output Cable 2 m E5ZE-CBL200 Support Software CD-ROM -SOFT-V1 Shaft Coupling for the E6CP Axis: 6 mm dia. E69-C06B Shaft Coupling for the E6C3 Axis: 8 mm dia. E69-C08B Shaft Coupling for the E6F Axis: 10 mm dia. E69-C10B Extension Cable (See note.) 5 m (same for E6CP, E6C3, and E6F) E69-DF5 Parallel Input Adapter Two Units can operate in parallel. Y92C-30 Protective Cover --- Y92A-96B Watertight Cover --- Y92A-96N Track Mounting Base --- Y92F-91 Mounting Track 50 cm 7.3 mm (l t) PFP-50N 1 m 7.3 mm (l t) PFP-100N 1 m 16 mm (l t) PFP-100N2 End Plate --- PFP-M Spacer --- PFP-S Note: Ask your OMRON representative about the availability of non-standard lengths. Recommended USB Cables Name Recommended manufacturer Specification Model USB Cable ELECOM CO.Ltd. A-miniB, 2m U2C-MF20BK Note: If you can t purchase recommended replacement, please purchase commercially available USB cable that attached ferrite core. 2

3 Specifications Ratings Rated supply voltage Operating voltage range Item 24 VDC 85% to 110% of rated supply voltage Mounting method Flush mounting Surface mounting, track mounting Power consumption Approx. 4.5 W at 26.4 VDC for 8-output models Approx. 6.0 W at 26.4 VDC for 16-/32-output models Inputs Encoder input Connections to a dedicated absolute encoder External inputs Outputs Cam outputs output Pulse output Input signals Flush mounting 8-output Models: None 16-/32-output Models: Bank inputs 1/2/4, origin input, start input Surface mounting, track mounting Input type No voltage inputs: ON impedance:1 kω max. (Leakage current: approx. 2 ma at 0 Ω) ON residual voltage: 2 V max., OFF impedance: 100 kω min., Applied voltage: 30 VDC max. Minimum input signal width: 20 ms NPN open-collector transistor outputs 30 VDC max., 100 ma max. (Do not exceed 1.6 A total for all cam outputs and the output.), residual voltage: 2 VDC max. NPN open-collector transistor output 30 VDC max., 30 ma max., residual voltage: 0.5 VDC max. PNP open-collector transistor outputs 30 VDC max. (26.4 VDC for 16-/32-output Models), 100 ma max. (Do not exceed 1.6 A total for all cam outputs and the output.), residual voltage: 2 VDC max. PNP open-collector transistor output 30 VDC max. (26.4 VDC for 16-/32-output Models) 30 ma max., residual voltage: 2 VDC max. Number of outputs 8-output Models: 8 cam outputs, 1 output, 1 pulse output 16-output Models: 16 cam outputs, 1 output, 1 pulse output 32-output Models: 32 cam outputs, 1 output, 1 pulse output Number of banks 8 banks (for 16-/32-output Models only) Display method 7-segment, negative transmissive LCD (Main Display: 11 mm (red), Sub-display: 5.5 mm (green)) Memory backup method EEPROM (overwrites: times min.) that can store data for 10 years min. Ambient operating 10 to 55 C (with no icing or condensation) temperature Storage temperature 25 to 65 C (with no icing or condensation) Ambient humidity 25% to 85% Degree of protection Panel surface: IP40, Rear case: IP20 Case color Light gray (Munsell 5Y7/1) 3

4 Characteristics Setting unit 0.5 increments at a resolution of 720, 1 increments at a resolution of 256 or 360 (See note 1.) Number of steps Up to 10 steps can be set for each cam to turn the output ON/OFF 10 times. (See note 2.) Inputs Encoder input Connections to a dedicated absolute encoder Response rotation speed (in Run/Test Mode) 1600 r/min max. at a resolution of 256 or 360 (1200 r/min max. if ADV function is set for 4 or more cams) (See notes 3 and 4.) 800 r/min max. at a resolution of 720 (600 r/min max. if ADV function is set for 4 or more cams) Includes error data detection Encoder cable extension distance Output response time Insulation resistance Dielectric strength Impulse withstand voltage Noise immunity 256/360 resolution 100 m max. at 330 r/min or less 52 m max. at 331 to 1200 r/min (331 to 900 r/min if ADV function is set for 4 or more cams) 12 m max. at 1201 to 1600 r/min (901 to 1200 r/min if ADV function is set for 4 or more cams) 720 resolution 100 m max. at 330 r/min or less 52 m max. at 331 to 600 r/min (331 to 450 r/min if ADV function is set for 4 or more cams) 12 m max. at 601 to 800 r/min (451 to 600 r/min if ADV function is set for 4 or more cams) 0.3 ms max. 100 MΩ min. (at 500 VDC) between current-carrying terminals and exposed non-current-carrying metal parts, between all current-carrying parts and the USB connector 1000 VAC, 50/60 Hz for 1 min between current-carrying terminals and exposed non-current-carrying metal parts 500 VAC, 50/60 Hz for 1 min between current-carrying section and USB connector, and between currentcarrying terminals and non-current-carrying metal part of output connector 1 kv between power terminals 1.5 kv between current-carrying terminals and exposed non-current-carrying metal parts ±480 V between power terminals, ±600 V between input terminals Square-wave noise by noise simulator (pulse width: 100 ns/1 μs, 1-ns rise) 8 kv (malfunction), 15 kv (destruction) 10 to 55 Hz with 0.75-mm single amplitude each in 3 directions for 2 hours each 10 to 55 Hz with 0.5-mm single amplitude each in 3 directions for 10 minutes each 300 m/s 2 3 times each in 6 directions 200 m/s 2 3 times each in 6 directions Static immunity Vibration Destruction resistance Malfunction Shock Destruction resistance Malfunction Approved safety standards culus (Listing): UL508/CSA C22.2 No. 14 EMC (EMI) EN61326 Emission Enclosure: EN55011 Group1 Class A (EMS) EN61326 Immunity ESD: EN : 4 kv contact discharge 8 kv air discharge Immunity RF-interference: Weight EN : 10 V/m (Amplitude-modulated, 80 MHz to 1 GHz) 10 V/m (Pulse-modulated, 900 MHz ±5 MHz) Immunity Conducted Disturbance EN : 10 V (0.15 to 80 MHz) Immunity Burst: EN : 2 kv for power-line 1 kv for I/O signal-line Immunity Surge: EN : 1 kv line to line (power line) 2 kv line to ground (power line) Approx. 300 g (Cam Positioner main unit only) Note: 1. Cam output precision, however, is 2 max. for Encoder with 256 resolution (P/R). 2. Although 32-output Models can have 10 steps set for any one output, there must be no more than 160 steps total set for all cam outputs. 3. The maximum is 1000 r/min when an E6CP-AG5C-C Encoder is connected. 4. ADV stands for Advance Angle Compensation. 4

5 Functions Item Encoder rotation direction Encoder data can be set with a DIP switch to forward (CW) or reverse (CCW) direction. switching Encoder origin designation The present display angular The present display angular position can be set to 0 (origin) by using the position can be set to 0 (origin) by origin input terminal or the ORIGIN Key on the front panel. pressing the ORIGIN Key on the front panel. Note: All banks use the same origin. Angle display switch Converts the Absolute Encoder value display from 256 divisions/revolution to 360 /revolution. Rotation display monitor Graphically displays the Encoder rotational angular position. Teaching function Sets the cam output ON/OFF angle based on actual machine (Encoder) operation. Pulse output Outputs a preset number of pulses per Encoder rotation. It also sets the pulse output start angle. Switching the angle and speed displays Displays both the present angular position and the number of Encoder revolutions (speed) in Run Mode. Switches back and forth between the main display showing the present angular position with the sub-display showing the speed and the main display showing the speed with the sub-display showing the present angular position. Bank function --- Enables the entire cam program to be changed at one time by switching banks (0 to 7). The bank that is running can be switched using the bank input terminal or the BANK Key on the front panel. Also enables programs to be copied between banks. Advance angle compensation (ADV) function Speed alarm output All protection function Cam protection function Step number limit Automatically advances the ON/OFF angle of cam outputs in proportion to machine (encoder) speed to compensate for the delay in timing of ON/OFF operation. ADV values can be set individually for 7 cam outputs. A specified cam output can be used as an Encoder speed alarm output. The function can output upper and lower limit speed alarms. Disables all key and switch operations in Run Mode to prevent incorrect or unauthorized operation. Prohibits program changes at the cam output level. Any cam numbers can be protected. Limits the number of steps that can be set per cam output. Prohibits incorrect operations by adding to the program. Output prohibit --- The start input can be turned OFF in Run or Test Mode to prohibit cam output. Note: Use this function carefully for the application because no cam outputs are provided when the start input is turned OFF. Support Software settings --- Programs can be uploaded or downloaded easily by connecting a personal computer to the Cam Positioner using a USB Cable (Recommended USB Cables: ELECOM CO.Ltd. U2C-MF20BK) and the Support Software (- SOFT-V1, sold separately). 5

6 Connections Terminal Arrangement NPN Output, Flush Mounting (8-output Models) Alignment markings Encoder Pulse output output Not used 24 VDC NPN Output, Flush Mounting -16@/-32@ -16@/-32@ (16-/32-output Models) (Rear view) COM Bank 1 Bank 2 Bank 4 Origin Start Not used Not used (Rear view) Cam 1 Cam 2 Cam 3 Cam 4 Cam 5 Cam 6 Cam 7 Cam VDC Not used Pulse output output Encoder Alignment markings NPN Output, Surface Mounting -8@F Alignment markings Encoder Pulse output output Not used 24 VDC NPN Output, Surface Mounting -16@F/-32@F COM Bank 1 Bank 2 Bank 4 Origin Start Not used Not used (Front view) (Front view) Cam 1 Cam 2 Cam 3 Cam 4 Cam 5 Cam 6 Cam 7 Cam VDC Not used Pulse output output Encoder Alignment markings PNP Output, Flush Mounting -8@P Alignment markings Encoder Pulse output output Vs (See note.) 24 VDC PNP Output, Flush Mounting -16@P/-32@P (Rear view) COM Bank 1 Bank 2 Bank 4 Origin Start Not used Not used (Rear view) Note: The VS terminal is not internally connected to the positive (+) power supply terminal Cam 1 Cam 2 Cam 3 Cam 4 Cam 5 Cam 6 Cam 7 Cam 8 Note: The VS terminal is not internally connected to the positive (+) power supply terminal VDC Vs (See note.) Pulse output output Encoder Alignment markings PNP Output, Surface Mounting -8@FP Alignment markings Encoder Pulse output output Vs (See note.) 24 VDC PNP Output, Surface Mounting -16@FP/-32@FP COM Bank 1 Bank 2 Bank 4 Origin Start Not used Not used (Front view) (Front view) Note: The VS terminal is not internally connected to the positive (+) power supply terminal Cam 1 Cam 2 Cam 3 Cam 4 Cam 5 Cam 6 Cam 7 Cam 8 Note: The VS terminal is not internally connected to the positive (+) power supply terminal VDC Vs (See note.) Pulse output output Encoder Alignment markings Note: For PNP output models, the VS terminal and power supply terminals are not connected internally. 6

7 Output Cable Connections (16-/32-output Models Only) Flush Mounting Models Surface Mounting Models Output Connector 1 (CN1) Output Connector 2 (CN2) (See note.) Output Connector 1 (CN1) Output Connector 2 (CN2) (See note.) (Bottom view) Output Connector Output Connector 1 (CN1) Output Connector 2 (CN2) (See note.) (Bottom view) Output signals Cam 1 to Cam 16, COM, Vs Cam 17 to Cam 32, COM, Vs Note: The 16-output Models do not have CN2 Connectors. 1. E5ZE-CBL200 Connector-type Output Cable (Order Separately) Connections -16@/-32@ E5ZE-CBL200 Connector-type Output Cable (Order Separately) Pin Arrangement of XG4M-2030 Connectors Output Cable 1 (CN1) (CN2) Output Cable XG4M-2030 MIL Connector (made by OMRON) Output Cable 1 Wiring Table Outputs Connector pin No. Outputs Connector pin No. Cam 1 20 Cam 9 19 Cam 2 18 Cam Cam 3 16 Cam Cam 4 14 Cam Cam 5 12 Cam Cam 6 10 Cam 14 9 Cam 7 8 Cam 15 7 Cam 8 6 Cam 16 5 COM 4 COM 3 Vs 2 Vs 1 Output Cable 2 Wiring Table Outputs Connector pin No. Outputs Connector pin No. Cam Cam Cam Cam Cam Cam Cam Cam Cam Cam Cam Cam 30 9 Cam 23 8 Cam 31 7 Cam 24 6 Cam 32 5 COM 4 COM 3 Vs 2 Vs 1 Note: 1. The COM pins in the output connectors are connected inside the Cam Positioner to the negative terminal of the 24-VDC power supply input. 2. The Vs pins in the output connectors are connected inside the Cam Positioner to the Vs terminal. 3. The Vs pins in the output connectors are not used on models with NPN outputs. 4. The COM pins in output connector 1 and output connector 2 are connected to each other inside the Cam Positioner. The Vs pins in output connector 1 and output connector 2 are also connected to each other inside the Cam Positioner. 7

8 Using Connector-Terminal Block Conversion Units E5ZE-CBL200 Connector-type Output Cable (Order Separately) (CN1) (CN2) Terminal Arrangement of the XW2D-20G6 Connector-Terminal Block Conversion Unit Output Cable 1 Output Cable 2 Vs COM Cam 16 Cam 15 Cam 14 Cam 13 Cam 12 Cam 11 Cam 10 Cam 9 Vs COM Cam 32 Cam 31 Cam 30 Cam 29 Cam 28 Cam 27 Cam 26 Cam 25 Output Cable 1 Output Cable 2 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 XW2D-20G6 Connector-Terminal Block Conversion Unit (Order Separately) Vs COM Cam 8 Cam 7 Cam 6 Cam 5 Cam 4 Cam 3 Cam 2 Cam 1 Vs COM Cam 24 Cam 23 Cam 22 Cam 21 Cam 20 Cam 19 Cam 18 Cam Y92S Discrete Wire Output Cable (Order Separately) Connections -16@/-32@ Output Cable 1 Wiring Table Y92S Discrete Wire Output Cable (Order Separately) (CN1) Output Cable 1 (CN2) Output Cable 2 Outputs Cable color Output Cable 2 Wiring Table Marks Marking color Outputs Cable color Marks Cam 1 Orange Black Cam 9 Orange Red Cam 2 Gray Black Cam 10 Gray Red Cam 3 White Black Cam 11 White Red Cam 4 Yellow Black Cam 12 Yellow Red Cam 5 Pink Black Cam 13 Pink Red Cam 6 Orange Black Cam 14 Orange Red Cam 7 Gray Black Cam 15 Gray Red Cam 8 White Black Cam 16 White Red COM Yellow Black COM Yellow Red Vs Pink Black Vs Pink Red Outputs Cable color Marks Marking color Outputs Cable color Marks Cam 17 Orange Black Cam 25 Orange Red Cam 18 Gray Black Cam 26 Gray Red Cam 19 White Black Cam 27 White Red Cam 20 Yellow Black Cam 28 Yellow Red Cam 21 Pink Black Cam 29 Pink Red Cam 22 Orange Black Cam 30 Orange Red Cam 23 Gray Black Cam 31 Gray Red Cam 24 White Black Cam 32 White Red COM Yellow Black COM Yellow Red Vs Pink Black Vs Pink Red Marking color Marking color 8

9 Input Connections Only the Encoder inputs are connected with 8-output Models. The inputs are no-voltage (short-circuit or open) inputs. No-voltage Inputs Open Collector Contact Input Voltage-output sensors can also be connected. PLC, sensor, etc. Connection Examples Sensor, etc. COM Bank 1 Bank 2 Bank 4 Origin Start COM Bank 1 Bank 2 Bank 4 Origin Start COM Bank 1 Bank 2 Bank 4 Origin Start -16@ @ Note: Operates when the transistor turns ON. -16@ @ Note: Operates when the contact turns ON. -16@ @ Note: Operates when the transistor turns ON. No-voltage Input Signal Levels No-contact inputs Contact inputs Short-circuit level for transistor ON Residual voltage: 2 V max. Impedance when ON: 1 kω max. (The leakage current is approx. 2 ma when the impedance is 0 Ω.) Open level for transistor OFF Impedance when OFF: 100 kω min. Use a contact that can adequately switch 2mA at 5 V. Note: Use a maximum DC power supply of 30 V. Output Connections Note: Internal circuit damage may result from a short circuit in the load. NPN Output Models PNP Output Models Outputs Load Vs (See note 2.) (See note.) Outputs Load (See note 1.) COM/( ) Note: Always connect a diode to absorb counter-electromotive force when connecting an inductive load. Item Cam outputs, Pulse output output Output method NPN open collector Dielectric strength 30 VDC Rated current 100 ma (See note.) 30 ma Residual voltage 2 VDC max. 0.5 VDC max. Leakage current 100 μa max. 5 μa max. Note: Do not exceed 1.6 A total for all cam outputs and the output. COM/( ) Note: 1. Always connect a diode to absorb counter-electromotive force when connecting an inductive load. 2. The VS terminal and power supply terminals are not connected internally. Item Cam outputs, Pulse output output Output method PNP open collector Dielectric strength 8-output Models: 30 VDC 16-/32-output Models: 26.4 VDC Rated current 100 ma (See note.) 30 ma Residual voltage 2 VDC max. Leakage current 100 μa max. Note: Do not exceed 1.6 A total for all cam outputs and the output. 9

10 Operating Mode Functions The Cam Positioner receives angle signal inputs from the Dedicated Absolute Encoder and outputs the preset ON/OFF angles as cam outputs. Program Examples 1. (8-output Models) Cam output (cam number) Step 0 Step 1 Step 9 ON angle OFF angle ON angle OFF angle ON angle OFF angle Cam output 1 Step 0 Step 1 Step 9 Cam output 2 Step 0 Step 1 Cam output 8 Step 0 Step 1 Step 9 Pulse output (See note 1.) output (ON/OFF ratio 1:1) Outputs a preset number of pulses per Encoder rotation. (Default setting: 60 pulses/revolution) ON during Run or Test Mode. OFF when an error occurs. Note 1: The number of pulses per Encoder rotation and the pulse output start angle can be set. Note 2: With counterclockwise rotation (359, , 0 ), step 0 for cam output 1 turns ON at 89 and OFF at 44 at in the diagram @ /-32@ (16-/32-output Models) Cam Program (Bank No. 7) Cam Program (Bank No. 2) Cam Program (Bank No. 1) Cam Program (Bank No. 0) Cam output (cam number) Step 0 Step 1 Step 9 ON angle OFF angle ON angle OFF angle ON angle OFF angle Cam output 1 Step 0 Step 1 Step 9 Cam output 2 Step 0 Step 1 Cam output 32 Step 0 Step 1 Step 9 Pulse output (See note 1.) output Start input (See note 2.) (ON/OFF ratio 1:1) Outputs a preset number of pulses per Encoder rotation. (Default setting: 60 pulses/revolution) ON during Run or Test Mode. OFF when an error occurs. Note 1: The number of pulses per Encoder rotation and the pulse output start angle can be set. Note 2: Be sure to turn ON the start input in Run and Test modes. Otherwise, there will be no outputs (output prohibited), including the cam outputs, pulse output, and output. Note 3: With counterclockwise rotation (359, , 0 ), step 0 for cam output 1 turns ON at 89 and OFF at 44 in the diagram. Note: The entire cam program can be changed at one time with 16- and 32-output Models with the bank function (banks 0 to 7). For details on the procedure for switching banks, refer to page

11 Nomenclature Displays 8-output Models (1) Cam output indicators (2) PV/SV indicator (4) Rotation display monitor (6) Cam No. display (7) Step No. display 16-/32-output Models (1) Cam output indicators (2) PV/SV indicator (3) Start input indication (4) Rotation display monitor (5) Bank No. display (6) Cam No. display (7) Step No. display Operation Keys TST 8-output Models 11. ADV key 12. Mode switch 13. Programming mode switch 14. Rotation direction switch 15. Encoder resolution switch 16-/32-output Models 11. ADV key 12. Mode switch 13. Programming mode switch 14. Rotation direction switch 15. Encoder resolution switch TST M TEST TCH MAN CW 1234 ANG 3 4 PLS/R DSPL ON ON ON ON OFF OFF OFF ON OFF OFF CCW DO NOT USE. CW ON OFF CCW M TEST TCH MAN 1234 ANG 3 4 PLS/R DSPL ON ON ON OFF OFF ON OFF OFF DO NOT USE. ADV ADV ANGLE ORIGIN CLEAR ANGLE BANK ORIGIN CLEAR CHECK ON OFF WRITE CHECK ON OFF WRITE (8) All protect indication (9) Mode indicator (10) Main display (11) Unit indication (12) 256 indication (13) Unit indication (14) Sub-display (15) ON/OFF indication (16) ADV indication (8) All protect indication (9) Mode indicator (10) Main display (11) Unit indication (12) 256 indication (13) Unit indication (14) Sub-display (15) ON/OFF indication (16) ADV indication 1. CHECK key 2. keys 3. keys 5. ON/OFF key 6. WRITE key 7. ANGLE keys 9. CLEAR key 10. ORIGIN key 1. CHECK key 2. keys 3. keys 4. BANK key 5. ON/OFF key 6. WRITE key 7. ANGLE keys 8. USB connector 9. CLEAR key 10. ORIGIN key Display Details No. Display color Description (1) Orange Lit while cam outputs are ON. (2) Red PV: Lit while the present angular position or speed is displayed in main display. SV: Lit while the setting value is displayed in main display. (3) Orange Lit while the start input is ON in Run or Test Mode. Not lit when an error occurs. (4) Orange Displays Encoder present angular position, direction, and speed guidelines. (5) Green Displays the bank number that is running in Run or Test Mode and the bank number selected in Programming Mode. (6) Green Displays the cam number for the angle setting displayed on subdisplay. (7) Green Displays the step number for the angle setting displayed on subdisplay. (8) Orange Lit while the All Protection function is enabled. (9) Orange The indicator for the selected mode is lit. : Programming Mode TST: Test Mode : Run Mode (10) Red Displays the present angular position or the speed and settings being made. (11) Red Displays units for the angle or the speed displayed on main display. (12) Red Lit while using an Encoder with a resolution of 256 if 256 display is selected. (13) Green Displays units for the angle or the speed displayed on sub-display. (14) Green Displays the speed or the ON/OFF angle settings. (15) Green Indicates whether main display displays the ON or OFF angle setting. (16) Green Lit while setting the Advance Angle Compensation (ADV) Function. Operation Key Details No. Description 1 Displays program details in Run Mode. 2 Selects the cam number with Keys. 3 Selects the step number with Keys. 4 Selects the bank number. 5 Selects the ON angle, or OFF angle 6 Writes the set data to memory. 7 Changes the angle or other setting value with Keys. 8 Connects the Cam Positioner to a personal computer via USB cable (order separately) for programming with the Support Software (order separately). 9 Moves to the screen for clearing settings 10 Designates the current angle of the machine (Encoder) as the origin (0 ). 11 Programming or Test Mode:Press to shift to the ADV function setting screen. Programming Mode: Press and hold at least 3 s to shift to the Function Setting Mode. Run Mode: Press and hold at least 5 s to enable/disable the All Protection function. 12 Switches modes. Programming Mode (M): Used to write cam programs, set the ADV function, etc. Test Mode (TEST): Used to modify settings while the Encoder is running. Run Mode (): Used for normal operation and to check the cam program. 13 Select the method used for programming cams. Teaching: ON/OFF Angles can be set based on actual machine (Encoder) operation. Manual: ANGLE Keys can be used to set ON/OFF angles. 14 Sets the rotation direction (rotation display monitor, etc.) to the machine (Encoder) rotation direction. 15 Sets the resolution of the connected Encoder. Also sets the unit for angle display when using an Encoder with a resolution of

12 Dimensions Note: All units are in millimeters unless otherwise indicated. Main Unit Cam Positioners Flush Mounting Models (8-output Models) M3.5 terminal screw Panel Cutout (according to DIN 43700) (14.6) Note: Mounting panel thickness must be 1 to 5 mm. Flush mounting -16B@ (16-output Models) -32B@ (32-output Models) 96 (14.6) α dia. Mounting screws (2 included) (M4 x 12) M3.5 terminal screw Mounting panel (1 to 5 mm) α Mounting bracket (included) Note: An 8-output Model is shown in the above diagrams. The Encoder is connected from the bottom with 16-/32-output Models. Surface Mounting Models -8BF@ (8-output Models) Terminal cover M3.5 terminal screw Mounting holes 81.8±0.2 (60.6) ± Four, M4 tap holes -16BF@ (16-output Models) -32BF@ (32-output Models) (60.6) Surface Mounting 60.6 Track Mounting 74.4 (See note 1.) DIN Track DIN Track Mounting Base Y92F-91 (Order Separately) 90 M3.5 terminal screw Terminal cover 22.9 Note: 1. These dimensions vary with the kind of DIN track (reference value). 2. An 8-output Model is shown in the above diagrams. The Encoder is connected from the bottom with 16-/ 32-output Models. 12

13 Encoder Connecting Direction Encoder Encoder Output cable Encoder Output cable Encoder Accessories (Order Separately) Parallel Input Adapters Y92C-30 This Adapter enables two Cam Positioners to share signals from an Encoder. Note: has been improved in 2004 April. Do not mix old and new model with Y92C-30. When you use 2 x, please use by "Old & Old" or "New & New" models. Panel Surface Mounting Front M4 screw (included) 74±1 36 Two, M4 tap holes Panel Back Mounting Back M4 nut (included) M4 screw (included) Connected to the. Connected to the. 74±1 Y92C-30 Two, 4.3 dia. holes 36 From the Dedicated Absolute Encoder Use the cable marked with a triangle when connecting only one Cam Positioner to the Parallel Input Adapter , dia dia. 26 R dia

14 Accessories (Order Separately) Watertight Cover Y92A-96N 21.9 (2) Panel Cutout Cover dimensions CHECK Y92A-96N 69.3 Use for flush mounting when waterproofing is required. The Y96A-96N conforms to IP66 and NEMA4 (for indoor use) standards for waterproofing The operating environment may cause the waterproof packing to deteriorate, shrink, or harden. Therefore, it is recommended that the packing be replaced regularly. Protective Cover Y92A-96B CHECK Discrete Wire Output Cable Y92S Cable length: 2 m A hardened Y92A-96B Protective Cover is available. Use it for the following: To protect the front panel from dust and dirt. To prevents the set value from being altered due to accidental contact with the keys or switches. DIN Track Mounting Base Y92F-91 Connector-type Output Cable E5ZE-CBL200 Cable length: 2 m Mounting Track PFP-100N PFP-50N PFP-100N ± ±0.3 27± ± (5)* ,000 (500)* * The numbers in parentheses () are dimensions for the PFP-50N , End Plate PFP-M M4 x 8 pan-head screw Spacer PFP-S M4 spring washer

15 E6CP-A/E6C3-A/E6F-A Rotary Encoders (Absolute) Combining this Encoder with an Cam Positioner enables high-precision detection of the operation timing of various automatic machines. The E6CP-A is a low-cost, money-saving Encoder. The standard E6C3-A is well suited to environments subject to water and oil. The standard E6F-A is a rigid type that is compatible with high shaft-tolerance applications as well as environments subject to water and oil. Note: Refer to the relevant datasheet for details. Ratings and Characteristics Item E6CP-AG5C-C E6C3-AG5C-C E6F-AG5C-C Rated supply voltage 12 VDC 10% to 24 VDC +15%, ripple (p-p) 5% max. Current consumption (See note 1.) 70 ma max. 60 ma max. Resolution (pulses 256 (8-bit) 256 (8-bit), 360 (9-bit), or 720 (10-bit) per rotation) Output code Gray binary Output configuration NPN open-collector output Output capacity Applied voltage: 28 VDC max. Applied voltage: 30 VDC max. Sink current: 16 ma max. Sink current: 35 ma max. Residual voltage:0.4 V max. (sink current at 16 ma) Residual voltage:0.4 V max. (sink current at 35 ma) Logic Negative logic (H = 0, L = 1) Accuracy Within ±1 Rotation direction Clockwise (viewed from the shaft) for output code increment Rise and fall times of output 1.0 μs max. (control output voltage: 16 V; load resistance: 1 kω; output cord: 2 m max.) Starting torque 0.98 m N m max. 10 m N m max. (at room temperature), 30 m N m max. (at low temperature) Note: 1. The following inrush currents flow when the power is turned ON. E6CP-AG5C-C: Approx. 8 A (time: approx. 0.3 ms), E6C3-AG5C-C: Approx. 6 A (time: approx. 0.8 ms), E6F-AG5C-C: Approx. 9 A (time: approx. 5 μs) 2. JEM1030: Applicable as of μs max. (control output voltage: 5 V; load resistance: 1 kω; output cord: 2 m max.) 9.8 m N m max. (at room temperature), 14.7 m N m max. (at low temperature) Moment of inertia kg m 2 max kg m 2 max kg m 2 max. Shaft-load Radial 29.4 N 80 N 120 N tolerance Thrust 19.6 N 50 N Max. permissible rotation 1000 r/min 5000 r/min Ambient temperature 10 to 55 C (with no icing) 10 to 70 C (with no icing) Storage temperature 25 to 85 C (with no icing) 25 to 80 C (with no icing) Ambient humidity 35% to 85% (with no condensation) Degree of protection IEC standard IP50 IEC standard IP65 (JEM standard IP65f) (See IEC standard IP65 (JEM standard IP65f) note 2.) Insulation resistance 200 MΩ min. (at 500 VDC) between charged parts and the case Dielectric strength 500 VAC, 50/60 Hz for 1 min between charged parts and the case Vibration resistance Destruction: 10 to 55 Hz,1.5-mm double amplitude for 2 hr each in X, Y, and Z directions Destruction: 10 to 500 Hz, 2-mm double amplitude, 150 m/ s 2 3 times each in X, Y, and Z directions, 11- min sweep time Destruction: 10 to 500 Hz,1.5-mm double amplitude 3 times each in X, Y, and Z directions, 11-min sweep time Shock resistance Destruction: 1000 m/s 2 3 times each in X, Y, and Z directions Weight Approx. 200 g (with 2-m cord) Approx. 300 g (with 1-m cord) Approx. 500 g (with 2-m cord) Datasheet Cat. No. --- F058 E283 15

16 Dimensions Note: All units are in millimeters unless otherwise indicated. E6CP-AG5C-C dia dia. 50 dia dia. Note: Order the E69-C06B Coupling separately. Accessory Mounting Bracket (Included) 38 dia. Note 1: Round, vinyl-insulated cable 2,000 Four, M4 holes with 10 cores (external (depth: 10) dia.: 6, cross-sectional (See note 1.) (See note 2.) area: 0.18 mm2, insulation: 1.0 mm dia.), standard length: 2 m Note 2: Connector to the Cam Positioner. Bracket Mounting Diagram Panel 16.9 dia. 5.5 dia. holes (18) dia. Two, C (5.1) 68±0.2 dia. Three, M5 E6C3-AG5C-C D cut: Phase-Z position (range: ±15 ) 40±0.1 dia. 120 ±0.1 (58) (15) dia. 12 dia dia. 50 dia. Note: Order the E69-C08B Coupling separately. Three, M4 holes (depth: 5) 120 ± Oil-resistant, shield PVC-insulated cable with 12 cores (external dia.: 6, cross-sectional area: 0.2 mm 2, insulation: 1.1 mm dia.), standard length: 1 m or 2 m E6F-AG5C-C 24 dia. Four, M3 holes (depth: 6) 48 dia. (85) dia. 60 dia dia dia. Note: Order the E69-C10B Coupling separately. 17 Bearings Note 1: Round, shielded vinyl-insulated cable with 12 cores (external dia.: 6, cross-sectional area: 0.2 mm 2, insulation: 1.1 mm dia.), standard length: 2 m Note 2: Connector to the Cam Positioner 14 max (See note 1.) (See note 2.) 16.9 dia. Accessory Mounting Bracket (included) Bracket Mounting Diagram Panel 2, dia. holes 2 (18) dia. Two, C (5.1) 72±0.2 dia. Three, M5 16

17 Accessories (Order Separately) E69-C06B Shaft Coupling (for the E6CP) E69-C08B Shaft Coupling (for the E6C3) E69-C10B Shaft Coupling (for the E6F) (11) Four, M3 Hexagon 2.8 (16.4) socket-head setscrews Four, M4 Hexagon socket-head setscrews (12) 7.1 Four, M4 Hexagon 3.6 (19) socket-head setscrews 3.6 6H8 dia.15 dia. 8H8 dia. 8H8 dia.19 dia. 10H8 dia.22 dia. Note: The material is fiber-glass-reinforced polybutylene terephthalate resin (PBT). E69-DF5 Extension Cable Note: The material is fiber-glass-reinforced polybutylene terephthalate resin (PBT) , Note: The material is fiber-glass-reinforced polybutylene terephthalate resin (PBT) dia dia. (See note 1.) (See note 2.) (See note 3.) Note 1: E6F-AG5C-C, E6CP-AG5C-C, and E6C3-AG5C-C Connectors for the. Note 2: 6-dia., 12-core shielded cable (cross-sectional area: 0.2 mm 2, insulation: 1.1 mm dia.), standard length: 5 m Note 3: Connected to the Cam Positioner. Note: Refer to Characteristics on page 4 for the maximum cable length. The following models are also available: E69-DF10 (10 m), E69-DF15 (15 m), E69-DF20 (20 m), and E69-DF98 (98 m). Safety Precautions for Encoders Precautions for Correct Use Do not subject the E6CP Encoder to oil or water. The Encoder consists of high-precision components. Handle it with utmost care and do not drop it, otherwise malfunctioning may result. When connecting the shaft of the Encoder with a chain timing belt or gear, connect the chain timing belt or gear with the shaft via a bearing or coupling as shown in the following diagram. Chain sprocket Bearings Coupling Rotary Encoder If the decentering or declination value exceeds the tolerance, an excessive load imposed on the shaft may damage or shorten the life of the Encoder. Do not place excessive loads on the shaft if the shaft is connected to a gear. The tightening torque must not exceed the value given in the table at the right when the Rotary Encoder is mounted with screws. Do not pull wires with a force greater than 29.4 N while the Rotary Encoder is secured and wired. Rotary Encoder Mounting Procedure 1 Insert the shaft into the Coupling. 2 Secure the Encoder. Refer to the table for the maximum insertion lengths of the shaft into the Coupling. 3 Secure the Coupling. Coupling E69-C06B E69-C08B E69-C10B Coupling E69-C06B E69-C08B E69-C10B 4 Connect the power and I/O lines. 5 Turn ON the power and check the outputs. Maximum insertion length 5.5 mm 6.8 mm 7.1 mm Do not secure the Coupling and shaft with screws at this time. Tightening torque 0.25 N m 0.44 N m 0.44 N m Be sure to turn OFF the Encoder before connecting the lines. Fastening plate Cord 29.4 N max. Do not subject the shaft to shock. Therefore, do not strike the shaft or coupling with a hammer when inserting the shaft into the coupling. Make sure there is no foreign matter in the Connector before connecting it to the Encoder. 17

18 Safety Precautions for Cam Positioners Refer to Safety Precautions for All Counters.!CAUTION Tighten terminal screws to a torque of 0.80 N m so that they do not become loose. Minor fires or malfunction may occasionally occur. For 16- and 32-output Models, leave the protective label attached to the when wiring. Removing the label before wiring may occasionally result in fire if foreign matter enters the Unit. Remove the label after the completion of wiring to ensure proper heat dissipation. Leaving the label attached may occasionally result in fire. Do not disassemble, modify, or repair the or touch any of the internal parts. Otherwise, minor electric shock, fire, or malfunction may occasionally occur. Do no allow metal fragments, lead wire scraps, or chips from processing during installation to fall inside the. Otherwise, minor electric shock, fire, or malfunction may occasionally occur. Do not touch the terminals when power is being supplied. For Surface-mounting, always connect the terminal cover for after completing wiring. Otherwise, minor injury due to electric shock may occasionally occur. Precautions for Safe Use Observe the following items to ensure the safe use of this product. Environmental Precautions Store the within specified ratings. If the has been stored at temperatures 10 C or lower, let it stand for 3 hours or longer at room temperature before turning ON the power supply. Use the within the specified ratings for operating temperature and humidity. Do not operate the in locations subject to sudden or extreme changes in temperature, or locations where high humidity may result in condensation. Do not use the in locations subject to vibrations or shock. Extended use in such locations may result in damage due to stress. Do not use the in locations subject to excessive dust, corrosive gas, or direct sunlight. Install the well away from any sources of static electricity, such as pipes transporting molding materials, powders, or liquids. The is not waterproof or oil resistant. Do not use it in locations subject to water or oil. The life expectancy of internal components may be reduced if the is mounted side-by-side. Do not use organic solvents (such as paint thinner or benzine), strong alkaline, or strong acids because they will damage the external finish. Usage Precautions Install a switch or circuit breaker that allows the operator to immediately turn OFF the power, and label it to clearly indicate its function. Pay careful attention to polarity to avoid wrong connections when wiring terminals. Do not connect more than two crimp terminals to the same terminal. Use the specified wires for wiring. Applicable Wires AWG24 to AWG18 (cross-sectional area of to mm 2 ) Solid or twisted wires of copper Do not connect loads that exceed the rated output current. The output elements may be destroyed, possibly resulting in shortcircuit or open-circuit faults. Always connect a diode to protect against counterelectromotive force when using an inductive load. Counterelectromotive force may destroy output elements, possibly resulting in short-circuit or open-circuit faults. Use the specified cables to connect outputs. Do not install input lines in the same duct or conduit as power supply or other high-voltage lines. Doing so may result in malfunction due to noise. Separate the input lines from highvoltage lines. Internal elements may be destroyed if a voltage outside the rated voltage is applied. Maintain voltage fluctuations in the power supply within the specified range. Use a switch, relay, or other contact so that the rated power supply voltage will be reached within 0.1 s. If the power supply voltage is not reached quickly enough, the may malfunction or outputs may be unstable. Do not turn OFF the power supply when changing or deleting settings. The contents of the EEPROM may be corrupted. 18

19 Precautions for Correct Use A cam output will remain ON if the set angles for two steps overlap for the same cam number. Step 1: 120 ON 170 OFF Step 2: 150 ON 210 OFF ON OFF A step will produce no output if the ON and OFF angle for the step are the same. The output does not turn ON during programming. /TEST Mode Switch M output ON OFF Note: The output turns ON with the timing shown in the diagram, but it remains OFF when an error occurs. Thus, you can use the output as a timing signal during operation, including trial operation. Input signals may be accepted, not accepted, or unstable for the following times when the power supply is turned ON or OFF. Set the system to allow leeway in the timing of input signals. Approx. 1 second is required from the time the power supply is turned ON until outputs are made. Refer to the Operation Manual (Cat. No. Z199) for information on other timing. Power supply ON OFF 0 to 1.3 s 5 ms 0 to 1 s Do not subject Connectors (outputs, Encoder) to more than 30 N of force. Confirm the waveform of the power supply circuit and install a surge absorber. Surge or noise applied to the power supply may destroy internal elements or cause malfunctions. Switch the power supply circuit with a device rated at 3.5 A or higher. Inrush current of approximately 3.5 A will flow for a short period of time when the power supply is turned ON. The may not start if the capacity of the power supply is not sufficient. Be sure to use a power supply with sufficient capacity. EEPROM is used as memory when the power is interrupted. The write life of the EEPROM is writes. The EEPROM is written when settings are changed or deleted or when the resolution is changed. Make sure that all settings are appropriate for the application. Unexpected operation resulting in property damage or accidents may occur if the settings are not appropriate. Connect all negative ( ) terminals, COM terminals, and Vs terminals. When using the Y92C-30 Parallel Input Adapter for parallel operation, do not connect more than two Cam Positioners to the same Encoder. Input status Unstable Accepted Unstable Not accepted When using 16-/32-output Modules, the operation timing of the outputs will be as shown below in relation to the ON/OFF timing of the start input. Refer to Bank Functions (F7/F8/F9) on page 29 when switching banks. ON Start input OFF 225 ms max. 225 ms max. Cam outputs output Output OFF Output possible Output OFF Refer to the following manual for precautions in using the Cam Positioner and other information required for operation: Cam Positioner Operation Manual (Cat. No. Z199) 19

20 Operating Procedures Flow of Operation Initial Settings Setting Resolution and Rotation Direction Setting the Origin The Encoder resolution and rotation direction is set on a DIP switch. For details on the setting methods, refer to page 21. The Encoder is mounted to the machine and the origin for operation is determined. For details on the setting methods, refer to page 21. Setting Functions Advanced function Parameters can be set in Function Setting Mode to perform more advanced operations. For details, refer to page 26 Advanced Functions. Programming Cams (Programming Mode) Setting ON/OFF Angles There are three methods that can be used to set or change ON/OFF angles (i.e., cam programming). Using the ANGLE Keys (Manual Mode) Actually turning the Encoder (Teaching Mode) Setting from personal computer using Support Software (order separately) For details on the setting methods, refer to pages 22 to 23. Setting the ADV Function Advanced function Advance angle compensation (ADV) function can be set if required. For details on the setting methods, refer to page 27. Checking Timing (Test Mode) Operation (Run Mode) Checking ON/OFF Angle Settings The machine is operated and outputs are actually made to check the timing of operation. If the timing of operation is not correct, it can be changed. For details, refer to page 23. Operation is started. For details, refer to page 24. The ON/OFF angles that have been set can be checked. For details, refer to page 24. Clearing Settings Settings for Basic Functions Changing the Mode TST TST TST ADV Key 5 s min. Programming Mode Test Mode Run Mode Deletes settings. There are two methods that can be used to delete settings. Clearing all programs (deletes all programming) Clearing individual steps, cams, and banks For details, refer to page 25. Changed with the mode switch. TST Changed with the mode switch. ON/OFF Key 1 s min. Programming Mode Used to write cam programs, set the advance angle compensation function, etc. All outputs will remain OFF. Test Mode Used to write cam programs, set the advance angle compensation function, and perform other operations while actually turning ON outputs to confirm operation timing. This mode is also used to adjust settings during operation. Run Mode Used for normal operation. Settings, such as writing cam programs and setting the advance angle compensation function, cannot be performed. All Protection Disables all keys and switches. will light when the all protection function is enabled. Refer to page 24. Switching the Angle and Speed Display Main Display: Angle Sub-display: Speed Main Display: Speed Sub-display: Angle Refer to page

21 Setting Resolution and Rotation Direction One of three resolutions can be selected for the Encoder connected to the : 256, 360, or 720. The resolution and display angle are set here. Setting the Origin The origin of the Cam Positioner is set to match the origin of the machine (Encoder). The same origin is used for all banks. (The bank function is supported only for 16-/32-output models.) Example: Setting the Present Angular Position of 150 to 0 Turn OFF the power supply. Change the mode. Set the mode switch to M. Set the display angle and the Encoder resolution. Open the front cover at the lower part of the and set pins 3 and 4 on the DIP switch. CW 1234 ON OFF CCW 3 4 Display Resolution angle ON ON ON OFF OFF ON OFF OFF Not used. (See note 2.) Note 1: Default settings are shown in reverse type. Note 2: When using an Encoder with a resolution of 256, displaying 360 directly is not possible. The thus provides a convenient setting that enables converting the display and settings to 360 when using an Encoder with a resolution of 256. When using a 360 display, however, some angles will not be displayed. Set the programming mode switch. Mode TST Set the machine to its origin. Set the programming mode switch to TCH. Programming mode Turn the machine (Encoder) to the position of the desired origin (150 in this example). TCH MAN Check the rotation direction of the machine (Encoder). Turn ON the power supply. Turn the Encoder in the actual direction of operation and confirm that the rotation display monitor turns clockwise. If the monitor turns counterclockwise, turn OFF the power supply and change pin 1 on the DIP switch to CCW. CW Rotation Display Monitor (See note.) 1234 Display 3 4 Resolution angle ON ON ON ON OFF OFF OFF ON OFF OFF CCW Not used. Specify the origin. Press the ORIGIN Key. (See note.) In approx. 1 s, the present angular position display will change to 0 and the previous display will return. Note: Default setting. Connect the machine (Encoder) and turn ON the power supply. End of preparations. Note: With 16-/32-output models, the origin input from the terminal block can be turned ON to specify the origin. End Note: Changes to DIP switch settings are enabled when the power is turned ON. 21