CAPITAL ROBOTICS. Robotic Fusion Arc 180L Welding Cell

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1 Robotic Fusion Arc 180L Welding Cell

2 Fusion Arc Weld Cells We have re-engineered our cell from the ground up, starting with the base of the unit, which uses slotand-tab construction to provide a very rigid foundation. This minimizes resonance, which enables the Fusion Arc Cell to take advantage of the new FD s unmatched speeds. Capital Robotics offers a selection of pre-configured Cells that are engineered as a complete solution for a host of applications. Fusion Arc designates our family of cells available in a range of sizes and configurations, These preengineered systems provide a fully enclosed environment that remains functional, flexible and meets most safety requirements while remaining very cost-effective. Each cell is available with a host of productivity options and the space-saving design makes for easy placement and relocation in your manufacturing area. New Space Saving Design Replaceable Panels Fork Lift Pockets Shown w/optional Drilled/Tapped tables Rigid Slot & Tab construction RIA Member Capital Robotics is a member of the RIA (Robotics Industry Association).

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4 WB-P500L Low Spatter, Pulse Wave, Inverter Welding Power Supply Achieve optimum welding performance on steel, stainless, and aluminum. Significantly reduces spatter generation across the entire range of low to high welding currents. Delivers high-quality pulse welding by performing optimized waveform control according to materials. WB-500L Key Features & Benefits CBT-EX Extra Low Spatter Mode for Carbon and Stainless Steels Reduced Undercut During High Speed Welding High Duty Cycle for High Output and Automated Applications J-Solution Option for Exceptional Weld-Ability of Zinc Coated Steels Common Features of all Welbee Models High Speed Welding Mode Side Air Flow Structure Standard USB Port Optional Android Tablet, Weld Data Monitoring and Networking Built-In Interface for Easy Connection with FD-Series Robots Multi-Process: GMAW FCAW GTAW - SMAW

5 WB-P500L SPECIFICATION Item Model Specification WB-P500L Number of phases 3 Rated frequency Rated input voltage Input voltage range Rated input power 50/60Hz 460V 460V ±10% 25.2kVA, 24.1kW Rated input current 31.6A Rated output current Rated load voltage Rated output current range 500A(DC), 400A(Pulse) 39.0V(DC), 34.0V(Pulse) A Rated output voltage range V Maximum no-load voltage Rated duty cycle Number of welding conditions 91V 60%(DC), 80%(Pulse) 100 Operating temperature range 14º F to 104º F (-10 to +40º C) Operating humidity range less than 50%, 104º F (40º C), less than 90%, 68º F (20º C) Storage Temperature Range -13º F to +131º F (-25 to +55º C) Storage humidity range less than 50%, 104º F (40º C), less than 90%, 68º F (20º C) Dimensions (W x D x H) Mass Rated output current 15.6 x 28.0 x 31.9 in. (395 x 710 x 810mm) lbs (81kg) 400A Rated load voltage 26.0V Rated output current range A Rated duty cycle 0.93 Rated output current 300A Rated load voltage 32.0V Rated output current range A Rated duty cycle 100% OTC Daihen REQUIRES Balanced Phase to Ground Power. Delta or Wye Power (must be Wye Power or Transformer must be purchased) Specification subject to change without notice

6 Daihen s FD-B4L Industrial Welding Robot For extended reach with a through-arm, the FD-B4L is your best-in-class solution from Daihen. The through-arm coaxial cable design of the FD-B4L gives you maximum mobility in tight workspaces. Specifications Model Number FD-B4L Structure Vertical Articulated Number of Axes 6 Maximum Capacity 8.8 lbs.(4kg) Positional Repeatability +/-0.06 mm (1) Driving Capacity 4650W Working Range Arm / Wrist J1 Arm (Rotation) ± 170 (± 50 ) (2) (Vertically Articulated Type) J2 Arm (Lower Arm) -155 to +100 (3) J3 Arm (Upper Arm) -170 to +180 J4 Wrist (Swing) ± 155 J5 Wrist (Bending) -45 to +225 (5) J6 Wrist (Twist) ± 205 (5) Motion Speed - Arm / Wrist J1 Arm (Rotation) J2 Arm (Lower Arm) J3 Arm (Upper Arm) J4 Wrist (Swing) J5 Wrist (Bending) J6 Wrist (Twist) Wrist Allowable Load J4 Wrist (Swing) J5 Wrist (Bending) J6 Wrist (Twist) Allowable Moment of Inertia J4 Wrist (Swing) J5 Wrist (Bending) J6 Wrist (Twist) 3.40 rad/s (195 /s) 3.05 rad/s (175 /s) (2) 3.49 rad/s (200 /s) 3.49 rad/s (200 /s) 7.33 rad/s (420 /s) 7.33 rad/s (420 /s) 10.5 rad/s (600 /s) 10.1 Nm 10.1 Nm 2.94 Nm 0.38 kg m kg m kg m2 Arm Cross-Sectional Area 6.37 m2 X 340 Ambient Temperature 0 ~ 45 C 20 to 80% RH Weight lbs. (277kg) Max. Load Upper Arm 44.0 lbs. (20kg) (6) Installation Method Floor / Ceiling / Wall NOTES: (1) The value of the positional repeatability is at the tool center point(tcp) in compliance with ISO (2) The value in parentheses indicates wall mounted. (3) Working range of J2 axis may be restricted when wall mounted (4) The operation range of the J3 axis is restricted to 1700 to +250) when floor based welding is applied. (5) Working range of the J6 axis may be restricted by the position of the J5 axis. (6) When loading, the maximum payload as the end effector. This value changes according to placement and load conditions of the wrist.

7 Technical Features & Benefits: New built-in shock sensor in welding torch provides a liner clamping mechanism to reduce deviation of wire position caused by changes in the robot s posture. Improved maintainability allows the robots to be greased while the torch is mounted. Slim arm width the width of the upper arm has been reduced to ease interference in tight spaces. Improved dustproof and waterproof Design equivalent to IP54 (5/6axes) Quick communication with other components via CAN communication Faster, yet smoother motion Vibration restraining control User Friendly operation by visual display Advanced PLC Functions Enhanced System Configuration ability Large memory capacity and I/O control signals On-screen guides Multi-screen function Incredible new functions for arc welding Network capability Through-arm coaxial cable

8 FD Teach Pendant: The FD Teaching Pendant is 27% lighter and 40% smaller than our previous model, making tight spaces a non-issue and teaching sessions easier. Simple Backup With this feature, you can now back up all data directly from the teach pendant. We have included a USB memory slot to make backing up data quick and easy. Welding Condition Guide Function This welding database will aid the user in coming up with welding conditions based on plate thickness, joint type, and travel speed. Once these presets are determined the voltage/current are automatically calculated. The end results = optimal welding conditions. Fluid Operation Jog Dial makes scrolling through teaching programs, wire inching/retracting, and adjusting the wire aiming position effortless. This intuitive feature grants seamless operation for multiple tasks. One-Touch Access The touch panel uses One-Touch Access for programming. This new function decreases amount of keystrokes required to navigate through each menu. Improved Screen Display We have updated the screen to a 5.7 inch (640 x 480) LED display capable of 60,000 colors. That is over 59,000 more colors than the last model. This greatly improves readability, clarity of characters, and all screen content. Operation Buttons Icons Each operation now has its own icon. This clarifies the action of each button, thus simplifying each programming session and making it easier. Smooth Welding Helps you find better welding conditions with one-touch operation.

9 FD11 ROBOT CONTROLLER: Most Advanced Robot Controller This controller is 21% lighter than our previous model. By reducing the controllers height by 196mm and its depth by 100mm, the FD Robot Controller has 20% less volume overall and allows for additional clearance. Electrical Efficiency Power Conservation mode comes standard. With it, you can reduce your power consumption by up to 50%. When the controller is not in use for a period of time, the fans shut down and the, teach pendant back light shuts off, allowing the user to conserve energy. The power Conservation mode settings are fully adjustable by the user. We have included and external signal allowing for additional energy conservation. Minimal Maintenance The FD Robot Controller includes 30% fewer parts than previous model, thus reducing your spare parts inventory. We have also included a new component called the Ethernet Servo Link. This allows you to link two robots together, eliminating the hardware connection and cabling. Refined Operability A new standard in our FD series is the Torch Shift Function. This function dramatically reduces the teaching workload by letting the user shift the torch position in the entire welding section by either posture, or in XYZ. High Performance Movement Increased the robot controller processing speed to quickly detect the weld start signals. This means a drop in arc start failures, and an ability to achieve high quality bead appearance. Residual vibration has been reduced by approximately 66%; because of this drastic reduction, high speed approaches are now possible. Intelligent Troubleshooting and Trace Options. When a welding error occurs, the data can be backed up allowing you to detect the problem faster. You can now choose your method of detecting/tracing.. Tractability can either be viewed on the teach pendant or on a PC with FD-AM (arc Monitor) software.

10 FD11 Controller Specifications: Model Number Dimensions Weight FD11 Robot Controller W x D x H (Inches) 137 lbs (Approximately) Ambient Temperature Range 32 to 113 F (0 to 45 C) Ambient Relative Humidity Range 20 to 80% RH (non condensing Power Supply 3-Phase 480/240 VAC +/-10% 50/60 HZ with integrated transformer General Purpose Physical I/O Memory Capacity 40 inputs, 40 outputs 160,000 instructions by PTP Number of Task Programs 9999 External Memory USB (Robot Controller: 1 slot) (Teach Pendant: 1 slot) Color Munsell Notation 10GY 9/1 Basic Configuration: 1.) Manipulator 2.) Controller 3.) Teach Pendant ) Operation Box 5.) Power Source 5 3 INVESTMENT RECAP 2

11 INVESTMENT RECAP Fusion Arc 180L Weld Cell including: Cell Dimensions: 10 6W x 15 0 L x 7 0 H Two A2PF-1000 Tilt/Rotate Positioners w/ Pedestals Ext Axis Cabinet, Co-Op Kit & 10m Cable w/ Transformer Wing Extensions Two 96 W Light Curtains in Lieu of 56 W Pneumatic Door One Rear Entry Access Door OTC-Daihen FD-B4L Robot Manipulator OTC-Daihen P500L Welding Power Source (460V only) OTC-Daihen Controller & Teach Pendant 500Amp Welding Kit Integration Synchromotion, Multi-Unit & Multi-pass Software CELL OPTIONS Weld Cell Packages Safety Detection Device: The safety detection device prevents the robot from entering an area where it is not intended to operate. This feature is installed using limit switches and is wired directly into the safety circuit. Versatility Package: Cell pre-engineered for fixed tables and headstock / tailstock. With this package, the cell can be easily converted to fixed tables or headstock / tailstock. Safety Package: Cell pre-engineered to accept light curtains or guarding roll-up doors on all openings. (replacement wall may be needed)

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13 Optional Robotic Accessories ROBOT OPTIONS.045 Consumable Start Kit INCLUDED Torch Cleaning and Cutting Station Touch Sensor (FD-WD Built in Controller) w/ (5m) Cable INCLUDED INCLUDED Fixture Software FIXTURE SOFTWARE OPTIONS Opticam Classic Fixture Design - Includes Up to 4 hours of on-line training. Automated Fixture Design utility used to create the support fixtures for welding or laser applications. Includes CAD translators for 3-D IGES and Parasolid X_T Includes first year software maintenance, support and updates. Additional Licenses TRAINING OPTIONS Training Classes 3 - Days Basic Robotic Training Class for (2) Capital Robotics in Atlanta, GA INCLUDED Additional School Capital Robotics in Atlanta, GA 4- Days On-Site Training Customer s Facility INCLUDED Additional On-Site Training Customer s Facility

14 TORCH CONSUMABLE KITS GMAW, Aluminum, Tig & Plasma Part Numbers at your fingertips, for ordering consumables When you re in full production, the last thing you need to worry about is consumable parts, where to find them, and if there is stock. Consumables can stop a job, and you should always keep enough in stock. As you can see we have made it easy. Everything you need to complete the job. This is a saving in it self. Everything you need with these advantages: Handy storage box Easy Access Inventory Control Consumables at your fingertips, for easy ordering Contact Tips Nozzles Baffles Insulating Bushings Tip Body Liner Kit For Steel Kit for Aluminum Start out right and purchase your Consumable Kit today.

15 Torch Cleaning & Cutting Stations Nozzle Cleaning Station Is an automatic spatter removal and cleaning system for robotic welding torches. The cleankit holds the torch nozzle firmly in place while a motor directs a precision-machined reamer to remove spatter from the inside of the nozzle. Periodic spatter removal between welds can help prevent porosity, reduction of gas flow and the possibility of a short circuit between the inner torch and the gas nozzle. Other benefits include less downtime for nozzle maintenance, consistent weld quality, reduction in torch damage and longer life for consumables. A heated anti-spatter dip can support is included. Nozzle Cleaning & Wire Cutting Station Combines reaming with wire cutting and adds a wire brush for spatter removal from the outside of the nozzle as well. An anti-spatter dip can support is included. Wire Cutter Is designed to remove the ball at the end of the welding wire providing consistent wire stick-out. This feature provides superior arc starting and prevents oxidation in weld starts and is especially helpful in applications where touch sensing is needed to help find part locations. Description Nozzle Cleaner Nozzle Cleaner & Cutting Station Wire Clipper Applicable Nozzle Diameter Power consumption 13mm (1/2 ) Standard 16mm (5/8 ) Optional 19mm (3/4 ) Optional 13mm (1/2 ) Standard 16mm (5/8 ) Optional 19mm (3/4 ) Optional N/A 150 W Max. 80 W Max. 50 W Max. Mass 4.4kg (8.8lbs.) 8kg (17.6lbs.) 4.5kg (9.9lbs.) Applicable Wire Diameter 1/16 or Smaller 1/16 or Smaller 1/16 or Smaller Power 100 VAC 10% Requirements Notes: 1RT-22G Step Down Transformer (115V >100V) Required with any Clean Kit

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