EDGE Connect Customized shape cutting control

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1 Customized shape cutting control

2 Customized shape cutting control This is the next generation of Hypertherm s industry leading automated control systems. It includes Hypertherm s embedded cutting expertise combined with cutting machine OEM customizability. EDGE Connect offers many new software features, enhanced hardware, and field based system configuration capabilities. Superior cutting performance and embedded expertise (Hypertherm Phoenix and SureCut technology) Convenient operator programming with SureCut outcomes via ProNest CNC Greater reliability through improved industrial system hardware Optimized machine setup using EtherCAT communications Reduced costs and customization via a Soft Operator s Console (Soft OpCon) and PLC Connect Modular, simple and upgradable CNC ordering and point-of-use configuration design Product benefits 2

3 SureCut SureCut allows customers to maximize performance through embedded expertise. It is brought to you via various delivery mechanisms that include Hypertherm CAM software, CNCs, and cutting systems. Quality Productivity Operating cost Easy setup Optimized process parameters Easy troubleshooting Outcomes/Techniques True Hole True Bevel Rapid Part Optimized consumable life Setup/Diagnosis Easy setup Optimized process parameters Easy troubleshooting SureCut 3

4 Phoenix Embedded expertise with Hypertherm s proprietary Phoenix CNC software delivers unsurpassed ease of use and consistent performance for cutting applications. This software is designed specifically for the X-Y and bevel cutting market and is available in over fifteen languages for easy operation. Integrated cut charts, automatic process parameters and communications to cutting tool and height control systems for automated control of the cutting process Wizards and diagnostic support tools that enable easy setup, use and rapid troubleshooting Built-in cutting optimization tips for improving cutting machine performance and process outcomes at the touch of a button Phoenix 10 Advanced process support for pipe, tube, and bevel Consistent operator interface for existing EDGE family customers Phoenix CNC software improves cut quality and productivity by delivering our expertise directly to your factory, making it as if you have your best operator on every shift Phoenix 4

5 ProNest CNC ProNest CNC software enables end users to get optimal cut quality for part programs created using the EDGE Connect CNC. Through the touch screen interface machine operators can create part programs quickly and easily without special training. There are two nesting options available with the EDGE Connect platform. ProNest CNC for automatic pattern array nesting of a single shape comes standard, and customers have the option to upgrade to True Shape nesting for nesting for multiple shapes with an advanced algorithm. ProNest CNC complements offline ProNest and is ideal for rush programming by the operator when optimal cut quality is required. ProNest based embedded cutting expertise is included in every part program created on the CNC, including parts from the standard shape library. ProNest CNC User Interface Simple and intuitive touch screen interface requires minimal operator training. Operators can easily nest short-notice jobs with optimal outcomes. Standard True Shape ProNest CNC 5

6 Reliability The EDGE Connect line of CNCs significantly enhances overall system reliability. Reliability Improved industrial hardware using a small and highly flexible embedded CNC chassis that requires no active cooling (no fans) Single cable, EtherCAT connectivity Projected Capacitive Touch Screen (PCAP) technology available in the T and TC models Solid state hard drive Robust design for the harsh cutting environment (heat, dust, electrical noise) Remote Help utility Embedded CNC chassis offers the most flexibility for cutting machine integration. It only weighs 1.2 kg (2.7 lb.) and it is our smallest control product All of the system components have been integrated to minimize overall part count, improve thermal performance no cooling fans required The system s solid state hard drive has greater long term reliability by removing moving parts The PCAP touch screen (available on some models) is resistant to water droplets and spray present in the cutting environment The EDGE Connect only weighs 1.2 kg (2.7 lb.) Remote Help reduces downtime and allows for quick resolution should any problems arise Reliability 6

7 Performance The solid state drive eliminates read-write errors and reliability issues due to vibration. Operating vibration EDGE Pro EDGE Connect Weight is reduced by >65%. Weight EDGE Pro EDGE Connect The low-power processor reduces power consumption by >70% and eliminates the need for cooling fans. 16C 14C 12C 10C 8C 6C 4C 2C 0 CNC internal temperature vs. ambient EDGE Pro EDGE Connect Power consumption EDGE Pro EDGE Connect Performance 7

8 PLC Connect PLC Connect is an internal PLC, integrated with Phoenix in real time. PLC Connect allows machine customization without the need for additional external hardware. Internal PLC for cutting machine customization EDGE Connect offers an internal PLC for cutting machine customization allowing OEMs to integrate unique features into the machine application. Basic functionality is included with the EDGE Connect, and the system is upgradable to include greater functionality. Programs are created in two different versions of MULTIPROG, which are available from Hypertherm to integrate with Phoenix. Cutting machine manufacturers can add custom system functionality without requiring changes by Hypertherm. PLC Connect may replace costly external PLCs used by cutting machine manufacturers today Various logic frameworks available (IEC compliant) Seamlessly integrated with Hypertherm Real Time Operating System (RTOS) PLC programming environment Cutting machine OEMs have the ability to add their own programs, such as: Drill station with various operations Control of oxyfuel torches with programmable timers for preheat, programmable gas flow control, and automatic igniters Plate markers using pneumatic punch, zinc powder or ink jet technology All programs are developed within MULTIPROG Express and MULTIPROG PLC Connect PLC Connect 8

9 Customizable configuration Each EDGE Connect system configuration can be customized to specific applications based upon your needs. Customizable configuration Cutting machine manufacturers purchase their EDGE Connect system hardware. After the hardware arrives, software is ordered through a web interface (Xnet). Software upgrades are available and purchased anytime after the initial installation through the same tool. CNCs can be configured to a specific cutting machine configuration at the manufacturer s site rather than weeks before the machine is built. Field based upgrades can take place at any time, allowing the flexibility of not returning equipment back to Hypertherm. All EDGE Connect hardware models can support all of the processes. Hardware lead times and carrying costs are reduced significantly with region-based stocking. Xnet order Intermediate plasma/oxyfuel Advanced plasma/oxyfuel Advanced waterjet Process Standard features Optional features ProNest CNC: single part, pattern array nesting ProNest CNC: multi-part, True Shape nesting All PLC Connect LT PLC Connect Soft Operator s Console for 1-8 stations Intermediate plasma/oxyfuel Intermediate plasma (Powermax, MAXPRO200 and others) support Basic oxyfuel support Sensor THC height control (single torch only) Advanced plasma (HPRXD and others) support Sensor THC height control (1 4 torches) Advanced plasma/oxyfuel Intermediate plasma support Plasma bevel, pipe/tube and dual transverse Basic oxyfuel support Oxyfuel bevel Advanced waterjet Advanced waterjet cutting (HyPrecision ) support Sensor WHC height control Customizable configuration 9

10 Soft Operator s Console (Soft OpCon) The Soft OpCon provides users access to torch controls, station select and manual motion without the need for costly external hardware. Additionally, screen captures and camera support are available. Hypertherm also provides an API that allows cutting machine builders to make their own customized Soft OpCon. Soft OpCon works seamlessly with hardware operator s console Replaces the need for expensive hardware switches and buttons, reducing cutting machine costs Can be adapted to up to 8 cutting stations without writing any software API is designed for the popular.net programming environment and consists of a set of ready to use functions to simplify cutting machine builder programming Soft OpCon screen capture video Soft OpCon 10

11 Core configurations Specifications by models (core configuration) Size with antenna EDGE Connect EDGE Connect T EDGE Connect TC 43.1 mm (1.70 in) H x mm (5.27 in) W x 94.2 mm (3.71 in) D mm (15.73 in) H x 530 mm (20.90 in) W x mm (5.17 in) D Weight 1.2 kg (2.7 lb.) 8.6 kg (19 lb.) 10 kg (22 lb.) Display OEM supplied (1366 x 768) 483 mm (19 in) display (1366 x 768) Ports HDMI, 4-USB, Lan/Wireless, ECAT 2-USB, Lan/Wireless, ECAT Front Panel OEM Supplied USB, Power USB, power, start, stop, start, stop, program and manual speed adjustments raise/lower torch and joystick. Mount Side bracket or DIN rail Flush mount bracket, 100 mm VESA rear or 4 screw bottom Smaller, thinner, lighter significant physical size and weight reductions over previous Hypertherm CNCs EDGE Connect Integrated projective capacitive touch screen not sensitive to water droplets Meets or exceeds previous generation testing: Dust Shock Vibration Temperature EDGE Connect T EDGE Connect TC Core configurations 11

12 Connectivity Connectivity from the EDGE Connect to the cutting tool, drives, and motors is achieved through EtherCAT. Single cable connectivity between the CNC and the drive cabinet All custom I/O, arc voltage and communications cabling to the HyPerformance Plasma HPRXD is replaced by a single, off-the-shelf EtherCAT cable All drive wiring from the CNC (40 50, individually wired connections) is replaced by a single EtherCAT cable All EDGE Connect CNCs support the simplest 2-axis systems up to the most complex 10+ axis dual-bevel plasma systems HDMI USB 3.0 USB 2.0 DVI EtherCAT ANT USB 2.0 LAN ANT DC-IN Connectivity 12

13 Sensor THC lifter Hypertherm provides lifter mechanics and an optional magnetic breakaway to pair with the Sensor THC software on Hypertherm CNCs. Lifter Hypertherm provides lifter mechanics and an optional magnetic breakaway to pair with the Sensor THC software on Hypertherm CNCs. This lifter mechanism, based on the proven ArcGlide design, provides exceptional performance in the harsh plasma cutting environment. The slide pairs with both digital and analog drives and motors, which are supplied by the cutting machine manufacturer and connect to one of two motor coupling options. Sensor THC Sensor torch height control is an integrated torch positioning system to provide optimized plasma cut performance using Hypertherm s embedded process expertise. As a software feature built into EDGE Connect CNC, this allows for use of Hypertherm supplied lifter mechanics or custom lifter mechanics for special applications. Robust mechanics for the harsh cutting environment Ability to be used on plasma systems up to 800 amps Side shields protect the slide from debris for multi-torch systems Magnetic breakaway protects the torch from damage during collisions, and allows for quick, repeatable recovery should a collision occur The integrated laser pointer allows for easy plate alignment Shields Magnetic breakaway 13

14 Additional accessories Additional accessories available to optimize your system In addition to the hardware CNCs and torch height control accessories, Hypertherm also offers: EtherCAT cables HyPerformance HPR EtherCAT interface boards Mounting brackets available for all 3 models Hypertherm has everything that you need to get your system up and running. We have tested and confirmed the accessory items that we provide. Cabling is certified for performance for EtherCAT in electrically noisy and harsh environments ensuring optimal performance. EDGE Connect DIN rail bracket EDGE Connect wall bracket EtherCAT cable HyPerformance HPR interface kit EDGE Connect T, TC panel mount bracket Additional accessories 14

15 PLASMA LASER WATERJET AUTOMATION SOFTWARE CONSUMABLES Visit us on the web at: Hypertherm, EDGE, Phoenix, SureCut, ProNest, True Hole, True Bevel, Rapid Part, Remote Help, Powermax, MAX, HPR, HyPrecision, Sensor, HyPerformance, and ArcGlide are trademarks of Hypertherm Inc. and may be registered in the United States and/or other countries One of Hypertherm s long-standing core values is a focus on minimizing our impact on the environment. Doing so is critical to our, and our customers success. We are always striving to become better environmental stewards; it is a process we care deeply about. 7/2016 Hypertherm Inc. Revision