Service Tools New Product Releases. January 2013

Size: px

Start display at page:

Download "Service Tools New Product Releases. January 2013"

Brooke Gaines
6 years ago
Views:

1 Service Tools New Product Releases January 2013

2 Service Tools Mechanical Tools Part Number Part Description Engine Family Tool Type/ Source Estimated Effective Date Product Manager Protective Cover Kit ISC/ISL CM2150 Required/ Cummins Only April 2009 Steve Combs Electrical Connector Electrical Connector Electrical Connector Electrical Connector Electrical Connector ISX12 CM2350 X102, ISX15 CM2350 X101, Powergen QSX15 CM2250, Powergen QSX15 CM2250 ECF Powergen QSX15 CM2250, Powergen QSX15 CM2250 ECF ISX12 CM2350 X102, ISX15 CM2350 X101, Powergen QSX15 CM2250, Powergen QSX15 CM2250 ECF QSL9 CM2250, QSL8.9 CM2350 T4F, Powergen QSX15 CM2250, QSB6.7 CM2350 T4F, QSB6.7 CM2250, QSB4.5 CM2350 T4F, Powergen QSX15 CM2250 ECF Powergen QSX15 CM2250, Powergen QSX15 CM2250 ECF Not Applicable February 2013 Steve Combs Not Applicable February 2013 Steve Combs Not Applicable February 2013 Steve Combs Not Applicable February 2013 Steve Combs Not Applicable February 2013 Steve Combs Back

3 Service Tools Mechanical Tools Part Number Part Description Engine Family Electrical Connector Electrical Connector QSL9 CM2250, ISX12 CM2350 X102, ISX15 CM2350 X101, QSL8.9 CM2350 T4F, ISB6.7 CM2150 SN, ISL CM2150, ISC CM2150, QSB6.7 CM2250, ISB CM2150 ISX12 CM2350 X102, ISX15 CM2350 X101, QSL8.9 CM2350 T4F, QSB6.7 CM2350 T4F, QSB4.5 CM2350 T4F Tool Type/ Source Estimated Effective Date Product Manager Not Applicable February 2013 Steve Combs Not Applicable February 2013 Steve Combs Connector Wiring Retainer Various Not Applicable February 2013 Steve Combs Connector Wiring Retainer ISX12 CM2350 X102, QSL9 CM2250, ISX15 CM2350 X101, QSL8.9 CM2350 T4F, QSB6.7 CM2350 T4F, QSB4.5 CM2350 T4F, QSB6.7 CM2250 Not Applicable February 2013 Steve Combs Shorting Cap Connector Powergen QSX15 CM2250, QSB6.7 CM2250, Powergen QSX15 CM2250 ECF Not Applicable February 2013 Steve Combs Shorting Cap Connector ISX15 CM2250 SN Not Applicable February 2013 Steve Combs Back

4 Service Tools Mechanical Tools Part Number Part Description Engine Family Tool Type/ Source Estimated Effective Date Product Manager Electrical Connector Repair Terminal Various Not Applicable February 2013 Steve Combs Electrical Connector Repair Terminal ISX12 CM2350 X102, ISX15 CM2350 X101 Not Applicable February 2013 Steve Combs Electrical Connector Repair Terminal ISX12 CM2350 X102, ISX15 CM2350 X101, QSL8.9 CM2350 T4F, QSB6.7 CM2350 T4F, QSB4.5 CM2350 T4F Not Applicable February 2013 Steve Combs Electrical Connector Repair Terminal Various Not Applicable February 2013 Steve Combs Electrical Connector Repair Terminal ISX12 CM2350 X102, ISX15 CM2350 X101 Not Applicable February 2013 Steve Combs Electrical Connector Repair Terminal Various Not Applicable February 2013 Steve Combs Electrical Terminal Various Not Applicable February 2013 Steve Combs Electrical Terminal Various Not Applicable February 2013 Steve Combs Back

5 Service Tools Mechanical Tools Part Number Part Description Engine Family Tool Type/ Source Estimated Effective Date Product Manager Electrical Repair Terminal Electrical Repair Terminal Electrical Repair Connector Electrical Repair Connector Various Not Applicable February 2013 Steve Combs Various Not Applicable February 2013 Steve Combs Various Not Applicable February 2013 Steve Combs Various Not Applicable February 2013 Steve Combs Electrical Repair Connector Various Not Applicable February 2013 Steve Combs Electrical Repair Connector Electrical Repair Connector Electrical Repair Connector Various Not Applicable February 2013 Steve Combs Various Not Applicable February 2013 Steve Combs Various Not Applicable February 2013 Steve Combs Back

6 Service Tools Mechanical Tools Part Number Part Description Engine Family Tool Type/ Source Estimated Effective Date Product Manager Fuel System Leak Test Kit ISB6.7 CM2350 B103 Required/ Cummins Only February 2013 Steve Combs Electrical Repair Connector Electrical Repair Connector ISF3.8 CM2220 F103 Not Applicable February 2013 Steve Combs ISF3.8 CM2220 F103 Not Applicable February 2013 Steve Combs Diagnostic Kit ISB6.7 CM2350 B101, ISL9 CM2350 L101, ISX12 CM2350 X102, ISX15 CM2350 X101 Required/ Cummins or Equivalent February 2013 Steve Combs Connecting Wiring Retainer Various Not Applicable February 2013 Steve Combs Bench Calibration Harness K38, K50, QSK45 CM500, QSK60 CM500, QSK78 CM500, QST30 CM552, QSV (DIESEL), QSV (GAS) Required/ Cummins Only February 2013 Steve Combs Electrical Cable K38, K50 Required/ Cummins Only February 2013 Steve Combs Back

7 News and Contact Information Who We Are REMINDER - Currently available tools New Service Tools Coming in February 2013 New Service Tools Coming in March 2013 Click on the title to view the News Story. Back

Who We Are Cummins Service Products offer a broad array of durable service tools and consumable items to help you maintain the high level of quality and service your customers expect and deserve.

8 Who We Are Cummins Service Products offer a broad array of durable service tools and consumable items to help you maintain the high level of quality and service your customers expect and deserve. These products, designed and manufactured to meet Cummins exacting standards, guarantee quality and performance and are backed by professional support, competitive pricing and worldwide distribution. Additional Cummins Service Products information can be found on QuickServe Online (QSOL) under the Products Tab. Information available includes: A complete catalog of all service tools offered by Service Products Wiring Repair Kit Content Sheets for Wiring Repair Kits, Clean Care Protective Cover Kits and Certification Kits Electrical Connector Database more details are available in the New Electrical Connector Database article We welcome any feedback/content ideas for the Service Products News. Please feel free to Cindy Morrison, Technical Support Specialist at cynthia.j.morrison@cummins.com Back

9 Currently Available Tools Just a reminder that the following tools are currently available and stock is on the shelf at Memphis PDC: protective cover kit Air handling system clean care kit to be used to reduce contamination and potential engine damage from foreign material and debris during service events. For additional information, refer to the Content Bulletin on QSOL. Available for ordering NOW Used In ISC/ISL CM2150 Tool Type Required Tool Source Cummins Only Back

10 New Service Tools Coming in February 2013 beginning in February 2013: electrical connector This connector is used on the aftertreatment fuel shutoff valve 1, aftertreatment fuel injector, aftertreatment injector drain valve. For additional information, refer to the Electrical Connector Database on QSOL. Used In ISX12 CM2350 X102, ISX15 CM2350 X101, Powergen QSX15 CM2250, Powergen QSX15 CM2250 ECF electrical connector This connector is used on the exhaust return temperature sensor. For additional information, refer to the Electrical Connector Database on QSOL. Used In Powergen QSX15 CM2250, Powergen QSX15 CM2250 ECF electrical connector This connector is used on the EGR differential pressure sensor and EGR valve differential pressure sensor. For additional information, refer to the Electrical Connector Database on QSOL. Used In ISX12 CM2350 X102, ISX15 CM2350 X101, Powergen QSX15 CM2250, Powergen QSX15 CM2250 ECF

11 New Service Tools Coming in February 2013 beginning in February 2013: electrical connector This connector is used on the J1939 datalink device connection. For additional information, refer to the Electrical Connector Database on QSOL. Used In QSL9 CM2250, QSL8.9 CM2350 T4F, Powergen QSX15 CM2250, QSB6.7 CM2350 T4F, QSB6.7 CM2250, QSB4.5 CM2350 T4F, Powergen QSX15 CM2250 ECF electrical connector This connector is used on the coolant level sensor. For additional information, refer to the Electrical Connector Database on QSOL. Used In Powergen QSX15 CM2250, Powergen QSX15 CM2250 ECF electrical connector This connector is used on the EGR orifice pressure sensor and the exhaust gas pressure sensor. For additional information, refer to the Electrical Connector Database on QSOL. Used In ISX12 CM2350 X102, ISX15 CM2350 X101, QSL8.9 CM2350 T4F, QSB6.7 CM2350 T4F, QSB4.5 CM2350 T4F

12 New Service Tools Coming in February 2013 beginning in February 2013: electrical connector This connector is used on the fuel inlet metering valve connector, compressor intake temperature sensor, fuel lift pump, coolant temperature sensor, water in fuel sensor, closed crankcase breather heater and fuel pump actuator. For additional information, refer to the Electrical Connector Database on QSOL. Used In QSL9 CM2250, ISX12 CM2350 X102, ISX15 CM2350 X101, QSL8.9 CM2350 T4F, ISB6.7 CM2150 SN, ISL CM2150, ISC CM2150, QSB6.7 CM2250, ISB CM connector wiring retainer This is a wedge lock with three terminals. For additional information, refer to the Electrical Connector Database on QSOL connector wiring retainer This connector is used on the J1939 datalink device connection and the J1939 service tool connector. For additional information, refer to the Electrical Connector Database on QSOL. Used In ISX12 CM2350 X102, QSL9 CM2250, ISX15 CM2350 X101, QSL8.9 CM2350 T4F, QSB6.7 CM2350 T4F, QSB4.5 CM2350 T4F, QSB6.7 CM2250

13 New Service Tools Coming in February 2013 beginning in February 2013: shorting cap connector This connector is used on the J1939 terminal resistor cap. For additional information, refer to the Electrical Connector Database on QSOL. Used In Powergen QSX15 CM2250, QSB6.7 CM2250, Powergen QSX15 CM2250 ECF shorting cap connector This connector is used on the J1939 terminating resistor cap. For additional information, refer to the Electrical Connector Database on QSOL. Used In ISX15 CM2250 SN electrical connector repair terminal This terminal is contact, pin (size #16), gold plated, stamped and formed contact, with electrical wire and electrical butt splice. For additional information, refer to the Electrical Connector Database on QSOL.

14 New Service Tools Coming in February 2013 beginning in February 2013: electrical connector repair terminal This terminal is used on OEM crossover connector. For additional information, refer to the Electrical Connector Database on QSOL. Used In ISX12 CM2350 X102, ISX15 CM2350 X electrical connector repair terminal This terminal is used on the J1939 datalink device connection, fuel inlet metering valve connector, and J1939 service tool connector. For additional information, refer to the Electrical Connector Database on QSOL. Used In ISX12 CM2350 X102, ISX15 CM2350 X101, QSL8.9 CM2350 T4F, QSB6.7 CM2350 T4F, QSB4.5 CM2350 T4F electrical connector repair terminal This terminal is contact, pin (size #16), gold plated, stamped and formed contact, with electrical wire and electrical butt splice. For additional information, refer to the Electrical Connector Database on QSOL.

15 New Service Tools Coming in February 2013 beginning in February 2013: electrical connector repair terminal This terminal is used on the closed crankcase breather heater. For additional information, refer to the Electrical Connector Database on QSOL. Used In ISX12 CM2350 X102, ISX15 CM2350 X electrical connector repair terminal This terminal is contact, socket (size #16), gold plated, stamped and formed contact, with electrical wire and electrical butt splice. For additional information, refer to the Electrical Connector Database on QSOL electrical terminal This terminal is a ring terminal, straight, AWG, with electrical butt splice, heat shrink tubing and electrical wire. For additional information, refer to the Electrical Connector Database on QSOL.

16 New Service Tools Coming in February 2013 beginning in February 2013: electrical terminal This terminal is a ring tongue terminal, copper with tin plating. For additional information, refer to the Electrical Connector Database on QSOL electrical repair terminal This terminal is a ring terminal, straight, AWG, with electrical butt splice, heat shrink tubing and electrical wire. For additional information, refer to the Electrical Connector Database on QSOL electrical repair terminal This terminal is a ring terminal, straight, AWG, with electrical butt splice, heat shrink tubing and electrical wire. For additional information, refer to the Electrical Connector Database on QSOL.

17 New Service Tools Coming in February 2013 beginning in February 2013: electrical repair connector This is a connector, socket housing, 1.5mm series, 6 position, sealed, with socket contacts, wire seals, 6 electrical wires and electrical butt splice. For additional information, refer to the Electrical Connector Database on QSOL electrical repair connector This is a connector, female housing, 62 sealed series, 4 way, sealed, with female terminal, wire seal, 4 electrical wires and electrical butt splice. For additional information, refer to the Electrical Connector Database on QSOL electrical repair connector This is a connector, female, SLK2.8-SWS series, 3 way, with terminal, wire seal, three electrical wires and electrical butt splice. For additional information, refer to the Electrical Connector Database on QSOL.

18 New Service Tools Coming in February 2013 beginning in February 2013: electrical repair connector This is a connector assembly, metri-pack (150.2 series), female, sealed, 2 way, black, with terminal, electrical wire and electrical butt splice. For additional information, refer to the Electrical Connector Database on QSOL electrical repair connector This is a connector, female, MLKI series, 3 way, with terminal wire seal, three electrical wires and electrical butt splice. For additional information, refer to the Electrical Connector Database on QSOL electrical repair connector This is a connector, female housing, 1.5 sicma family, 2 way, sealed, with female terminal, electrical wire and electrical butt splice. For additional information, refer to the Electrical Connector Database on QSOL.

19 New Service Tools Coming in February 2013 beginning in February 2013: fuel system leak test kit This kit is used to check for a fuel rail pressure relief valve that leaks excessive fuel to the fuel drain line. For additional information, refer to STI on QSOL. Used In ISB6.7 CM2350 B103 Tool Type Required Tool Source Cummins Only electrical repair connector This connector is used on the fuel rail pressure sensor. For additional information, refer to the Electrical Connector Database on QSOL. Used In ISF3.8 CM2220 F electrical repair connector This connector is used on the fuel pump actuator. For additional information, refer to the Electrical Connector Database on QSOL. Used In ISF3.8 CM2220 F103

20 New Service Tools Coming in February 2013 beginning in February 2013: diagnostic kit This kit replaces NOx sensor test harness pn Adapter cable part number to be used with test harness part number to service replacement NOx sensors. For additional information, refer to STI on QSOL. Used In ISB6.7 CM2350 B101, ISL9 CM2350 L101, ISX12 CM2350 X102, ISX15 CM2350 X101 Tool Type Required Tool Source Cummins or Equivalent connector wiring retainer This is a CPA latch, 2.8 Apex, female. For additional information, refer to the Electrical Connector Database on QSOL.

21 New Service Tools Coming in February 2013 beginning in February 2013: bench calibration harness This tool is used for any of the applicable engines listed that are equipped with a CM2330 module. For additional information, refer to STI on QSOL. Used In K38, K50, QSK45 CM500, QSK60 CM500, QSK78 CM500, QST30 CM552, QSV (DIESEL), QSV (GAS) Tool Type Required Tool Source Cummins Only electrical cable This tool is used with the listed engines for connecting an on-engine 6-pin service connector to our common 9-pin inline connector for CM2330 communications. For additional information, refer to STI on QSOL. Used In K38, K50 Tool Type Required Tool Source Cummins Only Back

22 New Service Tools Coming in March 2013 beginning in March 2013: valve spring compressor kit This tool kit provides everything needed to remove and install the valve springs (four at a time). These gas engines utilize a different cylinder head than their 12L diesel relatives, and the differences in the head geometry drive the need for this tool which is unique to the gas engines. The kit includes 1 each of the following: Nut, Washer, Mounting Adapter (screws into the spark plug hole) and Plate. Due to become available March, 2013 Used In ISX12 G CM2180 EJ Tool Type Required Tool Source Cummins Only

23 New Service Tools Coming in March 2013 beginning in March 2013: valve stem guide installer This tool kit provides everything needed to install the valve guides. The heads must be removed from the engine and disassembled to use this tool. These gas engines utilize a different cylinder head design than their 12L diesel relatives, and the differences in the head geometry drive the need for this tool which is unique to the gas engines. The tool contains no additional parts, and is sold in quantities of 1. Due to become available March, 2013 Used In ISX12 G CM2180 EJ Tool Type Required Tool Source Cummins Only

24 New Service Tools Coming in March 2013 beginning in March 2013: valve stem seal installer This tool provides everything needed to install the valve guide stem seals with either the head installed on the engine (and valves installed) or with the head off the engine (with valves either installed or removed). These gas engines utilize a different cylinder head & seal design than their 12L diesel relatives, and the differences in the head & seal geometry drive the need for this tool which is unique to the gas engines. The tool includes 1 each of the following: Installer (used alone when valves are in place in the head) Set Screw and Pilot (set screw & pilot used in conjunction with installer when valves are not in place in the head). Due to become available March, 2013 Used In ISX12 G CM2180 EJ Tool Type Required Tool Source Cummins Only

25 New Service Tools Coming in March 2013 beginning in March 2013: seal replacer kit Used to install the engine coolant pump oil and water seals. Due to become available March, 2013 Used In QSK23 CM500 Tool Type Productivity Tool Source Cummins Only Back

Opening All Product Releases To download an Excel

on the paper clip icon and then double click on the

26 Opening All Product Releases To download an Excel spreadsheet containing all the product releases, click on the paper clip icon and then double click on the Excel document within the left hand Attachments menu inside Adobe Reader. If you receive this dialog box, be sure the radio button is next to Open this file and then click OK. Back

FAULT CODE Aftertreatment Diesel Particulate Filter (DPF) System - Data Valid But Above Normal Operating Range - Moderately Severe Level

FAULT CODE Aftertreatment Diesel Particulate Filter (DPF) System - Data Valid But Above Normal Operating Range - Moderately Severe Level File: 148-t05-3168 Page 1 of 6 FAULT CODE 3168 - Aftertreatment Diesel System - Data Valid But Above Normal Operating Range - Moderately Severe Level Associated Procedures Procedure Title Procedure Number