Climatix range. Climatix TM

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1 s Climatix TM Climatix range POL687.00/STD,POL687.70/STD POL635.00/STD,POL636.00/STD,POL638.00/STD POL985.00/STD, POL965.00/STD POL955.00/STD POL94U.00/STD, POL94E.00/STD POL945.00/STD, POL925.00/STD POL902.00/STD POL904.00/STD, POL906.00/STD POL907.00/STD, POL908.00/STD POL909.50/STD The products of the Climatix range are designed for use in ventilation, air conditioning, refrigeration and district heating plants. Powerful engineering and service tools are available to create ventilation, air conditioning and refrigeration applications and to facilitate commissioning. CB1Q3900en_ Building Technologies

2 Communication concept POL68X Communication concept POL63X 2 / 18

3 Climatix 600 range overview Controllers HMI I/O product range Climatix 6XX products are designed for use in ventilation, air conditioning, refrigeration and district heating plants and provide a broad range of control and monitoring functions. The product range is of modular design and primarily comprises controllers (versions with or without HMI) and different add-on I/O modules, including step motor and factory- or field-mounted communication modules. Different HMIs can be connected to the controllers, either directly (local HMI) or via the network (remote HMI). The controllers are freely programmable. The Climatix controllers are freely programmable with the help of a powerful SAPRO software tool, thus saving time and effort in air conditioning, ventilation and refrigeration application development and testing. A superior commissioning tool called SCOPE is also available free of charge. A number of defined inputs / outputs (analog or digital) plus freely programmable I/O channels make it possible to create a host of applications with or without additional modules to meet specific requirements. In fact, on-board I/O functionality does not suffice, a peripheral bus allows for connecting further local and remote I/O extension modules. The number and type of I/Os on the controller and extension modules are optimized for air conditioning, ventilation and refrigeration applications. On-board communication interfaces round off this scalable and intelligent control system. Additional communication modules can be added to the system in accordance with integration requirements. The controllers can be operated with or without HMI with the same functionality. The Climatix 6XX controllers offer an inbuilt HMI or an external local HMI (typically mounted on metal panels). In addition, a remote HMI is available, operating on the process bus, with power supply and communication over the same 2 wires (using KNX TP1 technology) to optimize installation costs. The additional I/O extension product range for connection via the peripheral bus comprises different I/O extension modules, some of them also with programmable channel configuration. Specific modules for step motor control are also available via the peripheral bus. Using extension I/O modules, it is easy to design units with certain main funtionalities provided by a controller plus extension I/Os, and then have extra functionalities by adding other extension I/O modules according to needs. This flexibility in HW combinations also allows modularity of electrical panel design, supported by a suitable concept of mechanical properties, communication and power supply possibilities available on all extension I/O modules Communication modules Additional communication modules (BACnet/IP, BACnet/MSTP, LON, MBus, Modbus RS-485 and advanced programmable Web modules) extend the connectivity options of Climatix controllers, aimed at matching integration interface requirements, or to povide specific servicing choices. 3 / 18

4 Climatix 6XX - product range Controllers I/O Extensions POL635 POL636 POL638 POL638.7 POL687.0 POL687.7 POL985 POL B In NTC input 2 2 X X In In NTC input DC O-5V input X X In In Digital input voltage free Digital input voltage free D In Digital input voltage free 2 2 DU In Digital input 24V insulated DL In Digital input 115/230V insulated X In Ni 1000 input X In Pt 1000 input X In NTC input X In kω inout X In DC 0-5V input X In DC 0-10V input X In DC 0-20mA input X In Digital input voltage free max 6 max 6 max 6 max 6 X Out DC 0-10V analog output max 4 max 4 max 4 max 4 max 1 max 1 X Out DC 4-20mA analog output max 4 max 4 max 4 max 4 max 4 max 4 max 4 max 4 max 2 max 2 X Out DC output digital output Y Out DC 0-10V analog output 1 1 M+/- Out Bipolar stepper motor output (4 wires) Q Out Relay output NO/NC Q Out Relay output NO DO Out Triac output 0.5A Total I/O amount V DC 24V power supply terminals V DC 5V power supply terminals 1 -- Inbuilt UPS (safe position at power off) Yes Yes Yes Yes Yes Yes Freely programmable Yes Yes T-HI Tool interface (USB on RJ45 connector) Yes Yes Yes Yes T-SV Tool interface (USB Standard connector) Yes Yes Yes Yes Yes Yes T-HI User interface connector (RJ45) Yes Yes Yes Yes Yes Yes Modem service interface (RJ45) Communication modules Yes Yes Yes Yes Yes Yes SD card support Yes Yes Yes Yes Yes Yes Real time clock (with battery holder) Yes Yes Inbuilt user interface (164x44) Yes Yes Yes Yes T-IP IP service interface (with "HMI@Web") Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Peripheral Bus Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes COMM module interface Process Bus (KNX TP1 insulated) Internal KNX power supply (DPSU max 50mA) RS485 insulated RS485 not insulated 1 1 LON port 1 BACnet MSTP 1 BACnet IP 1 Mbus 1 Advanced web server POL902 POL904 POL906 POL907 POL908 POL909 Max Total 8 POL955 POL945 POL94U POL94E POL925 Labeling In / Out NTC inputs Configurable inputs Configurable inputs Digital inputs Universal I/O (Siemens ASIC) Outputs Sensor power supply Tools and commissioning Expansibility Communication 4 / 18

5 Climatix product range Controllers and HMIs POL687.00/ (refer to Data Sheet 3903) POL687.70/ with HMI (refer to Data Sheet 3903) POL635.00/ (refer to Data Sheet 3230) POL636.00/ with HMI (refer to Data Sheet 3230) POL638.00/ with HMI (refer to Data Sheet 3230) Extension modules POL985.00/ (3221) POL965.00/ (3222) POL (3226) POL94U.00/ (3225) POL94E.00/ (3225) POL945.00/ (3223) POL925.00/ (3224) User interface Communication modules POL895.00/ external HMI (3941) POL902.00/ Modbus RS485 (3234) POL904.00/ BACnet MSTP (3232) POL906.00/ LON (3231) POL907.00/ Mbus (3236) POL908.00/ BACnet IP (3233) POL909.00/ Advanced Web (3235) 5 / 18

6 SW tools ACX93.00 SAPRO programming tool SCOPE commisioning tool Connecting the components Communication module Controller with inbuilt HMI Board-toboard connector Board-toboard connector Extension module Configuration example Communication module Controller with HMI Extension modules 6 / 18

7 Ordering data for accessories Peripheral bus Board-to-board Phoenix ZEC1,0/4-LPV-3,5 GY35AUC2CI1 Board-to-wire Phoenix ZEC1,0/4-ST-3,5 GY35AUC1R1,4 COMM interface Board-to-board Phoenix ZEC1,0/10-LPV-3,5 GY35AUC2CI1 Accessories for controllers Real time clock battery BR2032 PC service cable 150 cm SAPRO programming tool license Test and demo case Connector set (spring cage, cable top entry ) 1 x Phoenix FKCT 2,5/2-ST OG 1 x Phoenix FKCT 2,5/2-ST GY x Phoenix FKCT 2,5/3-ST KMGY 1 x Phoenix FKCT 2,5/5-ST GY x Phoenix FKCT 2,5/6-ST GY x Phoenix FKCT 2,5/7-ST GY x Phoenix FKCT 2,5/8-ST GY7035 POL 0B1.20/STD POL 0C2.40/STD ACX POL 0G6.87/STD POL /STD Connector set (spring cage, cable side entry ) 1 x Phoenix FKCVW 2,5/2-ST OG 1 x Phoenix FKCVW 2,5/2-ST GY x Phoenix FKCVW 2,5/3-ST GY x Phoenix FKCVW 2,5/5-ST GY x Phoenix FKCVW 2,5/6-ST GY x Phoenix FKCVW 2,5/7-ST GY x Phoenix FKCVW 2,5/8-ST GY7035 Available on request Connector set (screws, cable side entry ) 1 x Phoenix MVSTBW 2,5/2-ST OG 1 x Phoenix MVSTBW 2,5/2-ST GY x Phoenix MVSTBW 2,5/3-ST GY x Phoenix MVSTBW 2,5/5-ST GY x Phoenix MVSTBW 2,5/6-ST GY x Phoenix MVSTBW 2,5/7-ST GY x Phoenix MVSTBW 2,5/8-ST GY7035 Available on request 7 / 18

8 Connecting the extension modules Cabling and grounding rules Specification for pheripheral bus cable and power supply: If the total length of the pheripheral bus cable exceeds 3 m, shielded cables must be used (L1 + L2 + Lx = >3 m) If the total length of the pheripheral bus cable is less than 3 m, shielded cables are not required (L1 + L2 + Lx = <3 m) Each shield must be grounded at one side only Maximum bus cable length is 30 m (L1 + L2 + Ln = <30 m) To connect the bus cable to the modules, use the board-to-wire terminals GND of the power supply must be grounded (see illustration above) Connections from one plant to another can be effected via a 2-wire bus cable (A+ and B-). In this case, the modules must be powered by a separate supply (see illustration above). All plants must have the same GND. GND of the power supply must be grounded at one point only Refer to the pass-through-current rules for limiting the current across each device within the individual limits 8 / 18

9 Addressing the extension modules DIP switches The extension modules are equipped with DIP switches for communication with the controller. Switches 1, 2, 3, 4, and 5 are configurable to set the slave address, while switch 6 acts as peripheral bus termination. When the extension module operates as the termination in the network, switch 6 must be set to ON. By combining switches 1, 2, 3, 4 or 5, a maximum of 31 slave addresses can be configured. Below are some configuration examples: Slave address (controller) DIP switch configuration of extension module Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 Schematics 1 Off Off Off Off On 2 Off Off Off On Off 3 Off Off Off On On 4 Off Off On Off Off 5 Off Off On Off On 6 Off Off On On Off 7 Off Off On On On 8 Off On Off Off Off 9 / 18

10 Slave address (controller) DIP switch configuration of extension module Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 Schematics 9 Off On Off Off On 10 Off On Off On Off 11 Off On Off On On 12 Off On On Off Off 13 Off On On Off On 14 Off On On On Off 15 Off On On On On 16 On Off Off Off Off 17 On Off Off Off On 18 On Off Off On Off 19 On Off Off On On 20 On Off On Off Off 21 On Off On Off On 22 On Off On On Off 23 On Off On On On 24 On On Off Off Off 25 On On Off Off On 26 On On Off On Off 10 / 18

11 Slave address (controller) DIP switch configuration of extension module Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 Schematics 27 On On Off On On 28 On On On Off Off 29 On On On Off On 30 On On On On Off Note 31 On On On On On The same address of extension module must be set in the application program of the controller. Zero cannot be set as the slave address. Connecting the extension modules Pass-through current rules The pass-through current is the maximum current that can flow across each device to limit the current within the defined safety levels. When extension modules are powered by a controller or some other extension module over the peripheral bus lines, a calculation is necessary to make certain that the total apparent power for this group of devices does not exceed 96 VA. If this is the case, the group of controllers and extension modules must be subdivided into 2 subgroups, enabling each of them to draw less than 96 VA. Note: When using AC 24 V power supply, power consumption is higher than that resulting from DC 24 V, the reason being the better efficiency of DC power supply. As a result, with DC 24 V power supply, the number of extension modules that can be connected to the same power supply line is greater than with AC 24 V. Maximum number of extension modules Maximun pass-through current per group Cable lengths 31 (1 31) 96 VA Total of max. 30 m Below are some examples that show a number of choices: The following table provides the maximal capacity of the controllers, considering the full load configuration for each device. For this reason, the values used in other configurations can be smaller than those stated here. 11 / 18

12 Power consumption table for controllers and modules Type Amount ma VA POL Climatix 636 / 21 I/Os POL Climatix 636 / 21 I/Os POL Climatix 638 / 21 I/Os POL Climatix 638 / 21 I/Os with inbuilt HMI POL Climatix 687 / 27 I/Os POL Climatix 687 / 27 I/Os with inbuilt HMI POL Extension module 26 I/Os POL Extension module 15 I/Os POL Extension module 14 I/Os POL94E Extension module 6 I/Os - ECV POL94U Ext. module 6 I/Os ECV with inbuilt UPS POL Extension module 8 I/Os POL Extension module 6 I/Os POL Communication Modbus RS-485 module POL Comm. Card BACnet MSTP POL Comm. Card LON POL Comm. Card BACnet IP POL Comm. Card Advanced Web POL Human Machine Interface (HMI) Power supply AC 24 V DC 24 V Maxiumum permissible power consumption per controller 96 VA 96 VA The HMIs and communication modules are powered by the controller anyhow and they do not affect the pass-through current (focus only on controller and extension I/Os for calculating the pass-through current). You find the pass-through current simulator below. 12 / 18

13 Pass-through current simulator Pass-through current calculator for Power Supply AC 24V or DC 24V Power supply type 24Vac 24Vdc ma W Required nr. of POL Climatix IOs Required nr. of POL Climatix IOs Required nr. of POL Climatix IOs Required nr. of POL Climatix IOs - with inbuilt HMI Required nr. of POL Climatix IOs Required nr. of POL Climatix IOs - with inbuilt HMI Required nr. of POL Extension 26 IOs Required nr. of POL Extension 15 IOs Fill in your data! Required nr. of POL Extension 14 IOs Required nr. of POL94E Extension 6 IOs - ECV Required nr. of POL94U Extension 6 IOs - ECV with inbuilt UPS Required nr. of POL Extension 8 IOs Required nr. of POL ,5 Extension 6 IOs Required nr. of POL Comm. Card Modbus RS485 Required nr. of POL Comm. Card BACnet MSTP Required nr. of POL Comm. Card LON Required nr. of POL Comm. Card BACnet IP Required nr. of POL Comm. Card Advanced Web Required nr. of POL Human Machine Interface Power supply type 24Vac 24Vdc Sum of Currents 0,00 0,00 Total Appartent Power [VA] 0,00 0,00 Max 96VA for both AC 24V or DC 24V power supplies 13 / 18

14 Example with two AC 24 V power supplies: This example shows how to use one POL controller together with 2 POL965, 2 POL954 and 2 POL94U extension modules. This combination is not possible with only one AC 24 V power supply, since the total apparent power exceeds 96 VA (note that it could be done using DC 24 V). Power supply AC 24 V DC 24 V ma W Required nr. of POL Climatix I/Os Required nr. of POL Climatix I/Os Required nr. of POL Climatix I/Os Required nr. of POL Climatix I/Os - with inbuilt HMI Required nr. of POL Climatix I/Os Required nr. of POL Climatix I/Os - with inbuilt HMI Required nr. of POL Extension 26 I/Os Required nr. of POL Extension 15 I/Os Required nr. of POL Extension 14 I/Os Required nr. of POL94E Extension 6 I/Os - ECV Required nr. of POL94U Extension 6 I/Os - ECV with inbuilt UPS Required nr. of POL Extension 8 I/Os Required nr. of POL Extension 6 I/Os Required nr. of POL Communication card Modbus RS485 Required nr. of POL Communication card BACnet MSTP Required nr. of POL Communication card LON Required nr. of POL Communication card BACnet IP Required nr. of POL Communication card advanced Web Required nr. of POL Human Machine Interface Power supply AC 24 V DC 24 V Sum of currents Total apparent power [VA] / 18

15 So we split the group into subgroup 1 and subgroup 2 Pass-through current calculator for each power supply ma W Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL94E Required nr. of POL94U Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Pass-through current calculator for each power supply ma W Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL94E Required nr. of POL94U Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Power supply AC24V DC24V Sum of currents Total apparent power [VA] Power supply AC24V DC24V Sum of currents Total apparent power [VA] Result of example with two AC 24 V power supplies 15 / 18

16 Example with two DC 24 V power supplies: Power supply AC24V DC24V ma W Required nr. of POL Climatix I/Os Required nr. of POL Climatix I/Os Required nr. of POL Climatix I/Os Required nr. of POL Climatix I/Os - with inbuilt HMI Required nr. of POL Climatix I/Os Required nr. of POL Climatix I/Os - with inbuilt HMI Required nr. of POL Extension 26 I/Os Required nr. of POL Extension 15 I/Os Required nr. of POL Extension 14 I/Os Required nr. of POL94E Extension 6 I/Os - ECV Required nr. of POL94U Extension 6 I/Os - ECV with inbuilt UPS Required nr. of POL Extension 8 I/Os Required nr. of POL Extension 6 I/Os Required nr. of POL Communication card Modbus RS-485 Required nr. of POL Communication card BACnet MSTP Required nr. of POL Communication card LON Required nr. of POL Communication card BACnet IP Required nr. of POL Communication card advanced Web Required nr. of POL Human Machine Interface Power supply AC24V DC24V Sum of currents Total apparent power [VA] Max. 96 VA for both AC 25 V or DC 24 V power supplies 16 / 18

17 So we split the group into subgroup 1 and subgroup 2 Pass-through current calculator for each power supply ma W Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL94E Required nr. of POL94U Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Pass-through current calculator for each power supply ma W Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. Of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL94E Required nr. of POL94U Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Required nr. of POL Power supply AC24V DC24V Sum of currents Total apparent power [VA] Power supply AC24V DC24V Sum of currents Total appartent power [VA] Result of example with two DC 24 V power supplies 17 / 18

18 18 / Siemens Switzerland Ltd. Subject to change