Photovoltaic System Components Connection And Protection
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1 Photovoltaic System Components Connection And Protection 2018 EDITION
2 Typical Applications ISL Series ISA Series AC ELECTRICAL PANEL Safety Remote Circuit Breaker ISB Series AC ELECTRICAL PANEL
3 AC Surge Protection Devices Available from January 2018 The new AC Surge Protection Devices ISPD275AC1PNPE (1-phase) and ISPD440AC3PNPE (3-phase) provide the phase and neutral lines within a single module, with an important space saving inside the electrical panel. NEW NEW PRODUCT CODE ISPD275AC1P ISPD440AC1P ISPD255ACNPE ISPD275AC1PNPE ISPD440AC3PNPE Test Class According To IEC/EN :2011 II II II II II Type Of Network TN, IT, TT TN, IT, TT TN, IT, TT TN, IT, TT TN, IT, TT Nominal Voltage U N 220 (230) V / 220 (230) V / 220 (230) V / (230/400) V / 220/380 (230/440 V / Max. Cont. Operating Voltage U C 275 V 440 V 255 V 275 V 440 V Maximum Discharge Current (8/20μs) I MAX 60 ka 60 ka 60 ka 40 ka 40 ka Nominal Discharge Current (8/20μs) I N 30 ka 30 ka 30 ka Voltage Protective Level At In U P 1.5 kv 2.2 kv 1.5 kv 1.5 kv 1.5 kv Protection Mode L/N-PE L/N-PE N-PE L-N, N-PE L1, L2, L3-N, N-PE Isolation Resistance R ISO >10 2 MΩ >10 2 MΩ >10 2 MΩ >10 2 MΩ >10 2 MΩ Response Time T A 25 ns 25 ns 100 ns 25 ns 25 ns Recommended Back-Up Fuse 125 A 125 A 125 A 125 A 125 A I/O Connections Multi-strand: 4~25mm² Multi-strand: 4~25mm² Multi-strand: 4~25mm² Single-strand: 4~35mm² Single-strand: 4~35mm² Single-strand: 4~35mm² Multi-strand: 4~25mm² Single-strand: 4~35mm² Multi-strand: 4~25mm² Single-strand: 4~35mm² Mounting DIN Rail TH35 DIN Rail TH35 DIN Rail TH35 DIN Rail TH35 DIN Rail TH35 Operation Temperature Range -40 C~+85 C -40 C~+85 C -40 C~+85 C -40 C~+85 C -40 C~+85 C Degree Of Protection IP20 IP20 IP20 IP20 IP20 Housing Material Gray, UL94V0 Gray, UL94V0 Gray, UL94V0 Gray, UL94V0 Gray, UL94V0 Disconnection Indicator Green: OK Green: OK Green: OK Red: Replace Red: Replace Red: Replace Red: Replace Red: Replace Remote Control Contact Parallel Bridge 2 Poles 3 Poles 4 Poles DC Surge Protection Devices PRODUCT CODE ISPD600DC3P ISPD1000DC3P Test Class According To IEC/EN :2011 II II Nominal Voltage U N dc dc Max. Cont. Operating Voltage U C 670 Vdc 1060 Vdc Maximum Discharge Current (8/20μs) I MAX 40 ka 40 ka Nominal Discharge Current (8/20μs) I N Voltage Protective Level At In U P 2.4 kv 3.6 kv Isolation Resistance R ISO >10 2 MΩ >10 2 MΩ Response Time T A 25 ns 25 ns Recommended Back-Up Fuse 125 A 125 A I/O Connections By Screw Terminal: 10~35 mm² By Screw Terminal: 10~35 mm² Mounting DIN rail TH35 DIN rail TH35 Operation Temperature Range -40 C~+85 C -40 C~+85 C Degree Of Protection IP20 IP20 Housing Material Gray, UL94V0 Gray, UL94V0 Disconnection Indicator Green: OK, Red: Replace Green: OK, Red: Replace Remote Control Contact
4 DC/AC Photovoltaic Electrical Panels ISL Series Up to 2 DC inputs from the Photovoltaic field Up to 2 DC outputs to the Photovoltaic inverters DC Inputs/Outputs based on Cabur Line 4 Connectors 1 or 2 MPPT management A-class Residual-Current Circuit Breaker 6 ka Thermal-Magnetic Circuit Breaker IP65 protection class CEI EN compliant Class 2 AC and DC surge protection device Suitable for 600V or 1000V systems PRODUCT CODE ISL0101CA06 ISL0101CA10 ISL0201CA06 ISL0201CA10 ISL0202CA06 ISL0202CA10 Protection Degree IP65 IP65 IP65 Size (Including Connectors) Standard Compliancy CEI EN CEI EN CEI EN DC Number Of DC Inputs (Solar Strings) Number Of DC Outputs Max. DC Input Voltage Max. DC Input Current 25 A 25 A 25 A Max DC Output Current 25 A 25 A 25 A DC Circuit Breaker Surge Protection Device Nominal Voltage Protection Level Nominal Discharge Current 8/20 Input Connection Cabur Line 4 Connectors Cabur Line 4 Connectors Cabur Line 4 Connectors Output Connection Cabur Line 4 Connectors Cabur Line 4 Connectors Cabur Line 4 Connectors AC Max. AC Input Voltage 230 V 230 V 230 V Max. AC Input Current 16 A 32 A 32 A Nominal Frequency 50 Hz 50 Hz 50 Hz Thermal-Magnetic Circuit Breaker Type Flow Rate Tripping Curve Residual-Current Circuit Breaker Class Sensitivity Surge Protection Device Nominal Voltage Protection Level Nominal Discharge Current 8/20 1P+N 16 A C A CLASS 0,3 A Un 230 V Up < 1200 V 1P+N 32 A C A CLASS 0,3 A Un 230 V Up < 1200 V 1P+N 32 A C A CLASS 0,3 A Un 230 V Up < 1200 V AC Input Connection 6 mmq Terminal Block 6 mmq Terminal Block 6 mmq Terminal Block AC Output Connection 6 mmq Terminal Block 6 mmq Terminal Block 6 mmq Terminal Block Type Of Cable For I/O AC Connections FG7OR FG7OR FG7OR READY FOR INSTALLATION: The ISL photovoltaic electrical panels are suitable for small and medium photovoltaic systems. Within the electrical panels, all the protection and operative circuits, for both the DC section (solar strings) and AC section (inverter side) are wired. This let the user have a ready made installation. The AC and DC sides are completely separated subsystems.
5 DC Photovoltaic Electrical Panels With Release Coil ISA Series Up to 4 DC inputs from the Photovoltaic field based on Cabur Line 4 connectors Up to 2 DC outputs to the Photovoltaic inverter based on Cabur Line 4 connectors 1 or 2 MPPT management IP65 protection class CEI EN compliant Class 2 DC surge protection device Suitable for 600V or 1000V systems 230Vac Release coil PRODUCT CODE ISA0201CA06 ISA0201CA10 ISA0401CA06 ISA0401CA10 ISA0402CA06 ISA0402CA10 Release Coil 230 Vac 230 Vac 230 Vac Protection Degree IP65 IP65 IP65 Size (Including Connectors) Standard Compliance CEI EN CEI EN CEI EN DC Number Of DC Inputs (Solar Strings) Number Of DC Outputs Max. DC Input Voltage Max. DC Input Current 20 A 10 A 20 A Max DC Output Current 20 A 30 A 20 A DC Circuit Breakers Surge Protection Device Nominal Voltage Protection Level Nominal Discharge Current 8/20 Input Connections Cabur Line 4 Connectors Cabur Line 4 Connectors Cabur Line 4 Connectors Output Connections Cabur Line 4 Connectors Terminal Block 10mm 2 / M20 Gland Cabur Line 4 Connectors Fuse Older Fuse Not Mounted 10 A Max Fuse Not Mounted Fuse Type Fuse Not Mounted gpv Fuse Not Mounted The ISA DC photovoltaic electrical panels are suitable for managing photovoltaic systems and include release coils to enhance protection. The connections to the inverter and photovoltaic strings are based on Cabur Line 4 connectors, which allow fast and reliable setups. These products are suitable for any type of plant. 600Vdc and 1000Vdc are supported, with three possible configurations, to have up to 4 solar strings input connections and up to 2 MPPT output connections. In case of a lower number of a connection is requested, the unused ports can be left unconnected and covered with dedicated caps supplied with the panels. For maintenance purpose the solar field can be disconnected operating throught the apposite photovoltaic circuit breaker. The surge protection is guaranteed by a class 2 SPD with removable cartridges which allows easy maintenance. The selection between 600Vdc and 1000Vdc SPD is possible based on the system requirements. QUALITY ASSURANCE BY CABUR QUALITY ASSURANCE CABUR PHOTOVOLTAIC PANELS ARE DESIGNED AND MANUFACTURED IN COMPLIANCE WITH CEI EN
6 DC Photovoltaic Electrical Panels Without Release Coil ISB Series Up to 4 DC inputs from the Photovoltaic field based on Cabur Line 4 connectors Up to 2 DC outputs to the Photovoltaic inverter based on Cabur Line 4 connectors 1 or 2 MPPT management IP65 protection class CEI EN compliant Class 2 DC surge protection device Suitable for 600V or 1000V systems PRODUCT CODE ISB0201CA06 ISB0201CA10 ISB0401CA06 ISB0401CA10 ISB0402CA06 ISB0402CA10 Protection Degree IP65 IP65 IP65 Size (Including Connectors) Standard Compliance CEI EN CEI EN CEI EN DC Number Of DC Inputs (Solar Strings) Number Of DC Outputs Max. DC Input Voltage 600V 1000V 600V 1000V 600V 1000V Max. DC Input Current 25 A 10 A 25 A Max. DC Output Current 25 A 32 A 25 A DC Circuit Breakers Surge Protection Device Nominal Voltage Protection Level Nominal Discharge Current 8/20 Input Connections Cabur Line 4 Connectors Cabur Line 4 Connectors Cabur Line 4 Connectors Output Connections Cabur Line 4 Connectors Terminal Block 10mm2 / M20 Gland Cabur Line 4 Connectors Fuse Older Fuse Not Mounted 10 A max Fuse Not Mounted Fuse Type Fuse Not Mounted gpv Fuse Not Mounted The ISB DC photovoltaic electrical panels are suitable for managing photovoltaic systems to enhance protection. The connections to the inverter and photovoltaic strings are based on Cabur Line 4 connectors, which allow fast and reliable setups. These products are suitable for any type of plant. 600Vdc and 1000Vdc are supported, with three possible configurations, to have up to 4 solar strings input connections and up to 2 MPPT output connections. In case of a lower number of a connection is requested, the unused ports can be left unconnected and covered with dedicated caps supplied with the panels. For maintenance purpose the solar field can be disconnected operating throught the apposite photovoltaic circuit breaker. The surge protection is guaranteed by a class 2 SPD with removable cartridges which allows easy maintenance. The selection between 600Vdc and 1000Vdc SPD is possible based on the system requirements. EVERY CABUR PHOTOVOLTAIC ELECTRICAL PANEL IS PROVIDED TOGETHER WITH ALL THE DOCUMENTATION NECESSARY TO CERTIFY THE PHOTOVOLTAIC SYSTEM: THE INSTALLATION MANUAL WITH THE RISK ASSESSMENT DOCUMENT, IN COMPLIANCE WITH CEI EN THIS DOCUMENT CONTAINS ALL INFORMATION ABOUT POSSIBLE RISKS DURING THE INSTALLATION AND MAINTENANCE. ELECTRICAL AND FRONT PANEL SCHEME, TO BE USED DURING THE INSTALLATION TO CHECK THE POLARITY OF THE CONNECTORS, THE SINGLE-PHASE CONNECTIONS OR THE RELEASE COIL. THE DECLARATION OF CONFORMITY OF THE PHOTOVOLTAIC ELECTRICAL PANEL CAN BE PROVIDED ON DEMAND.
7 Installation Accessories PRODUCT CODE IS14110P IS24111P IS14240 IS24241 IS43430 Acronym KX04PM4060 KX04PF4060 KX04VM4060 KX04VF4060 KX04FMH Application Panel Panel Flying Flying Flying Connector Type Male Female Male Female Female PIN Diameter 4 mm 4 mm 4 mm 4 mm 4 mm Cable Section 4mm 2-6mm 2 4mm 2-6mm 2 4mm 2-6mm 2 4mm 2-6mm 2 4mm 2-6mm 2 Crimping Tool UMCT3149 UMCT3149 UMCT3149 UMCT3149 UMCT3149 Mold For Crimping Tool IS3154 IS3154 IS3154 IS3154 IS3154 Feature Of Metal PIN Tinned Copper Tinned Copper Tinned Copper Tinned Copper Tinned Copper Contact Resistance Rc<5 mω Rc<5 mω Rc<5 mω Rc<5 mω Rc<5 mω PIN Type Printed Printed Printed Printed Printed Material Case PPO PPO PPO PPO PPO Max. Applicable Voltage dc dc dc dc dc Max. Applicable Current 25 A 25 A 25 A 25 A 20 A (max. fuse rate) Operating Temperature Range -40 < T < < T < < T < < T < < T < +85 Protection Class IP67 IP67 IP67 IP67 IP67 Infiammability Class UL94-V0 UL94-V0 UL94-V0 UL94-V0 UL94-V0 Standard Compliance - - TUV TUV - Pack Quantity MOLD FOR CRIMPING TOOL COD. UMCT3149 ACRONYM UMCT: CODE ACRONYM CABLE SEC. CONTACT TYPE IS3154 IS3154 2, mm 2 Line 4 Cabur Solar UMCT3127 UMCT3127 0,2-10 mm 2 Ferrules UMCT3153 UMCT mm 2 Ferrules UMCT3154 UMCT mm 2 Ferrules UMCT3129 UMCT3129 1,5-2,5 mm 2 Eyelet and Fork UMCT3128 UMCT mm 2 Eyelet and Fork
8 ELECTRONIC PRODUCTS FOR ELECTRICAL PANELS PRODUCTS AND SYSTEMS FOR THE CONNECTION OF ELECTRICAL PANELS PHOTOVOLTAIC SYSTEM COMPONENTS CONNECTION AND PROTECTION INDUSTRIAL MARKING SYSTEMS D032G17A EDITION Cabur Srl Altare (SV) Località Isola Grande, 45 - Italy T F info@cabur.it Romanian Branch Cabur Romania Srl Strada Calea Plevnei nr. 139 Corp B camera 25,26 sector 6 Bucuresti T. +40 (21) F. +40 (21) alexandru.cazacu@cabur.eu
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