Amphenol Tri-Start Subminiature Cylindrical Connectors

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1 TM Amphenol Tri-Start Subminiature Cylindrical Connectors Amphenol

2 Table of Contents Page No. Series III - The Highest Performance MIL-DTL Connector The Ultimate Subminiature Cylindrical Test Data Specifications Insert Availability and Identification Alternate Positioning Insert Arrangements Crimp TVP00R/CTVP00R Wall Mounting Receptacle TVP02R/CTVP02R Box Mounting Receptacle TV06R/CTV06R Straight Plug TV07R/CTV07R Jam Nut Receptacle TV01R/CTV01R Line Receptacle TV09R Flange Mounting Plug TV Fail Safe, Lanyard Release Plug TV Fail Safe for MIL-STD-1760, Lanyard Release Plug Hermetic TVPS02Y Box Mounting Receptacle TVS07Y Jam Nut Receptacle TVSIY Solder Mounting Receptacle Accessories Receptacle Protection Cap Plug Protection Cap Dummy Receptacle Cable Clamp ABK Heat Shrinkable Backshell , 27 Header Assembly for Flex Print or PC Board Connectors Contacts, Sealing Plugs, Plastic/Metal Protection Caps Contacts (Printed Circuit Board, Wire wrap) Application Tools How to Order Amphenol TV, Metal D38999, TV Military, Metal Amphenol CTV, Composite D38999, CTV Military, Composite Composite Weight Comparisons Electrostatic Discharge (ESD) Protected Connectors Specials (Fiber Optics, Transient Protection, Flex Assemblies, MIL-STD-1553 Data Bus) Specials (Ground Plane Connectors) Sales Office Listing NOTE: The connector products in this brochure were formerly known as Bendix products. These products are now manufactured and sold under the Amphenol brand name. The name Amphenol will replace the name Bendix on products and literature in the future. Amphenol Aerospace is a Certified ISO 9001 Manufacturer.

3 Amphenol Tri-Start Series III - the highest performance MIL-DTL-38999* connector Amphenol Tri-Start MIL-DTL Series III Connectors offer the highest performance capabilities for both general duty and severe environment applications. Meeting or exceeding MIL-DTL Series III requirements, the Tri-Start connector with standard metal shells (aluminum or stainless steel with several finish options) offers these features: EMI Shielding solid metal to metal coupling, grounding fingers, electroless nickel plating, and thicker wall sections provide superior EMI shielding capability of 65dB minimum at 10 GHz Contact Protection - recessed pins in this 100% scoopproof connector minimize potential contact damage Moisture Resistance - improved interfacial seal design helps prevent electrolytic erosion of contacts Corrosion Resistance - shells of stainless steel or cadmium over nickel plating withstand a 500 hour salt spray exposure Vibration/Shock - operates under severe high temperature vibration, through 200 C MIL-Qualified to MIL-DTL-38999, Rev. K, the Amphenol Composite Tri-Start Connector offers a lightweight, corrosion resistant connector with the same high performance features as its metal counterpart. The Composite Tri-Start Connector also includes the following features: Firewall Capability - available in a stainless steel shell, class RK, RS Lockwiring Eliminated - unique, self-locking, quick coupling connector eliminates lockwiring Quick Coupling - completely mates and self-locks in a 360 turn of the coupling nut Lightweight - 17% 70% weight savings (17 40% weight savings vs. aluminum) (60 70% weight savings vs. stainless steel) See Composite weight comparison chart, pg. 36. Inventory Support Commonality - uses standard MILDTL contacts, application tools and insert arrangements Corrosion Resistance - available in standard MIL-DTL38999 olive drab cadmium (175 C) and electroless nickel plating (200 C), both withstanding 2000 hours of salt spray exposure. The base material is able to withstand an indefinite exposure to salt spray. Electrostatic Discharge Protection (ESD) - protection for sensitive circuitry without diodes, varistors, etc., with the use of the Faraday Cage principal which shunts high voltage, high current discharge events (see page 37) Durability couplings minimum (in reference to connector couplings, not contacts) Ground Plane Connectors - with metallic insert for common grounding of coax, triax or twinax contact outer shield (see page 39) Extended Life Contact - Mil-approved plating process which provides 1500 couplings minimum For additional information concerning the Amphenol TriStart Connector, or if there are special application requirements, contact your local sales office or Amphenol Corporation Amphenol Aerospace Delaware Ave. Sidney, New York Telephone: Fax: * MIL-DTL Series III supersedes MIL-C Series III Tri-Start Connector Pat. 4,109,990 Composite Connector Patents: 4,268,103, 4,648,670, 4,682,832, 4,703,987 1

4 Amphenol Tri-Start the ultimate subminiature cylindrical Wall Mount Receptacle Straight Plug Jam Nut Receptacle Solder Mount Receptacle Designed for Performance Numerous advantages in performance capability are designed into the Amphenol Tri-Start Connector. A positive metal to metal coupling design, grounding fingers, and electroless nickel plating provide superior EMI shielding capability of 65 db minimum at 10 GHz. Acme threads provide coupling durability. Thicker wall sections and a greater coupling surface area improve strength and shock resistance. Blunting of the thread on both the coupling nut and receptacle eliminates cross coupling. The connector quickly mates and self locks in a 360 turn of the coupling nut. Elongated mounting holes permit the Tri-Start Connector to intermount with various existing MIL-spec box or wall mount receptacles, giving it a design replacement advantage. s of stainless steel, or cadmium over nickel plating prevent severe corrosion. Resistance is tested through exposure to a 500 hour salt spray. Composite versions provide protection from salt spray exposure for 2000 hours. Other finish options are available; see how to order Tri-Start metal (pages 32 and 33) and Tri-Start Composite (pages 34 and 35). Recessed pins minimize potential contact damage in this 100% scoop-proof connector. In a blind mating application, mating shells cannot scoop the pins, and cause a shorting or bending of contacts. The design of the Amphenol Tri-Start interfacial seal meets the MIL-DTL Series III requirements for electrolytic erosion resistance. A rigid dielectric insert with excellent electrical characteristics provides durable protection to the contacts. The socket contacts are probe proof, and all contacts are rear removable. Available in sizes 10 power, 12, 16, 20 and 22D contacts are plated in the standard 50 micro inches minimum gold, with 100 micro inches as an option. Fiber optics, extended life and shielded coaxial contacts are also available in a wide selection of standard MIL-DTL insert patterns. Optional Features Options include hermetic seals, nickel plated stainless steel shells, and a fail-safe lanyard release design, providing a quick breakaway connector with Tri-Start dependability. Circuit protection with filter contacts or surge arresting devices are also available. Lightweight, composite shells with a conductive plating are available. Ground plane connectors for use with coaxial and triaxial contacts can also be specified. 2

5 Tri-Start test data TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATA EMI/EMP SHIELDING EFFFECTIVENSS db TESTING BY TRIAXIAL METHOD Amphenol Tri-Start connectors provide EMI/EMP shielding capability which exceeds MIL-DTL Series III requirements. The TV and CTV Series III connector with standard solid metal to metal coupling, EMI grounding fingers and conductive finishes has proven to be the ultimate in EMI/EMP shielding effectiveness. The charts illustrate shielding effectiveness data which is typical of Tri-Start connectors tested with the nickel finish (Class F-metal, Class M-composite) over a wide frequency range. The vibration capability of the Tri-Start Series is shown in the chart below. This illustrates the most severe vibration envelope of any qualified connector available today. These capabilities along with a 200 C temperature rating and superior moisture sealing protection provide the user with a connector that can withstand the most rigorous application. TRI-START VIBRATION CRITERIA TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATA EMI/EMP SHIELDING EFFFECTIVENSS db TESTING BY MODE STIRRING METHOD Test data beyond 2GHz is subject to equipment variation. * Dependant on shell finish 3

6 Tri-Start specifications Contact * When using silver plated wire. CONTACT RATING Test Current Maximum Maximum Crimp Well Data Crimp Hermetic Millivolt Drop Crimp* Millivolt Drop Hermetic* Contact Well Diameter Nominal Well Dept Hermetic Data Well Diameter Min. Well Depth 22D D.0345 ± ± ± ± (Power) 33 NA 33 NA 10 (Power).137 ± NA NA Service Rating Suggested Operating Voltage (Sea Level) AC (R) DC SERVICE RATING Test Voltage (Sea Level) Test Voltage 50,000 Ft. Test Voltage 70,000 Ft. Test Voltage 110,000 Ft. M VR 550 VR 350 VR 200 VR N VR 400 VR 260 VR 200 VR I VR 600 VR 400 VR 200 VR II VR 800 VR 500 VR 200 VR ** Please note that the establishment of electrical safety factors is left entirely in the designers hands, since he is in the best position to know what peak voltage, switching surges, transients, etc. can be expected in a particular circuit. FINISH DATA Non-Hermetic Components Service Class Finish Military Proprietary Anodic Coating (Non-Conductive) C RX** Electroless Nickel F (Metal) M (Composite) RF Olive Drab Cadmium Plate Nickel Base W (Metal) J (Composite) RW Stainless Steel with Nickel Plate S RS Stainless Steel K RK *** Add suffix (005) to part number. Hermetic Connectors Service Class Material/Finish Military Proprietary Stainless Steel Y Y Stainless Steel, Nickel Plate N YN 4

7 Tri-Start insert availability and identification /Arrg. Military Crimp Hermetics* Class Y Service Rating Total Contacts 5 Contact 22D (Coax) 10 (Power) 8 (Coax) 8 (Twinax) 9-5H A Grounded A X P M A u M A X P I B u I B u I B X P M B X P I B X I C X I C X P I C X P M C X P I D X P II D X P I D X P I D u I D X M D X I E X M E X I E X P II E u Coax E X I E X P M E X I F X P II F u M F X P I F X P M G X I G X P II G X P M G X I G X P I G X M 4 (See Note) 23-6 H P M H X P II H X P M H X P I H u M H u I J X P I J u Twinax J u Twinax *** J u N J u M J X I *** J u N ** J X I J u I J X I J X P M J u I J X I J X I J X P I X Completely tooled. Majority of tooling is completed (contact Sidney, NY for availability) u Not tooled for 02-R P Pin inserts only (contact Sidney, NY for socket availability). * Optional solder or eyelet termination, hermetic inserts only. Ground plane proprietary option available. Arrg. 9-5 is exclusively ground plane type. See page 39 for further information of ground plane connectors. ** Two size 16 contacts dedicated to fiber optics. Consult Sidney, NY or catalog for fiber optic information. *** For use in MIL-STD-1760 applications (see page 18). For RG180/U and RG195/U cables only. (Contact Sidney, NY for other cable application). 8 Coax and Twinax are interchangeable. Note: connector is supplied with size 8 twinax. Proprietary connector is supplied with size 8 coax.

8 Tri-Start alternate positioning Master Key/Keyway Position 9 11, 13, and and 19 21, 23, and 25 Key & keyway arrangement identification letter N A B C D E N A B C D E N A B C D E N A B C D E AR or AP BSC BR or BP BSC CR or CP BSC DR or DP BSC A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master key/keyway. PLUG (front face shown) RECEPTACLE (front face shown) 6

9 Tri-Start insert arrangements front face of pin inserts illustrated Insert Arrangement Service Rating Grounded M M I I I M I Number of Contact Contact 8 Twinax 22D D 20 Insert Arrangement Service Rating I I I M I II I Number of Contacts Contact D Insert Arrangement Service Rating I I M I M I Number of Contacts Contact D D 8 Twinax 12 Insert Arrangement Service Rating II Coax I M I Number of Contacts Contact Coax 8 Coax 20 22D CONTACT LEGEND D

10 Tri-Start insert arrangements front face of pin inserts illustrated Insert Arrangement Service Rating II M I M I Number of Contacts Contact 16 8 Coax 12 22D 20 22D 12 Insert Arrangement Service Rating II M I I Number of Contacts Contact 16 22D Insert Arrangement Service Rating M M II M Number of Contacts Contact (See Note) 8 Twinax 16 22D Note: connector is supplied with size 8 twinax. Proprietary connector is supplied with size 8 coax. 8

11 Tri-Start insert arrangements front face of pin inserts illustrated Insert Arrangement Service Rating I M I Number of Contacts Contact 20 22D Insert Arrangement Service Rating I Twinax Twinax Number of Contacts Contact D 8 Twinax 8 Twinax Insert Arrangement 25-11*** Service Rating N M I Number of Contacts Contact Power 22D 8 Twinax 12 *** For use in MIL-STD-1760 applications (see page 18). 9 CONTACT LEGEND D

12 Tri-Start insert arrangements front face of pin inserts illustrated Insert Arrangement 25-20*** Service Rating N I I Number of Contacts Contact Twinax 12 Coax Coax (Locations U and Y - Dedicated to Fiber Optics) Insert Arrangement Service Rating I M I Number of Contacts Contact 16 22D 16 Insert Arrangement Service Rating I I I Number of Contacts Contact Coax 20 *** For use in MIL-STD-1760 applications (see page 18). Coax contacts for RG180 or RG195 cable. 10 CONTACT LEGEND D

13 TVP00R (D38999/20)* crimp, metal CTVP00R (D38999/20)** crimp, composite wall mounting receptacle TVP00RW-XX-XXX TVPS00RF-XX-XXX TVPS00RF-XX-XXX TVPS00RS-XX-XXX CTVP00RW-XX-XXX CTVS00RF-XX-XXX D38999/20 Red band indicates fully mated Blue band indicates rear release contact retention system * To complete order number for TV metal connectors, see pages 32 and 33. ** To complete order number for CTV composite connectors, see pages 34 and 35. B Thread Class 2A 0.1P-0.3L-TS (Plated) L L 1 M M R 1 R 2 S T Z Z 1 AA Panel Thickness 9 A B C D E F G H J LL LL 1 ±.005 Inches TT L L 1 M M R 1 R 2 S Max T V Thread Metric Z Z 1 AA LL LL 1 ±.13 Millimeters 9 A M12X1-6g B M15X1-6g C M18X1-6g D M22X1-6g E M25X1-6g F M28X1-6g G M31X1-6g H M34X1-6g J M37X1-6g TT All dimensions for reference only Designates true position dimensioning 11

14 TVP02R* crimp, metal CTVP02R** crimp, composite box mounting receptacle TVP02RW-XX-XXX TVPS02RK-XX-XXX TVS02RF-XX-XXX TVPS02RS-XX-XXX CTVP02RW-XX-XXX CTVPS02RF-XX-XXX Red band indicates fully mated Blue band indicates rear release contact retention system * To complete order number for TV metal connectors, see pages 32 and 33. ** To complete order number for CTV composite connectors, see pages 34 and 35. Consult Sidney, NY for availability of composite box mounting receptacles. B Thread Class 2A 0.1P-0.3L-TS (Plated) L L 1 M M R 1 R 2 S T Z Z 1 AA Panel Thickness 9 A B C D E F G H J LL LL 1 ±.005 Inches TT L L 1 M M R 1 R 2 S T Z Z 1 AA LL LL 1 ±.13 Millimeters 9 A B C D E F G H J TT All dimensions for reference only Designates true position dimensioning 12

15 TV06R (D38999/26)* crimp, metal CTV06R (D38999/26)** crimp, composite straight plug TV06RW-XX-XXX TVS06RK-XX-XXX TVS06RF-XX-XXX TVS06RS-XX-XXX D38999/26 CTV06RW-XX-XXX CTVS06RF-XX-XXX Blue band indicates rear release contact retention system * To complete order number for TV metal connectors, see pages 32 and 33. ** To complete order number for CTV composite connectors, see pages 34 and 35. All dimensions for reference only. B Thread 0.1P-0.3L-TS-2B (Plated) Q Dia. 9 A B C D E F G H J Inches Q Millimeters V Thread Metric 9 A M12X1-6g 11 B M15X1-6g 13 C M18X1-6g 15 D M22X1-6g 17 E M25X1-6g 19 F M28X1-6g 21 G M31X1-6g 23 H M34X1-6g 25 J M37X1-6g 13

16 TV07R (D38999/24)* crimp, metal CTV07R (D38999/24)** crimp, composite jam nut receptacle TV07RW-XX-XXX TVS07RK-XX-XXX TVS07RF-XX-XXX TVS07RS-XX-XXX CTV07RW-XX-XXX CTVS07RF-XX-XXX D38999/24 Red band indicates fully mated Blue band indicates rear release contact retention system.059 dia. min. 3 lockwire holes 2.32 dia min. Formed lockwire hole design (6 holes) is optional * To complete order number for TV metal connectors, see pages 32 and 33. ** To complete order number for CTV composite connectors, see pages 34 and 35. A B Thread Class 2A 0.1P-0.3L-TS (Plated) C H Hex S ±.010 Inches T A B C D E F G H J A C H Hex S ±.25 T Millimeters V Thread Metric 9 A M12X1-6g 11 B M15X1-6g 13 C M18X1-6g 15 D M22X1-6g 17 E M25X1-6g 19 F M28X1-6g 21 G M31X1-6g 23 H M34X1-6g 25 J M37X1-6g All dimensions for reference only. D shaped panel cut-out dimensions 14

17 TV01R* crimp, metal CTV01R** crimp, composite line receptacle TV01RW-XX-XXX TVS01RF-XX-XXX CTV01RW-XX-XXX CTVS01RF-XX-XXX Red band indicates fully mated Blue band indicates rear release contact retention system * To complete order number for TV metal connectors, see pages 32 and 33. ** To complete order number for CTV composite connectors, see pages 34 and 35. B Thread 0.1P-0.3L-TS-2A (Plated) M M L L 1 9 A B C D E F G H J S ±.010 S 1 ±.010 Z Z 1 GG ±.010 GG 1 ±.010 LL Inches LL 1 ±.005 M All dimensions for reference only. M L L 1 S ±.25 S 1 ±.25 V Thread Metric Z Z 1 GG ±.25 GG 1 ±.25 LL Millimeters 9 A M12X1-6g B M15X1-6g C M18X1-6g D M22X1-6g E M25X1-6g F M28X1-6g G M31X1-6g H M34X1-6g J M37X1-6g LL 1 ±.13 15

18 TV09R* crimp, metal flange mounting plug TV09RW-XX-XXX TVS09RF-XX-XXX Blue band indicates rear release contact retention system * To complete order number, see page 32. B Thread 0.1P-0.3L-TS-2A (Plated) G ±.060 Q Dia. R GG Dia. ±.005 9** A B ** C D E F G H J Inches G ±1.52 All dimensions for reference only. ** Partially tooled. Consult Sidney NY for availability Q Dia. R Millimeters GG Dia. ±.13 9** A B ** C D E F G H J Designates true position dimensioning 16

19 TV Fail Safe crimp, metal lanyard release plug * XX-XX * XX-XX *D38999/29 (Pins Only) *D38999/30 (Sockets only Blue band indicates rear release contact retention system * To complete order number, see page 33 and Amphenol catalog B Inches D Accessory Dia. 11 B C D E F G H J B All dimensions for reference only. D Accessory Dia. V Thread Metric Millimeters 11 B M15X1.0-6g 13 C M18X1.0-6g 15 D M22X1.0-6g 17 E M25X1.0-6g 19 F M28X1.0-6g 21 G M31X1.0-6g 23 H M34X1.0-6g 25 J M37X1.0-6g 17

20 TV Fail Safe for MIL-STD-1760 crimp, metal lanyard release plug SHELL SIZE 25 ONLY *D38999/31 *** /76 *** /76 *** /19 *** /19 Style 1 Style 2 For Style 1 Long Version contact Amphenol for drawing T3W-16B25-XXXXX See Catalog See Catalog STYLE 1 STYLE 2 Blue band indicates rear release contact retention system * To complete order number, see page 33 and Amphenol catalog ** Lanyard pulled taut against a.500 ±.031 dia. mandrel *** Consult Sidney, NY for how to order proprietary part numbers. All dimensions for reference only Primary Interface Signal Set 1760 Fail Safe Features: Incorporates all MIL-DTL Series III features Intermateable with D38999/20 and /24 Available with pin contacts only for MIL-STD-1760 applications Insert arrangements totally compatible with MIL-STD-1553B Aircraft Multiplex Data Bus arrangement available only in N normal rotation arrangement available only in A rotation O.D. cadmium corrosion resistant finish Accepts MIL-C backshell hardware Fiber optics Insert Arrangement Service Rating Pin Contact Data for MIL-STD-1760 Total Contacts Contact 20 16* 12 (coax) 8 (twinax) N * 4 3 * Two size 16 contacts dedicated to fiber optics. Consult Sidney, NY or catalog section for fiber optic contact information Auxiliary Power Signal Set Front face of pin insert illustrated Contact Legend 8(twinax) 10(power) 12(coax) Insert Service Total Contact Arrangement Rating Contacts (power) N Contact Proprietary No. No. 8 (twinax) M39029/ (power) M39029/ (coax) M39029/ Standard Subminiature Connector contacts - see page 20 for part numbers. Currently available under proprietary part number only. 18

21 TVPS02Y (D38999/21)* hermetic, metal box mounting receptacle TVPS02Y-XX-XXX TVPS02YN-XX-XXX D38999/21 Red band indicates fully mated * To complete order number, see pages 32 and 33. B Thread Class 2A 0.1P-0.3L-TS (Plated) R 1 R 2 S ±.010 T Inches TT A B C D E F G H J R 1 R 2 S ±.25 T Millimeters TT A B C D E F G H J All dimensions for reference only. Designates true position dimensioning 19

22 TVS07Y (D38999/23)* hermetic, metal jam nut receptacle TVS07Y-XX-XXX TVS07YN-XX-XXX D38999/23 Red band indicates fully mated.059 dia. min. 3 lockwire holes 2.32 dia. min. Formed lockwire hole design (6 holes) is optional * To complete order number, see pages 32 and 33. A B Thread Class 2A 0.1P-0.3L-TS (Plated) C H Hex L S ±.010 T Inches KK A B C D E F G H J A C H Hex L S ±.25 T Millimeters 9 A B C D E F G H J All dimensions for reference only. Designates true position dimensioning KK

23 TVSIY (D38999/25)* hermetic, metal solder mounting receptacle TVSIY-XX-XXX TVSIYN-XX-XXX D38999/25 Red band indicates fully mated * To complete order number, see pages 32 and 33. B Thread Class 2A 0.1P-0.3L-TS (Plated) L M GG Dia Inches KK Dia A B C D E F G H J All dimensions for reference only. L M GG Dia Millimeters KK Dia A B C D E F G H J

24 Tri-Start accessories receptacle protection cap * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, A Thread Class 2B 0.1P-0.3L-TS B Dia. D Dia Inches Millimeters Finish Olive drab, cadmium, nickel base Electroless nickel Consult Sidney, NY for availability of stainless steel protection caps. All dimensions for reference only. For protection caps, see page No Suffix -XX9 -XXG B Dia. D Dia A B C D E F G H J

25 Tri-Start accessories plug protection cap * XXX * XXX * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, A Thread Class 2A 0.1P-0.3L-TS D N Dia Inches Millimeters Finish Olive drab, cadmium, nickel base Electroless nickel Consult Sidney, NY for availability of stainless steel protection caps. All dimensions for reference only. For protection caps, see page No Suffix -XX9 -XXG D N Dia. 9 A B C D E F G H J

26 Tri-Start accessories dummy receptacle * XXX * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, Finish Olive drab, cadmium, nickel base Electroless nickel 10-No Suffix XX9 XXG B Thread Class 2A 0.1P-0.3L-TS (Plated) M R 1 R 2 S ±.010 T W ±.010 Inches TT A B C D E F G H J M R 1 R 2 S ±.25 T W ±.25 Millimeters TT A B C D E F G H J All dimensions for reference only. Designates true position dimensioning 24

27 Tri-Start accessories cable clamps * XXX * XXX * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, Finish Olive drab, cadmium, nickel base Electroless nickel 10-No Suffix XX9 XXG F 1 Min. Dia. Cable F 2 Dia. Cable L U FF Dia. KK Dia. Inches LL 9 A B C D E F G H J F 1 Min. Dia. Cable F 2 Dia. Cable L U All dimensions for reference only. Contact your local accessory supplier for composite cable clamps. For composite strain reliefs see Product Data Sheet 145. V Thread Metric FF Dia. KK Dia. Millimeters LL 9 A M12X1-6H B M15X1-6H C M18X1-6H D M22X1-6H E M25X1-6H F M28X1-6H G M31X1-6H H M34X1-6H J M37X1-6H

28 Tri-Start accessories ABK heat shrinkable backshells One Part Cable Termination for MIL-DTL Series I, II, III, & IV Benefits of ABK assemblies are: One piece part Quick and easy installation One part covers wide cable range Lightweight Stainless and aluminum adapters F, W and C Class finishes Shielded and unshielded Straight, 45 and 90 configurations Various materials, ie: LFH, fluid resistant Operating temp. range 55 C to +150 C Repairable ABK Heat Shrinkable Backshells Amphenol ABK heat shrinkable backshell kits are one-part assemblies for terminating MIL-DTL Series I, II, III & IV connectors to either shielded or unshielded cables. Constructed using Spin Coupling adapters and heat-shrinkable molded parts, the kit comprises of components already well proven in harsh military environments. Installation is simply effected by coupling the adapter to the connector and shrinking the rear of the molded part onto the cable with a hot air gun. The molded part has a hot melt adhesive pre-installed to provide a bond between the cable jacket and the molded part. When used in conjunction with shielded cables, the assembly provides electrical continuity between the cable shield and the connector with Rayaten TM molded parts which provide screening levels better than 80DB at 100 MHz. Simple Installation 26

29 Tri-Start accessories ABK heat shrinkable backshells, how to order Amphenol ABK Heat Shrinkable Backshells can be ordered by coded part number. Ordering procedure is illustrated by part number ABK-AWJ-R1 as shown below: Product Designator Connector Type Finish Backshell Type Backshell Configuration ABK A - W J R - 1 Notes: The part number will change dependant on the connector that it has to interface with as well as that connector s shell size and finish. Such features as anti-rotation teeth and O rings will be incorporated as standard features if dictated by the connector interface requirements. Backshell kits are supplied in a sealed bag with cleaning tissue and a piece of 100 grit Emery cloth. Although the backshell kits are heat-shrinkable, and therefore accommodate a wide range of cable and shield diameters, it is still very important to ensure that your requirements fall within that range. CABLE RANGES Product Designator ABK designates Amphenol Backshell Kit Connector Type A designates D38999 Series I or II B designates D38999 Series III or IV Finish C - Environmental, nonconductive anodize, 500 hr. salt spray F - Environmental, electroless nickel W - Environmental, olive drab cadmium, 500 hr. salt spray Letter A B C D E F G H J Backshell Type R designates Rayaten* (Shielded) U designates Unshielded Backshell Configuration 1 - Straight Right angle * Rayaten is a trademark of Raychem Corporation Using the chart below, check to ensure that your cable falls within the correct range; and if not, consult Amphenol Aerospace for availability of other cable ranges. Cable Range Series Series Series R Shielded / U Unshielded III & IV II I Inches Millimeters A in mm B in mm C in mm D in mm E in mm F in mm G in mm H in mm J in mm 27

30 Tri-Start accessories header assembly for flex print or PC board connectors The use of connectors with printed circuit contact termination is rapidly gaining popularity due to the use of high volume, vapor phase or wave solder manufacturing processes. Termination of this style of connector to flex print or a printed circuit board represents a major cost in the manufacturing process for users. When adding flex or printed circuit board assemblies to an expensive filter or filter/transient protection connector, the total cost of a failed solder joint, a bent pin, or an unanticipated electrical failure becomes prohibitive. The header assembly from Amphenol will provide for easy separation of the connector from the board on these occasions. Incorporation of the header assembly provides the user with time and cost saving potentials. These header assemblies can be vapor phase or wave soldered to flex or printed circuit boards prior to the receipt of the EMI/EMP connector. Headers can be installed to standard connectors, allowing for electrical testing that would adversely affect the sensitive diodes, MOV s or capacitors in the EMI/EMP connectors. Expensive connector assemblies can be easily removed from and reattached to the header assembly as the manufacturing process dictates. modifications are recommended, but are not necessary. The header assembly can be attached to connectors with standard flange placement. The ideal application would involve either a single flange moved all the way to the rear of the connector or a double flange. Cinch nuts can be installed in either flange to allow easier mounting to the panel or the header assembly. The forward flange would mount the connector to the panel; the rear flange would be used to mount the header assembly. The heart of the header assembly is a short pin/socket contact. The tall of the contact would accommodate standard throughhole diameter and thickness of the flex or printed circuit board materials. The socket would be imbedded in the molded material, making electrical engagement with the printed circuit tail of the connector. This header would be the same dimension as the flange of the mounting connector and would be approximately.250 inches (6.35 mm) thick. Electrical engagement areas of the header contact would be plated with inches minimum of gold over inches minimum of nickel. The body of the header itself is molded from Torlon or PPS (Polyphenylene Sulfide). Headers are configured to accommodate up to 150 pins in an ARINC arrangement or 128 pins for a cylindrical pattern. Various types of captivated or loose attaching screws can be incorporated for unique applications. This header assembly is available to fit all major cylindrical Mil- Spec and ARINC connectors. The drawing above shows both an ARINC and a cylindrical configuration. A and B dimensions are determined by connector intermount. Contact Amphenol, Sidney, N.Y. for detailed dimensions. Contact ARINC Configuration Cylindrical Configuration STANDARD HEADER CONTACTS C Dia. ±.002 D Stickout ±.015 Mating Connector PCB Dia ,.128, ,.128, , ,.128, Other sizes available; consult Amphenol, Sidney, N.Y. NOTE: Consult Amphenol, Sidney, N.Y. for mating connector PCB stickout range. See also flex termination assemblies for Tri-Start connectors on page 38 of this catalog, and ask for Amphenol catalog , Cylindrical Connectors for PCB Applications. 28

31 Tri-Start contacts, sealing plugs, protection caps STANDARD 500 CYCLE CONTACTS FOR TV AND CTV, P & S Contact TV/CTV Pins TV/CTV Sockets Proprietary No. Military No. Supersedes Proprietary No. Military No. Supersedes 8 (Coax)* M39029/ M39029/ (Twinax) M39029/90-529** NA M39029/ NA 10 (Power) M39029/ NA M39029/ NA H M39029/ M39029/ M39029/ M39029/ LP M39029/ M39029/ D LP M39029/ D M39029/ D Above part numbers include standard 500 cycle finish designation - gold plating over suitable underplate in accordance with MIL-C For other finish variations, consult Sidney, NY. * For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 and 16 coax contacts available for use in Tri-Start connectors, see catalog or consult Sidney, NY. ** For use with M17/M cable. Optional design - see slash sheet For other contact options available for use in Tri-Start connectors, (wire wrap, thermocouple, fiber optic) consult Sidney, NY CYCLE CONTACTS FOR CTV, CLASSES H & J Contact CTV Pins CTV Sockets Proprietary No. Military No. Supersedes Proprietary No. Military No. Supersedes X M39029/ X M39029/ X M39029/ X M39029/ X M39029/ X M39029/ D X M39029/ X M39029/ PLASTIC PROTECTION CAPS Plug Receptacle Contact SEALING PLUGS Proprietary No. Military No. 8 (Coax) NA 8 (Twinax) T P NA 10 (Power) NA D METAL PROTECTION CAPS Plug Protection Cap Receptacle Protection Cap 9 A D38999/32W9X* D38999/33W9X* 11 B D38999/32W11X* D38999/33W11X* 13 C D38999/32W13X* D38999/33W13X* 15 D D38999/32W15X* D38999/33W15X* 17 E D38999/32W17X* D38999/33W17X* 19 F D38999/32W19X* D38999/33W19X* 21 G D38999/32W21X* D38999/33W21X* 23 H D38999/32W23X* D38999/33W23X* 25 J D38999/32W25X* D38999/33W25X* * To complete order number, replace X with applicable letter as follows: R - designates eyelet type N - designates washer type metal protection caps are supplied with service class W which designates corrosion resistant olive drab cadmium plate aluminum. Consult Sidney, NY for more detailed information on ordering Metal protection caps. 29

32 Tri-Start contacts printed circuit board, wire wrap PCB Socket Contacts Tail Dia SOCKETS D38999/20 TVP D D D D D D NS D D Wire Wrap Contacts Tail Square D D NS D D Contact Stickout Max/Min (See Illustration below) D38999/26 TV NS D38999/24 TV07 Metal Composite NS NS NS NS NS NS All dimensions for reference only. Consult Sidney, NY for specific contact contour stickout data. NS designates No Stickout. See also catalog , Amphenol Cylindrical Connectors for PCB Applications. This catalog provides the most commonly used insert pattern pin-out drawings which have been tooled for the purpose of attaching cylindrical connectors to printed circuit boards. 30 PCB Pin Contacts Tail Dia PINS D38999/20 TVP M M M Contact Stickout Max/Min (See Illustration below) D38999/26 TV D38999/24 TV07 Metal Composite NS M.019 NS NS NS NS M NS NS PCB socket and pin part numbers include finish designation - gold plating over suitable underplate in accordance with MIL-C For other finish variations, consult Sidney, NY. Note: 22M and 22D contacts are interchangeable. For other contact options available for use in Tri-Start connectors (thermocouple, fiber optic), consult Sidney, NY. NS NS NS NS NS NS Wire Wrap Contacts Tail Square D NS D D D NS NS NS NS NS

33 Tri-Start application tools The following data includes information pertaining to the application tools which have been established for crimping, inserting, and removing contacts incorporated in the TV, CTV and MIL- DTL Series III connectors. For additional information on coaxial contact tools see catalog All crimping tools included are the full cycling type and when used as specified in the installation instructions (L-624 and L- 844) covering the TV, CTV and series connectors, will provide reliable crimped wire to contact terminations. There is a possibility of additional crimping tools other than those included being available at present or in the future for this specific application. CRIMPING TOOLS Contact /Type Crimping Tool Turret Die or Positioner 12 Pin and Socket M22520/1-01 M22520/ Pin and Socket 20 Pin and Socket 22D Pin 22D Socket 8 Twinax Center Pin and Socket 8 Twinax Intermediate Outer Pin & Socket M22520/1-01 M22520/7-01 M22520/1-01 M22520/2-01 M22520/7-01 M22520/2-01 M22520/7-01 M22520/2-01 M22520/7-01 M22520/2-01 M22520/5-01 M22520/1-04 M22520/7-04 M22520/1-04 M22520/2-10 M22520/7-08 M22520/2-09 M22520/7-07 M22520/2-07 M22520/7-05 M22520/2-37 M22520/5-200 Where 2 or 3 tools are listed for a contact size, only one tool and its die or positioner are required to crimp the contact. The above crimping tools and positioners are available from the approved tool manufacturer. Contact /Type 8 Coaxial Inner Pin and Socket 8 Coaxial Outer Pin and Socket Crimping Tool M22520/2-01 M22520/5-01 M22520/5-01 Turret Die or Positioner M22520/2-31 M22520/5-05 Die Closure B M22520/5-41 Die Closure B M22520/10-01 M22520/10-07 Die Closure B 16 Coaxial Inner Pin and Socket M22520/2-01 M22520/ Coaxial Outer Pin and Socket M22520/4-01 M22520/ Coaxial Inner Pin and Socket M22520/2-01 M22520/ Coaxial Outer Pin and Socket M22520/31-01 M22520/ (Power) *** *** Plastic Tools INSERTION TOOLS 31 Metal Tools Use with Contact Angle Type Proprietary Straight Type Proprietary Part Number Color Part Number Part Number Part Number Color 10 (Power) M81969/14-05* Gray / (White) M81969/8-11 Green 12 M81969/14-04* Yellow / (White) M81969/ Yellow 16 M81969/14-03* Blue / (White) M81969/ Blue 20 M81969/14-10* Red / (Orange) M81969/ Red 22D M81969/14-01* Green / (White) M81969/ Black 8 Coaxial None Required 8 Twinax None M81969/46-06** None Red Plastic Tools REMOVAL TOOLS Metal Tools For Unwired Angle Type Use with Contact Part Number Color Contacts Proprietary Part Number Part Number Proprietary Part Number Straight Type Proprietary Part Number Color 10 (Power) M81969/14-05* (Gray) / White M81969/8-12 Green / White 12 M81969/14-04* (Yellow) / White M81969/ Yellow / White 16 M81969/14-03* (Blue) / White M81969/ Blue / White 20 M81969/14-10* Orange M81969/ Red / White 22D M81969/14-01* (Green) / White M81969/ Green / White 8 Coaxial M81969/14-12 Green None None DRK264-8 N/A 8 Twinax M81969/14-12 Green None M81969/46-12** N/A N/A The M81969/8, , ,and metal contact insertion and removal tools will accommodate wires having the maximum outside diameter as follows: Contact size , , , 22D.050. When wire diameters exceed those specified, the plastic tools must be used. * Double end insertion/removal tool. ** Twinax insertion tools are available only in a straight type, metal version. *** For size 10 power contact application tools, consult Sidney, NY. To be determined. Contact Daniels Manufacturing Co. for availability.

34 Tri-Start how to order (Amphenol TV, metal) Proprietary Part Number Amphenol Tri-Start Connectors (metal) can be ordered by coded part number. Ordering procedure is illustrated by part number TVPS00RF-9-35PB( ) as shown below: Connector Type Style Service Class Insert Arrangement Contact Type Alternate Positions Special Variations TVPS 00 RF P B (XXX) Connector Type TV designates Tri-Start Series Connector TVP designates back panel mounted receptacle TVS designates 200 C rated TVPS designates back panel mounted, 200 C rated receptacle TVB designates thru bulkhead receptacle, flange mounting TVBJ designates thru bulkhead receptacle, jam nut mounting Style 00 designates wall mount receptacle 01 designates line receptacle 02 designates box mount receptacle 06 designates straight plug 07 designates jam nut receptacle 09 designates flange mounted plug I designates solder mounted receptacle, hermetic only Service Class RX non-conductive, anodic coated aluminum, 500 hour salt spray, 200 C (requires special variation suffix 005) RF electroless nickel plated aluminum, optimum EMI shielding effectiveness 10GHz specification min., 48 hour salt spray, 200 C RGF** electroless nickel plated ground plane aluminum, 200 C RGW** olive crab cadmium plated ground plane aluminum, 175 C RK* corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray resistance, EMI GHz specification min., 200 C RW corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI GHz specification min., 175 C 32 Y RS* YN hermetic seal, passivated stainless steel, 200 C (non-hermetic connectors), nickel plated stainless steel, optimum EMI shielding effectiveness GHz specification min., 48 hour salt spray, 200 C, firewall barrier (hermetic connectors), nickel plated stainless steel, 200 C MIL-DTL-38999, s 9 25 A B C D E F G H J MIL Insert Arrangement MIL-DTL-38999, see insert arrangement chart, page 5 Contact Type P designates pin contacts S designates socket contacts Alternate Positions Locksmith keying - rotation of minor keys. See page 6. N not required for normal position. Special Variations (100) eyelet termination (hermetic) (005) anodic coating Amphenol * Coaxial arrangements are not available in these classes. ** For more information on Coax/Triax/Twinax Ground Plane Connectors see page 39.

35 Tri-Start how to order (D38999, TV military, metal) Military Part Number To more easily illustrate ordering procedure of Tri-Start Connectors (metal) by military designation, part number D38999/20F A35PB is shown as follows: Connector Type Style Service Class Insert Arrangement Contact Type Alternate Positions D38999/ 20 F A 35 P B Connector Type D38999/ designates MIL-DTL Series III Connector Style 20 designates wall mount receptacle 21 designates box mount receptacle, hermetic 23 designates jam nut receptacle, hermetic 24 designates jam nut receptacle 25 designates solder mount receptacle, hermetic 26 designates straight plug 27 designates weld mount receptacle, hermetic 29 designates Lanyard Release plug with pin contacts* 30 designates Lanyard Release plug with socket contacts* 31 designates Lanyard Release plug with MIL-STD-1760 pin contacts* * For ordering Amphenol Lanyard Release Connectors consult catalog Ordering procedure for Lanyard Release Connectors includes specifying lanyard length codes and designating Style 1 or designates plug protection cap 33 designates receptacle protection cap See page 29 for ordering information on protection caps. Service Class C non-conductive, anodic coated aluminum, 500 hour salt spray, 200 C F electroless nickel plated aluminum, optimum EMI shielding effectiveness 10GHz specification min., 48 hour salt spray, 200 C K corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray resistance, EMI GHz specification min., 200 C W corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI GHz specification min., 175 C Y hermetic seal, passivated stainless steel, 200 C S (non-hermetic connectors), nickel plated stainless steel, optimum EMI shielding effectiveness GHz specification min., 48 hour salt spray, 200 C N (hermetic connectors), nickel plated stainless steel, 200 C MIL-DTL-38999, s 9 25 A B C D E F G H J MIL Amphenol Insert Arrangement MIL-DTL-38999, see insert arrangement chart, page 5 Contact Type P designates pin contacts S designates socket contacts A designates same as P except supplied less pin contacts B designates same as S except supplied less socket contacts (A & B designates non-standard contact applications) Alternate Positions Locksmith keying - rotation of minor keys. See page 6. (Use N for normal) 33 Amphenol Federal Vendor Identification/FSCM 77820

36 Tri-Start how to order (Amphenol CTV, composite) Proprietary Part Number Amphenol Tri-Start Composite Connectors can be ordered by coded part number. Ordering procedure is illustrated by part number CTVPS00RF-9-35PB as shown below: Connector Type Style Service Class Insert Arrangement Contact Type Alternate Positions CTVPS 00 RF P B Connector Type CTV designates Tri-Start Series Connector CTVP designates back panel mounted receptacle CTVS designates 200 C rated CTVPS designates back panel mounted, 200 C rated receptacle Style 00 designates wall mount receptacle 01 designates line receptacle 02 designates box mount receptacle* 06 designates straight plug 07 designates jam nut receptacle Service Class RF electroless nickel plated composite, 200 C RW olive drab cadmium plated composite, 175 C RGF** electroless nickel plated ground plane composite, 200 C RGW** olive drab cadmium plated ground plane composite, 175 C 9 thru 25 available Insert Arrangement MIL-DTL-38999, see insert arrangement chart, page 5 Contact Type H designates 1500 cycle pin contacts J designates 1500 cycle socket contacts P designates 500 cycle pin contacts S designates 500 cycle socket contacts Alternate Positions Locksmith keying - rotation of minor keys. N not required for normal position, see page 6. * Consult Sidney, NY for availability. ** For more information on Coax/Triax/Twinax Ground Plane Connectors see page

37 Tri-Start how to order (D38999, CTV military, composite) Military Part Number To more easily illustrate ordering procedure of Tri-Start Composite Connectors by military designation, part number D38999/20JG35PN is shown as follows: Connector Type Style Service Class Insert Arrangement Contact Type Alternate Positions D38999/ 20 J G 35 P N Connector Type D38999/ designates MIL-DTL Series III Connector Style 20 designates wall mount receptacle 24 designates jam nut receptacle 26 designates straight plug Service Class J olive drab cadmium plate (175 C) M electroless nickel plate (200 C) MIL-DTL-38999, s 9 25 A B C D E F G H J MIL Amphenol Insert Arrangement MIL-DTL-38999, see insert arrangement chart, page 5 Contact Type H designates 1500 cycle pin contacts J designates 1500 cycle socket contacts P designates 500 cycle pin contacts S designates 500 cycle socket contacts A designates same as P except supplied less pin contacts B designates same as S except supplied less socket contacts (A & B designate non-standard contact applications) Alternate Positions Locksmith keying - rotation of minor keys. See page 6 (Use N for normal). 35

38 Tri-Start weight comparisons Depending on the shell style, shell size and contact count, weight savings can range from 17% to 40% compared to standard aluminum product. Tri-Start Weight in ounces (includes contacts) Wall Mount Receptacle (00) Jam Nut Receptacle (07) Plug (06) / Arrangement Stainless Steel Aluminum Composite Stainless Steel Aluminum Composite Stainless Steel Aluminum Composite Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket All weight measurements are for reference only. 36

39 Tri-Start Electrostatic Discharge (ESD) protected connectors Amphenol has developed a new design feature for the Tri- Start connectors which will protect sensitive components from Electrostatic Discharge (ESD) without diodes, varistors, gas tubes, or experimental semiconductive materials. These connectors utilize the Faraday Cage principal to shunt electrostatic discharge events to the conductive enclosure on which the connector is mounted, thus never allowing the high voltage, high current discharge event to reside on any contacts. The ESD protected connectors have the same physical envelope as their standard counterparts, and do not require special mounting or terminating techniques. All of the contacts remain fully functional, and electrical characteristics such as capacitance are not effected. Product Features: Connector Envelope Identical to Unprotected Design for Most Applications Exceeds Protection Requirements of IEC and MIL- STD-1686: Ensures that All Components within a Conductive Enclosure will be Subjected to a Maximum of 10V during Electrostatic Discharges between 26 KV and +26 KV Voltage Observed on Contacts during ESD Events <10V (at 1 megohm) Current Observed on Contacts during ESD Events <100 milliamperes (at 2 ohms) Response Time Instantaneous (Voltage and Current are Maximum Values) Maximum ESD Voltage Tested to ±26KV No Capacitive Loading Eliminates the Need for Discrete Components (such as diodes) and Maximizes Printed Circuit Board Real Estate for Equipment Housed in Conductive Enclosures which require ESD Protection as Free-standing Units Operating Voltage of Connectors not Effected for Most Designs Pulse Life Infinite Electrostatic Discharge (ESD) is the rapid transfer of a static electric charge from one body to another. A static electric charge consists of either a surplus or depletion of electrons on a body, which gives that body a potential or voltage relative to ground (or another body). The discharge is extremely fast (less than 1 nanosecond risetime) and the current flow may exceed 100 amps! ESD Testing on MIL-DTL-38999, Series III Filter Cylindrical Connectors (Actual Photo) A Faraday cage is a conductive enclosure. It may be solid in form such as a sheet metal enclosure, or it may be full of apertures, such as a wire cloth box. When a charge is placed on a faraday cage the electrons which make up the charge, having like polarity, try to position themselves as far as possible from each other. This places the electrons on the outer surface of the enclosure, leaving the inner surface uncharged. The charge on the outer surface does not induce a charge on any neutral object inside of the faraday cage, and therefore does not try to transfer itself onto the internal object. Neutral objects (such as IC s) inside of a faraday cage are thereby protected from ESD activity external to the faraday cage. The voltage and current observed on neutral objects within a faraday cage during ESD events are due to the secondary effects of ESD. These include Electromagnetic Interference (EMI), magnetic and electrical field coupling. The faraday cage of the Amphenol ESD Protected Connectors has been designed to minimize these effects. For more information on ESD protected connectors, ask for Product Data Sheet 171. Also, publication L-2075, ESD Attenuation Test Procedure for Connectors with Faraday Cage Protective Structures is available as a reference document. 37

40 Tri-Start specials FIBER OPTIC Amphenol multi-channel fiber optic connectors offer a precision optic interconnect system within the high performance MIL-DTL Series III** connector. The metal-to-metal feature of the Tri- Start connector provides protection from damage in severe environmental and physical conditions. Optical performance is optimized utilizing the ceramic alignment features employed by the termini. Insertion losses are typically.8db and can range from.5 to 1.5 db, depending on test conditions. Ask for publication or contact Sidney, NY for complete information on Amphenol Fiber Optic Connectors. Fiber Optic Connectors TRANSIENT PROTECTION EMI/EMP protection devices can be integrated into the MIL-DTL Series III* connector to provide a cost effective alternative to discrete devices mounted inside the box. These unique, high performance designs provide weight and space savings necessary for modern electronic systems. Ask for publication or contact Amphenol, Sidney, NY for complete information on Amphenol Filter/Transient Protection Connectors. Transient Protection Connectors FLEX TERMINATION ASSEMBLIES FOR PRINTED CIRCUIT BOARD APPLICATIONS Amphenol provides flex termination assemblies for printed circuit board attachment through Amphenol ACT, Advanced Circuit Technology. Flex circuits are available for MIL- DLT connectors in flat or sculptured styles. Sculptured Flexible Circuits with builtin terminations eliminate the failures associated with crimped or solder-on contacts, and they are designed to geometrically fit the tight space requirements within a unit. They plug into a printed circuit board and create a self-locking terminal pad which eliminates the need for an additional interconnect to the PCB. Ask for catalog , Amphenol Cylindrical Connectors for PCB Applications. Flex Termination Assemblies CAN COUPLER Can couplers are used in MIL-STD Data Bus Systems where a high concentration of remote terminals exists. In comparison to other types of Data Bus Couplers, can couplers offer substantial weight and space savings. These can couplers incorporate Tri- Start wall mount receptacles and are available in stainless steel, aluminum or weight reducing composite versions. For more information contact Amphenol, Sidney, NY. 38 Can Couplers * MIL-DTL Series III supersedes MIL-C Series III

41 Tri-Start specials - ground plane connectors Amphenol offers MIL-DTL Series III* connectors for data bus, LAN and coax/triax/twinax transmission lines with conductive inserts that ground the outer conductor of the coax, triax or twinax contact to the shell. These connectors are sold less contacts. They will accommodate size 8 coax, triax or twinax contacts or size 12 and 16 coax contacts. The insert availability chart on page 5 indicates the patterns that are available in a ground plane version, (see those designated with a star symbol), and consult how to order pages for ordering procedures. CONNECTORS WITH COAX CONTACTS For shielded wire applications, coaxial contacts can be incorporated into MIL-DTL-38999* connectors. Designed-in crimp or solder types are available to fit various RG and special cables. High performance coaxial contacts eliminate discontinuities or impedance variations due to movement of parts under axial load. For further information on coax contacts ask for catalog CONNECTORS WITH CONCENTRIC TWINAX CONTACTS The size 8 concentric twinax contact was developed for use in MIL- STD-1553 Airborne multiplex data bus applications which require high performance interconnect characteristics in multi-pin connectors. Ideal for this application need is the high performance Tri-Start connector with its fully scoop-proof feature of recessed pins. The concentric twinax contact is crimp terminable to twisted-shielded cable. Other features include: Provides protection from magnetic and electrostatic interference including nuclear electromagnetic pulse Maintains shield integrity through a multi-pin cylindrical connector and does not require contact polarization within the insert 175 C rated and meets performance levels of MIL-DTL Series III* connectors MIL-C-17/ cable termination Qualified to M39029/90 & /91 Integral part of the MIL-STD-1760 interconnection system For further information on concentric twinax contacts ask for Product Data Sheet 136. CONNECTORS WITH REDUCED COMPONENT TWINAX (RCT) CONTACTS The RCT (Reduced Component Twinax) contact meets MIL-C /90 and /91 requirements for intermateability and performance while reducing the number of user-assembled components from seven to three. The inner conductors and outer barrel of the RCT are each terminated to the cable by a crimp joint, so no costly assembly soldering operations are required. Features include: Three user assembled components Available in size 8 and size 10 contacts MIL-C-17/ cable termination For installation in MIL-DTL Series III connectors Termination completed in only two crimping operations Inner conductors stripped to common length, eliminating multiple measurements For further information on RCT contacts ask for Product Data Sheet Ground Plane Connector with Metallic Insert and Concentric Twinax Contacts Concentric Twinax Contacts Qualified to M39029/90 and /91 Cable Crimp Intermediate Outer Pin Ferrule & Inner Assembly Assembly RCT (Reduced Component Twinax) Contact * MIL-DTL Series III supersedes MIL-C Series III

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