Amphenol 97 Series Standard Cylindrical Connector

Transcription

1 mphenol 97 Series Standard Cylindrical Connector MIL-C-5015 Style mphenol

2 This catalog covers the complete line of mphenol 97 Series Connectors. It is divided into five sections: 97E (Environmental), 97 Series solder, 97 Series crimp, special application connectors, and accessories: Table of Contents Page mphenol 97 Series Standard Cylindrical Connectors General Description Guide to Selecting a Connector mphenol 97E (Environmental) Series Connectors Design Features and Benefits How to Order mphenol 97 Series Connectors with Solder Contacts Design Characteristics, Customer Options Insert vailability , 7 Contact rrangements lternate Insert Positioning Receptacle Shell Styles Solid Shell Plug Styles Split Shell Plug Styles Weight Reference Charts How to Order mphenol 97 Series Connectors with Rear Release Crimp Contacts Design Characteristics, Customer Options Specifications and Insert vailability, lternate Insert Positioning Contact rrangements , 25 Receptacle Shell Styles Solid Shell Plug Styles Split Shell Plug Styles How to Order Crimp Contact Information Crimp Contact Information cont., Tools Special Purpose Connectors Potting Construction Box Type Plugs, Small Flange Receptacles ECG Connector, Convenience Outlets Series ccessories Cable Clamps, Bushing , 36 Protection Caps , 38 dapters Conduit Box Connector, Conduit Coupling Nuts, Sealing Gaskets Dummy Receptacles Sales Office Listing mphenol erospace is a Certified ISO 9001 Manufacturer.

3 mphenol 97 Series Connectors provide the interconnection solution for low cost, general duty and environmental applications mphenol offers the 97 Series Connector Family - general duty standard cylindrical connector, MIL-C-5015 style, and the recent addition to the family - the 97E Environmental style. The 97 Series is a widely used connector series for the automotive, robotics, machine tool and welding industries, as well as numerous other commercial applications from heavy equipment to ECG monitoring cables. Shell components are fabricated from high grade aluminum alloy to provide strength and environmental protection. This family of connectors offers a wide variety of shell styles, contact patterns and accessory options. The mphenol 97 Series design features and benefits include: Low cost, general duty non-environmental or 97E environmental styles Solder or crimp termination UL Recognized, CS Recognized Wide selection of shell styles and insert patterns Wide selection of connector finishes - cadmium or non-cadmium (environmentally friendly zinc alloy) Threaded coupling, hard dielectric inserts Solid or split shell construction ccessories for both individual wire seal and jacketed cable For additional information on mphenol 97 Series connectors, or for special application requirements, contact your local mphenol sales office, authorized distributor, or - mphenol Corporation mphenol erospace Delaware venue Sidney, New York Telephone: Fax: Web site: 1

4 Guide to Selecting a Connector In selecting a connector, it first must be determined if a non-environmental (97 /B Series) type or an environmental (97E) type is required. Then the following 8 steps apply to formulation of a part number.* How many wires are you 1 going to connect? What gauge? These two questions are important, because they indicate which insert you need. There are literally hundreds to choose from. The insert arrangements for solder contact connectors are illustrated on pages The inserts most often used are highlighted on these pages. Here s an example of how to choose an insert arrangement. Say you want to connect eight 16-ga. wires, - first find the section of arrangements containing 8 contacts. Insert number 20-7 is the one you want because it contains eight 16-ga. contacts and it is one of the most often used. The one you choose might depend on your space or voltage requirements. The voltage capacity of each insert is listed under its diagram. If you have more than one wire size to connect, the method is essentially the same. ctually, the insert configurations for multiple-size wires are a lot more flexible than they appear. That s because you can always solder a smaller wire to a larger contact. However, soldering a large wire to a small contact isn t recommended because of size and current requirements. What if several identical 2 connectors have different functions? Here s a situation to watch out for. You have four identical receptacles on a panel. One carries high current loads. The others have low current functions. plug mated with the wrong receptacle (cross-mating) could ruin your valuable equipment. To avoid cross-mating, you can order identical inserts positioned in both the plugs and receptacles at various angles from standard. These variations from standard position are called alternate insert positions, and are described on page 14. What kind of receptacle do 3 you need? For Wall Mounting Use a wall receptacle, type The elongated back of this receptacle extends through thick wall material. It is threaded to accept standard hardware fittings. For Unmounted pplications Use the cable receptacle, type For Box or Panel Mounting Use the box receptacle, type This receptacle s back is short to conserve space. It is not threaded on the back end and is used when no accessories such as clamps are needed. What kind of plug do you 4 need? For ordinary situations The straight plug, type 3106 meets most connector requirements. However... when space is critical you may want to consider using an angle plug, type This type plug lets the cable enter your equipment at a right angle. Do you need a plug with a 5 Solid or Split back shell? You can get both straight and angle plugs in solid or split back shell designs. With the solid shell you have greater strength and you save space. On the other hand, the split shell design lets you quickly inspect the solder terminals when you need to. This feature could be important if you ll be subjecting the connector to rough handling and heavy use. The designation to use for solid shell construction in an non-environmental type is the letter. For a solid shell construction in the 97E environmental sealing type the designation is E. This designation letter goes immediately after the main shell type number: for example, 3106 or The designation for split shell construction is the letter B; for example, 3106B or 3108B. Split shell construction is available in non-environmental types only. Because of application, receptacles are made in solid backshell construction only. Their designation is 3100/E, 3101/E. (See how to order for solder contact connectors, page 21, and how to order for 97E on page 4). Which connector gets the 6 socket? - the receptacle or the plug? You re at the point where you designate which inserts are used with which shells. Either pin or socket inserts can be used with plugs or receptacles. Here s a good rule of thumb. Order the sockets for the connector at the hot side of the circuit. By having sockets at the power source, there s little chance that a wayward finger or screwdriver will short the circuit or cause personal injury. The designation for sockets is simply S in a part number, following the insert code number. For pins, the designation is P. Therefore, the 20-7P insert would have pin contacts, while the 20-7S insert would have socket contacts. What type of plating is preferred? 7 If you prefer the standard olive cadmium, non-reflective, electrically conductive finish, then no suffix number is required. Other plating variations are available, including environmentally friendly zinc alloy. See how to order instructions for the various plating finishes offered for 97 Series solder connectors on page 21, and for 97E types on page 4. Do you need any 8 accessories? ccessories - cable clamps, protection caps and chains, conduit adapters, and panel gaskets are shown on pages * These steps are for solder type connectors which are described in detail on pages If a crimp type connector is needed, the same steps apply, however, you should consult pages for details on 97 Series connectors with crimp contacts. nd, for 97E environmental type connectors, you should consult pages 3 and 4.

5 mphenol 97E (environmental) series Connectors NEW DESIGN FROM MPHENOL COMBINES N ENVIRONMENTL SERVICE CLSS WITH THE COST EFFEC- TIVE BENEFITS OF THE GENERL DUTY 97 SERIES mphenol, continuing to meet the needs of today s interconnection products marketplace, now offers the 97E (Environmental) Series..... Incorporating a sealing gasket in the plug and standard use of environmental backshell accessories to provide a low cost, general duty, and environmentally sealed connector. The mphenol 97E Series connector can be used in a variety of industrial applications where environmental sealing is required, such as: utomotive Robotics Machine Tool Welding Equipment mphenol 97E (Environmental) Series for Individual Wire Sealing The mphenol 97E Series provides environmental sealing in the mated condition when used with the proper rear accessory hardware. Environmental sealing is accomplished with the addition of a sealing gasket in the plug interface and standard use of environmental, MIL-C-5015 type E backshell accessories. This includes a grommet for individual wire sealing and a backshell with clamp bars to provide axial strain relief. If the application requires the use of jacketed cable, a standard deviation, (290), in the part number callout can provide the M85049/2 type cable clamp. (See how to order information on the back side of this sheet). The incorporation of these environmental accessories will prevent moisture from entering the rear of the connector. The 97E (Environmental) Series is offered by mphenol with the same wide variety of shell styles and insert arrangements that are available in the 97 Series, the proven, industry standard. L-2089 assembly instructions for 97E is available. Consult mphenol, Sidney, NY for copies. mphenol 97E (Environmental) Series for use with Jacketed Cable Features of mphenol 97E (Environmental) Series Connectors with MIL-C-5015 style insert arrangements: Environmental sealing through use of Sealing gaskets MIL-C-5015 E/F backshells Low cost, general duty, environmental Solder or crimp termination Crimp applications apply to jacketed cable only (290 suffix) Wide selection of shell styles and insert patterns Wide selection of platings - cadmium or environmentally friendly zinc alloy Threaded coupling, hard dielectric inserts Intermateable and intermountable with existing 97 Series 3

6 97E (environmental) series how to order Example of part number for environmental 97E Series connectors is given below. (For non-environmental solder type connectors how to order, see pg. 21, and for non-environmental crimp type connectors how to order, see pg. 29) E S Y (290) (621) Series Number 97 - Like MS, but mphenol Shell Type 3100 Wall Mount Receptacle 3101 In-Line Cable Receptacle 3106 Straight Plug 4100* Wall Mount Receptacle (Crimp) 4101* In-line Cable Receptacle (Crimp) 4106* Straight Plug (Crimp) Connector Class E designates Environmental Shell Size 10SL, 12, 12S, 14, 14S, 16, 16S, 18, 20, 22, 24, 28 32, 36 Insert rrangement Refer to insert availability listing and illustrations, pages 6-13 for solder type, and pages for crimp type. Consult mphenol, Sidney, NY for most current insert availability in environmental series. Shell Finish Omit for standard O. D. Cadmium finish (621) black zinc alloy (624) green zinc alloy (608) black anodize (640) conductive black zinc alloy (689) electroless nickel Deviation (290) designates backshell for use with jacketed cable Consult mphenol, Sidney, N.Y. for additional deviations lternate Position W, X, Y or Z Omit for standard position Contact Style P - designates pin contacts S - designates socket contacts * 97E crimp is available for jacketed cable only, and must use the 290 deviation L-2089 assembly instructions for 97E connectors are available upon request. 4

7 mphenol 97 Series Connectors with solder contacts MS3100 MS3101 MS3102 MS3106 MS3107 MS3107B MS3108 DESIGN CHRCTERISTICS Medium to heavy weight cylindrical Durable, field-proven design Environmental resistant Single key/keyway polarization Threaded coupling, hard dielectric inserts Operating temperatures from 55 C to +125 C Cost effective Intermateable and intermountable with existing 97 Series and MIL-C-5015 connectors Underwriters Laboratories approved recognition File E Canadian Standards ssociation Certification File LR69183 CUSTOMER OPTIONS Solid or split shell construction Six shell styles 128 contact arrangements, from 1 to 52 circuits lternate insert positioning High temperature and potting constructions Special plating finishes including black and green zinc alloy Optional gold plating on MS contacts Thermocouple arrangements available 97E available for jacketed cable and individual wire seal applications Connector components are fabricated from high grade aluminum alloy, with a conductive cadmium plate finish and an olive drab chromate after-treatment. Some cable clamps are a zinc alloy with an olive drab/green chromate finish. See how to order page 21 for other finish variations. Contacts are silver plated with pre-tinned solder cups. Optional gold over silver plating is also available. Inserts for solder style contacts are diallyl-phthalate. Users should be aware that classes and B of MIL-C have been cancelled, and these products are no longer qualified. MS3108B MS3106B 5

8 97 series solder type insert availability Insert Number Total Contacts Mechanical Spacing Service Contact Size Rating Inches mm S-1F 1 1/ INST. 1 10SL-3 3 1/ SL-4 2 1/ SL-844F* 4 1/ S-3 2 1/ F 1 1/ D 1 12S-6F* 2 1/ Thermocouple 14S-1 3 1/ S-2 4 INST. 4 14S-4F 1 1/ D 1 14S-5 5 INST 5 14S-6 6 INST. 6 14S-7 3 1/ S-9 2 1/ S-1 7 1/ S-4F 2 1/ D 2 16S-5 3 1/ S-6F 3 1/ / S-8 5 1/ / / F 2 1/ / / Thermocouple / INST / D / D F 3 1/ D / F 7 INST / / / / C / / / D F 5 1/ * 1 1 Hi-Voltage** / D 3 Mechanical Total Insert Number Spacing Service Contact Size Contacts Rating Inches mm / D / D / D 4 1/ INST INST / / / / / / / / / / / / / D / D / / D / E / E / E /4 6. B / D 2 3 1/ D / / / E / / / D 5 1/ / / / / D 1 1/ Not all insert arrangements are currently available for environmental individual wire seal. Consult mphenol, Sidney, NY for availability. Inactive for new military design, but available for replacement or for non-military purposes. * MS number not assigned. Use 97 prefix in place of MS in completing catalog number. See how to order, page 21. ** Hi-Voltage = 17KVC/24KVDC F Molded-in pin (MIP) insert requires (910) deviation. See how to order, pg

9 97 series solder type insert availability, cont. Insert Number Total Contacts Mechanical Spacing Service Contact Size Rating Inches mm * 7 1/ / D 1 1/ / / D / D / / D 3 1/ / / / / / / D 1 3 1/ / F 11 1/ D / D F 4 1/ D / E / INST. 24 1/ D / / D / E / D 3 1/ / D 1 3/ E / D / D 1 1/ / / / / /4 6. B 1 1/ D 3 1/ / C 1 1/ D 5 1/ INST. 4 1/4 6. B 2 1/ D 2 1/ Mechanical Insert Total Spacing Service Contact Size Number Contacts Rating Inches mm / / / D / / INST / / D / D / / D / / / / / / / / D * 52 1/ Not all insert arrangements are currently available for environmental individual wire seal. Consult mphenol, Sidney, NY for availability. Inactive for new military design, but available for replacement or for non-military purposes. * MS number not assigned. Use 97 prefix in place of MS in completing catalog number. See how to order, page 21. F Molded-in pin (MIP) insert requires (910) deviation. See how to order, pg

10 97 series solder type insert arrangements Front view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available. NOTE: Not all insert arrangements are currently available for environmental, individual wire seal. Consult mphenol, Sidney, NY for availability. 1 Contact Insert rrangement 8S S * Contacts 1#16 1#12 1#16 1#4 1#12 1#12 Service Rating INST. D D C High Voltage 17KVC/24KVDC 2 Contacts Insert rrangement 10SL-4 12S-3 12S-6* 14S-9 16S Contacts 2#16 2#16 2#16 2#16 2#16 2#12 2#12 Service Rating Thermocouple D Insert rrangement Contacts 2#12 2#8 2#8 2#12 2#16 2#4 2#0 Service Rating D D E B D 3 Contacts Insert rrangement 10SL-3 14S-1 14S-7 16S-5 16S Contacts 3#16 3#16 3#16 3#16 3#16 1#8, 2#16 3#12 2#12, 1#16 3#16 Service Rating D D Insert rrangement Contacts 3#12 3#16 3#8 3#8 3#12 3#8 3#4 Service Rating D D D E E D 8

11 97 series solder type insert arrangements, cont. Front view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available. NOTE: Not all insert arrangements are currently available for environmental, individual wire seal. Consult mphenol, Sidney, NY for availability. 4 Contacts Insert rrangement 12SL-844* 14S Contacts 4#16 4#16 2#12, 2#16 4#16 4#12 3#12, 1#8 4#12 Service Rating 1/16 spacing INST. D D Insert rrangement Contacts 2#8, 2#16 2#8, 2#12 4#16 4#8 4#8 4#4 4#0 Service Rating E D D 5 Contacts Insert rrangement 14S-5 16S Contacts 5#16 5#16 5#12 5#16 5#16 3#12, 2#8 Service Rating INST. Insert rrangement Contacts 2#8, 3#16 1#16, 4#12 3#12, 2#16 2#4, 3#12 Service Rating D E = D;, B, C, D = D SERVICE RTING INST. D E B C Limiting Operating DC Voltages at Sea Level C (rms) See notes 1 and 2 under TEST CURRENT. INST. service normally for low voltage and currents. Effective Creepage (nominal) Inch 1/16 1/8 3/16 1/4 5/16 1 mm Mechanical Spacing (nominal) Inch 1/16 1/ /4 5/16 mm TEST CURRENT Contact Size mperes NOTE 1: Transients were not considered in calculating these values. NOTE 2: Limiting operating voltages at 50,000 feet altitude are approximately 25% of the sea level values. CONTCT LEGEND Inactive for new military design, but available for replacement or for non-military purposes. * MS number not assigned. Use 97 prefix in place of MS in completing catalog number. See how to order, page IRON CONSTNTN

12 97 series solder type insert arrangements, cont. Front view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available. NOTE: Not all insert arrangements are currently available for environmental, individual wire seal. Consult mphenol, Sidney, NY for availability. 6 Contacts Insert rrangement 14S Contacts 6#16 6#16 4#16, 2#8 5#12, 1#16 2#12, 4#16 5#12, 1#16 2#0, 4#4 Service Rating INST. INST. D D = E;, B, C, E, F = 7 Contacts Insert rrangement 16S * Contacts 7#16 5#16, 2#12 7#12 2#12, 5#16 7#12 Service Rating INST. 1/8 spacing Insert rrangement Contacts 7#12 7#8 3#16, 1#8, 3#12 7#16 3#12, 2#8, 2#4 Service Rating D, B, F, G = D; E G = D; all others = C, D, E = 8 Contacts Insert rrangement Contacts 1#12, 7#16 8#16 8#16 8#12 8#12 Service Rating, B, H, G = D;, B, H, F, G = D; H = D;, G, H = D; C, D, E, F = all others = all others = all others - 10

13 97 series solder type insert arrangements, cont. Front view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available. NOTE: Not all insert arrangements are currently available for environmental, individual wire seal. Consult mphenol, Sidney, NY for availability. 9 Contacts Insert rrangement Contacts 7#16, 2#12 3#12, 6#16 1#12, 8#16 3#12, 6#16 9#16 Service Rating Insert rrangement Contacts 1#8, 8#16 3#8, 6#12 3#8, 6#12 Service Rating J = D; all others =, J, E = D; all others = 10 Contacts 11 Contacts Insert rrangement Contacts 10#16 10#16 1#8, 9#16 4#12, 6#16 11#16 2#12, 9#16 Service Rating B, C, F, G = ; D H, M = B;, B = D; D all others = INST. all others = 12 Contacts 13 Contacts Insert rrangement Contacts 12#16 2#12, 10#16 6#12, 6#16 12#16 13#16 Service Rating 1/16 spacing L, M = E; B = D; D M = C;, B = INST. all others = C, D, E, F = INST.; all others = D Inactive for new military design, but available for replacement or for non-military purposes. * MS number not assigned. Use 97 prefix in place of MS in completing catalog number. See how to order, page 21. See Service Rating and Test Current information on page CONTCT LEGEND

14 97 series solder type insert arrangements, cont. Front view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available. NOTE: Not all insert arrangements are currently available for environmental, individual wire seal. Consult mphenol, Sidney, NY for availability. 14 Contacts 15 Contacts Insert rrangement Contacts 14#16 14#16 2#12, 12#16 10#12, 4#16 15#16 Service Rating D R = B; M, N, P = D; all others = 16 Contacts 17 Contacts 19 Contacts Insert rrangement Contacts 16#16 2#12, 14#16 17#16 19#16 Service Rating 20 Contacts 22 Contacts 23 Contacts Insert rrangement Contacts 20#16 4#12, 18#16 4#12, 18#16 2#4, 3#8, 2#12, 16#16 5#12, 18#16 Service Rating D D 24 Contacts 26 Contacts 30 Contacts 31 Contacts Insert rrangement Contacts 24#16 26#16 6#12, 24#16 1#4, 2#8, 14#12, 14#16 Service Rating INST. 12

15 97 series solder type insert arrangements, cont. Front view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available. NOTE: Not all insert arrangements are currently available for environmental, individual wire seal. Consult mphenol, Sidney, NY for availability. Contacts 37 Contacts Insert rrangement Contacts #16 7#12, 28#16 #16 37#16 Service Rating, B, h, j = INST.; m = D; all others = all others = 47 Contacts 48 Contacts Insert rrangement Contacts 7#12, 40#16 1#12, 46#16 48#16 Service Rating 52 Contacts Insert rrangement * * Contacts 52#16 52#16 Service Rating Inactive for new military design, but available for replacement or for non-military purposes. * MS number not assigned. Use 97 prefix in place of MS in completing catalog number. See how to order, page 21. See Service Rating and Test Current information on page 9. CONTCT LEGEND

16 14 97 series solder type alternate insert positioning Insert rrangement Degrees W X Y Z 12S S-2 14S-5 14S-7 14S S-1 16S-4 16S-5 16S S *Rotates opposite above illustration * 45 * * 2 2 * * Insert rrangement Degrees W X Y Z FRONT FCE OF PIN INSERT

17 97 series solder type receptacles MS3100 wall mount receptacle Solid shell construction is strong and conserves space. Includes integral polarizing key in front. Back shell is threaded for standard MS/N fittings. MS3101 cable receptacle Solid shell construction is strong and conserves space. Includes integral polarizing key in front shell. Machined back shell is threaded for standard MS/N fittings. Can be unscrewed for inspection or soldering. MS3102 box receptacle Solid shell designed for open wiring. Mounts directly on chassis, equipment or panel. Includes internal polarized key in front shell. MS3100 and MS3101 Connector Size Coupling Thread K Ref. L Max. M Ref. N Ref. O Ref. R Ref. S Ref. V Fitting Threads Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm 8S 1/2-28 5/ / / / / / / S 5/8-24 5/ / / / / / SL 5/8-24 5/ / / / / / S 3/4-20 5/ / / / / / / /4-20 5/ / / / / / / S 7/8-20 5/ / / / / / / /8-20 5/ / / / / / / S / / / / / / / / / / / / /8-18 1/ / / / / / /4-18 1/ / / / / / / /8-18 1/ / / / / / / /2-18 1/ / / / / / / /4-18 1/ / / / / / / / / / / / / /4-16 1/ / / / / / MS3102 Connect K Ref. L Max. M Ref. N Ref. O Ref. R Ref. S Ref. or Coupling Size Thread Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm 8S 1/2-28 5/ / / / / / S 5/8-24 5/ / / / SL 5/8-24 5/ / / / S 3/4-20 5/ / / / / / /4-20 5/ / / / / / SL 3/4-20 5/ / / / / / S 7/8-20 5/ / / / / / /8-20 5/ / / / / / S / / / / / / / / / / / / /8-18 1/ / / / / /4-18 1/ / / / / / /8-18 1/ / / / / / /2-18 1/ / / / / / /4-18 1/ / / / / / / / / / / /4-18 1/ / / / / /

18 97 series solder type plugs with solid shells MS3106 Connector Size L Max. N Ref. Q Max. V Fitting Threads Inch mm Inch mm Inch mm 8S 1-1/ / / / S 1-5/ / / / SL 1-3/ / / / S 1-7/ / / / / / SL 1-31/ / / S 1-15/ / / / / / / / S 1-15/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / MS3106 straight plug Sturdy, simple to assemble. Coupling ring machined from solid aluminum bar stock for high tensile strength. Mates with all types of MS receptacles. Front shell includes polarizing keyway. Back shell is threaded for standard MS/N fittings. MS3107 Connector L Max. N Ref. Q Max. V Size Inch mm Inch mm Inch mm Fitting Threads 10S 1-5/ / / / SL 1-3/ / / / S 1-7/ / / / / / S 1-15/ / / / / / / / S 1-15/ / / / / / / / / / / / / / / / / / / / / / / / /16-18 MS3107 quick-disconnect plug For fast connect/disconnect applications. Front shell has polarizing keyway. Mates with all types of MS receptacles. Back shell is threaded for standard MS/N fittings MS3108 Connector L Ref. Q Max. U Ref. V Y Ref. Size Inch mm Inch mm Inch mm Fitting Threads Inch mm 10S 1-1/ / / / / SL 1-5/ / / / S 1-3/ / / SL 1-3/ / / / / / S 1-3/ / / / / / / / S 1-1/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / MS3108 angle plug For use where space in front of panel or wall is at a premium. Swivel ring and plate combination allow cable take off at any angle relative to front shell polarizing key. Back shell is threaded for standard MS/N fittings. 16

19 97 series solder type plugs with split shells MS3106B Connector L Max. Q Max. V Y Ref. Size Inch mm Inch mm Fitting Threads Inch mm 14S 1-11/ / / / S 1-11/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / MS3106B straight plug Used for unusual conduit applications where soldering and inspection is the prime requirement. Back shell is threaded for all standard MS/N fittings. MS3107B Connector L Max. Q Max. V Y Ref. Size Inch mm Inch mm Fitting Threads Inch mm 14S 1-11/ / / / S 1-11/ / / / / / / / / / / / / / / / / / / / / / / MS3107B quick-disconnect plug For fast connect/disconnect applications. Front shell has polarizing keyway. Mates with all types of MS receptacles. Back shell is threaded for standard MS/N fittings MS3108B Connector L Ref. Q Max. U Ref. V X Ref. Size Inch mm Inch mm Inch mm Fitting Threads Inch mm 10S 1-3/ / / / SL 1-1/ / / S 1-9/ /8-24 1/ / /8-24 1/ S 1-23/ / / / / / / / / / S 1-3/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / MS3108B angle plug Lightweight, roomy cavity, split longitudinally for convenient solder or inspection. Front shell is keyed to allow the 90 angle housing to be rotated and locked at any 45 increment. Sizes 10S thru 14 Sizes 16S thru 40 17

20 97 series solder type availability and weight reference Wall Receptacles MS3100 Cable Receptacles MS3101 Box Receptacles MS3102 Straight Plugs MS3106 Quick Disconnect Plugs MS3107 ngle Plugs MS3108 Insert Number Solid Shell Solid Shell Solid Shell Solid Shell Split Shell B Solid Shell Split Shell B Solid Shell Split Shell B Total Contacts 8S SL-3P SL-3S SL-4P SL-4S S S-6* SL-844P* SL-844S* S S S S S S S S S S S S * Where no weight is shown, insert is not available in that shell type. Inactive for new military design, but available for replacement or for nonmilitary purposes. * MS number not assigned. Use 97 prefix in place of MS in completing catalog number. 18 Weights are for connectors with socket contacts. Connectors with pin contacts weigh slightly less. If a weight appears in the column, the shell is available. Weight is shown in lbs.

21 97 series solder type availability and weight reference, cont. Wall Receptacles MS3100 Cable Receptacles MS3101 Box Receptacles MS3102 Straight Plugs MS3106 Quick Disconnect Plugs MS3107 ngle Plugs MS3108 Insert Number Solid Shell Solid Shell Solid Shell Solid Shell Split Shell B Solid Shell Split Shell B Solid Shell Split Shell B Total Contacts Where no weight is shown, insert is not available in that shell type. Inactive for new military design, but available for replacement or for nonmilitary purposes. * MS number not assigned. Use 97 prefix in place of MS in completing catalog number. 19 Weights are for connectors with socket contacts. Connectors with pin contacts weigh slightly less. If a weight appears in the column, the shell is available. Weight is shown in lbs.

22 97 series solder type availability and weight reference, cont. Wall Receptacles MS3100 Cable Receptacles MS3101 Box Receptacles MS3102 Straight Plugs MS3106 Quick Disconnect Plugs MS3107 ngle Plugs MS3108 Insert Number Solid Shell Solid Shell Solid Shell Solid Shell Split Shell B Solid Shell Split Shell B Solid Shell Split Shell B Total Contacts * Where no weight is shown, insert is not available in that shell type. Inactive for new military design, but available for replacement or for nonmilitary purposes. * MS number not assigned. Use 97 prefix in place of MS in completing catalog number. Weights are for connectors with socket contacts. Connectors with pin contacts weigh slightly less. If a weight appears in the column, the shell is available. Weight is shown in lbs. 20

23 97 series solder type how to order Example of part number for non-environmental solder type connectors is given below. (For environmental solder type connectors, see how to order on page 4) S Y (847) (639) Series Number 97 - Like MS but mphenol Shell Type 3100 Wall Receptacle 3101 Cable Receptacle 3102 Box Receptacle 3106 Straight Plug 3107 Quick Disconnect Plug 3108 ngle Plug Shell Construction - Solid Backshell B - Split Backshell Shell Size 8S, 10SL, 12S, 14S, 14, 16S, 16 18, 20, 22, 24, 28, 32, 36, 40 Insert Configuration Number See insert availability listing - pages 6 & 7, and see insert arrangement illustrations - pages Shell Finish Omit for standard O.D. cadmium finish (604) Gray anodized (608) Black anodized (621) Black zinc alloy (624) Green zinc alloy (639) Clear cadmium (640) Conductive black zinc alloy (689) Electroless nickel Deviation from standard &B construction Omit this suffix if standard construction is desired (115) Small flange receptacle (426) Gold over silver plating on contacts (438) Construction for potting (see page 31 for additional deviations) (936) Connector plug with safety wire holes in coupling nut Consult mphenol, Sidney, NY for other deviations. lternate Insert Positions Omit for standard position W, X, Y or Z for alternate positions, depending on insert (see page 14 for positions available) Contact Type P = Pin S = Socket Note: ccessories for 97 Series Connectors should be ordered with matching connector plating. See accessory pages

24 mphenol 97 Series Connectors with rear release crimp contacts B B B DESIGN CHRCTERISTICS Rugged metal shell Conductive finish Stamped & formed crimp contacts Closed entry socket contacts Plastic retention Utilizes standard 97 Series hardware Intermateable and intermountable with existing 97 Series and MIL-C-5015 connectors Underwriters Laboratories approved recognition File E Canadian Standards ssociation Certification File LR69183 CUSTOMER OPTIONS Positive self-centering of contacts; pins bent up to 20 will pick up Reduced user cost due to high speed termination Less equipment down-time due to fatigue failure at wire contact junction or handling damage Greater contact to contact insulation, lighter weight, higher reliability No costly re-design or rework necessary on existing equipment Complete flexibility through multi-source product availability 97E (environmental) crimp available - applications for jacketed cable only (290 suffix) The mphenol X connector design incorporates Poke Home Rear Release contacts. The 97 Series Rear Release line is intermateable and intermountable with existing 97 Series and MIL-C-5015 type shell styles in both plugs and receptacles. The connectors utilize 97 Series bright cadmium plated shells and standard insert configurations. The connector is designed to be used with stamped and formed type crimp contacts. Contact design (size 16 only) incorporates insulation crimp support for greater strength at wire termination end. Contacts are available on reel assemblies for use with the high speed mphenol stripper crimper capable of crimping 1500 contacts per hour. Hand crimp tools and bulk packaged contacts are also available. Standard hardware available for the 97 Series connector can be used with the 97 Series crimp contact rear release line. ccessories should be ordered with the appropriate deviation number to match the bright cadmium connector finish. See how to order, page 29, for 97 Series connectors with crimp contacts. See how to order, page 4, for 97E environmental crimp type connectors for jacketed cable applications. 22

25 97 series crimp type specifications, insert availability, alternate insert positioning Specifications Standard shell finish - clear chromate over cadmium plate (optional plating available, see how to order page 29). Inserts - molded of a 94V-O Underwriters Laboratory rated material. Contacts - copper alloy formed, silver plated (gold plating is also available, see how to order page 30). Wire sizes - 12 WG through 30 WG. ll constructions perform satisfactorily from 55 C to +125 C ( 67 F to +257 F). Insert vailability Insert Number Total Contacts Mechanical Spacing Service Contact Size Rating Inches mm SL-3 3 1/ SL-4 2 1/ S-3 2 1/ S-1 3 1/ S-2 4 INST. 4 14S-5 5 INST. 5 14S-7 3 1/ S-1 7 1/ S-8 5 1/ / INST / D / / / / / D / D 4 1/ / / / / D / D / / / / / / / lternate Insert Positioning Insert Degrees rrangement W X Y Z 12S S-2 14S-5 14S-7 16S-1 16S * Rotates opposite above illustration * FRONT FCE OF PIN INSERT 90 * * * *

26 97 series crimp type insert arrangements Front view of pin insert or rear of socket insert illustrated. 2 Contacts 3 Contacts Insert rrangement 10SL-4 12S-3 10SL-3 14S-1 14S-7 Contacts 2#16 2#16 3#16 3#16 3#16 Service Rating 4 Contacts 5 Contacts Insert rrangement 14S S-5 16S Contacts 4#16 4#16 4#12 5#16 5#16 5#12 5#16 Service Rating INST. D D INST. 6 Contacts 7 Contacts 8 Contacts Insert rrangement S Contacts 6#16 7#16 7#12 8#16 Service Rating D, B, H, G = D; C, D, E, F = 10 Contacts 12 Contacts 14 Contacts Insert rrangement Contacts 10#16 10#16 6#12, 6#16 14#16 10#12, 4#16 Service Rating B, C, F, G = ; D all others = INST. 24

27 97 series crimp type insert arrangements, cont. Front view of pin insert or rear of socket insert illustrated. 17 Contacts 19 Contacts 22 Contacts 26 Contacts Insert rrangement Contacts 17#16 19#16 4#12, 18#16 26#16 Service Rating 30 Contacts 37 Contacts 48 Contacts 52 Contacts Insert rrangement Contacts 6#12, 24#16 37#16 48#16 52#16 Service Rating CONTCT LEGEND Current Ratings Wire Size mperes NOTE: Design specifications subject to change. Consult mphenol, Sidney, NY for the latest specifications and UL and CS recognition Service Rating Service Recommended Operating Voltage* at Sea Level Rating DC C (RMS) INST D * The values listed represent operating values which include a generous safety factor. 25

28 97 series crimp type receptacles wall mount receptacle Solid shell construction is strong and conserves space. Includes integral polarizing key in front. Back shell is threaded for standard MS/N fittings cable receptacle Solid shell construction is strong and conserves space. Includes integral polarizing key in front shell. Machined back shell is threaded for standard MS/N fittings. Can be unscrewed for inspection or soldering box receptacle Solid shell designed for open wiring. Mounts directly on chassis, equipment or panel. Includes internal polarized key in front shell and Connector Size Coupling Thread K Ref. L Max. M Ref. N Ref. O Ref. R Ref. S Ref. V Fitting Threads Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm 10SL 5/8-24 5/ / / / / / S 3/4-20 5/ / / / / / / S 7/8-20 5/ / / / / / / S / / / / / / /8-18 1/ / / / / / /4-18 1/ / / / / / / /8-18 1/ / / / / / / /2-18 1/ / / / / / /4-18 1/ / / / / / / / / / / / / /4-16 1/ / / / / / K Ref. L Max. M Ref. N Ref. O Ref. R Ref. S Ref. Connector Coupling Size Thread Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm 10SL 5/8-24 5/ / / / S 3/4-20 5/ / / / / / S 7/8-20 5/ / / / / / S / / / / / / /8-18 1/ / / / / /4-18 1/ / / / / / /8-18 1/ / / / / / /2-18 1/ / / / / / /4-18 1/ / / / / / / / / / / /4-18 1/ / / / / /

29 97 series crimp type plugs with solid shells Connector Size L Max. N Ref. Q Max. V Fitting Threads Inch mm Inch mm Inch mm 10SL 1-3/ / / / S 1-7/ / / S 1-15/ / / / S 1-15/ / / / / / / / / / / / / / / / / / / / / / * 2-3/ / / / * 2-3/ / / straight plug Sturdy, simple to assemble. Coupling ring machined from solid aluminum bar stock for high tensile strength. Mates with all types of MS receptacles. Front shell includes polarizing keyway. Back shell is threaded for standard MS/N fittings Connector L Max. N Ref. Q Max. V Size Inch mm Inch mm Inch mm Fitting Threads 10SL 1-3/ / / / S 1-7/ / / S 1-15/ / / / S 1-15/ / / / / / / / / / / / / / / / / / / / / / / / / * 2-3/ / / / * 2-3/ / / quick-disconnect plug For fast connect/disconnect applications. Front shell has polarizing keyway. Mates with all types of MS receptacles. Back shell is threaded for standard MS/N fittings Connector L Ref. Q Max. U Ref. V Y Ref. Size Inch mm Inch mm Inch mm Fitting Threads Inch mm 10SL 1-5/ / / / S 1-3/ / / S 1-3/ / / / S 1-1/ / / / / / / / / / / / / / / / / / / / / / / / / / / * vailable for only angle plug For use where space in front of panel or wall is at a premium. Swivel ring and plate combination allow cable take off at any angle relative to front shell polarizing key. Back shell is threaded for standard MS/N fittings. 27

30 97 series crimp type plugs with split shells B Connector L Max. Q Max. V Y Ref. Size Inch mm Inch mm Fitting Threads Inch mm 14S 1-11/ / / / S 1-11/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / B straight plug Used for unusual conduit applications where soldering and inspection is the prime requirement. Back shell is threaded for all standard MS/N fittings B Connector L Max. Q Max. V Y Ref. Size Inch mm Inch mm Fitting Threads Inch mm 14S 1-11/ / / / S 1-11/ / / / / / / / / / / / / / / / / / / / / / / B quick-disconnect plug For fast connect/disconnect applications. Front shell has polarizing keyway. Mates with all types of MS receptacles. Back shell is threaded for standard MS/N fittings B Connector L Ref. Q Max. U Ref. V X Ref. Size Inch mm Inch mm Inch mm Fitting Threads Inch mm 10SL 1-1/ / / S 1-9/ /8-24 1/ S 1-23/ / / / / S 1-3/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / B angle plug Lightweight, roomy cavity, split longitudinally for convenient inspection. Front shell is keyed to allow the 90 angle housing to be rotated and locked at any 45 increment. Sizes 10SL thru 14S Sizes 16S thru 36 28

31 97 series crimp type how to order Example of part number for non-environmental crimp type connectors is given below. (For environmental crimp type connectors, see how to order on page 4) S Y (621) Series Number 97 - designates MPHENOL 97 Series Shell Type 4100 Wall Receptacle 4101 Cable Receptacle 4102 Box Receptacle 4106 Straight Plug 4107 Quick Disconnect Plug 4108 ngle Plug Note: 4 in part number designates crimp contact rear release connector Shell Construction - Solid Backshell B - Split Backshell Shell Size 10SL, 12S, 14S, 16S, 18, 20, 22, 24, 28, 32, 36 Shell Finish Omit for standard (639) bright cadmium finish (604) Gray anodized (608) Black anodized (621) Black zinc alloy (624) Green zinc alloy (640) Conductive black zinc alloy (662) Olive drab cadmium (689) Electroless nickel lternate Insert Positions Omit for standard position W, X, Y or Z for alternate positions, depending on insert (see page 23 for positions available) Contact Type* P = Pin S = Socket Insert Configuration Number See insert availability listing - page 23, and see insert arrangement illustrations - pages 24 and 25. * Contacts are not supplied with connectors, and must be ordered separately. See following pages for contact information. Note: ccessories for 97 Series Connectors should be ordered with matching connector plating. See accessory pages

32 97 series crimp type contact information Crimp contacts can be ordered for 97 Series connectors in reel assemblies or in bulk packaging. Order by part numbers given below: Reel ssembly - For use with semi-automatic crimping equipment; order number of reels required. Reel ssemblies vailable Part Number Size For Connector Sizes P-X thru S-X thru P-X SL thru S-X thru S-X SL thru 16S only P-X SL thru S-X SL, 12S, 14S, 16S only S-X thru P-X SL thru S-X SL, 12S, 14S, 16S only S-X thru P-X SL thru S-X SL, 12S, 14S, 16S only S-X thru 36 Example of part number: P Series Contact Size (38 = 12 size, 45, 55 = 16 size)* Wire Size ccommodated Example: 1216 will accommodate size 12 through 16 WG wire. Mating End P = Pin; S = Socket Quantity per Reel ( = 0) (400 = 4000) Contact Plating 4 - Silver plate.0002 min. over copper min. 5 - Gold plate min. over nickel min Bulk Packaged Contacts vailable Part Number Size For Connector Sizes P-X(920) thru S-X(920) thru P-X(920) 16 10SL thru S-X(920) thru S-X(920) 16 10SL thru 16S only P-X(920) 16 10SL thru S-X(920) 16 10SL, 12S, 14S, 16S only S-X(920) thru P-X(920) 16 10SL thru S-X(920) 16 10SL, 12S, 14S, 16S only S-X(920) thru P-X(920) 16 10SL thru S-X(920) 16 10SL, 12S, 14S, 16S only S-X(920) thru 36 Example of part number: Series Contact Size (38 = 12 size, 45, 55 = 16 size)* Wire Size ccommodated Example: 1216 will accommodate size 12 through 16 WG wire. Mating End P = Pin; S = Socket P 4 (920) Bulk Packaged order quantity required Contact Plating 4 - Silver plate.0002 min. over copper min. 5 - Gold plate min. over nickel min * NOTE: The 10SL, 12S, 14S, 16S connectors with socket contacts require short contact denoted by 9755-XXXX-XX part number. See table on next page. 97 Series Contact Code Table Wire Range** Contact Code Pin Contact Code Socket Contact Code Socket P-X(XXX) B S-X(XXX) C S-X(XXX) 1418 D P-X(XXX) E S-X(XXX) F S-X(XXX) 2026 G P-X(XXX) H S-X(XXX) I S-X(XXX) 2630 J P-X(XXX) K S-X(XXX) L S-X(XXX) 1216 M P-X(XXX) O S-X(XXX) Codes in bold letters are most common See order information for bulk and reel contact deviation numbers. ** Wire range is size of wires contact will accommodate. For example: wire range 1622 will accommodate size 16 through

33 97 series crimp type contact information and tools Codes in bold letters are most common Insert / Contact Where Used Table Insert Contact Contact Use Contacts with Code* Insert Contact Contact Use Contacts with Code* rrangement Quantity Size Pin Socket rrangement Quantity Size Pin Socket 10SL , D, G, J B, E, H, K , D, G, J C, F, I, L 10SL , D, G, J B, E, H, K M O 12S , D, G, J B, E, H, K , D, G, J C, F, I, L 14S , D, G, J B, E, H, K , D, G, J C, F, I, L 14S , D, G, J B, E, H, K , D, G, J C, F, I, L 14S , D, G, J B, E, H, K M O 14S , D, G, J B, E, H, K M O 16S , D, G, J B, E, H, K 18 16, D, G, J C, F, I, L 16S , D, G, J B, E, H, K , D, G, J C, F, I, L , D, G, J C, F, I, L M O , D, G, J C, F, I, L 4 16, D, G, J C, F, I, L M O , D, G, J C, F, I, L , D, G, J C, F, I, L , D, G, J C, F, I, L , D, G, J C, F, I, L , D, G, J C, F, I, L Contact Termination Tools Insertion / Extraction Tools Contact Size Part Number: M81969/14-03 M81969/14-04 Crimping Tool Part Number Crimping Tools (Full Cycle Type) Contact Part Number X-X thru X-X X-X X-X X-X X-X Strip-Crimp Machines For large production quantities consult mphenol, Sidney, NY for information on semi-automatic crimping equipment. Wire Preparation Strip wire to length shown in chart below. Do not cut or nick wire strands. Twist wire strands back to their original lay. Contact Size Contact Part Number Insulation O.D. Stripping Length X-X.097 / XX-1418X-XX.079 / XX-1622X-X.079 / XX-2026X-X.039 / XX-2630X-X.030 / Note: XX = 45 or 55 (38 = 12 size; 45, 55 = 16 size) 31 For further information on contact insertion/removal/ crimping for 97 Series Connectors, ask for L-1268 assembly instructions.

34 97 series special purpose connectors Potting (438 Construction) Potting constructions actually exceed the Type E requirements of military specifications for moisture-proof connectors. These constructions replace the back shell completely with a lightweight threaded retainer ring permanently staked to the shell. To seal the back of the connector, potting compound is injected into an expendable polyethylene potting form and allowed to cure or set. When the form is removed, the resilient hemispherical shaped insulation extends well into the connector. It forms a chemical bond to the inner and outer walls of the plug, to the back of the insert, around the soldered connections and well out along the leads. Not only is the back shell eliminated, but also the cable clamp. The solder joints are completely and individually protected by the resilient mass which surrounds them and resists transmittal of vibration to the soldered connections. The completed assembly is not only moisture-proof, but also pressurized and resistant to salt water, aircraft lubricating oil and jet fuels. Expendable Potting Forms For companies not using their own potting molds, expendable polyethylene forms can be provided. These expendable forms need no treatment before use. Though designed to be discarded, they can be left on assemblies after potting. Nylon potting forms to be left permanently on the assembly are also available. These forms are supplied with construction (824) and (871). How to Order To order connectors in constructions for potting, use the standard MS nomenclature (MS3100, MS3101, and MS3106 constructions are available), but substitute 97 for MS, drop the suffix for type of back shell, and add the application deviation (XXX) as shown on the chart. Example: S (438). Deviation Explanation Shell Styles 438 Modified MS, for potting where back shell is replaced by threaded retainer ring. type W washer is included under 3106 coupling ring. (Boot is not included) Consists of (438) construction with XX expendable poly potting form, and type W washer. Connectors are marked X-XX-XX(541) Consists of (438) construction plus nylon potting form and type W washer; bagged, marked MS Consists of (517) construction plus nylon potting form and type W washer; marked MS Consists of (438) construction with XX nylon potting form, and type W washer; bagged. Connectors are marked X-XX-XX(871)

35 97 series special purpose connectors Box Type Plugs ( construction) Mounts directly on box or housing. For direct connection of two pieces of equipment without interconnecting wires. vailable in all sizes; male or female inserts. To order, complete part number ( ) by adding proper insert number. Example: S. To prevent connector from rotating: Order deviation 205 (single stake, with swivel ring pinned) or 206 (double staking, with both swivel plate and swivel ring pinned). Example: S (205) or S (206). K L Q R S Z Connector Mounting Size Inch mm Inch mm Inch mm Inch mm Inch mm Threads 8S 1/ / / / / S 1/ / / / / S 5/ / / / / / / / S 5/ / / / / / / / / / S 5/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Small Flange Receptacle Small flange, (115) construction, receptacles are available in sizes 12S and 14S with pin or socket inserts and in size 10SL with pin contacts only. To order, complete part number ( ) by adding proper insert and construction numbers; S-4S (115). K Ref. L Max. M Ref. N Ref. R Ref. S Ref. Connector Coupling Size Threads Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm 10SL 5/8-24 5/ / / / / S 3/4-20 3/ / / / / S 7/8-20 3/ / / / /

36 97 series special purpose connectors ECG Connectors For ECG monitoring cable and equipment. Meets requirements of ECG connector standard draft by..m.i. (ssociation for the dvancement of Medical Instrumentation). Standard number in..m.i. ECGC-D 10/75. Note: This connector is to be used only for apparatus as described in the..m.i. Standard..M.I. ECG Connector Standard. Other uses may result in a possible hazardous connection S-6S (639) with insert rotated 30 off normal position between contacts and F S-6P (639) with insert rotated 30 off normal position between contacts and F. Convenience Outlets Rated for duty at 15 amps. Provide 1000 VRMS dielectric withstanding voltage and 100 megohms insulation resistance. Will withstand 1000 cycles of use Convenience plug Convenience outlet Convenience outlet with metal cap and chain 34

37 97 series accessories cable clamps, bushing Cable Clamp MS3057 Type For jacketed cable or wires protected by tubing. Both clamping halves float for maximum strain relief. For unjacketed cable or wires, use corresponding MS3420 bushing. To order clamp with bushing, add -1 to the 97-number. Two telescoping bushings are furnished with shells sizes 24 and larger. This cable clamp is die-cast zinc alloy and limited to the following plating variations: Std - olive drab/green chromate (621) - black chromate (676) - bright nickel (624) - green zinc alloy (689) - electroless nickel Bushing MS3420 Rubber bushing specifically designed for MS3057 type cable clamp. Can also be used as a reducing bushing. Cable Clamp N3057 For jacketed cable or wires protected by tubing. Cable or wires should be centered in jaws of clamp for maximum grip. vinyl or rubber bushing or sleeve may be used for centering. One resilient washer and two fiber washers are included with each clamp. This cable clamp is die-cast zinc alloy and limited to the following plating variations: Std - olive drab/green chromate (621) - black chromate (676) - bright nickel (624) - green zinc alloy (689) - electroless nickel mphenol Max. O.D. Cable B C Shell Size Part Number Inch mm Inch mm Inch mm Inch mm Threads SL, 12S 5/ / / SL, 14, 14S 7/ / / , 16S 9/ / / / / , 22 3/ / / , 28 15/ / / / / / / / Bushing Part Number B C D E F MS mphenol Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm / / / / / / / / / / / / / / / / / / N Number Fits Fits N Max O.D. Cable B E F Weight Threads Shell Size Fitting Size Inch mm Inch mm Inch mm Inch mm Inch mm Lbs. per S, 10S 3 1/ / /4 6. 1/ / SL, 12S 4 5/ / / / / SL, 14, 14S 6 7/ / / / / / , 16S 8 9/ / / / / / / / / / / , / / / / / / , / / / / / / / / / / / / / / / / / / / / / / /

38 97 series accessories cable clamps, cont. Step-Down Clamp Similar to N3057 clamp, except step-down feature accommodates smaller cable. This cable clamp is die-cast zinc alloy and limited to the following plating variations: Std - olive drab/green chromate (621) - black chromate (676) - bright nickel mphenol Fits Fits N Max O.D. Cable B E F Weight Threads Part Number Shell Size Fitting Size Inch mm Inch mm Inch mm Inch mm Inch mm Lbs. per / / / / / , / / / / / / Water Resistant Cable Clamp The 9767 assembly includes N3057 clamp, a rubber bushing, a washer and the N3055 adapter. To assure best results, the plug must be ordered with deviation (417), which supplies a W washer on the shoulder of the plug shell. Max. O.D. Cable mphenol Connector B Inch mm Part Number Size Inch mm Inch mm 7/ / / / / / SL, 12S, 12 12SL, 14S, 14 16S, 16 12SL, 14S, 14 16S, S, , , 22 24, 28 20, 22 24, 28 24, /32 29/32 1-1/16 29/32 1-1/16 1-3/16 1-1/16 1-3/16 1-3/8 1-3/16 1-3/8 1-5/8 1-3/8 1-5/8 1-5/8 2-3/ / / / / / / / / / / / / / / / / Threads 5/8-24 3/4-20 7/8-20 3/4-20 7/ / / / / / / / Weight Lbs. per / / / / Cable Clamp for N fittings In selecting a cable clamp for a connection with N fittings, the 9767 clamp with the adapter may be used. Max. Cable O.D. mphenol Fitting B Weight Threads Inch mm Part Number Size Inch mm Inch mm Lbs. per 100 7/ / / / / / / / / / / / / / / / / / / / / /

39 97 series accessories metal protection caps 9760 Caps and Chain ssemblies Fit MS and 97 type receptacles and plugs; provide protection against live circuits and keep out dirt and dust when connector is not in use. Two styles are available: one with a stainless steel link chain, and one with a beaded chain. Both use the same caps and both have a cadmium olive drab finish. Caps for receptacles have internal threads and are used on MS3102, MS3101, and MS3100 receptacles. soft rubber disc seats on the connector shell, forming a water-tight joint. Caps for plugs have external threads for use on all plugs where a coupling nut is provided (MS3106 and MS3108). For Receptacles For Plugs For B* C D* E Link Chain Bead Chain Link Chain Bead Chain Connector Size Threads Inch mm Inch mm Inch mm Inch mm P 8S 1/2-28 5/ / / P 10S, 10SL 5/ / / / / P 12, 12S, 12SL 3/ / / / / P 14, 14S 7/ / / / / P 16, 16S / / / P / / / / / P / / / / / P / / / / / P / / / / / P / / / / / P / / / P / / / / / For Connector Size H F G I J K L ± 1 Link Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm 8S / / S, 10SL / / , 12S, 12SL / / , 14S / / , 16S / / / / / / / / / / / / / / / / * B dimension 1/16 inch less, and D dimension 1/64 inch less for screw machine parts, sizes 8 thru 22. Caps less chains are available. To order, add G to the part number; for example: G. 37

40 97 series accessories polyethylene protection caps Polyethylene Protective Dust Caps Expendable polyethylene dust caps provide added protection for connectors during storage and handling, in assembling with other equipment, and after complete assembly into a finished apparatus. Protective caps cover threaded sections of plugs and receptacles, assure against damage to threads from any cause; permit low-cost, attractive coverings which protect contacts and the insulation from dust, dirt and handling damage. To order connectors complete with caps: When ordering new connectors, it is best to arrange to have the connectors arrive at your plant with caps assembled. This will assure you of protection against thread damage, dust and foreign matter in transit, in your stock and on your assembly line until the connectors are finally mated. To order connectors complete with protective caps assembled to both ends, specify (258) after the connector number; for example: MS P(258), or MS S(258). To order caps separately: Type XXY - For engagement with internal threads of coupling rings. Example of complete part number: Y Type XXR - For engagement with external threads for coupling and fitting threads. Example of complete part number: R For Type MS3100 For Type MS3101 For Type MS3102 For Type MS3106 For Type MS3108 Connector Size Mating End Termination End Mating End Termination End Mating End Termination End Mating End Termination End Mating End Termination End 8S 408R 408R 408R 408R 408R 408Y 408R 408Y 408R 10S 410R 408R 410R 408R 410R 408R 410Y 408R 410Y 408R 10SL 410R 410R 410R 410R 410R 410R 410Y 410R 410Y 410R 12S R 410R 412R 410R 412R 412Y 410R 412Y 410R 14S R 412R 414R 412R 414R 412R 414Y 412R 414Y 412R 16S R 414R 416R 414R 416R 414R 416Y 414R 416Y 414R R 416R 418R 416R 418R 416R 418Y 416R 418Y 416R R 420Y 420R 420Y 420R 418R 420Y 420Y 420Y 420Y R 420Y 422R 420Y 422R 420R 422Y 420Y 422Y 420Y R 424Y 424R 424Y 424R 422R 424Y 424Y 424Y 424Y R 424Y 428R 424Y 428R 428Y 424Y 428Y 424Y R 428R 432R 428R 432R 432Y 428R 432Y 428R R 432R 436R 432R 436R 436Y 432R 436Y 432R R 436R 440R 436R 440R 440Y 436R 440Y 436R 38

41 97 series accessories connector adapters dapter Used as reducing or extending bushing. Note: supersedes part number N Note: Knurl design is manufacturer s option. Conduit Size Used on B C N Number Inch mm Connector Size Inch mm Inch mm Threads 1/4 6. 3/ / / / S, 12 14S, 14 14S, 14 16S, S, , , 22 24, 28 20, 22 24, 28 24, /32 29/32 29/32 1-1/16 1-3/16 1-1/16 1-3/16 1-3/8 1-3/16 1-3/8 1-5/8 1-3/8 1-5/8 1-5/8 1-15/16 2-3/ /8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 15/16 1-1/ /8-24 3/4-24 3/4-20 7/ / / / / / / / / M Threads 5/8-24 5/8-24 3/4-20 3/4-20 3/4-20 7/8-20 7/8-20 7/ / / / / /16-18 Weight Lbs. per dapter, Type II dapter, Type I Used to terminate pipe threads. Type I Type II Note: Knurl design is manufacturer s option. M Thread Size 1/2 NPT II I Type Part Number Shell Sizes 39 18, 20, 22 24, 28 18, 20, 22 24, 28 Ref. B Max. Inch mm Inch mm 1-3/16 1-3/8 1-5/8 1-3/16 1-3/8 1-5/ /8 1-1/8 1-1/8 1-1/8 1-1/8 1-1/ C Thread / / / / /4 NPT II / / /4-18 I / / /4-18 3/4 NPT II / / /4-18 I / / /4-18

42 97 series accessories conduit box connectors, conduit coupling nuts Conduit Box Connector Used with N3066 locknut to form termination at conduit boxes or panel. May be used with N3057 clamp to relieve strain on wiring cable terminals. Note: supersedes N3064. Max. Conduit Size Use Use B F P Part Weight Conduit Coupling Conduit Coupling Inch mm Number Thread Lbs. per 100 Lock Nut Size Nut Size Inch mm Inch mm Inch mm 1/ /8-24 5/ / / / /4-20 5/ / / / / / / / / / / / / / / / / Conduit Coupling Nut Note: supersedes N3054. Max. Conduit Size Part MS Connector N Conduit B C D Weight Inch mm Number Size Fitting Size Thread Inch mm Inch mm Inch mm Lbs. per 100 3/ , 14S 6 3/ / / / / / / , / / / , / / / Conduit Coupling Lock Nut Note: supersedes N3066. Conduit Size Part F P Q Weight Inch mm Number Thread Inch mm Inch mm Inch mm Lbs. per 100 1/ /8-24 1/ / / / /4-20 1/ / / / /8-20 3/ / / / / / / / / / / /

43 97 series accessories sealing gaskets The mphenol plain flat gasket of synthetic rubber material is provided to take complete advantage of waterproof and pressure sealing features. It is for use with the flange mounted receptacle. This flat gasket is provided to give the maximum in connector performance. Its special feature is in providing the maximum radio shielding under difficult conditions of high receiver sensitivity and low signal strength while retaining the sealing characteristics of the plain gasket. This gasket is for use with the flange mounting receptacle. This gasket is provided for applications where the major requirement is resistance to the injurious effects of extremely low temperature. Even at temperatures as low as 67 F this gasket retains its resiliency and will seal a pressure differential of 30 psi. Shell Size Installation Dimensions ±.010 B C ll dimensions for reference only. Order Data D ±.010 Plain Shielding Low Temperature 8S S S S SL S S S S S S S S S S S S S S S S S S