PowerXL DG1 Product Overview Eaton Corporation. All rights reserved.

Transcription

1 PowerXL DG1 Product Overview

2 Product line overview Machinery OEM drives DE1, DC1, DA1, M-Max HVAC drives H-Max General purpose industrial drives DG1, SVX High performance drives SPX, LCX, SPI Low harmonic drives CFX, CPX Medium voltage drives SC HP 25HP 1HP 250HP 1.0HP 250HP 1.0HP 2000HP 25HP 800HP 100HP 6000HP Next generation PowerXL platform extremely price and feature competitive Over 9 million combinations of enclosed standard product 2013 Eaton Corporation. All rights reserved. 2

3 Product overview A next generation global general purpose variable frequency drive with product features to match or exceed competitors feature sets Customer Value: Industry Leading Energy Efficiency and Short Circuit Current Rating V/Hz and Sensorless Vector Speed Control Extensive On-board Communications and I/O Ease of use design Offering: 6 Frame Sizes 230V: 125HP, 90KW, 312A 480V: 250HP, 160KW, 312A 575V: 250HP, 160KW, 250A 110% Variable Torque (I L ) 150% Constant Torque (I H ) Open Type 1 - IP21 Open Type 12 IP54 3

4 Product features DC Choke Built-in input surge protection 2 coil design eliminates ground fault currents Less voltage drop, higher performance than line reactor EMI Filtering Reduces noise and improves drive reliability Meets IEC/EN EMC Category C2 Can be field disabled for IT/corner ground systems 4

5 Product features Safe Torque Off (STO) Disables IGBT on external command SIL1 Certification: IEC/EN and DIN EN ISO Category 1, Level C Higher SIL levels achievable with safety relays Cooling Design Optimal fan life and improved drive reliability Four fan control modes Field replaceable Cold weather function allows -30 C 5

6 Product features Brake Chopper Standard FR1-3 included, FR4-6 optional Brake resistors available in catalog Easy to access terminals Conformal Coated Boards Conformal coated board standard Transparent glossy circuit board coating Protects against moisture, dust, chemicals, and temperature extremes 6

7 Product features All-Metal Conduit Plate Type 12/IP54 conduit plate Includes cut-to-size grommets Removable conduit box on FR5-6 Real-Time Clock (RTC) Standard feature Lithium backup battery with life monitor Ships disconnected, 10,000hr battery life 7

8 Product features Quick Start Wizard (QSW) QSW initiated upon first drive power-up 14 parameters for minimum, safe startup Can be accessed from the main menu screen Mini-Wizards for other applications Active Energy Control 2-10% energy savings over competitors by optimizing the Volts/HZ curve Requires no setup or extra parameter entry Onboard Savings Calculator 8

9 Product features User Friendly Keypad Intuitive navigation design Status LEDs available on keypad and on drive with keypad removed Remote mounting kit available Power Xpert incontrol Easy to use PC-based tool Read and edit parameters, monitor statuses and values, and data logging Connect directly to drive or over network 9

10 Onboard DG1 DG1 Expansion Cards PowerXL DG1 series overview Onboard I/O and option cards 8 x Digital Input 1 x Digital Output 2 x Analog Input 2 x Analog Output 3 x Dry Contact Relay Quick Disconnect Terminals Control Board Capable of being Externally Power IO1 = 3DI, 3DO, 1Thermister, 24VDC IO2 = Isolated 1AI and 2AO IO3 = 3 x Dry Contact Relay IO4 = 3 x PT100 RTD Input IO5 = 6 x DI 240VAC 10

11 Onboard DG1 DG1 Option Cards PowerXL DG1 series overview Onboard communication and comm cards Ethernet IP Modbus TCP Modbus RTU BACnet MS/TP ProfiNet** Profibus DP CANopen DeviceNet Smartwire DT* ** 2017 release * 2016 release 11

12 Factory applications Standard Application Most Basic Configuration Basic motor control scenarios Local/Remote control Analog scaling & V/Hz tuning Multi-Fan and Pump Application Designed for maintaining flow rate, pressure, or temperature Single PID master with multi-motor slave functionality Single PID control functionality Multi-PID Application Two independent PID control loops Includes functions of standard and multi-fan and pump application 2 Control and Reference locations CAPABILITY Multi-Purpose Application Most Advanced Configuration All drive functionality enabled Enables motor ID run capability External braking control functionality 12

13 Agency listings and certifications Product IEC/EN IEC/EN ISO Category 1 Certifications UL, CUL, CE, C- Tick, RoHs EMC Immunity: IEC/EN Category C2 Environmental Operating: -10 C to 50 C Up to 60 C with Derating Input Ratings 100kAIC Short Circuit Withstand 50/60Hz Output Ratings 110% I L 150% I H 200% Starting 13

14 Product reliability Advanced Full Load Testing Facility Latest Generation Power and Control Components 2 Year Standard Product Warranty Factory Certified Testing Document Included 2013 Eaton Corporation. All rights reserved. 14

15 PowerXL Enclosed overview A next generation enclosed drive platform that packages Eaton s PowerXL DG1 in a versatile, fast, and reliable design solution. Product Offering: Standard: Passive Filtered: EGS Standard DG1 drive EGF Passive Filtered DG1 drive Product Range: 230V up to 150hp 480V up to 150hp 100 kaic SCCR UL 508C 40 C ambient without fans 2014 Eaton. All Rights Reserved.. 15

16 Enclosed overview 2014 Eaton. All Rights Reserved.. 16

17 PowerXL enclosure options Standard Options NEMA Type 1, 1 filtered, 12, 3R, 7 Wall-mount Floor-mount (12in & 22in) Space Heater Robust fully seam welded enclosure Rear external heat sink Interchangeable cover plates for keypad and pilot devices DX Box: Standard 6 floor stands for fork lifts 2014 Eaton. All Rights Reserved.. 17

18 PowerXL enclosure sizes NEMA 1 enclosures shown NEMA 12 enclosures include gasketing and vent cover plates NEMA 3R enclosures include rain hood, keypad cover, gasketing, and vent cover plates AX (N1,12,3R) 20HP BX (N1,N12,N3R) 40HP CX (N1,N12,N3R) 75HP DX (N1,N12,N3R) 150HP Height- 25in Height- 36in Height- 48in Height- 76in Width- 21in Width- 21in Width- 31in Width- 31in Depth- 17in Depth- 17in Depth- 17in Depth- 22in 2014 Eaton. All Rights Reserved.. 18

19 PowerXL user interface and control options Standard Options Keypad External rating label Pilot device options Indicating lights Pushbuttons HOA switches Speed potentiometers E-stops External keypad Control options CPT Terminal blocks Control relays Timers Metering options Elapsed time meter Volt meter Amp meter Frequency meter Power meter External rating label located behind the keypad allows the operator to safely identify drive information without opening the enclosure Pilot devices Rotary Disconnect 2014 Eaton. All Rights Reserved.. 19

20 Power XL input power options Standard Options Circuit Breaker Circuit Breaker Motor Circuit Protector 3 Contactor Bypass Fused disconnect Isolation Fusing Fused Disconnect Surge Protection Input Reactor 3 Contactor Bypass RVSS Bypass Surge Protection Input contactor Fused disconnect is now a standard option and new DIN rail mount surge protection saves space inside the enclosure Input Reactor Interlocked output contactors Overload relay 2014 Eaton. All Rights Reserved.. 20

21 PowerXL output power options Standard Options Output contactor 3% output reactor 480V and above ft. Dv/Dt Filter 480V and above ft. Sine Wave Filter >1000 ft. Output filters are installed at the drive output terminals and located inside the enclosure. No need for additional filtering at the motor terminals 3% output filter 2014 Eaton. All Rights Reserved.. 21

22 Flex Center The Flex Center provides customers with value engineered enclosed drive solutions how they want it, when they want it 2014 Eaton. All Rights Reserved.. 22

23 Improved leadtimes Open DG1 Leadtimes Stocked in W34 NEMA 1, FR1-3, w/ brake chopper NEMA 1, FR4-6, w/out brake chopper 230V and 480V 3 Days NEMA 12 for stocked NEMA 1 equivalent items 20 Days FR4-6, w/ brake chopper 575V 3 Days 6-8 Weeks 2-3 Weeks 4-6 Weeks Rapid Response (EGS) 18-Pulse (CPX) Standard Configurations (EGS,SVX) Passive Filtered (EGF, CFX) 2013 Eaton Corporation. All rights reserved. 23

24 Documentation and tools Product and technology videos Over 75 application notes - DC Choke vs. AC Line Reactors - Active Energy Control - Harmonic Mitigation D & 3D drawings - Available in Bidman submittal packages - Available on product websites Installation & Application Manuals - Loaded on webpages - Shipped with each VFD 24

25 New Enclosed Drives Solutions Brochure!! Enclosed drives product offering Harmonics mitigation Flex Center capabilities Support resources 25

26 Application and Spec Guide Product Specification Guide (PSG) Consulting Application Guide (CAG) CSi formatted to copy/paste into customer spec Full technical specification Written to block our competitors Consultant engineers and EPC use to spec products Includes Basic technical specification Dimensions Weight 26

27 Key takeaways Next generation global VFD Available in 230V, 480V, 575V through 250HP Active Energy Control up to 10% energy savings Industry leading onboard communications and onboard I/O 27

28 2014 Eaton. All Rights Reserved.. 28