New 30AA and 31AA Electronic Motor Protection Modules. Application Bulletin 128

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1 New 30AA and 31AA Electronic Motor Protection Modules Application Bulletin 128

2 Application Bulletin Number: 128 Release EN: D09910 Date: 4/19/96 Revision EN: Z27301 Date: 10/2/15 Subject: New 30AA and 31AA Electronic Motor Protection Modules The purpose of this Bulletin is to inform the customer of the key elements in converting from a 15AA or MP50 module to 30AA and 31AA modules. The new modules are UL recognized in UL File SA3745 and are also CSA certified in CSA File LR They are functionally identical to the 15AA/MP50 modules, but there are some differences that are critical in their application and are explained below. 1.0 Use With Series and Parallel Thermal Sensors The 30AA module is used with series sensors (two pin), and the 31AA is used with parallel sensors (four pin). All connections are the same as with the 15AA/MP Wiring and Terminals 2.1 Some of the wiring and terminal identifications are different (see wiring diagrams on Attachment 1). 2.2 The supply voltage terminals on the 15AA and MP50 modules are designated T1 and T2. The 30AA and 31AA supply voltage terminals are designated L1 and L2. Both perform the same function ¾ to supply power to the electronics. 2.3 The 31AA module can be 120V or 230V by installing a jumper from Lo terminal to L2 terminal for 120V, or Hi terminal to L2 for 230/208V. 3.0 Non-Isolated Power Supply The 30AA and 31AA modules do not use step down transformers in converting the 120V or 240V line to a level the electronics can use. The 30AA power supply L2 leg is internally connected to S1, and the 31AA power supply L1 leg is internally connected to C. Since these terminals can be connected to one side of the line supply, care must be taken to warn users and installers of the non-isolated supply in order to avoid any possible shock hazard. 4.0 Output Control Terminals M1 and M2 In the 30AA and 31AA modules, the output control terminals M1 and M2 are switched by means of a single pole, single throw (SPST) electromechanical relay rated at 2.5 amps for any AC control voltage and 1.5 amps for DC. This relay may not provide proper continuity if the load on the control circuit is less than 100 milliamps/5vdc. It is suggested that a slave relay rated for the low DC power level be used for those applications. 5.0 Mounting 30AA and 31AA have a smaller hole pattern footprint so an additional 9/64 hole may need to be drilled in the mounting surface. Adapter brackets may be purchased from Texas Instruments (part number ), eliminating the need to drill the additional hole. The same mounting screws may be used. 6.0 Module Cross Reference Refer to Attachment 2 for a listing of the 15AA/MP50 modules and the replacement 30AA/31AA. Page 2

3 Attachment 1 MODULE COMPARISON AND BASIC WIRING DIAGRAMS 30AA SERIES MODULE (2 PIN) 15AA and MP50 MODULE (2 PIN) M1M2 S1S2 L1 L2 M1M2 C (OR S) S1 MODULE CAUTION: 24V - P/N V - P/N /208V - P/N (M1- M2 CONTROL TO 2.5 AMPS MAX MODULE "SI" SENSOR INTERNALLY CONNECTED TO LINE VOLTAGE; CAN BE "HOT" TO GROUND. (M1- M2 CONTROL TO 24V (60VA) AMPS MAX 120V (300VA)- 2.5 AMPS MAX 240V (375VA)- 1.5 AMPS MAX 24V-P/N OR V-P/N OR /208V-P/N OR AA PARALLEL MODULE (4 PIN) 15AA and MP50 MODULE (4 PIN) ORANGE BLACK BLACK ORANGE S3 S2 S1 C HI LO L2 L1 M2M1 M1M2 C S1 S2 S3 MODULE 24V-P/N or 230/208-P/N V - CONNECT LO TO L2 230/208V - CONNECT HI TO L2 (M1-M2 CONTROL TO 2.5 AMPS MAX (M1-M2 CONTROL TO 24V (60VA) AMPS MAX 120V (300VA)- 2.5 AMPS MAX 240V (375VA)- 1.5 AMPS MAX 24V-P/N OR V-P/N OR /208V-P/N OR CAUTION: MODULE COMMON ("C") SENSOR INTERNALLY CONNECTED TO LINE VOLTAGE; CAN BE "HOT" TO GROUND. NOTE: SINGLE MODEL SHOWN. CONNECTIONS ARE THE SAME FOR DUAL S AND TWO SPEED MODELS ELEC0093 Page 3

4 Attachment 2 ELECTRONIC MOTOR CROSS REFERENCE Module Supply Voltage Thermal Sensors 30AA/31AA Replacement Module 15AA Module MP50 Module Vendor PN Bristol PN Vendor PN Bristol PN Vendor PN Bristol PN 24 Parallel 31AA1105A AA1105A MP Series 30AA200A AA1106A MP Parallel *31AA1606E AA1606B MP /208 Parallel *31AA1606E AA1606C MP Series 30AA300B AA1607B MP /208 Series 30AA300C AA1607C MP /208 Parallel *31AA1606E 230/208 Series 30AA300C AA1706C N/A N/A 15AA1707C N/A N/A *31AA1606E rated 120 and 230/208 volts (external rewiring required) Note 1: The 15AA1706C and 15AA1707C were originally designed for low level DC (computer) control. If the noted 30AA/31AA modules are used for these low level applications, it is suggested a slave relay (controlled by M1-M2 contacts) be used for optimum performance. Note 2: Bristol products sensor configuration: H2NG 7½, 8½ and 10 ton are SERIES H2NG 12, 15, 17, 20 and 24 ton are PARALLEL H2*A two speed products are all SERIES sensor Page 4

5 Release EN Number D09910 Release Date 4/19/96 Z /2/15 Revisions Page 5

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